JP2009044942A - Armature and winding termination processing device thereof - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To prevent the start of winding and the end of winding from touching the other thing, and to further shorten the axial length of a flat motor. <P>SOLUTION: A riser 8 is extended radially outward from a commutator 4 and turned up to the commutator side, and an axial through hole 5 facing the riser 8 is formed in the core 3. A wire W for winding is hooked, the riser with its start of winding and end of winding hooked is caulked in the axial direction of the commutator by means of a seating member 12 that pass through the axial through hole 5, and a cutter/caulking member 29 provided on the commutator side and then its start of winding and end of winding are held so that the protruded portion near the riser can be cut by means of the cutter/caulking member. Since the protrusion can be shortened, contacting of the end of winding and an adjacent riser or a transient wire can be eliminated, and the axial length of the commutator can be shortened by the radially extending riser. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to an armature that performs caulking with respect to a riser in which a start line end and an end line end of the winding are locked, and a winding end processing apparatus thereof.

Conventionally, in a motor armature having a commutator, the riser is caulked to lock the start line end and end line end of the winding to the riser provided in the commutator. There is something. Such a riser is formed in a shape that is folded back to the outer peripheral surface side of the commutator at the axial end of the commutator (see, for example, Patent Document 1).
JP 2001-211162 A

  In the armature winding, the start line end of the winding is hooked on a predetermined riser and wound over two predetermined slots, and the end line end is hooked on a predetermined riser and the process ends. And it conveys to the following fusing process and fuses the riser by which the starting line and the end line end part are hooked. In order to prevent the hooking from being removed during the conveyance, it is conceivable to make the hooked end portion long.

  However, if the length of the winding protruding from the riser is long, there is a risk that the adjacent riser or a crossover hooked to the riser in the middle of the winding may come into contact. Therefore, if a contact check of the winding is performed after fusing, there is a problem that the manufacturing process becomes complicated.

  On the other hand, in a flat motor in which the axial length of the motor is shortened, it is possible to meet the demand for making the axial length as short as possible. However, in the conventional riser shape as described above, since it is folded and caulked so as to overlap the outer peripheral surface of the commutator, the length of the commutator in the axial direction is required by the length of the folded back, There is a problem that the length corresponding to the length becomes longer in the axial direction.

  In order to solve such problems, to prevent the start and end of the winding from coming into contact with the other, and to realize that the axial length of the flat motor can be further shortened In the present invention, a core having a plurality of teeth extending outward in the radial direction, a commutator having a smaller diameter than the core coaxially and integrally provided at one axial end of the core, and the plurality of the plurality of teeth An armature having a winding wound between a predetermined pair of slots formed by teeth, wherein a riser provided on the commutator extends radially outward from an outer peripheral surface of the commutator. The starter end and the end end of the winding in the riser are locked to form a folded portion of the riser. It was assumed to have been crimped in the axial direction of the core relative to the radially outward extending portion.

  Alternatively, the motor armature includes a core having a plurality of teeth extending radially outward, a commutator having a smaller diameter than the core coaxially and integrally provided at one axial end of the core, and the plurality of And a riser provided on the commutator extends radially outward from the outer peripheral surface of the commutator and is folded back. The winding is wound between a predetermined pair of slots formed by teeth. The core is formed and has a plurality of axial through holes provided so as to face the riser, and the start line end and end line end of the winding in the riser are locked. On the other hand, in order to caulk the folded portion of the riser in the axial direction of the core with respect to the radially outwardly extending portion of the commutator, A pedestal member provided in a penetrating manner in the axial through hole so as to abut on an outwardly extending portion, and a caulking member provided opposite to the pedestal member and provided in contact with and separated from the folded portion of the riser. It was supposed to have. In particular, it is preferable to have a cutter member provided so as to face the pedestal member and be detachable from the pedestal member so as to cut the start line end and the end line end.

  Thus, according to the present invention, since the riser of the commutator is formed by extending outward from the commutator and folding it back, the caulking direction is the axial direction of the commutator, and is thereby attached to the folded portion of the riser of the commutator. Since the length of the armature is eliminated, the axial length of the armature can be shortened, which is effective for a flat motor. By providing an axial through-hole in the core to place the pedestal for the caulking work, the riser can be caulked in the axial direction of the commutator without any problems even if the core is in a larger diameter armature than the commutator. Can do. Further, by cutting the winding end by bringing the cutter member into contact with and separating from the base member used for caulking, cutting can be performed in the vicinity of the riser, and the protrusion of the winding end from the riser can be shortened. For this reason, it is possible to eliminate the contact of the winding terminal with the adjacent riser or crossover.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a diagram schematically showing the entire winding device to which the present invention is applied. As shown in the figure, the armature 1 to be wound by this device is a flat type that is applied to a flat motor whose axial direction is shorter than the outer diameter.

  As shown in FIGS. 2 and 3, the armature 1 has a thin large-diameter core 3 and a small-diameter commutator 4 that are coaxially disposed and fixed to the shaft 2. The core 3 in the illustrated example may be formed by laminating steel plates, and an annular wall is formed on the circumference passing through a substantially intermediate point in the radial direction, and the core 3 is formed inside the annular wall. A plurality of axial through holes 5 penetrating in the axial direction are provided at equal pitches in the circumferential direction, and a predetermined number of T-shaped teeth 6 are provided at equal pitches in the circumferential direction outside the annular wall. It has been. In addition, each slot 7 for receiving a coil | winding is formed between each teeth 6. FIG.

  The commutator 4 is provided coaxially with an interval in the axial direction with respect to the core 3, and is disposed on the outer peripheral surface of the commutator 4 at an edge on the core side that is one end side in the axial direction. Further, each riser 8 that is continuous to a predetermined number of each segment is provided. The riser 8 is formed in a shape that extends radially outward from the outer peripheral surface of the commutator 4 and is folded back toward the outer peripheral surface (upward in the illustrated example) at the extended end.

  In the winding device, as shown in FIG. 1, a pair of chucks 11 and base members 12 are respectively provided on the lower side in the figure, which is the side opposite to the commutator 4 side of the armature 1 in the set position. A pair of starting wire pressing members 13 and a brazing member 14 are provided on the commutator 4 side. In addition, a pair of variable guide members 15 are arranged on the side of the armature 1 so as to face each other with the armature 1 sandwiched in the radial direction. In the figure, only one is shown and the other is not shown. Similarly, with respect to the above-described pair, those that perform the same movement will be described on behalf of one unless otherwise specified, and description of the other will be omitted.

  The variable guide member 15 is supported by a movable guide member 16. The movable guide member 16 is driven by an actuator (not shown) so as to be in contact with and away from the outer peripheral surface of the armature 1 in the radial direction. The drive mechanism may be a known actuator using a cylinder or a motor, and illustration and description thereof are omitted. The same applies to other drive mechanisms unless otherwise noted.

  The variable guide member 15 is slidably supported by the movable guide member 16 as described above so as to be able to contact and separate in the radial direction with respect to the outer peripheral surface of the armature 1 in the same manner as the moving direction of the movable guide member 16 (the front-rear direction in FIG. 4). Has been. The slide support structure may be, for example, provided with a shaft portion in the variable guide member 15 and a hole into which the shaft portion is inserted in the movable guide member 16.

  The variable guide member 15 is provided with an arc groove 15a having an arc surface that comes into contact with a predetermined arc range of the outer peripheral surface of the core 3, and at four positions on the left, right, top, and bottom sides of the arc groove 15a and is a winding target. A guide portion 15 b having an inclined surface for guiding the wire W from the outer peripheral surface side of the core 3 is provided toward the pair of slots 7. Each guide portion 15b is formed with an inclined surface that also faces both end surfaces in the axial direction of the core 3, and a recess 15c that is opened in the front-rear direction in FIG. 4 between the pair of upper and lower left and right guide portions 15b. Is formed.

  The movable guide member 16 is provided with a pair of left and right square upper guide portions 16a on the commutator 4 side of the armature 1 and a jaw-shaped lower guide portion 16b on the side opposite to the commutator 4 side. Yes. The guide portions 16a and 16b are received in the recess 15c and extend along the axial end surfaces 3a and 3b of the core 3 and from the front end of the variable guide member 15 to the front side (inside the core 3). Is provided.

  A pair of left and right compression coil springs 17 are interposed between the variable guide member 15 and the movable guide member 16. Thereby, after the circular groove 15a of the variable guide member 15 contacts the outer peripheral surface of the core 3, the movable guide member 16 is further moved forward, whereby the compression coil spring 17 is compressed and deformed, and the movable guide member 16 is Each of the guide portions 16a and 16b can protrude inward in the radial direction of the armature 1.

  A tapered hooking member 18 is disposed between the pair of left and right upper guide portions 16 a of the movable guide member 16. The hooking member 18 is assembled to the movable guide member 16 via the support member 19 and can be protruded to the front side with respect to the movable guide member 16 by a driving device (not shown). The protruding direction is obliquely downward with the protruding end approaching the riser 8.

  The main shaft 21 of the winding device that supports the movable guide member 16 is provided with a flyer 22 that is coaxially rotated on the outer peripheral side of the movable guide member 16. A plurality of pulleys 23 are disposed at appropriate positions of the main shaft 21 and the flyer 22, and the pulleys 23 guide a wire W fed out from a wire storage box (not shown) and serving as a winding toward the tip of the flyer 22. Yes. A wire W is fed out from the pulley 23 at the tip of the flyer 22 for winding.

  On the side opposite to the commutator 4 in the axial direction of the armature 1, a pedestal support 24 that is displaceable in the axial direction perpendicular to the main shaft 21 and is rotatable about the axis is disposed. As shown in FIG. 5, the chuck 11 is formed in a rod shape along the axis of the pedestal support 24 and is pivotally supported at the intermediate portion so as to be tiltable in the radial direction of the armature 1. Yes. The upper projecting end of the chuck 11 on the armature 1 side is formed in a size that can be received in the axial through hole 5. In the illustrated example, as shown in FIG. 3, the axial through-hole 5 is formed in a substantially trapezoidal cross-sectional shape narrowing radially inward of the armature 1, and the protruding end portion of the chuck 11 is also formed. It is formed in a substantially similar shape.

  A cam follower 25 is provided at the lower end of the chuck 11 in FIG. 5, and a chuck drive member 26 having a slope contacting the cam follower 25 and being displaceable in the axial direction of the pedestal support 24 is provided below the cam follower 25. Is provided. When the chuck drive member 26 is displaced toward the cam follower 25 (two-dot chain line in FIG. 5), the cam follower is pushed outward in the radial direction of the base support 24 by the inclined surface of the chuck drive member 26, and the pair of chucks 11 protrude. The end portions are tilted in a direction in which they approach each other (arrow A in FIG. 5).

  The pedestal member 12 described above is fixed to the pedestal support 24 by, for example, screwing, as shown in FIG. When the pedestal support 24 is rotated by a predetermined angle, the position of the pedestal member 12 can also be changed in the circumferential direction of the armature 1 as indicated by an arrow B in FIG.

  On the commutator 4 side in the axial direction of the armature 1, a riser access member support 27 that is displaceable in an axial direction orthogonal to the main shaft 21 and is rotatable about the axis is disposed. The riser access member support 27 has a double shaft structure that can rotate around the axis independently of each other, and the above-described start line pressing member 13 is assembled to the inner shaft member. The start line pressing member 13 is formed in a long shape along the axis of the riser access member support 27, and its tip end portion 13 a is directed, for example, at a right angle toward the radially outer side of the riser access member support 27. It is bent.

  In addition, the start line pressing member 13 is pivotally supported at an appropriate position in the middle portion in the longitudinal direction so that the tip end portion 13a can tilt in the radial direction of the riser access member support 27, and the tip end portion 13a is arranged in the radial direction. A coil spring 28 is provided for biasing in the direction of pushing outward. The pair of start line pressing members 13 are arranged symmetrically in the radial direction of the riser access member 27, and the coil spring 28 is interposed between the both start line pressing members 13.

  Further, as shown in FIG. 7, the brazing member 14 is fixed to the outer shaft member of the riser access member support 27 by screwing. The riser access member support 27 is provided so as to be rotatable about its axis, and is driven forward and backward by an actuator (not shown). At the lower end portion of the brazing member 14, there is provided a skirt portion 14a having an arc-shaped hem that has a lower end that is substantially the same height as the tip of the start line pressing member 13 and can surround the start line pressing member 13. ing. The inner peripheral surface of the skirt portion 14 a is formed in a size and shape that surrounds the outer peripheral surface of the riser 8 on the radially outer side of the commutator 4 with a predetermined gap.

  Further, the riser access member support 27 includes a cutter member and a caulking member that extend in the axial direction and that face the circumferential intervals between the pair of starting line pressing members 13 along the outer peripheral surface. A pair of cutters 29 and caulking members 30 as members are provided. The tip of the cutter 29 that is the lower end of the figure is provided with a cutting edge that cuts the start and end ends of the winding together with the base member 12, and the base of the caulking member 30 is also the base. A flat surface for caulking the riser 8 together with the member 12 is formed. Further, in the illustrated example, the cutter 29 and the caulking member 30 are driven to rotate by a predetermined angle around the longitudinal axis thereof so that the cutter 29 or the caulking member 30 is selectively positioned at a corresponding position.

  The winding procedure by the winding apparatus configured as described above will be described below. First, the armature 1 to be wound is positioned at a predetermined position of the winding device by an armature supply device (not shown), and the pedestal support 24 is placed on the armature 1 side from below the armature 1 as indicated by an arrow C in FIG. Displace to. At this time, the positions of the axial through hole 5 of the armature 1 and the chuck 11 are aligned. As shown in FIG. 2, the tip portions of both chucks 11 are inserted into the axial through holes 5 of the armature 1, and the above-described chuck driving member 26 is driven so that the cam follower 25 is inclined on the chuck driving member 26. The two chucks 11 are tilted in such a direction that the tip portions of the chucks 11 approach each other. As shown in FIG. 8, the armature 1 is held by the tip portions of both chucks 11 and held in the set position by the tilting of both chucks 11. The armature supply device is detached.

  Next, as shown in FIG. 9, the wire W is engaged across the two adjacent risers 8 by the wire gripping member 31 that grips the starting line side of the wire W. The wire gripping member 31 may be, for example, close to, away from, and displaceable in the axial direction from the side of the commutator 4. By combining these movements and index processing by the rotatable pedestal support member 24, The engagement of W with the riser 8 can be performed.

  Next, as shown in FIG. 10A, the starting line pressing member 13 is lowered, and the L-shaped tip portion 13a is positioned between both risers 8 to which the wires W are passed. The distal end portion 13a is located on the commutator 4 side of the wire W. In this state, the riser access member support 27 is rotated by a predetermined angle toward the wire gripping member 31 (in the direction of the arrow in FIG. 10A), and the distal end portion 13a is positioned on the commutator 4 side of the riser 8. As shown in (b), the wire W is sandwiched between the bent inner portion of the riser 8 and the tip portion 13a. Note that the rotation of the riser access member support 27 may be performed by a servo motor, so that the riser access member support 27 can be rotated in synchronization with the base support 24.

  As described above, the start line pressing member 13 is urged by the spring force of the coil spring 28 so as to push the distal end portion 13a outward in the radial direction, and rotates integrally with the riser access member support 27. Thus, the tip portion 13a can be displaced toward the commutator 8 so as to be guided by the wire W against the spring force. Thereby, as shown by the arrow D in FIG. 10B, the wire W can be pressed toward the bent inner portion of the riser 8 by the tip portion 13a. Thus, without using a special actuator, the leading end portion of the wire W can be pressed and fixed toward the bent inner portion of the riser 8 by the tip portion 13a, thereby simplifying the structure. Can do.

  In this state, as shown in FIG. 11, the pedestal member 12 is positioned between the two risers 8 to which the wires W have been passed and below the wires W, and both the risers 8 to which the cutters 29 have been passed the wires W are provided. In the meantime, it is lowered as shown by arrow E in FIG. Thereby, the wire W between both the risers 8 is cut, and the riser 8 side becomes the start line end.

  While holding the start line end of the wire W to the corresponding riser 8 by the start line pressing member 13, the armature 1 is rotated by a predetermined angle with respect to the guide members 15 and 16 as shown in FIG. Then, the arc groove 15a of the variable guide member 15 is pressed against the outer peripheral surface of the core 3, and the flyer 22 is rotated as shown in FIG. Since the variable guide member 15 is relatively displaceable relative to the movable guide member 16 via the compression coil spring 17 as described above, the movable guide member 16 remains in the core even after the variable guide member 15 contacts the core 3. It can be displaced to the 3 side.

  In the illustrated example, the wire W is wound a predetermined number of times over the two slots 7 at both ends of the three consecutive slots 7, and the armature 1 is rotated by a predetermined angle in the circumferential direction, so that two slots 7 to be the next target are obtained. I will go through the winding. Further, for the same two slots 7 wound first, a predetermined number of turns are also wound around the outer periphery of the core. Therefore, the same two slots 7 are wound twice on the core inner peripheral side and the core outer peripheral side. For this purpose, the winding wound first is as close to the center of the core 3 as possible. It is desirable to wind.

  When the movable guide member 16, that is, the upper guide member 16a and the lower guide member 16b are wound by 22 in the state shown by the solid line in FIG. 12 with the core 3 side displaced, the wire W is wound by both guide members 16a and 16b. The slot 7 can be wound around the inner periphery of the core. In the case of winding around the outer periphery of the core 3, the movable guide member 16 can be retracted and positioned as indicated by the two-dot chain line in FIG. Thereby, the wire W can be guided around the guide portion 15b of the variable guide member 15 and relatively wound around the core outer peripheral side. As shown in FIG. 2, the guide members 16a and 16b are spaced apart from each other in the axial direction of the core so that both guide members are wound when the wire W is wound by the rotation of the flyer 22. The wire W that is out of contact with 16a and 16b can be stably wound on the locus of the flyer 22 of the slot 7.

  The upper guide member 16a and the lower guide member 16b can be attached to the main body of the movable guide member 16 so that the amount of protrusion toward the core 3 can be adjusted. As a result, the wire guide position can be arbitrarily set for the winding object in accordance with the specification difference and the design for changing the winding rate can be easily met.

  In the winding process, after winding a predetermined number of turns over the two slots 7, the armature 1 is rotated at a predetermined angle and wound in the same manner over the next two slots 7. repeat. In that case, the wire W is hooked to the riser 8 corresponding to that case by α multiplication which is about one turn, and then wound over the next two slots 7.

  The α hooking processing of the wire W will be described with reference to FIG. In the case of hooking, the hooking member 18 is pushed out to the armature 1 side, and the tip of the hooking member 18 is brought close to the corresponding riser 8 as shown in FIG. The wire W that has been wound over the slot and is fed out of the slot 7 is guided to the riser 8 side by sliding on the back slope of the hooking member 18 as the flyer 22 rotates from the state of W1 in the figure. The

  When the hooking member 18 is retracted and returned to the original position with the wire W engaged with the riser 8 as shown in FIG. 13 (a), the brazing member 14 is indicated by an arrow G in FIG. 13 (b). Rotate a predetermined angle. By this rotation, the portion of the wire W that is in sliding contact with the skirt portion 14a of the brazing member 14 is pushed downward (on the core 3 side), and in this state, the flyer 22 is reversed in the direction of the arrow in the figure.

  By the reverse rotation, the wire W crosses the portion fed out from the slot 7 so as to be guided by the edge of the skirt portion 14a. As a result, the connecting wire Wf of the wire W to the riser 8 is wound in an α shape, and then the brazing member 14 is reversed and returned to its original state.

  In this way, the riser 8 can be hooked in an α shape. In a riser that is folded at the edge of a conventional commutator, it was possible to hook the riser by using a cylindrical body that surrounds the commutator called a hooking cap. In the hooking with respect to the riser 8 extended outward in the radial direction from the outer peripheral surface of the commutator 4, it is difficult to simply hook using a cylindrical body surrounding the commutator.

  On the other hand, after providing the brazing member 14 provided with the arc-shaped skirt portion 14a surrounding the riser 8 from the radially outer side of the commutator 4 as described above, the wire W is engaged with the riser 8 in the inverted state. The wire W can be engaged with the skirt portion 14a by rotating the brazing member 14 by a predetermined angle. As a result, the wire W can be wound around the riser 8 in an α shape by a simple operation of simply rotating the flyer 22.

  At this time, since the position of the wire W in the core axial direction is regulated by the edge of the skirt portion 14a on the core 3 side, for example, the edge 14b of the skirt portion 14a is connected to the radially extending portion 8a of the riser 8 in the core axial direction. On the other hand, the α winding outer portion Wout positioned at the outer portion of the riser 8 in the wire W wound α as shown in FIG. The α winding inner portion Win can be positioned on the core 3 side. At the same time, the skirt portion 14a can be brazed so that the α-winding outer portion Wout can be held at the position shown in FIG.

  As a result, as shown in FIG. 14B, when the riser 8 is bent by the fusing member 52 in the next step, the α-winding outer portion Wout can be held at the brazed position. Therefore, interference with the fusing member 52 is avoided. In this way, reliable fusing can be performed.

  When the α winding is finished, the core 3 is rotated by a predetermined angle as shown in FIG. 15, the guide members 15 and 16 are positioned between the two slots 7 to be wound next, and the flyer 22 is moved to the arrow in the figure. Rotate as indicated by F to perform a predetermined number of winding operations, and when the winding operation is completed, perform α winding on the next target riser 8. In this way, the α winding around each riser 8 and the winding around the slot 7 are repeated to perform all the windings.

  When the winding to all the target slots 7 is completed, hooking to the riser 8 at the end of the wire W is performed. The hooking at the end of the end line may be the same as that shown in FIG.

  When hooking of the end of the wire W ends, the wire guide (variable guide member 15 / movable guide member 16) is retracted and separated from the armature 1, and the start line end pressing state by the start line pressing member 13 is released. To do.

  As shown in FIG. 16A, the base member 12 is positioned below the riser 8 where the start line end Ws and the end line end We of the wire W are hooked, and the caulking member 30 is lowered. The riser 8 is caulked (FIG. 16B). The riser 8 of the start line end portion Ws and the end line end portion We is caulked in order to prevent the riser 8 from being detached when transported to a fusing device in a subsequent process.

  Note that the pedestal member 12 may be positioned at a position indicated by a two-dot chain line in FIG. 2 when caulking. In this case, the pedestal member 12 is formed between the axial through holes 5 of the core 3. The shaft portion 12a of the pedestal member 12 is biased in the circumferential direction of the core 3 with respect to the head portion 12b serving as a pedestal so as to prevent interference with the radial wall portion 3c.

  After caulking the riser 8 in which the start line end Ws and the end line end We are hooked, the base member 12 is positioned below the end line end of the wire W, similarly to the cutting of the start line end. Then, the cutter portion 29 a of the cutter / caulking member 29 is lowered to cut the flyer 22 side at the end of the wire W hooked to the riser 8.

  Since the cutter 29 can be lowered and cut between the hooked portion of the riser 8 and the adjacent one at the start end portion and the end end portion of the wire W, the wire W is hooked. The length of the portion protruding from the riser 8 is short. Further, the cutter 29 can cut the wire W at an intermediate point between adjacent ones of the risers 8, and there is a possibility that the start line end and the end line end of the wire W come into contact with the adjacent riser 8. Absent.

  If the hooked terminal is long, it is difficult to come off the riser, but if the adjacent risers are short, there is a risk of contact. When the hooked terminal is short, there is no possibility of contact, but there is a possibility of disconnection. According to the terminal processing of the wire W according to the present invention, such a problem can be solved.

  The wound armature 1 is carried out to the next stage. In the next stage, for example, fusing of the crimped riser 8 is performed.

  As described above, according to the present invention, since the riser 8 extends radially outward from the commutator 4 and then is folded back toward the commutator 4, the riser 8 can be caulked in the axial direction of the commutator 4. Since the engagement state of the start line side and the end line end part to the riser 8 during the process from the winding process to the fusing process can be reliably maintained, each end part is cut in the vicinity of the riser 8. The portion protruding from the riser 8 can be shortened. Thereby, it can prevent reliably that a coil | winding end part contacts an adjacent riser and a crossover.

1 is a diagram schematically illustrating an entire winding device to which the invention is applied. It is a principal part fracture side sectional view showing the state where a guide member was made to contact a core. It is the top view which looked at the armature in the axial direction. It is a disassembled perspective view showing a guide member. It is a principal part fracture side view showing a chuck and a base member. It is the figure seen along the arrow VI-VI line of FIG. It is a side view showing a starting line pressing member, a cutter / caulking member, and a brazing member. It is a principal part fracture side view which shows the state which supported the armature with the chuck | zipper. It is a principal part expansion perspective view which shows the state which hung the start line edge part of the wire on the riser. (A) is a principal part enlarged front view which shows the state which has located the start line pressing member between risers, (b) is a side view which shows the point of wire pressing. It is a principal part enlarged front view which shows the cutting | disconnection point of the starting wire end part of a coil | winding. It is a principal part top view which shows the winding point. (A) shows an initial stage of α multiplication, (b) shows a state where a brazing member is set, and (c) shows a state where α multiplication is finished. (A) is a principal part expanded sectional side view which shows the brazing point of the alpha winding part of the wire by a brazing member, (b) is a figure which shows a fusing state. It is a top view which shows the winding point to the slot after (alpha) multiplication. It is a principal part enlarged front view which shows the point of caulking.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Armature 2 Shaft 3 Core 4 Commutator 5 Axial direction through-hole 6 Teeth 7 Slot 8 Riser 11 Chuck 12 Base member 13 Starting line pressing member 14 Brazing member 15 Variable guide member 16 Movable guide member 18 Hooking member 19 Support member 24 Base support Body 29 Cutter 30 Caulking member 31 Wire gripping member

Claims (3)

A core having a plurality of teeth extending outward in the radial direction, a commutator having a smaller diameter than the core coaxially and integrally provided at one end in the axial direction of the core, and a plurality of teeth formed by the plurality of teeth An armature having a winding wound between a predetermined pair of slots;
A riser provided in the commutator is formed by extending outward and radially outward from an outer peripheral surface of the commutator,
In the riser, the start line end portion and the end line end portion of the winding are locked, and the folded portion of the riser is in the axial direction of the core with respect to the radially outward extending portion of the commutator. An armature characterized by being caulked. The armature of the motor includes a core having a plurality of teeth extending outward in the radial direction, a commutator having a smaller diameter than the core coaxially and integrally provided at one axial end of the core, and the plurality of teeth. A winding wound between a predetermined pair of slots of a plurality of formed slots,
A riser provided in the commutator is formed by extending outward and radially outward from an outer peripheral surface of the commutator,
The core has a plurality of axial through holes provided to face the riser;
Where the start line end and the end line end of the winding in the riser are locked, the folded portion of the riser is made to extend radially outward of the commutator with respect to the radially outward portion of the core. To caulk in the axial direction,
A pedestal member provided in a penetrating manner in the axial through hole so as to abut on a radially outwardly extending portion of the riser, and provided so as to be opposed to and separated from the folded portion of the riser so as to face the pedestal member. An armature winding end processing device comprising a caulking member.   3. The armature according to claim 2, further comprising: a cutter member that faces the pedestal member and is detachably provided on the pedestal member so as to cut the start line end portion and the end line end portion. Winding end processing equipment.

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