JP2009059325A - Moving range analyzing method of wire harness and equipment - Google Patents

Moving range analyzing method of wire harness and equipment Download PDF

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JP2009059325A
JP2009059325A JP2007228579A JP2007228579A JP2009059325A JP 2009059325 A JP2009059325 A JP 2009059325A JP 2007228579 A JP2007228579 A JP 2007228579A JP 2007228579 A JP2007228579 A JP 2007228579A JP 2009059325 A JP2009059325 A JP 2009059325A
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analysis
wire harness
movable range
node
path
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JP4641033B2 (en
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Tetsuya Takahashi
哲也 高橋
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Kanto Jidosha Kogyo KK
Toyota Motor East Japan Inc
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Kanto Jidosha Kogyo KK
Kanto Auto Works Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To analyze a maximum moving range from a reference routing path of a wire harness between clamp locations in three dimensional space. <P>SOLUTION: A straight line reference line B1 between constraint points a1 and a2 is defined as a base side. Any two or more nodes b1-b10 are located geometrically as a vertex, respectively, to form a vertex of a triangle having a line length L1 of an analytic model M1 as a length of two sides. As analysis path of a joint for analyzing whether to allow move from the reference routing path, a perpendicular to the reference line B1 is set from each vertex, respectively. The vertex is defined as a limit of the moving range. The maximum moving positions Mh1-Mh10 are analyzed by determining whether deformation is permitted based on the shape characteristic of a wiring harness, a material properties and a constraint in a setting position of the node on each analysis path. The maximum moving position is analyzed for two or more analysis face having predetermined rotation angles based on the reference line. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、有限要素法により解析された節点群で構成されるライン状の解析モデルに対応する基準配索経路から強制的に移動させ得る可動範囲を有限要素法により解析するワイヤハーネスの可動範囲解析方法及び装置に関するものである。   The present invention complies with a reference routing route corresponding to a line-shaped analysis model composed of nodes analyzed by a finite element method for a wire harness that is constrained and routed by a restraint tool. The present invention relates to a wire harness movable range analysis method and apparatus for analyzing a movable range that can be moved by a finite element method.

特許文献1には、複数本の線条材から構成されるワイヤを円形断面で線形性が保たれた複数の梁要素が結合された弾性体とみなし、コンピュータによる有限要素法を利用した計算により、所定箇所に配索されるワイヤの可動範囲を予測する方法であって、安定しているワイヤにおける拘束部位以外の複数の梁要素のそれぞれの結合点である節点に対して、所定の方向に所定の力を加えたときのワイヤの可動範囲を、ワイヤの形状特性、材料特性及び拘束条件を満たすように有限要素法を利用して算出するワイヤ様構造物の可動範囲予測方法が開示されている。   In Patent Document 1, a wire composed of a plurality of wire rods is regarded as an elastic body in which a plurality of beam elements whose linearity is maintained in a circular cross section is combined, and calculation using a finite element method by a computer is performed. A method for predicting a movable range of a wire routed at a predetermined position, in a predetermined direction with respect to a node that is a connection point of a plurality of beam elements other than a restrained portion in a stable wire. Disclosed is a method for predicting the movable range of a wire-like structure that uses a finite element method to calculate the movable range of a wire when a predetermined force is applied so as to satisfy the shape characteristics, material characteristics, and constraint conditions of the wire. Yes.

即ち、両端をクランプされたワイヤハーネスにつき、その拘束位置及び方向を拘束条件として、フックの法則に応じて、節点もしくは梁要素に3軸方向に並進及び3軸方向回りの6個の自由度、つまり各梁要素の両節点につき12個の自由度を持つとして、ワイヤハーネスの長さ及び断面積の形状特性並びに梁要素の断面積、断面二次モーメント、密度、縦弾性係数及び横弾性係数の材料特性に対応する12行12列の剛性ベクトルと、並進及び回転の12行の変位ベクトルとの積が、12行の力ベクトルに相当する関係が成立することを前提にする。そして、3個以上の節点が連続するワイヤハーネスにつき、各節点間の変位の連続性と力が釣合うことを前提に、下記の式(1)のフックの法則に対応する配索経路関数によりワイヤハーネスの配索経路が解析される。   That is, with respect to the wire harness clamped at both ends, with the restraint position and direction as restraint conditions, the node or beam element translates in three axes and has six degrees of freedom around the three axes according to the hook law. In other words, assuming that there are 12 degrees of freedom at each node of each beam element, the shape characteristics of the length and cross-sectional area of the wire harness and the cross-sectional area, cross-sectional moment of inertia, density, longitudinal elastic modulus and transverse elastic modulus of the beam element It is assumed that a relationship corresponding to a force vector of 12 rows is established by a product of a stiffness vector of 12 rows and 12 columns corresponding to material characteristics and a displacement vector of 12 rows of translation and rotation. Then, for a wire harness in which three or more nodes are continuous, on the premise that the continuity and force of displacement between the nodes are balanced, the routing path function corresponding to the hook law of the following equation (1) The wiring route of the wire harness is analyzed.

[K]{x}={F}・・・(1)
ここで、K:前述の形状特性及び材料特性を基に算出もしくは実測され、かつ前述のばね定数に相当する剛性ベクトル、x:変位ベクトル、F:力ベクトル。
[K] {x} = {F} (1)
Here, K: rigidity vector calculated or measured based on the above-described shape characteristics and material characteristics and corresponding to the above-described spring constant, x: displacement vector, F: force vector.

これにより、ワイヤハーネスの両端の拘束位置及び拘束する方向を規定する拘束条件を前提に、ワイヤハーネスの長さ・円形断面形状の形状特性及び材料特性に応じて、弾性体としての梁要素が介在する各節点の互いの三次元方向の力を均衡させた状態に基準の配索経路が解析されると共に、節点に力を加えた場合の配索経路、即ち重力、エンジン駆動、走行時の振動等に起因する基準配索経路からの変位が解析され、また変位に対する力も解析可能となる。   As a result, on the premise of restraint conditions that define the restraint position and restraint direction of both ends of the wire harness, the beam element as an elastic body is interposed according to the shape characteristics and material properties of the length and circular cross-sectional shape of the wire harness. The standard routing route is analyzed in a state where the forces in the three-dimensional directions of each node are balanced, and the routing route when force is applied to the nodes, that is, gravity, engine drive, vibration during running It is possible to analyze the displacement from the reference routing path caused by the above, and to analyze the force against the displacement.

特許文献2には、画面上にワイヤハーネス等の柔軟物の三次元形状を模したグラフィック表示を行う画像表示手段と、柔軟物の画面上で指示された特定部位及び移動させられた移動位置を三次元仮想空間の三次元座標値として認識する座標値認識手段と、柔軟物の解析モデルに対して認識された特定部位を含めて拘束部位間を分割する複数個の節点を設定する節点設定手段と、柔軟物の材料特性データ、形状データ及び拘束条件を入力条件として、認識された移動位置及び設定された節点の三次元座標値データに応答して、有限要素法により特定部位の移動に伴って初期状態の解析モデルが変形するのを解析して変形解析モデルを作成する変形解析手段とを備えて、変形した柔軟物の三次元形状を模したグラフィック表示を行う柔軟物の変形解析装置が開示されている。これにより、ワイヤハーネスの一端に取付けられたコネクタを外す際に、その移動経路及び周辺の干渉物に対する位置関係を確認できる。
特開2004−119613号公報 特開2005−149055号公報
In Patent Document 2, an image display unit that performs graphic display imitating a three-dimensional shape of a flexible object such as a wire harness on a screen, a specific part instructed on the screen of the flexible object, and a moved movement position are shown. Coordinate value recognizing means for recognizing as a three-dimensional coordinate value in a three-dimensional virtual space, and a node setting means for setting a plurality of nodes for dividing between constrained parts including a specific part recognized for an analysis model of a flexible object In response to the movement of the specific part by the finite element method in response to the recognized movement position and the set three-dimensional coordinate value data of the node using the material property data, shape data and constraint conditions of the flexible object as input conditions Deformation analysis means that analyzes the deformation of the analysis model in the initial state and creates a deformation analysis model, and performs deformation display of the flexible object that simulates the three-dimensional shape of the deformed flexible object Analysis apparatus is disclosed. Thereby, when removing the connector attached to the end of a wire harness, the positional relationship with respect to the movement path | route and the surrounding interference object can be confirmed.
JP 2004-119613 A JP 2005-149055 A

前述の特許文献1によれば配索されたワイヤハーネスについて、特定の部位に振動等の特定の外力が加わる場合の変形状態を解析できるが、両側のクランプ位置間のワイヤハーネスに作業時に強制的に移動させられる場合等も想定して、ワイヤハーネスの全域について配索状態からの可動範囲を解析するような方法は開示されていない。   According to the above-mentioned Patent Document 1, it is possible to analyze a deformed state of a wired wire harness when a specific external force such as vibration is applied to a specific part, but the wire harness between the clamp positions on both sides is compulsory during work. There is no disclosure of a method for analyzing the movable range from the wired state for the entire area of the wire harness, assuming that the wire harness is moved.

本発明は、このような点に鑑みて、三次元空間における両側のクランプ位置間のワイヤハーネスのライン長で規定される幾何学的な最大可変範囲を限界として、ワイヤハーネスの解析された基準配索経路からの最大可動範囲をワイヤハーネスの拘束条件、形状特性及び材料特性を基に高精度に解析し得るワイヤハーネスの可動範囲解析方法及び装置を提供することを目的とする。   In view of these points, the present invention is based on the analyzed reference arrangement of the wire harness with the geometric maximum variable range defined by the wire harness line length between the clamp positions on both sides in the three-dimensional space as a limit. It is an object of the present invention to provide a wire harness movable range analysis method and apparatus capable of analyzing the maximum movable range from the cable path with high accuracy based on the constraint conditions, shape characteristics, and material characteristics of the wire harness.

本発明は、この目的を達成するために、請求項1により、拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析するワイヤハーネスの可動範囲解析方法であって、両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定し、各頂点に所属の節点が基準配索経路から移動可能か否かを解析するための節点の解析経路として、基準ラインに対する垂線を各頂点からそれぞれ設定し、頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤハーネスの形状特性、材料特性及び拘束条件に対応するワイヤハーネスの変形が許容されるか得か否かにより、最大可動位置を解析し、この最大可動位置の解析を、基準ラインを中心に所定の回転角ごとに回転させた複数の解析面ごとに行うことを特徴とする。   In order to achieve this object, the present invention provides, according to claim 1, a wire harness that is constrained and arranged with a restraint at a distance from each other, and a beam element as an elastic body is provided between each node group. The wire harness can be forcibly moved from the reference routing route analyzed according to the shape characteristics, material characteristics and restraint conditions of the wire harness by the finite element method with respect to the line-shaped analysis model considered to be interposed A method of analyzing a movable range of a wire harness for analyzing a movable range, wherein a linear reference line between restraint points on both sides is a bottom side, and a line length of an analysis model is set to two sides on a planar analysis surface including the reference line Arbitrary multiple nodes are geometrically positioned at the vertices to form triangle vertices with the length of, and whether the nodes belonging to each vertex can be moved from the reference routing path As the analysis path of the node for analyzing, the perpendicular to the reference line is set from each vertex, the vertex is set as the limit of the movable range, the shape characteristics of the wire harness at the set position of the belonging node on each analysis path, Analyzes the maximum movable position according to whether or not the deformation of the wire harness corresponding to the material characteristics and constraint conditions is allowed, and rotates the analysis of the maximum movable position at a predetermined rotation angle around the reference line. The analysis is performed for each of the plurality of analysis surfaces.

これにより、解析すべき節点について、幾何学的な頂点に向かう解析経路が設定されることにより、基準配索経路から頂点を限界位置として、各解析経路上に所属の節点を設定して、その設定位置で有限要素法による解析により、ワイヤハーネスの形状特性、拘束条件及び材料特性を基に解析領域の配索形状からの変形が許容されるか否かが解析され、その許容される限界位置が最大可動位置となる。即ち、図5において、梁要素Ea〜Ecには、同図Bに示すように、節点a,a´;b,b´;c,c´が存在し、梁要素Eaの節点aを同図AでΔVaだけ変位させると、その節点a´の変位量ΔVbが前述の式(1)により解析されて、隣の節点bの変位入力となり、以下節点b´、c、c´の変位が求められて点線で示す配索形状が解析される。その際、節点a´の変位に対して、隣合う節点bの変位が、梁要素Ea、Eb間の例えばテーピング方法の相違に起因する剛性ベクトルxの相違により変位が等しくなり得ないと式(1)に基づく演算が収束しないことにより最大可動位置とはなり得ない。また、梁要素Ebが、梁要素Ecに至る曲線状の配索形状の小さな曲率による緊張状態にあって、節点a´の変位に対応して節点bが相応に変位する際に力ベクトルFが過大になって互いに均衡し得ない場合も収束しないことになる。   As a result, for the nodes to be analyzed, the analysis path toward the geometric vertex is set, and the vertex is set as the limit position from the reference routing path, and the node belonging to each analysis path is set. Analysis by the finite element method at the set position analyzes whether the deformation from the routing shape of the analysis area is allowed based on the shape characteristics, constraint conditions and material characteristics of the wire harness, and the allowable limit position Is the maximum movable position. That is, in FIG. 5, the beam elements Ea to Ec have nodes a, a ′; b, b ′; c, c ′ as shown in FIG. When A is displaced by ΔVa, the displacement amount ΔVb of the node a ′ is analyzed by the above-described equation (1) and becomes the displacement input of the adjacent node b, and the displacements of the nodes b ′, c, and c ′ are obtained below. The routing shape indicated by the dotted line is analyzed. At that time, the displacement of the adjacent node b with respect to the displacement of the node a ′ cannot be equalized due to the difference in the stiffness vector x due to, for example, the difference in the taping method between the beam elements Ea and Eb. Since the calculation based on 1) does not converge, it cannot be the maximum movable position. Further, when the beam element Eb is in a tension state due to the small curvature of the curved wiring shape reaching the beam element Ec, the force vector F is changed when the node b is displaced corresponding to the displacement of the node a ′. Even if it becomes excessive and cannot balance each other, it will not converge.

解析を高精度に行うには、請求項2により、最大可動位置を、各解析経路上で所属の節点を逐次移動させる過程でワイヤハーネスの変形が許容され得る限界位置を求めることにより解析する。画面上で、最大可動位置の解析結果の確認を容易にするには、請求項3により、ディスプレイ部の画面に、基準ラインを中心に所定の回転角ごとに回転させた複数面の解析面について、この各解析面上における解析された最大可動位置を順に結ぶと共に、回転角を異にする共通の頂点同士の最大可動位置を順に結んだ三次元空間における可動範囲データに応答して、可動範囲のメッシュ状画像を仮想三次元表示する。最大可動位置の解析結果の一層精度を向上させるには、請求項4により、垂線状の解析経路と基準ラインとの交点を中心に、解析面上で解析経路に対して所定の角度だけ回転させた傾斜ライン上で節点の移動を許容される最大可動位置を解析することにより、隣合う解析経路上の解析された最大可動位置間の位置データを補完する。   In order to perform the analysis with high accuracy, according to the second aspect, the maximum movable position is analyzed by obtaining a limit position where the deformation of the wire harness is allowed in the process of sequentially moving the associated node on each analysis path. In order to facilitate the confirmation of the analysis result of the maximum movable position on the screen, according to claim 3, a plurality of analysis surfaces rotated at predetermined rotation angles around the reference line are displayed on the screen of the display unit. In response to the movable range data in the three-dimensional space in which the maximum movable positions analyzed on each analysis surface are connected in order and the maximum movable positions of common vertices having different rotation angles are connected in order, A virtual three-dimensional image of the mesh image is displayed. In order to further improve the accuracy of the analysis result of the maximum movable position, according to claim 4, the analysis path is rotated by a predetermined angle on the analysis plane around the intersection of the perpendicular analysis path and the reference line. By analyzing the maximum movable position where the movement of the node is allowed on the inclined line, the position data between the analyzed maximum movable positions on the adjacent analysis path is complemented.

請求項1の発明を実施する装置としては、請求項5により、拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析するワイヤハーネスの可動範囲解析装置であって、両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定する頂点設定手段と、所属の頂点に節点が移動可能か否かを解析するための節点の解析経路として基準ラインに対する垂線を頂点から設定する解析経路設定手段と、頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤハーネスの形状特性、材料特性及び拘束条件に対応するワイヤハーネスの変形が許容されるか得か否かにより、最大可動位置を解析する最大可動位置確定手段と、基準ラインを中心に所定の回転角ごとに回転させた複数面の解析面について、この各解析面上における解析された最大可動位置を順に結ぶと共に、回転角を異にする共通の頂点同士の最大可動位置を順に結んだ三次元空間における可動範囲データを作成する可動範囲データ作成手段と、この可動範囲データに応答して可動範囲のメッシュ状画像をディスプレイ部の画面の三次元仮想空間に表示させる表示制御手段とを備えたことを特徴とする。   According to a fifth aspect of the present invention, there is provided an apparatus for carrying out the invention according to the fifth aspect, wherein a wire element as an elastic body is provided between each of the nodes in the wire harness that is constrained and arranged with a restraint at a distance from each other. The wire harness can be forcibly moved from the reference routing route analyzed according to the shape characteristics, material characteristics and restraint conditions of the wire harness by the finite element method with respect to the line-shaped analysis model considered to be interposed A movable range analysis device for a wire harness that analyzes a movable range, wherein a linear reference line between restraint points on both sides is a base, and the analysis model has a line length of two sides on a planar analysis surface including the reference line Vertex setting means for geometrically positioning each of a plurality of nodes as vertices so as to form triangle vertices with a length of, and whether or not the nodes can be moved to their vertices The analysis path setting means for setting the perpendicular to the reference line from the apex as the analysis path of the node for analyzing the point, and the shape of the wire harness at the set position of the belonging node on each analysis path with the apex as the limit of the movable range Depends on whether or not wire harness deformation corresponding to characteristics, material properties and restraint conditions is allowed or not, the maximum movable position determination means for analyzing the maximum movable position, and rotation at a predetermined rotation angle around the reference line For the analysis surfaces of a plurality of surfaces, the maximum movable position analyzed on each analysis surface is connected in order, and the movable range in a three-dimensional space in which the maximum movable positions of common vertices with different rotation angles are connected in order. Movable range data creating means for creating data, and a mesh image of the movable range in response to the movable range data Characterized by comprising a display control means for displaying on.

請求項1又は請求項5の発明によれば、両側のクランプ位置間のワイヤハーネス長に応じて形成される三角形の頂点を最大可動範囲の限界として、基準配索経路からの強制的に移動させられる可能性の三次元空間での最大可動範囲が、全域について簡単、かつ高精度に解析され、したがってその全域についての周辺物との振動或は人為的な外力による干渉・断線・異音発生の可能性がワイヤハーネスの実装前の段階で確実に確認可能となる。   According to the invention of claim 1 or claim 5, the apex of the triangle formed according to the wire harness length between the clamp positions on both sides is forcibly moved from the reference routing path as the limit of the maximum movable range. The maximum range of motion in a three-dimensional space is analyzed easily and with high accuracy over the entire area, so that the entire area is subject to vibration with surrounding objects or the occurrence of interference, disconnection, and abnormal noise due to external external forces. The possibility can be surely confirmed before the wire harness is mounted.

その際、請求項2の発明によれば、節点を頂点或は基準ライン側から解析経路上を移動させつつ解析することにより、最大可動位置が高精度に解析できる。請求項3の発明によれば、空間での最大可動範囲が点群として画面上で視認される。請求項4の発明によれば、隣合う垂直状の解析経路上の最大可動位置間が、その間の追加の最大可動位置データで補間されて、特に隣合う最大可動位置が大きく変化す場合でも、その間の最大可動範囲の解析精度が向上する。   In that case, according to the invention of claim 2, the maximum movable position can be analyzed with high accuracy by analyzing the node while moving the node on the analysis path from the apex or the reference line side. According to the invention of claim 3, the maximum movable range in space is visually recognized on the screen as a point cloud. According to the invention of claim 4, even when the maximum movable position on the adjacent vertical analysis path is interpolated with the additional maximum movable position data therebetween, and particularly when the adjacent maximum movable position changes greatly, The analysis accuracy of the maximum movable range during that time is improved.

図1乃至図4を基に本発明の実施の形態によるワイヤハーネスの可動範囲解析方法を実施する装置を説明する。この可動範囲解析装置は、例えば自動車のインストルメントパネルもしくはその周辺のボデーに間欠的に順に拘束されて配索されるワイヤハーネスについて、その解析された配索経路からの最大可動範囲を解析するのにパソコン1を用いるもので、さらにディスプレイ部2と、入力部としてのキーボード3及びマウス4並びにCD等の記録媒体がセットされる入出力用のディスクドライブ6等の入出力部5とが付属すると共に、CPU、メモリ等を内蔵してプログラムにより作動することにより次の各部を構成している。   An apparatus for performing the wire harness movable range analysis method according to the embodiment of the present invention will be described with reference to FIGS. This movable range analysis device analyzes, for example, the maximum movable range from the analyzed routing route for a wire harness that is routed while being intermittently restrained in order by the instrument panel of the automobile or its surrounding body. A personal computer 1 is used, and a display unit 2 and a keyboard 3 and a mouse 4 as input units, and an input / output unit 5 such as an input / output disk drive 6 in which a recording medium such as a CD is set are attached. In addition, the following units are configured by incorporating a CPU, a memory, and the like and operating according to a program.

即ち、ワイヤハーネスの材料特性及び形状特性並びに拘束部位の三次元座標値及び拘束方向等の拘束条件等の解析条件を格納する解析条件格納手段11と、その解析条件を基に拘束具で互いに間隔を置いて拘束されワイヤハーネスの安定した基準配索経路を有限要素法により中心ラインのライン状の解析モデルについて解析する配索経路解析手段10と、入力する画像表示データに応答してディスプレイ部2の画面2aの三次元仮想空間に三次元形状を模したグラフィック表示を行わせる表示制御手段12と、ワイヤハーネスの可動範囲を解析する可動範囲解析部20とを構成する。   That is, the analysis condition storage means 11 for storing analysis conditions such as constraint conditions such as the material characteristics and shape characteristics of the wire harness, the three-dimensional coordinate values and the constraint direction of the constraint part, and the mutual spacing between the constraint tools based on the analysis conditions And a routing path analyzing means 10 for analyzing a stable standard routing path of the wire harness by a finite element method with respect to a line-shaped analytical model of the center line, and a display unit 2 in response to input image display data The display control means 12 for performing graphic display imitating a three-dimensional shape in the three-dimensional virtual space of the screen 2a and the movable range analyzing unit 20 for analyzing the movable range of the wire harness are configured.

この可動範囲解析部は、両側の拘束点間の直線状の基準ラインを底辺とし、基準ラインを含む平面状の解析面上において解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の節点を頂点にそれぞれ幾何学的に位置設定する頂点設定手段21と、その幾何学的な各頂点に所属の節点が基準配索経路から移動可能か否かを解析するための節点の解析経路として、基準ラインに対する垂線を各頂点からそれぞれ設定する解析経路設定手段22と、頂点を可動範囲の限界として、各解析経路上での所属の節点の設定位置においてワイヤハーネスの形状特性、材料特性及び拘束条件を基にワイヤハーネスの変形が許容され得るか否かにより最大可動位置を解析する最大可動位置確定手段23と、基準ラインを中心に所定の回転角ごとに回転させた複数面の解析面について、各解析面上における複数個の節点の解析された最大可動位置を順に結ぶと共に、回転角を異にする共通の頂点同士の最大可動位置を順に結ぶ三次元空間における可動範囲データを作成する可動範囲データ作成手段24とで構成される。   This movable range analysis unit forms triangular vertices with the base line of the straight line between the constraint points on both sides as the base and the line length of the analysis model as two sides on the flat analysis surface including the base line As described above, the vertex setting means 21 for geometrically setting an arbitrary plurality of nodes as vertices, and whether or not the nodes belonging to the respective geometric vertices are movable from the reference routing path. As an analysis path of a node for analysis, an analysis path setting means 22 for setting a perpendicular to the reference line from each vertex, and a wire at a set position of the node on the analysis path with the vertex as a limit of the movable range The maximum movable position determination means 23 for analyzing the maximum movable position based on whether or not the deformation of the wire harness can be allowed based on the shape characteristics, material characteristics and restraint conditions of the harness, and the reference line For multiple analysis surfaces rotated at a fixed rotation angle, the maximum movable positions analyzed for multiple nodes on each analysis surface are connected in order, and the maximum movable between common vertices with different rotation angles. The movable range data creating means 24 creates movable range data in a three-dimensional space that connects positions in order.

配索経路解析手段10は、例えば図3及び図2Aに示すように、互いに異なる方向に拘束具CL1及びCL2により完全拘束することにより配索されるべきワイヤハーネス9に対して、円形断面の線形性が保たれた複数の梁要素が節点で結合された弾性体と見なすことにより、ワイヤハーネス9の長さ・円形断面の形状特性、その中心ラインに沿った例えば5mm間隔の節点群b1〜b10の三次元座標値、梁要素の断面積、断面二次モーメント、密度、縦弾性係数、横弾性係数等の材料特性及び拘束位置・方向を解析条件として、前述の式(1)による配索経路関数を基に、各節点について前述の中心ラインを中心にした互いに力が均衡した捩れ回転量及び並進に起因する三次元位置を解析することにより、拘束点a1、a2間の安定した基準配索経路を規定するライン状の解析モデルM1を作成する。このように、ワイヤハーネス9の全域について三次元空間での配索経路を解析する。   For example, as shown in FIG. 3 and FIG. 2A, the routing path analysis means 10 is linear in a circular cross section with respect to the wire harness 9 to be routed by being completely restrained by restraints CL1 and CL2 in different directions. Assuming that a plurality of beam elements that maintain their properties are coupled to each other at the nodes, the length / circular cross-sectional shape characteristics of the wire harness 9 and node groups b1 to b10 at intervals of, for example, 5 mm along the center line The routing route according to the above equation (1) using the three-dimensional coordinate values, the cross-sectional area of the beam element, the secondary moment of the section, the material properties such as the density, the longitudinal elastic modulus, the transverse elastic modulus, and the restraint position / direction as analysis conditions Based on the function, by analyzing the three-dimensional position resulting from the torsional rotation amount and the translation in which the forces are balanced with respect to the above-mentioned center line for each node, stable between the restraint points a1 and a2 To create a linear analytical model M1 to define the quasi-routing path. In this way, the routing route in the three-dimensional space is analyzed for the entire area of the wire harness 9.

可動範囲解析部20の頂点設定手段21は、図2A、Bに示すように、両側の拘束点a1、a2間の各節点b1〜b10について、ライン状の解析モデルM1のライン長L1が例えば基準ラインB1の距離100mmに対して、わん曲分だけ長くなった約110mmとして頂点位置をそれぞれ演算する。つまり、底辺の長さと、頂点の両側の2辺の長さの和とが既知であると、三角形、即ち頂点位置が規定され得ることを前提に、各節点b1〜b10について、両側の拘束点a1、a2間の直線状の基準ラインB1を底辺とし、ライン長L1及びそのライン上の任意の節点両側の線分長に応じて規定される三角形の頂点位置を設定する。   As shown in FIGS. 2A and 2B, the vertex setting means 21 of the movable range analyzing unit 20 has, for example, the line length L1 of the line-shaped analysis model M1 for the nodes b1 to b10 between the constraint points a1 and a2 on both sides as a reference. With respect to the distance of 100 mm of the line B1, the vertex position is calculated as about 110 mm that is longer by the curvature. That is, assuming that the length of the base and the sum of the lengths of the two sides on both sides of the vertex are known, the constraint points on both sides of the nodes b1 to b10 are assumed on the assumption that the triangle, that is, the vertex position can be defined. A linear reference line B1 between a1 and a2 is used as a base, and the vertex position of a triangle defined according to the line length L1 and the line segment length on both sides of any node on the line is set.

解析経路設定手段22は、図2Cに示すように、それぞれの頂点位置からの基準ラインB1に対する垂線の足である交点h1〜h10を解析し、それぞれの垂線を設定する。可動位置確定手段23は、各基準面について、節点b1〜b10について、所属の垂直状の解析経路において基準の配索経路(図2A)から幾何学的な頂点に向けて微小間隔で逐次移動させる際の収束する最大位置Mh1〜Mh10を、配索経路解析手段10を構成する前述の式(1)の解析ソフトを利用して解析する。   As shown in FIG. 2C, the analysis path setting unit 22 analyzes the intersections h1 to h10 that are the legs of the perpendicular to the reference line B1 from each vertex position, and sets each perpendicular. The movable position determining means 23 sequentially moves the nodes b1 to b10 with respect to each reference plane from the reference routing path (FIG. 2A) toward the geometric apex in the vertical analysis path to which the node belongs. The maximum positions Mh <b> 1 to Mh <b> 10 that converge at the time are analyzed using the analysis software of the above-described equation (1) that constitutes the routing route analysis means 10.

つまり、各節点b1〜b10の所属の解析経路を微小量づつ逐次移動させる過程で、図5を基に前述したように、節点b1に所属の共通位置の両側の節点同士、節点b2の両側の節点同士、・・・・・・節点b10の両側の節点同士の変位が等しく、かつ力が釣り合う範囲で最大位置を解析する。因みに、移動量に相当する変位ベクトル{x}に対して剛性ベクトル[K]の両側での相違により隣同士の節点の変位が等しくなり得なかったり、或は周辺の配索形状の変化により力ベクトル{F}が均衡し得ないと、式(1)の関係が不成立、つまり収束しないことになる。   That is, in the process of sequentially moving the analysis paths to which the nodes b1 to b10 belong by a minute amount, as described above with reference to FIG. 5, the nodes on both sides of the common position belonging to the node b1 and the both sides of the node b2 The maximum position is analyzed in a range in which the displacements between the nodes,... On both sides of the node b10 are equal and the forces are balanced. Incidentally, the displacement vector {x} corresponding to the amount of movement cannot be equal due to the difference in stiffness vector [K] on both sides, or the displacement due to the change in the surrounding routing shape. If the vector {F} cannot be balanced, the relationship of Expression (1) is not established, that is, does not converge.

節点b1については、幾何学的な最大位置に移動させる過程でワイヤハーネス9の変形曲率が小さくなり、収束可能な範囲な最大位置Mh1が、×印で示す頂点v1よりも下方位置に確定される。節点b2〜b8については、最大位置Mh2〜Mh8が×印で示す所属の頂点と一致する。節点b9については、拘束点a2での拘束方向に起因して基準ラインB1に対して逆回転位相の解析面上の配索位置から所属の解析面側へ大きく変形させられ、頂点v9には到達し得ず、基準ラインB1を僅かに越えた最大位置Mh9に確定される。節点b10については、さらに至近位置の拘束点a2の拘束により変形が制限されて逆回転位相の解析面上に最大位置Mh10に確定される。   As for the node b1, the deformation curvature of the wire harness 9 is reduced in the process of moving to the geometric maximum position, and the maximum position Mh1 within a converging range is determined at a position below the vertex v1 indicated by the x mark. . For the nodes b2 to b8, the maximum positions Mh2 to Mh8 coincide with the vertices to which they belong, which are indicated by x marks. The node b9 is greatly deformed from the routing position on the analysis surface of the reverse rotation phase with respect to the reference line B1 due to the restraining direction at the restraint point a2, and reaches the vertex v9. However, the maximum position Mh9 slightly exceeding the reference line B1 is determined. As for the node b10, the deformation is further restricted by the restriction of the restriction point a2 at the closest position, and the maximum position Mh10 is determined on the analysis surface of the reverse rotation phase.

尚、可動位置確定手段23における節点b1〜b10の所属の解析経路への設定は、頂点に向けて逐次移動させるのと逆方向に、頂点位置で収束するか否かを確認して、収束しない場合に解析経路上を頂点から基準ラインB1に向けて移動さることも考えられる。   It should be noted that the setting to the analysis path to which the nodes b1 to b10 belong in the movable position determining means 23 confirms whether or not the nodes b1 to b10 are converged at the vertex position in the opposite direction to the sequential movement toward the vertex, and does not converge. In some cases, it may be possible to move from the apex to the reference line B1 on the analysis path.

可動範囲データ作成手段24は、同図Dに示すように、同図A〜Cに示す解析面の最大可動位置Mh1〜Mh10を点表示して順に結ぶと共に、所定の角度、例えば30°回転させた解析面の順に結ばれた最大可動位置Mh1〜Mh10と共通の頂点同士の最大可動位置の点を順に結び、同様に所定の角度づつ360°の範囲にわたり回転させた共通の頂点同士の最大可動位置の点を順に結び、さらに最後のMh111〜Mh1011と最初の最大可動位置Mh1〜Mh10の点を結ぶ可動範囲データを作成する(図は省略して示す)。 As shown in FIG. 4D, the movable range data creating means 24 displays the maximum movable positions Mh1 1 to Mh10 2 of the analysis surfaces shown in FIGS. The maximum movable positions Mh1 2 to Mh10 2 connected in the order of the rotated analysis planes are connected in order to the points of the maximum movable positions of the common vertices, and similarly the common vertices rotated over a range of 360 ° by a predetermined angle. The points of the maximum movable positions of each other are connected in order, and movable range data connecting the points of the last Mh1 11 to Mh10 11 and the first maximum movable positions Mh1 1 to Mh10 2 is created (the figure is omitted).

表示制御手段12は、この可動範囲データに応答してディスプレイ部2の画面2a上の三次元仮想空間に、最大可動範囲を指示する三次元形状のメッシュ状画像をグラフィック表示する。その表示は、可動範囲データを配索形状の解析用のCADの三次元座標系に対して基準ラインB1を画面2a上の三次元仮想空間で正面視した状態を含めて、周知の方法により、外部からの操作指令に応じて任意の方向から見た画像表示データに変換してグラフィック表示を行う。尚、可動範囲データ作成手段の変形例として最大可動位置を表示する点同士を結ばない場合には、表示制御手段12は、最大可動範囲をメッシュ状画像でなく、点群もしくはプロット状画像としてグラフィック表示する。   In response to the movable range data, the display control unit 12 graphically displays a three-dimensional mesh image indicating the maximum movable range in the three-dimensional virtual space on the screen 2a of the display unit 2. The display includes a state in which the reference line B1 is viewed in front in the three-dimensional virtual space on the screen 2a with respect to the three-dimensional coordinate system of the CAD for analyzing the movable range of the movable range data by a known method, In accordance with an operation command from the outside, it is converted into image display data viewed from an arbitrary direction, and graphic display is performed. As a modification of the movable range data creating means, when the points for displaying the maximum movable position are not connected, the display control means 12 displays the maximum movable range as a point cloud or a plot image instead of a mesh image. indicate.

このように構成されたワイヤハーネスの可動範囲解析装置の動作を図4のフローチャートを参照して説明する。この装置は、入出力部5により、関連の解析ソフトをロードさせると共に、解析条件等の入力操作を行うことにより、ワイヤハーネス9に対して予め登録された解析条件格納手段11の解析所条件に応じて配索経路解析手段10により基準の安定した配索経路が解析され、表示制御手段12は、ワイヤハーネス9の円形断面に対応した円筒状に肉付けされた配索形状が三次元形状を模して画面2aに表示させる。   The operation of the wire harness movable range analyzing apparatus configured as described above will be described with reference to the flowchart of FIG. In this apparatus, the related analysis software is loaded by the input / output unit 5, and the analysis condition is stored in the analysis condition storage means 11 registered in advance for the wire harness 9 by performing an input operation such as an analysis condition. Correspondingly, the stable routing route is analyzed by the routing route analyzing means 10, and the display control means 12 is configured to simulate the three-dimensional shape of the routing shape that is fleshed in a cylindrical shape corresponding to the circular cross section of the wire harness 9. To be displayed on the screen 2a.

全体的に表示されている配索経路に対して、入力操作により、例えば図3に示す拘束具CL1、CL2間の解析された配索経路について、その可動範囲の解析を指令すると、可動範囲解析部20において、先ずそれぞれの節点b1〜b10について三角形を形成する頂点が各基準面について解析される(図2B参照、S1)。   For example, when an analysis of the movable range is instructed with respect to the route displayed on the whole by an input operation, for example, on the route route analyzed between the restraints CL1 and CL2 shown in FIG. In the unit 20, first, vertices forming a triangle for each of the nodes b1 to b10 are analyzed for each reference plane (see FIG. 2B, S1).

次いで、垂線状の解析経路が設定(S2)されると共に、その解析経路上で基準の配索経路から所属の節点b1〜b10の移動が許容される最大可動位置Mh111〜Mh1011を有限要素法により解析する(図2C参照、S3)。同図で、×印は頂点、○印は最大可動位置を示す。つまり、節点b1〜b10を所属の解析経路に沿って頂点に向けて移動させ、解析モデルM1の解が得られるか否か、即ち前述の式(1)による配索経路関数が収束する限界位置を最大可動位置Mh111〜Mh1011として確定する。 Next, a perpendicular analysis path is set (S2), and the maximum movable positions Mh1 11 to Mh10 11 in which movement of the belonging nodes b1 to b10 is allowed from the reference routing path on the analysis path are set as finite elements. Analysis is performed by the method (see FIG. 2C, S3). In the figure, a cross indicates a vertex, and a circle indicates a maximum movable position. That is, the nodes b1 to b10 are moved toward the apex along the analysis path to which the nodes belong, and whether or not the solution of the analysis model M1 can be obtained, that is, the limit position where the routing path function according to the above equation (1) converges. Are determined as the maximum movable positions Mh1 11 to Mh10 11 .

このような最大可動位置Mh1〜Mh10を各基準面ごとに結ぶと共に、共通の頂点の最大位置Mh1〜Mh10同志も順に結んで作成された最外可動範囲データに応答して、任意の基準面を正面視した状態で、基準の配索経路からの最大可動範囲を確認させるメッシュ状の三次元画像が画面2aに表示される(図2D参照、S4)。確認のために必要な回転位置を入力装置4で指定して、その領域の正面視の画像を表示させることもできる。   In response to the outermost movable range data created by connecting such maximum movable positions Mh1 to Mh10 for each reference plane and connecting the maximum positions Mh1 to Mh10 of the common vertexes in order, an arbitrary reference plane is set. When viewed from the front, a mesh-like three-dimensional image for confirming the maximum movable range from the reference routing route is displayed on the screen 2a (see FIG. 2D, S4). A rotational position necessary for confirmation can be designated by the input device 4 and a front-view image of the region can be displayed.

図6は、垂直状の解析経路の最大可動位置間の補間データを作成する別の実施の形態を示す。図2による前述の解析に際して、節点b1の交点h1から斜め方向の移動は幾何学的に図で見て右側はクランプ位置CL1を支点とする円弧R1、左側はCL2を支点とする円弧で最大可動位置を制限される。これらの範囲内で解析経路の傾斜角を段階的にずらしてその都度収束する実際の最大可動位置を解析して補間することができる。同図では、円弧R1側で、傾斜角θだけ回転させた傾斜状の解析経路に沿って解析した補間用の最大可動位置Mh1aを代表的に示す。この方法により、特に解析すべき節点間で最大位置が大きく変化する領域でも、その間の最大可動位置が高精度に解析可能となる。   FIG. 6 shows another embodiment for creating interpolation data between the maximum movable positions of the vertical analysis path. In the above-described analysis according to FIG. 2, the movement in the oblique direction from the intersection h1 of the node b1 is geometrically viewed in the figure, the right side is the arc R1 with the clamp position CL1 as a fulcrum, and the left side is the maximum movement with an arc with CL2 as a fulcrum Limited position. Within these ranges, the inclination angle of the analysis path is shifted stepwise, and the actual maximum movable position that converges each time can be analyzed and interpolated. In the figure, the maximum movable position Mh1a for interpolation analyzed representatively along the inclined analysis path rotated by the inclination angle θ on the arc R1 side is representatively shown. This method makes it possible to analyze the maximum movable position between the nodes to be analyzed with high accuracy even in a region where the maximum position changes greatly between the nodes to be analyzed.

図7は、さらに別の実施の形態による解析方法を説明する。前述の図2Cの解析の場合、いずれも所属の解析経路上に最大可動位置が確定されるが、基準の配索経路からの変形の余地の少ない節点につき、所属の解析経路に載らない場合或は既に移動を拘束されて解析経路上を移動し得ない場合、その配索経路上の節点の三次元位置自体が最大可動位置になる。例えば図7のアーチ状の配索経路のワイヤハーネス9aの中間位置の節点b25は、上方へ撓み得ないことにより、頂点v25には達し得ず、基準の配索経路の節点b25の三次元位置が最大可動位置Mh25になる。   FIG. 7 illustrates an analysis method according to yet another embodiment. In the case of the analysis shown in FIG. 2C described above, the maximum movable position is determined on the associated analysis path, but the node having little room for deformation from the reference routing path is not included in the associated analysis path. If the movement is already constrained and cannot move on the analysis path, the three-dimensional position of the node on the routing path itself becomes the maximum movable position. For example, the node b25 at the intermediate position of the wire harness 9a of the arched routing path in FIG. 7 cannot be bent upward, so that it cannot reach the vertex v25, and the three-dimensional position of the node b25 of the reference routing path Becomes the maximum movable position Mh25.

この場合、節点b25は左右には僅かに撓み得るために、拘束点a3、a4を中心とする円弧R3、R4を限界として解析経路の交点h25を中心に回転させた斜め方向の解析経路に沿って例えば最大位置Mh25a、Mh25bが解析される。同様に、節点b25の両側の他の節点群について垂直状及び斜めの解析経路に沿って最大可動範囲ラインLm25を作成する。さらに、所定の角度づつ回転させて最大可動範囲ラインを作成する。この場合、クランプ具CL3、CL4の拘束方向に起因して、基準ラインB1aを中心とするワイヤハーネス9aの撓み回転は制限されることにより、360°中の所定の回転範囲でのみ収束し、したがってその範囲の可動範囲データが作成される。   In this case, since the node b25 can be bent slightly to the left and right, along the analysis path in the oblique direction rotated around the intersection h25 of the analysis path with the arcs R3 and R4 centering on the constraint points a3 and a4 as the limits. For example, the maximum positions Mh25a and Mh25b are analyzed. Similarly, the maximum movable range line Lm25 is created along the vertical and oblique analysis paths for the other node groups on both sides of the node b25. Further, the maximum movable range line is created by rotating it by a predetermined angle. In this case, due to the restraining direction of the clamps CL3 and CL4, the bending rotation of the wire harness 9a around the reference line B1a is limited, so that it converges only within a predetermined rotation range in 360 °, and therefore The movable range data of the range is created.

前述の実施の形態では、節点ごとにその垂直状の解析経路を設定したが、さらに節点間の間隔が狭い場合等は複数個の節点ごとに解析すべき節点を設定することもできる。また、前述の実施の形態では節点を基に解析経路を設定したが、解析経路群を基準ラインに沿って予め設定すると共に、そのうちの頂点になる節点位置近辺の解析経路を基準ラインに沿って微調整し、最終的に垂直状の解析経路を設定することも考えられる。   In the above-described embodiment, the vertical analysis path is set for each node. However, when the interval between the nodes is further narrow, the node to be analyzed can be set for each of a plurality of nodes. In the above-described embodiment, the analysis path is set based on the node. However, the analysis path group is set in advance along the reference line, and the analysis path in the vicinity of the node position that is the vertex of the analysis path is set along the reference line. It may be possible to fine-tune and finally set a vertical analysis path.

尚、前述の実施の形態では、最大可動位置の解析に際して、各解析経路上で所属の節点をいずれかの方向に逐次移動させることを前提にしたが、このような微小間隔ごとの移動でなく、処理時間の短縮等の目的で適宜広い間隔を設定して節点を解析経路上に間欠的に設定することも可能である。その場合、解析された各最大可動位置を拘束点として両側のワイヤハーネス部分の配索経路も解析しておき、その他の節点のいずれかの回転角の解析面におけるこのような間欠処理によるラフな解析結果の最大可動位置と比較して、これを上廻る場合にはその配索経路の節点位置と置換することも考えられる。   In the above-described embodiment, when analyzing the maximum movable position, it is assumed that the belonging node is sequentially moved in either direction on each analysis path. It is also possible to set the nodes intermittently on the analysis path by setting wide intervals as appropriate for the purpose of shortening the processing time. In that case, analyze the routing route of the wire harness part on both sides using each analyzed maximum movable position as a restraint point, and make rough analysis by such intermittent processing on the analysis surface of any rotation angle of other nodes. If it exceeds the maximum movable position of the analysis result, it may be replaced with the node position of the routing route.

さらに、両側のクランプ間の配索経路について説明したが、図8に示すようにT形等の分岐部を有するワイヤハーネスについても解析可能である。例えば拘束点a1、a2間のワイヤハーネス部分W1、W2から拘束点a3のワイヤハーネス部分W3が分岐する場合、W3による引張り拘束が加わることを前提にW1、W2の最大可動範囲を解析し、次いでW1による引張り拘束が加わることを前提にW2、W3の最大可動範囲を解析する。   Furthermore, although the routing path between the clamps on both sides has been described, it is possible to analyze a wire harness having a T-shaped branching portion as shown in FIG. For example, when the wire harness portion W3 of the restraint point a3 branches from the wire harness portions W1 and W2 between the restraint points a1 and a2, the maximum movable range of W1 and W2 is analyzed on the premise that the tensile restraint by W3 is applied, and then The maximum movable range of W2 and W3 is analyzed on the premise that a tensile constraint by W1 is applied.

以上、本発明は、有限要素法により解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析するものであるが、実験的に求めた数値解析アルゴリズムのソフトによりワイヤハーネスの基準配索経路を解析する場合でも、同様に幾何学エリアを最外位置として内側に向かって物性等を考慮して同様に可動範囲を解析することも可能である。   As described above, the present invention analyzes the movable range in which the wire harness can be forcibly moved from the reference routing route analyzed by the finite element method, but the wire harness is obtained by software of a numerical analysis algorithm obtained experimentally. In the case of analyzing the reference routing route, it is also possible to similarly analyze the movable range in consideration of physical properties and the like toward the inside with the geometric area as the outermost position.

本発明の実施の形態によるワイヤハーネスの可動範囲解析方法を実施する装置の構成を説明する図である。It is a figure explaining the structure of the apparatus which implements the movable range analysis method of the wire harness by embodiment of this invention. 同装置の動作を説明する図である。It is a figure explaining operation | movement of the apparatus. 同装置の解析対象になるWHを示す正面図である。It is a front view which shows WH used as the analysis object of the same apparatus. 同装置の動作を説明するフローチャートである。It is a flowchart explaining operation | movement of the apparatus. 同装置の動作原理を説明する図である。It is a figure explaining the principle of operation of the device. 別の実施の形態による可動範囲解析方法を説明する図である。It is a figure explaining the movable range analysis method by another embodiment. さらに別の実施の形態による可動範囲解析方法の説明図である。It is explanatory drawing of the movable range analysis method by another embodiment. 別の実施の形態による分岐したワイヤハーネスについての解析方法を説明する図である。It is a figure explaining the analysis method about the branched wire harness by another embodiment.

符号の説明Explanation of symbols

1 パソコン
2 ディスプレイ部
5 入出力部
9、9a ワイヤハーネス
a1、a2、a3、a4 拘束点
B1、B1a 基準ライン
b1〜b10、b25 節点
CL1、CL2、CL3、CL4 拘束具
h1〜h10、h25 交点
L1 ライン長
M1 解析モデル
Mh1〜Mh10、Mh1a、Mh1b、Mh25a、Mh25b 最大可動位置
v25 頂点


DESCRIPTION OF SYMBOLS 1 Personal computer 2 Display part 5 Input / output part 9, 9a Wire harness a1, a2, a3, a4 Restraint point B1, B1a Reference line b1-b10, b25 Node CL1, CL2, CL3, CL4 Restraint tool h1-h10, h25 Intersection L1 Line length M1 analysis model
Mh1-Mh10, Mh1a, Mh1b, Mh25a, Mh25b Maximum movable position v25 Vertex


Claims (5)

拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析するワイヤハーネスの可動範囲解析方法であって、
両側の拘束点間の直線状の基準ラインを底辺とし、前記基準ラインを含む平面状の解析面上において前記解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の前記節点を頂点にそれぞれ幾何学的に位置設定し、
前記各頂点に所属の前記節点が前記基準配索経路から移動可能か否かを解析するための前記節点の解析経路として、前記基準ラインに対する垂線を前記各頂点からそれぞれ設定し、
前記頂点を可動範囲の限界として、前記各解析経路上での所属の前記節点の設定位置において前記ワイヤハーネスの形状特性、前記材料特性及び前記拘束条件に対応する前記ワイヤハーネスの変形が許容されるか得か否かにより、最大可動位置を解析し、
この最大可動位置の解析を、前記基準ラインを中心に所定の回転角ごとに回転させた複数の解析面ごとに行うことを特徴とするワイヤハーネスの可動範囲解析方法。
For wire harnesses that are constrained and arranged with restraints spaced apart from each other, a finite element method is applied to a line-shaped analytical model that is considered to have a beam element as an elastic body between each node group. The wire harness movable range analysis method for analyzing the movable range in which the wire harness can be forcibly moved from the reference routing route analyzed in accordance with the shape characteristics, material characteristics and constraint conditions of the wire harness,
Arbitrary so as to form a vertex of a triangle having a straight reference line between the constraint points on both sides as a base and a line length of the analysis model as two sides on a flat analysis surface including the reference line A plurality of the above nodes are respectively geometrically positioned at the vertices,
As the analysis path of the node for analyzing whether or not the node belonging to each vertex is movable from the reference routing path, each perpendicular to the reference line is set from each vertex,
Using the apex as the limit of the movable range, deformation of the wire harness corresponding to the shape characteristic of the wire harness, the material characteristic, and the constraint condition is allowed at the set position of the belonging node on each analysis path. The maximum movable position is analyzed depending on whether or not
A method for analyzing a movable range of a wire harness, wherein the analysis of the maximum movable position is performed for each of a plurality of analysis surfaces rotated at predetermined rotation angles around the reference line.
最大可動位置を、各解析経路上で所属の節点を逐次移動させる過程でワイヤハーネスの変形が許容され得る限界位置を求めることにより解析することを特徴とする請求項1記載のワイヤハーネスの可動範囲解析方法。   2. The movable range of a wire harness according to claim 1, wherein the maximum movable position is analyzed by obtaining a limit position where the deformation of the wire harness is allowed in the process of sequentially moving the node to which it belongs on each analysis path. analysis method. ディスプレイ部の画面に、基準ラインを中心に所定の回転角ごとに回転させた複数面の解析面について、この各解析面上における解析された最大可動位置を点で表示することにより、前記回転角を異にする前記最大可動位置を点表示する三次元空間における可動範囲データに応答して、可動範囲の点群状画像を仮想三次元表示することを特徴とする請求項1又は請求項2記載のワイヤハーネスの可動範囲解析方法。   By displaying the analyzed maximum movable position on each analysis surface as a point with respect to a plurality of analysis surfaces rotated at predetermined rotation angles around the reference line on the screen of the display unit, the rotation angle The point cloud image of the movable range is displayed in virtual three-dimensional manner in response to the movable range data in the three-dimensional space displaying the maximum movable position with different points. Of wire harness movable range analysis. 垂線状の解析経路と基準ラインとの交点を中心に、解析面上で解析経路に対して所定の角度だけ回転させた傾斜ライン上で節点の移動を許容される最大可動位置を解析することにより、隣合う解析経路上の解析された最大可動位置間の位置データを補完することを特徴とする請求項1記載のワイヤハーネスの可動範囲解析方法。   By analyzing the maximum movable position where the movement of the node is allowed on an inclined line rotated about a predetermined angle with respect to the analysis path on the analysis surface around the intersection of the perpendicular analysis path and the reference line The method for analyzing a movable range of a wire harness according to claim 1, wherein position data between the analyzed maximum movable positions on adjacent analysis paths is complemented. 拘束具で互いに間隔を置いて拘束されて配索されるワイヤハーネスについて、節点群のそれぞれの間に弾性体としての梁要素が介在すると見なしたライン状の解析モデルに対して、有限要素法によりワイヤハーネスの形状特性、材料特性及び拘束条件に対応して解析された基準配索経路からワイヤハーネスを強制的に移動させ得る可動範囲を解析するワイヤハーネスの可動範囲解析装置であって、
両側の拘束点間の直線状の基準ラインを底辺とし、前記基準ラインを含む平面状の解析面上において前記解析モデルのライン長を2辺の長さとする三角形の頂点を形成するように、任意の複数個の前記節点を頂点にそれぞれ幾何学的に位置設定する頂点設定手段と、所属の前記頂点に前記節点が移動可能か否かを解析するための前記節点の解析経路として前記基準ラインに対する垂線を頂点から設定する解析経路設定手段と、前記頂点を可動範囲の限界として、前記各解析経路上での所属の前記節点の設定位置において前記ワイヤハーネスの前記形状特性、前記材料特性及び前記拘束条件に対応する前記ワイヤハーネスの変形が許容されるか得か否かにより、最大可動位置を解析する最大可動位置確定手段と、前記基準ラインを中心に所定の回転角ごとに回転させた複数面の前記解析面について、この各解析面上における解析された前記最大可動位置を順に結ぶと共に、前記回転角を異にする共通の前記頂点同士の前記最大可動位置を順に結んだ三次元空間における可動範囲データを作成する可動範囲データ作成手段と、この可動範囲データに応答して可動範囲のメッシュ状画像をディスプレイ部の画面の三次元仮想空間に表示させる表示制御手段とを備えたことを特徴とするワイヤハーネスの可動範囲解析装置。
For wire harnesses that are constrained and arranged with restraints spaced apart from each other, a finite element method is applied to a line-shaped analytical model that is considered to have a beam element as an elastic body between each node group. The wire harness movable range analysis device for analyzing the movable range in which the wire harness can be forcibly moved from the reference routing route analyzed in accordance with the shape characteristic, material characteristic and constraint condition of the wire harness,
Arbitrary so as to form a vertex of a triangle having a straight reference line between the constraint points on both sides as a base and a line length of the analysis model as two sides on a flat analysis surface including the reference line A vertex setting means for geometrically positioning the plurality of nodes as vertices, and an analysis path of the nodes for analyzing whether or not the nodes can move to the vertices to which the nodes belong. An analysis path setting means for setting a perpendicular from the apex, and the shape characteristic, the material characteristic, and the constraint of the wire harness at the set position of the node to which the analysis path belongs with the apex being the limit of the movable range A maximum movable position determining means for analyzing a maximum movable position depending on whether or not the deformation of the wire harness corresponding to the condition is allowed, and a predetermined centering on the reference line For the analysis surfaces of a plurality of surfaces rotated for each turning angle, the maximum movable positions of the vertices common to each other with the rotation angles being different from each other while sequentially connecting the analyzed maximum movable positions on the respective analysis surfaces. Movable range data creation means for creating movable range data in a three-dimensional space in which the two are connected in sequence, and display control for displaying a mesh-like image of the movable range in the three-dimensional virtual space of the display unit in response to the movable range data A wire harness movable range analyzing apparatus.
JP2007228579A 2007-09-04 2007-09-04 Movable range analysis device for wire harness Expired - Fee Related JP4641033B2 (en)

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JP2010117765A (en) * 2008-11-11 2010-05-27 Kanto Auto Works Ltd System for analyzing movement pathway of wire harness
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