JP2009036957A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP2009036957A
JP2009036957A JP2007200566A JP2007200566A JP2009036957A JP 2009036957 A JP2009036957 A JP 2009036957A JP 2007200566 A JP2007200566 A JP 2007200566A JP 2007200566 A JP2007200566 A JP 2007200566A JP 2009036957 A JP2009036957 A JP 2009036957A
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brush
brush member
toner
image
residue
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JP5012292B2 (en
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Tetsuo Sano
哲夫 佐野
Naotoshi Kawai
直利 河合
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Konica Minolta Business Technologies Inc
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Konica Minolta Business Technologies Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To suitably remove residual matter remaining on the surface of an image retaining member after transferring by a cleaning device using a plurality of brush members. <P>SOLUTION: In the cleaning device 30 for removing residual matter remaining on the surface of the image retaining member 2 after a toner image is transferred, bias voltage different in polarity is applied to a first brush member coming into contact with the surface of the image retaining member on the upstream side in the moving direction of the image retaining member, and to a second brush member 32 coming into contact with the surface of the image retaining member on the downstream side from the first brush member in the moving direction of the image retaining member, and the mechanical scraping force of a third brush member coming into contact with the surface of the image retaining member on the downstream side from the second brush member in the moving direction of the image retaining member is made larger than the mechanical scraping forces of the first brush member and the second brush member. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、複写機,プリンタ,ファクシミリ、これらの複合機などの画像形成装置に係り、特に、トナー像を保持して移動する像保持部材からトナー像を転写させた後に、この像保持部材の表面に残留するトナー等の残留物をクリーニング装置によって除去するにあたり、移動する像保持部材の表面に複数のブラシ部材を接触させて、この像保持部材の表面に残留するトナー等の残留物を除去する場合に、トナー等の残留物が像保持部材の表面にフィルミングされるのを防止すると共に、トナー等の残留物を長期にわたって像保持部材の表面から適切に除去できるようにした点に特徴を有するものである。   The present invention relates to an image forming apparatus such as a copying machine, a printer, a facsimile machine, and a multifunction machine of these, and in particular, after transferring a toner image from an image holding member that holds and moves the toner image, When removing residual toner such as toner on the surface with a cleaning device, a plurality of brush members are brought into contact with the surface of the moving image holding member to remove residual toner and the like on the surface of the image holding member. In this case, it is possible to prevent the residue such as toner from being filmed on the surface of the image holding member and to appropriately remove the residue such as toner from the surface of the image holding member over a long period of time. It is what has.

複写機,プリンタ,ファクシミリ、これらの複合機などの画像形成装置においては、トナー像を保持して移動する像保持部材、例えば、トナー像が形成される感光体や、感光体に形成されたトナー像が転写される中間転写体において、このような像保持部材からトナー像を記録媒体等に転写させた後、この像保持部材の表面に残留しているトナー等の残留物をクリーニング装置によって除去することが行われている。   In an image forming apparatus such as a copying machine, a printer, a facsimile machine, or a multifunction machine of these, an image holding member that holds and moves a toner image, for example, a photoconductor on which a toner image is formed, and toner formed on the photoconductor In the intermediate transfer member to which the image is transferred, after the toner image is transferred from such an image holding member to a recording medium or the like, the toner remaining on the surface of the image holding member is removed by a cleaning device. To be done.

ここで、上記のようにトナー像を転写させた後における像保持部材の表面に残留しているトナー等の残留物を除去するにあたり、従来においては、一般に板状になったクリーニングブレードを像保持部材の表面に圧接させて、像保持部材の表面に残留しているトナー等の残留物を除去するようにしていた。   Here, in order to remove residual toner and the like remaining on the surface of the image holding member after the toner image is transferred as described above, conventionally, a plate-shaped cleaning blade is generally used to hold the image. The toner is pressed against the surface of the member to remove the residue such as toner remaining on the surface of the image holding member.

しかし、このようにクリーニングブレードを像保持部材の表面に圧接させてトナー等の残留物を除去するようにした場合、クリーニングブレードが次第に摩耗してクリーニング性能が低下したり、像保持部材が摩耗してその寿命が短くなったりするなどの問題があった。   However, when the cleaning blade is brought into pressure contact with the surface of the image holding member in this way to remove toner and other residues, the cleaning blade gradually wears to deteriorate the cleaning performance, or the image holding member wears. There are problems such as shortening the service life.

また、従来においては、特許文献1〜3に示されるように、移動する像保持部材の表面に2つのブラシローラを接触させて回転させ、この2つのブラシローラにおけるブラシによって像保持部材の表面に残留するトナー等の残留物を除去するようにしたものが提案されている。   Conventionally, as disclosed in Patent Documents 1 to 3, two brush rollers are brought into contact with the surface of the moving image holding member and rotated, and the brush of the two brush rollers is used to bring the surface of the image holding member to the surface. There has been proposed one that removes residual toner and the like.

しかし、このように2つのブラシローラを移動する像保持部材の表面に接触させて回転させ、この像保持部材の表面に残留するトナー等の残留物を十分に除去するにあたり、像保持部材の表面に接触させる2つのブラシローラにおけるブラシの圧力を高くすると、ブラシとの接触によって像保持部材の表面が傷ついたり、トナー等の残留物が像保持部材の表面に強く押し付けられてフィルミングが発生したりするという問題があった。   However, when the two brush rollers are brought into contact with the surface of the moving image holding member and rotated to sufficiently remove the residual toner and the like remaining on the surface of the image holding member, the surface of the image holding member When the pressure of the brush in the two brush rollers that are brought into contact with each other is increased, the surface of the image holding member is damaged by the contact with the brush, or a residue such as toner is strongly pressed against the surface of the image holding member, thereby causing filming. There was a problem that.

そして、特許文献1においては、像保持部材の移動方向上流側において接触する第1ブラシローラにおけるブラシ1本当りの像保持部材に対する押圧力を、像保持部材の移動方向下流側において接触する第2ブラシローラにおけるブラシ1本当りの像保持部材に対する押圧力よりも大きくし、また上記の第1ブラシローラにトナーの帯電極性と逆極性のバイアス電圧を印加させて、正規に帯電されたトナー等の残留物を回収する一方、上記の第2ブラシローラにトナーの帯電極性と同極性のバイアス電圧を印加させて、逆帯電トナー等の残留物を回収し、ブラシとの接触によって像保持部材の表面が傷ついたり、トナー等の残留物が像保持部材の表面に付着してフィルミングが発生したりするのを防止することが提案されている。   In Patent Document 1, the pressing force applied to the image holding member per brush by the first brush roller in contact with the upstream side in the movement direction of the image holding member is the second pressure in contact with the downstream side in the movement direction of the image holding member. The pressing force applied to the image holding member per brush in the brush roller is increased, and a bias voltage having a polarity opposite to the charging polarity of the toner is applied to the first brush roller, so that the normally charged toner, etc. While collecting the residue, a bias voltage having the same polarity as the charged polarity of the toner is applied to the second brush roller to collect the residue of the reversely charged toner and the like, and the surface of the image holding member is brought into contact with the brush. It has been proposed to prevent the film from being damaged or the residue such as toner from adhering to the surface of the image holding member.

また、特許文献2においては、像保持部材の移動方向上流側において接触する第1ブラシローラにより、像保持部材の表面における残留量が少ない一方の極性のトナーを静電的に吸引しながら掻き取る一方、像保持部材の移動方向下流側において接触する第2ブラシローラにより、像保持部材の表面における残留量が多い他方の極性のトナーを静電的に吸引しながら掻き取るようにして、像保持部材の表面にトナーがフィルミングされるのを防止することが提案されている。   Further, in Patent Document 2, the first brush roller that contacts the upstream side of the moving direction of the image holding member scrapes off the toner of one polarity with a small residual amount on the surface of the image holding member while electrostatically sucking it. On the other hand, the second brush roller that contacts the downstream side in the moving direction of the image holding member scrapes off the toner of the other polarity that has a large residual amount on the surface of the image holding member while electrostatically sucking it, thereby holding the image. It has been proposed to prevent toner from filming on the surface of the member.

また、特許文献3においては、2つのブラシローラと接触するようにして回収ローラを設け、この回収ローラに交番電界を作用させて、2つのブラシローラからトナーや紙粉等を回収させることが提案されている。   Patent Document 3 proposes that a collecting roller is provided so as to be in contact with two brush rollers, and an alternating electric field is applied to the collecting roller to collect toner, paper dust, and the like from the two brush rollers. Has been.

しかし、上記の特許文献1〜3の何れのものにおいても、依然として、像保持部材の表面に残留するトナー等の残留物を十分に除去することが困難であった。特に、上記の特許文献1に示されるように、像保持部材の移動方向上流側において接触する第1ブラシローラにおけるブラシ1本当りの押圧力を大きくすると、多くの残留物が存在している像保持部材の表面に第1ブラシローラにおけるブラシが強く押し付けられ、残留物が像保持部材の表面にフィルミングされるようになると共に、この第1ブラシローラによって除去されなかった非帯電及び弱帯電の残留物が第2ブラシローラによっても除去されず、クリーニング不良が発生するという問題があった。
特開2005−17416号公報 特開2005−275086号公報 特開平5−27651号公報
However, in any of the above-mentioned Patent Documents 1 to 3, it is still difficult to sufficiently remove residues such as toner remaining on the surface of the image holding member. In particular, as shown in Patent Document 1 described above, when the pressing force per brush in the first brush roller that contacts the upstream side in the moving direction of the image holding member is increased, an image in which a large amount of residue exists is present. The brush of the first brush roller is strongly pressed against the surface of the holding member, and the residue is filmed on the surface of the image holding member, and uncharged and weakly charged that have not been removed by the first brush roller. There is a problem that the residue is not removed even by the second brush roller, and cleaning failure occurs.
JP 2005-17416 A JP 2005-275086 A JP-A-5-27651

本発明は、トナー像を保持して移動する像保持部材からトナー像を転写させた後に、この像保持部材の表面に残留するトナー等の残留物をクリーニング装置によって除去する場合における上記のような問題を解決することを課題とするものである。   In the present invention, the toner image is transferred from the image holding member that holds and moves the toner image, and then the toner or the like remaining on the surface of the image holding member is removed by the cleaning device as described above. The problem is to solve the problem.

そして、本発明においては、複数のブラシ部材を移動する像保持部材の表面に接触させて、像保持部材の表面に残留するトナー等の残留物を除去する場合に、トナー等の残留物が像保持部材の表面にフィルミングされるのを防止すると共に、トナー等の残留物を長期にわたって像保持部材の表面から適切に除去できるようにすることを課題とするものである。   In the present invention, when a plurality of brush members are brought into contact with the surface of the moving image holding member to remove the toner or the like remaining on the surface of the image holding member, the toner or the like remains in the image. An object of the present invention is to prevent filming on the surface of the holding member and to appropriately remove residues such as toner from the surface of the image holding member over a long period of time.

本発明に係る画像形成装置においては、上記のような課題を解決するため、トナー像を保持して移動する像保持部材からトナー像を転写させた後に、この像保持部材の表面に残留する残留物を除去するクリーニング装置が設けられた画像形成装置において、上記のクリーニング装置に、像保持部材の移動方向上流側において像保持部材の表面に接触させる第1ブラシ部材と、この第1ブラシ部材よりも像保持部材の移動方向下流側において像保持部材の表面に接触させる第2ブラシ部材と、この第2ブラシ部材よりも像保持部材の移動方向下流側において像保持部材の表面に接触させる第3ブラシ部材とを設け、上記の第1ブラシ部材と第2ブラシ部材とに異なる極性のバイアス電圧を印加させる共に、上記の第3ブラシ部材における機械的掻き取り力を、上記の第1ブラシ部材及び第2ブラシ部材における機械的掻き取り力よりも強くした。   In the image forming apparatus according to the present invention, in order to solve the above-described problems, after the toner image is transferred from the image holding member that holds and moves the toner image, the residue remaining on the surface of the image holding member. In the image forming apparatus provided with a cleaning device that removes an object, the cleaning device contacts the surface of the image holding member on the upstream side in the moving direction of the image holding member, and the first brush member Also, a second brush member that contacts the surface of the image holding member on the downstream side in the moving direction of the image holding member, and a third brush member that contacts the surface of the image holding member on the downstream side of the moving direction of the image holding member from the second brush member. A brush member for applying a bias voltage having a different polarity to the first brush member and the second brush member, and for applying mechanical force to the third brush member. The come-up force was stronger than the mechanical scraping force in the first brush member and the second brush member above.

ここで、上記の第3ブラシ部材における機械的掻き取り力を、上記の第1ブラシ部材及び第2ブラシ部材における機械的掻き取り力よりも強くするにあたっては、例えば、第3ブラシ部材のブラシに、第1ブラシ部材及び第2ブラシ部材のブラシよりも剛性の高い材料、すなわちヤング率の高い材料を用いるようにしたり、また第3ブラシ部材のブラシに、第1ブラシ部材及び第2ブラシ部材と同じ剛性の材料を用いる場合には、第3ブラシ部材のブラシに、第1ブラシ部材及び第2ブラシ部材のブラシよりも繊維径が太いものや繊維長が短いものを用いるようにしたり、また第3ブラシ部材におけるブラシの繊維密度を、第1ブラシ部材及び第2ブラシ部材のブラシの繊維密度より多くしたりすることができる。なお、好ましくは、第3ブラシ部材のブラシに、第1ブラシ部材及び第2ブラシ部材のブラシよりも剛性の高い材料すなわちヤング率の高い材料を用いるようにする。   Here, in order to make the mechanical scraping force in the third brush member stronger than the mechanical scraping force in the first brush member and the second brush member, for example, a brush of the third brush member is applied. The first brush member and the second brush member are made of a material having higher rigidity than the brushes of the first brush member and the second brush member, that is, a material having a high Young's modulus. When using the same rigid material, the brush of the third brush member may have a fiber diameter larger than that of the first brush member and the second brush member or a fiber having a shorter fiber length. The fiber density of the brush in the three brush members can be made higher than the fiber density of the brushes of the first brush member and the second brush member. Preferably, a material having higher rigidity than the brushes of the first brush member and the second brush member, that is, a material having a high Young's modulus is used for the brush of the third brush member.

また、上記の画像形成装置において、上記の第1ブラシ部材と第2ブラシ部材とに異なる極性のバイアス電圧を印加させるにあたっては、第1ブラシ部材に印加させるバイアス電圧の極性を、上記の残留物中におけるトナーの帯電極性と逆極性にする一方、第2ブラシ部材に印加させるバイアス電圧の極性を、上記の残留物中におけるトナーの帯電極性と同極性にすることが好ましい。   In addition, in the above image forming apparatus, when the bias voltages having different polarities are applied to the first brush member and the second brush member, the polarity of the bias voltage applied to the first brush member is set to the above residue. The polarity of the bias voltage applied to the second brush member is preferably the same as the charge polarity of the toner in the residue, while the polarity is opposite to that of the toner.

また、上記の画像形成装置においては、第1ブラシ部材、第2ブラシ部材及び第3ブラシ部材に回収された残留物がこれらのブラシ部材に蓄積されるのを防止するため、第1ブラシ部材に回収された残留物をこの第1ブラシ部材から回収する第1回収部材と、第2ブラシ部材に回収された残留物をこの第2ブラシ部材から回収する第2回収部材と、第3ブラシ部材に回収された残留物をこの第3ブラシ部材から回収する第3回収部材を設けることが好ましい。   Further, in the above image forming apparatus, the first brush member is provided with the first brush member in order to prevent residues collected on the first brush member, the second brush member, and the third brush member from being accumulated on these brush members. A first collecting member that collects the collected residue from the first brush member, a second collecting member that collects the residue collected from the second brush member from the second brush member, and a third brush member It is preferable to provide a third recovery member that recovers the recovered residue from the third brush member.

本発明の画像形成装置においては、上記のようにトナー像を転写させた後の像保持部材の表面に残留するトナー等の残留物をクリーニング装置によって除去するにあたり、このクリーニング装置において、像保持部材の移動方向上流側において像保持部材の表面に接触させる第1ブラシ部材と、この第1ブラシ部材よりも像保持部材の移動方向下流側において像保持部材の表面に接触させる第2ブラシ部材とに異なる極性のバイアス電圧を印加させるようにしたため、保持部材の表面に残留するトナー等の残留物において、第1ブラシ部材に印加させるバイアス電圧と逆極性に帯電された残留物がこの第1ブラシ部材に電気的に吸引されて効率よく除去されるようになると共に、第2ブラシ部材に印加させるバイアス電圧と逆極性に帯電された残留物がこの第2ブラシ部材に電気的に吸引されて効率よく除去されるようになる。   In the image forming apparatus of the present invention, when the toner remaining on the surface of the image holding member after the toner image is transferred as described above is removed by the cleaning device, the image holding member A first brush member that is brought into contact with the surface of the image holding member on the upstream side in the moving direction, and a second brush member that is brought into contact with the surface of the image holding member on the downstream side in the moving direction of the image holding member with respect to the first brush member. Since a bias voltage having a different polarity is applied, a residue charged with a polarity opposite to that of the bias voltage applied to the first brush member in the residue such as toner remaining on the surface of the holding member is the first brush member. And is efficiently removed by being electrically attracted to the second brush member and charged to a polarity opposite to the bias voltage applied to the second brush member. The residue is electrically attracted to the second brush member comes to be efficiently removed.

また、本発明の画像形成装置においては、上記の第2ブラシ部材よりも像保持部材の移動方向下流側において像保持部材の表面に接触させる第3ブラシ部材を設け、この第3ブラシ部材における機械的掻き取り力を、上記の第1ブラシ部材及び第2ブラシ部材における機械的掻き取り力よりも強くしたため、多くの残留物が存在している像保持部材の表面に第1ブラシ部材や第2ブラシ部材におけるブラシが強く押し付けられて、残留物が像保持部材の表面にフィルミングされるのが防止されると共に、像保持部材の表面における非帯電及び弱帯電の残留物は、第1ブラシ部材及び第2ブラシ部材による機械的な掻き取り力を受けた後、この第1ブラシ部材及び第2ブラシ部材よりも機械的掻き取り力の強い第3ブラシ部材によって適切に回収されるようになる。   In the image forming apparatus of the present invention, a third brush member is provided to be brought into contact with the surface of the image holding member on the downstream side in the moving direction of the image holding member with respect to the second brush member. Since the mechanical scraping force is made stronger than the mechanical scraping force of the first brush member and the second brush member, the first brush member and the second brush member are formed on the surface of the image holding member where a large amount of residue exists. The brush on the brush member is strongly pressed to prevent the residue from being filmed on the surface of the image holding member, and the non-charged and weakly charged residue on the surface of the image holding member is the first brush member. And the third brush member having a mechanical scraping force stronger than that of the first brush member and the second brush member, after receiving the mechanical scraping force by the second brush member. It comes to be.

この結果、本発明の画像形成装置においては、像保持部材の表面に残留するトナー等の残留物を、上記の第1ブラシ部材と第2ブラシ部材と第3ブラシ部材とよって除去する際に、トナー等の残留物が像保持部材の表面にフィルミングされるのが防止されると共に、トナー等の残留物を長期にわたって像保持部材の表面から適切に除去できるようになる。   As a result, in the image forming apparatus of the present invention, when the residue such as toner remaining on the surface of the image holding member is removed by the first brush member, the second brush member, and the third brush member, It is possible to prevent the residue such as toner from being filmed on the surface of the image holding member and to appropriately remove the residue such as toner from the surface of the image holding member over a long period of time.

また、本発明の画像形成装置において、上記の第3ブラシ部材による機械的掻き取り力を、第1ブラシ部材及び第2ブラシ部材による機械的掻き取り力より強くするにあたり、第3ブラシ部材のブラシに、第1ブラシ部材及び第2ブラシ部材のブラシよりも剛性の高い材料を用いると、第3ブラシ部材のブラシに繊維径が太いものや繊維長が短いものを用いて、その機械的掻き取り力を強くする場合のように、第3ブラシ部材に保持されるトナー等の残留物の量が少なくなって、第3ブラシ部材に回収されたトナー等の残留物が像保持部材に戻されやすくなるということがない。また、この第3ブラシ部材におけるブラシの繊維密度を多くして、その機械的掻き取り力より強くする場合のように、第3ブラシ部材に回収されたトナー等の残留物が第3ブラシ部材から適切に排出させずに蓄積されて、第3ブラシ部材における残留物の回収性能が次第に低下するということもない。   In the image forming apparatus of the present invention, the brush of the third brush member is used to make the mechanical scraping force by the third brush member stronger than the mechanical scraping force by the first brush member and the second brush member. In addition, when a material having higher rigidity than the brushes of the first brush member and the second brush member is used, a material having a large fiber diameter or a short fiber length is used for the brush of the third brush member, and its mechanical scraping is performed. As in the case where the force is increased, the amount of toner or other residue retained on the third brush member is reduced, and the toner or other residue collected on the third brush member is easily returned to the image retaining member. There will never be. Further, as in the case where the fiber density of the brush in the third brush member is increased to make it stronger than the mechanical scraping force, residues such as toner collected on the third brush member are removed from the third brush member. Accumulation without proper discharge does not cause the residue collection performance of the third brush member to gradually decline.

また、本発明の画像形成装置において、上記の第1ブラシ部材と第2ブラシ部材とに異なる極性のバイアス電圧を印加させるにあたり、第1ブラシ部材に上記の残留物中におけるトナーの帯電極性と逆極性のバイアス電圧を印加させる一方、第2ブラシ部材に第1ブラシ部材と逆極性のバイアス電圧を印加させるようにすると、像保持部材の表面に残留している多くのトナーが上記の第1ブラシ部材により除去されて、第2ブラシ部材に導かれる残留物の量が少なくなり、第2ブラシ部材によって上記の残留物を像保持部材の表面から除去する場合に、残留物が像保持部材の表面にフィルミングされるのが一層防止される。   Further, in the image forming apparatus of the present invention, when the bias voltages having different polarities are applied to the first brush member and the second brush member, the first brush member is opposite to the charging polarity of the toner in the residue. When a bias voltage having a polarity is applied while a bias voltage having a polarity opposite to that of the first brush member is applied to the second brush member, a large amount of toner remaining on the surface of the image holding member is removed from the first brush. The amount of the residue that is removed by the member and guided to the second brush member is reduced, and the residue is removed from the surface of the image holding member when the second brush member removes the residue from the surface of the image holding member. Filming is further prevented.

また、上記の画像形成装置において、上記の第1ブラシ部材、第2ブラシ部材及び第3ブラシ部材において回収された残留物を、これらの各ブラシ部材からそれぞれ第1回収部材、第2回収部材及び第3回収部材によって回収させると、これらの各ブラシ部材に回収された残留物が蓄積されるのが防止され、各ブラシ部材に回収されたトナー等の残留物がこれらのブラシ部材から像保持部材の表面に戻るのが抑制され、クリーニング不良が発生するのがより一層防止される。   Further, in the above image forming apparatus, residues collected by the first brush member, the second brush member, and the third brush member are transferred from the brush members to the first collection member, the second collection member, and the second collection member, respectively. When collected by the third collection member, the collected residue is prevented from being accumulated on each of the brush members, and the residue such as toner collected on each of the brush members is transferred from these brush members to the image holding member. It is possible to further prevent the occurrence of poor cleaning.

次に、この発明の実施形態に係る画像形成装置を添付図面に基づいて具体的に説明する。なお、本発明に係る画像形成装置は、下記の実施形態に示したものに限定されず、その要旨を変更しない範囲において適宜変更して実施できるものである。   Next, an image forming apparatus according to an embodiment of the present invention will be specifically described with reference to the accompanying drawings. Note that the image forming apparatus according to the present invention is not limited to those shown in the following embodiments, and can be implemented with appropriate modifications within a range not changing the gist thereof.

この実施形態の画像形成装置においては、図1に示すように、その装置本体1内に4つのイメージングカートリッジ10A〜10Dを装着させるようにしている。   In the image forming apparatus of this embodiment, as shown in FIG. 1, four imaging cartridges 10 </ b> A to 10 </ b> D are mounted in the apparatus main body 1.

ここで、上記の各イメージングカートリッジ10A〜10Dにおいては、回転するドラム状の感光体11と、この感光体11の表面を帯電させる帯電装置12と、帯電された感光体11の表面に画像情報に応じた露光を行って感光体11の表面に静電潜像を形成する露光装置13と、上記の感光体11の表面に形成された静電潜像にトナーを供給してトナー像を形成する現像装置14と、感光体11の表面に形成されたトナー像を中間転写ベルト2に転写させた後の感光体11の表面にクリーニングブレード15aを圧接させて感光体11の表面に残留するトナー等の残留物を除去する第1クリーニング装置15が設けられている。   Here, in each of the imaging cartridges 10 </ b> A to 10 </ b> D, the rotating drum-shaped photoconductor 11, the charging device 12 that charges the surface of the photoconductor 11, and the image information on the surface of the charged photoconductor 11 are displayed. An exposure apparatus 13 that forms an electrostatic latent image on the surface of the photoconductor 11 by performing appropriate exposure, and supplies toner to the electrostatic latent image formed on the surface of the photoconductor 11 to form a toner image. Toner remaining on the surface of the photoconductor 11 by pressing the cleaning blade 15a against the surface of the photoconductor 11 after the toner image formed on the surface of the photoconductor 11 and the developing device 14 is transferred to the intermediate transfer belt 2 A first cleaning device 15 is provided to remove the residue.

そして、この実施形態に係る画像形成装置において、フルカラーの画像形成を行うにあたっては、上記の各イメージングカートリッジ10A〜10Dにおける各現像装置14に、黒色,黄色,マゼンダ色,シアン色の異なった色彩のトナーを収容させ、各イメージングカートリッジ10A〜10Dにおいて、各感光体11の表面にそれぞれの色彩のトナー像を形成するようにしている。   In the image forming apparatus according to this embodiment, when full color image formation is performed, each developing device 14 in each of the imaging cartridges 10A to 10D has different colors of black, yellow, magenta, and cyan. Toner is accommodated, and a toner image of each color is formed on the surface of each photoconductor 11 in each of the imaging cartridges 10A to 10D.

次いで、このように各イメージングカートリッジ10A〜10Dにおける各感光体11の表面に形成された各色彩のトナー像を、ローラ2aに架け渡されて回転移動する中間転写ベルト2に順々に転写させて、この中間転写ベルト2の上にフルカラーのトナー像を形成する一方、各感光体11の表面に残留するトナー等の残留物を上記の第1クリーニング装置15によって除去するようにしている。   Next, the toner images of the respective colors formed on the surfaces of the respective photoreceptors 11 in the respective imaging cartridges 10A to 10D in this way are sequentially transferred to the intermediate transfer belt 2 which is laid over the roller 2a and rotates. A full-color toner image is formed on the intermediate transfer belt 2, while residues such as toner remaining on the surface of each photoconductor 11 are removed by the first cleaning device 15.

そして、給紙ローラ3により記録媒体Sを給紙し、タイミングローラ4によってこの記録媒体Sを適当なタイミングで上記の中間転写ベルト2と転写ローラ5との間に導き、中間転写ベルト2上に形成された上記のフルカラーのトナー像をこの記録媒体Sに転写させ、このようにフルカラーのトナー像が転写された記録媒体Sを定着装置6に導き、上記のフルカラーのトナー像を記録媒体Sに定着させた後、この記録媒体Sを排紙ローラ7により排紙させるようにしている。   Then, the recording medium S is fed by the paper feed roller 3, and the recording medium S is guided by the timing roller 4 between the intermediate transfer belt 2 and the transfer roller 5 at an appropriate timing, and is placed on the intermediate transfer belt 2. The formed full-color toner image is transferred to the recording medium S, and the recording medium S on which the full-color toner image is transferred is guided to the fixing device 6, and the full-color toner image is transferred to the recording medium S. After fixing, the recording medium S is discharged by the discharge roller 7.

また、上記のように中間転写ベルト2上に形成された上記のフルカラーのトナー像を記録媒体Sに転写させた場合に、記録媒体Sに転写されずに中間転写ベルト2の表面に残ったトナー等の残留物を第2クリーニング装置30によって中間転写ベルト2から除去するようにしている。   In addition, when the above-described full-color toner image formed on the intermediate transfer belt 2 as described above is transferred to the recording medium S, the toner remaining on the surface of the intermediate transfer belt 2 without being transferred to the recording medium S And the like are removed from the intermediate transfer belt 2 by the second cleaning device 30.

ここで、この実施形態においては、図1に示すように、上記のように記録媒体Sに転写されずに中間転写ベルト2の表面に残ったトナー等の残留物を除去する第2クリーニング装置30に、ローラ31b,32b,33bの外周にブラシ31a,32a,33aが植設された第1ブラシ部材31と第2ブラシ部材32と第3ブラシ部材33を設け、上記の中間転写ベルト2の移動方向上流側から順に、上記の第1ブラシ部材31におけるブラシ31aと、第2ブラシ部材32におけるブラシ32aと、第3ブラシ部材33におけるブラシ33aを、中間転写ベルト2の表面に接触させるようにしている。   Here, in this embodiment, as shown in FIG. 1, the second cleaning device 30 removes residues such as toner remaining on the surface of the intermediate transfer belt 2 without being transferred to the recording medium S as described above. In addition, a first brush member 31, a second brush member 32, and a third brush member 33 in which brushes 31a, 32a, and 33a are implanted are provided on the outer circumferences of the rollers 31b, 32b, and 33b. In order from the upstream side in the direction, the brush 31a in the first brush member 31, the brush 32a in the second brush member 32, and the brush 33a in the third brush member 33 are brought into contact with the surface of the intermediate transfer belt 2. Yes.

そして、これらの第1ブラシ部材31と第2ブラシ部材32と第3ブラシ部材33とが上記の中間転写ベルト2の表面に接触する位置において、各ブラシ部材31,32,33が中間転写ベルト2と逆方向に移動するように回転させて、中間転写ベルト2の表面に残留するトナー等の残留物を除去するにあたり、上記の第3ブラシ部材33における機械的掻き取り力が、上記の第1ブラシ部材31及び第2ブラシ部材32における機械的掻き取り力よりも強くなるようにしている。   At the position where the first brush member 31, the second brush member 32, and the third brush member 33 are in contact with the surface of the intermediate transfer belt 2, the brush members 31, 32, 33 are connected to the intermediate transfer belt 2. In order to remove the residual toner such as toner remaining on the surface of the intermediate transfer belt 2 by rotating it so as to move in the opposite direction, the mechanical scraping force in the third brush member 33 is the first scraping force. The mechanical scraping force of the brush member 31 and the second brush member 32 is made stronger.

ここで、上記のように第3ブラシ部材33における機械的掻き取り力を、上記の第1ブラシ部材31及び第2ブラシ部材32における機械的掻き取り力よりも強くするにあたり、この実施形態においては、上記の第3ブラシ部材33におけるブラシ33aに、上記の第1ブラシ部材31のブラシ31aや第2ブラシ部材32のブラシ32aよりも剛性の高い材料を用いるようにしたり、また上記の第3ブラシ部材33におけるブラシ33aに、第1ブラシ部材31のブラシ31aや第2ブラシ部材32のブラシ32aよりも繊維径が太いものや、繊維長が短いものを用いるようにしている。   Here, in order to make the mechanical scraping force in the third brush member 33 stronger than the mechanical scraping force in the first brush member 31 and the second brush member 32 as described above, in this embodiment, The brush 33a of the third brush member 33 may be made of a material having higher rigidity than the brush 31a of the first brush member 31 or the brush 32a of the second brush member 32, or the third brush. As the brush 33a of the member 33, one having a fiber diameter larger than that of the brush 31a of the first brush member 31 or the brush 32a of the second brush member 32 or one having a short fiber length is used.

また、この実施形態においては、図2に示すように、上記の第1ブラシ部材31と接触して回転するローラ状になった第1回収部材34を設け、第1回収用電源35からこの第1回収部材34を通して第1ブラシ部材31に所定の極性のバイアス電圧を印加させ、上記の中間転写ベルト2の表面に残留している上記の極性と逆極性のトナー等の残留物を電気的に吸引させると共に、その機械的掻き取り力によって中間転写ベルト2の表面における残留物をこの第1ブラシ部材31に回収し、このように第1ブラシ部材31に回収されたトナー等の残留物を、さらに電気的に吸引させて上記の第1回収部材34に回収し、この第1回収部材34に回収された残留物をブレード36により第1回収部材34の表面から除去するようにしている。   Further, in this embodiment, as shown in FIG. 2, a first recovery member 34 in the form of a roller that rotates in contact with the first brush member 31 is provided. A bias voltage having a predetermined polarity is applied to the first brush member 31 through the first recovery member 34, and a residue such as a toner having a polarity opposite to the polarity remaining on the surface of the intermediate transfer belt 2 is electrically removed. At the same time, the mechanical scraping force collects the residue on the surface of the intermediate transfer belt 2 on the first brush member 31, and thus the toner and other residues collected on the first brush member 31 are collected. Further, it is electrically sucked and collected in the first collecting member 34, and the residue collected in the first collecting member 34 is removed from the surface of the first collecting member 34 by the blade 36.

また、上記の第2ブラシ部材32と接触して回転するローラ状になった第2回収部材37を設け、第2回収用電源38から上記の第1回収用電源35とは逆極性のバイアス電圧をこの第2回収部材37を通して第2ブラシ部材32に印加させ、上記の中間転写ベルト2の表面に残留している上記の極性と逆極性のトナー等の残留物を電気的に吸引すると共に、上記の第1ブラシ部材31によって回収されなかった残留物をこの第2ブラシ部材32によって回収し、このように第2ブラシ部材32に回収されたトナー等の残留物を、さらに電気的に吸引させて上記の第2回収部材37に回収し、この第2回収部材37に回収された残留物をブレード39により第2回収部材37の表面から除去するようにしている。   Also, a second recovery member 37 in the form of a roller that rotates in contact with the second brush member 32 is provided, and a bias voltage having a reverse polarity from the second recovery power source 38 to the first recovery power source 35 is provided. Is applied to the second brush member 32 through the second recovery member 37 to electrically suck the residue of toner having the opposite polarity to the polarity remaining on the surface of the intermediate transfer belt 2, and Residues that have not been collected by the first brush member 31 are collected by the second brush member 32, and the toner and other residues thus collected by the second brush member 32 are further electrically sucked. The second recovery member 37 collects the residue, and the residue recovered by the second recovery member 37 is removed from the surface of the second recovery member 37 by the blade 39.

また、上記の第3ブラシ部材33に対しては、ブレード状になった第3回収部材40を第3ブラシ部材33のブラシ33aに当接させるように設け、上記のように第1ブラシ部材31及び第2ブラシ部材32よりも機械的掻き取り力が大きくなった第3ブラシ部材33により、上記の第1ブラシ部材31及び第2ブラシ部材32によって回収されなかった残留物を中間転写ベルト2の表面から回収し、このように第3ブラシ部材33に回収されたトナー等の残留物を、上記の第3回収部材40により第3ブラシ部材33のブラシ33a中から排出させるようにしている。   The third brush member 33 is provided with a blade-like third recovery member 40 in contact with the brush 33a of the third brush member 33. As described above, the first brush member 31 is provided. The third brush member 33 having a mechanical scraping force larger than that of the second brush member 32 removes the residue not collected by the first brush member 31 and the second brush member 32 of the intermediate transfer belt 2. Residues such as toner collected from the surface and thus collected by the third brush member 33 are discharged from the brush 33a of the third brush member 33 by the third collection member 40 described above.

ここで、上記のように第1回収用電源35から第1回収部材34を通して第1ブラシ部材31に印加させるバイアス電圧と、第2回収用電源38から第2回収部材37を通して第2ブラシ部材32に印加させるバイアス電圧とを逆極性にするにあたり、この実施形態においては、第1ブラシ部材31に残留物中におけるトナーの帯電極性と逆極性のバイアス電圧を印加させる一方、第2ブラシ部材32に第1ブラシ部材31と逆極性のバイアス電圧を印加させるようにしている。   Here, the bias voltage applied to the first brush member 31 from the first recovery power source 35 through the first recovery member 34 and the second brush member 32 from the second recovery power source 38 through the second recovery member 37 as described above. In this embodiment, in order to make the bias voltage to be applied to the reverse polarity, in this embodiment, the first brush member 31 is applied with a bias voltage having a polarity opposite to the charging polarity of the toner in the residue, while the second brush member 32 is applied with the reverse polarity. A bias voltage having a polarity opposite to that of the first brush member 31 is applied.

このようにすると、前記のように中間転写ベルト2の表面に残留している多くのトナーが、上記の第1ブラシ部材31により中間転写ベルト2の表面から除去されて、第2ブラシ部材32に導かれる残留物の量が少なくなり、上記のように第2ブラシ部材32によって残留物を中間転写ベルト2の表面から除去する場合に、残留物が第2ブラシ部材32によって中間転写ベルト2の表面にフィルミングされるのが防止される。   In this way, a large amount of toner remaining on the surface of the intermediate transfer belt 2 as described above is removed from the surface of the intermediate transfer belt 2 by the first brush member 31, and is transferred to the second brush member 32. When the amount of the introduced residue is reduced and the residue is removed from the surface of the intermediate transfer belt 2 by the second brush member 32 as described above, the residue is removed from the surface of the intermediate transfer belt 2 by the second brush member 32. Filming is prevented.

この結果、この実施形態の画像形成装置においては、中間転写ベルト2の表面に残留している残留物が上記の第1ブラシ部材31と第2ブラシ部材32と第3ブラシ部材33とによって中間転写ベルト2の表面から適切に回収されると共に、トナー等の残留物が中間転写ベルト2の表面にフィルミングされるのも防止される。   As a result, in the image forming apparatus of this embodiment, the residue remaining on the surface of the intermediate transfer belt 2 is transferred intermediately by the first brush member 31, the second brush member 32, and the third brush member 33. The toner is appropriately collected from the surface of the belt 2 and the residue such as toner is prevented from being filmed on the surface of the intermediate transfer belt 2.

ここで、上記の第3ブラシ部材33のブラシ33aに剛性の高い材料を用いて、この第3ブラシ部材33による機械的掻き取り力を強くすると、第1ブラシ部材31や第2ブラシ部材32によって回収されなかった残留物が、この第3ブラシ部材33によって適切に回収されるようになるが、この第3ブラシ部材33におけるブラシ33aの剛性が高くなりすぎると、この第3ブラシ部材33との接触による中間転写ベルト2の摩耗が大きくなるため、中間転写ベルト2の耐摩耗性等を考慮して、適切な剛性の材料を用いることが好ましい。   Here, when a high-stiffness material is used for the brush 33a of the third brush member 33 and the mechanical scraping force by the third brush member 33 is increased, the first brush member 31 and the second brush member 32 Residues that have not been collected will be properly collected by the third brush member 33. However, if the rigidity of the brush 33a in the third brush member 33 becomes too high, the residual with the third brush member 33 Since the wear of the intermediate transfer belt 2 due to contact increases, it is preferable to use a material having an appropriate rigidity in consideration of the wear resistance of the intermediate transfer belt 2 and the like.

なお、この実施形態においては、中間転写ベルト2の表面に残留するトナー等の残留物を除去する第2クリーニング装置30だけを上記のように構成したが、上記の各感光体11の表面に残留するトナー等の残留物を除去させる各第1クリーニング装置15についても、上記の第2クリーニング装置30と同様に構成することが可能である。   In this embodiment, only the second cleaning device 30 that removes toner and other residues remaining on the surface of the intermediate transfer belt 2 is configured as described above. However, it remains on the surface of each of the photoreceptors 11. Each of the first cleaning devices 15 that removes residual toner and the like can also be configured in the same manner as the second cleaning device 30 described above.

次に、負帯電性のトナーを用いた市販の複写機(コニカミノルタ社製:Bizhub C450)において、転写後の中間転写ベルトの表面に残ったトナー等の残留物を除去する第2クリーニング装置を改造し、上記の実施形態に示すように、ローラの外周にブラシが植設された第1ブラシ部材と第2ブラシ部材と第3ブラシ部材とを中間転写ベルトの表面に接触させるようにした。   Next, in a commercially available copying machine using negatively charged toner (manufactured by Konica Minolta, Inc .: Bizhub C450), a second cleaning device that removes residual toner and the like remaining on the surface of the intermediate transfer belt after transfer is provided. As shown in the above-described embodiment, the first brush member, the second brush member, and the third brush member in which brushes are implanted on the outer periphery of the roller are brought into contact with the surface of the intermediate transfer belt.

ここで、上記の負帯電性のトナーとしては、バインダーにスチレン−アクリル樹脂を用いて重合法により製造した平均粒径が7.2μmのトナーを用い、中間転写ベルトとしては、表面抵抗が5×1011Ωの導電性ポリイミド樹脂で構成された中間転写ベルトを用いた。 Here, as the negatively chargeable toner, toner having an average particle diameter of 7.2 μm manufactured by a polymerization method using styrene-acrylic resin as a binder is used, and the surface resistance of the intermediate transfer belt is 5 ×. An intermediate transfer belt made of 10 11 Ω conductive polyimide resin was used.

そして、この中間転写ベルトの移動速度を240mm/sにし、上記の第1〜第3の各ブラシ部材の周速度を360mm/sにして、各ブラシ部材を中間転写ベルトと逆方向に移動するように回転させ、また各ブラシ部材におけるブラシの中間転写ベルトに対する食込み量を1mmにした。   Then, the moving speed of the intermediate transfer belt is set to 240 mm / s, the peripheral speeds of the first to third brush members are set to 360 mm / s, and the brush members are moved in the direction opposite to the intermediate transfer belt. The amount of biting of each brush member with respect to the intermediate transfer belt was set to 1 mm.

また、中間転写ベルトの移動方向上流側において接触する第1ブラシ部材に対しては、第1回収用電源から第1回収部材を通して上記のトナーの帯電極性と逆極性の正のバイアス電圧を印加させて、この第1ブラシ部材から中間転写ベルトに+50μAの電流が流れるようにする一方、中間転写ベルトの移動方向下流側において接触する第2ブラシ部材に対しては、第2回収用電源から第2回収部材を通してトナーの帯電極性と同極性の負のバイアス電圧を印加させて、この第2ブラシ部材から中間転写ベルトに−50μAの電流が流れるようにした。   Further, a positive bias voltage having a polarity opposite to the charging polarity of the toner is applied from the first recovery power source through the first recovery member to the first brush member that contacts the upstream side in the moving direction of the intermediate transfer belt. Thus, a current of +50 μA flows from the first brush member to the intermediate transfer belt, while the second brush power source contacts the second brush member that contacts the downstream side in the moving direction of the intermediate transfer belt from the second recovery power source. A negative bias voltage having the same polarity as the charging polarity of the toner was applied through the collecting member so that a current of −50 μA flowed from the second brush member to the intermediate transfer belt.

そして、上記の第1ブラシ部材、第2ブラシ部材及び第3ブラシ部材の種類を変更させて実験を行った。   And it experimented by changing the kind of said 1st brush member, 2nd brush member, and 3rd brush member.

ここで、第1ブラシ部材、第2ブラシ部材及び第3ブラシ部材としては、直径が7mmのローラに、ヤング率が1.2×109N/m2,繊維太さが2デシテックス,繊維長が4mm,繊維密度372本/mmになった導電性ナイロン繊維のブラシが設けられたブラシ部材A1と、直径が7mmのローラに、ヤング率が1.2×109N/m2,繊維太さが3デシテックス,繊維長が4mm,繊維密度372本/mmになった導電性ナイロン繊維のブラシが設けられたブラシ部材A2と、直径が9mmのローラに、ヤング率が1.2×109N/m2,繊維太さが2デシテックス,繊維長が3mm,繊維密度372本/mmになった導電性ナイロン繊維のブラシが設けられたブラシ部材A3と、直径が7mmのローラに、ヤング率が5.0×109N/m2,繊維太さが2デシテックス,繊維長が4mm,繊維密度372本/mmになった導電性ポリエステル繊維のブラシが設けられたブラシ部材Bと、直径が7mmのローラに、ヤング率が9.0×109N/m2,繊維太さが2デシテックス,繊維長が4mm,繊維密度372本/mmになった導電性アクリル繊維のブラシが設けられたブラシ部材Cとを用いるようにした。 Here, as the first brush member, the second brush member, and the third brush member, a roller having a diameter of 7 mm, a Young's modulus of 1.2 × 10 9 N / m 2 , a fiber thickness of 2 dtex, and a fiber length Is a brush member A1 provided with a conductive nylon fiber brush having a fiber density of 372 fibers / mm 2 , a roller having a diameter of 7 mm, a Young's modulus of 1.2 × 10 9 N / m 2 , a fiber Brush member A2 provided with a conductive nylon fiber brush having a thickness of 3 dtex, a fiber length of 4 mm, and a fiber density of 372 fibers / mm 2 , and a roller having a diameter of 9 mm and a Young's modulus of 1.2 × 10 9 N / m 2 , fiber thickness is 2 dtex, fiber length is 3 mm, fiber density is 372 fibers / mm 2 and a brush member A3 provided with a brush of conductive nylon fiber and a roller having a diameter of 7 mm Young's modulus is 5 0 × 10 9 N / m 2 , fiber thickness is 2 dtex, fiber length of 4 mm, and a brush member B which the brush of the conductive polyester fibers became fiber density 372 present / mm 2 is provided, the diameter is 7mm of A brush provided with a conductive acrylic fiber brush having a Young's modulus of 9.0 × 10 9 N / m 2 , a fiber thickness of 2 dtex, a fiber length of 4 mm, and a fiber density of 372 fibers / mm 2 The member C was used.

そして、下記の表1に示すように、実験1においては、第1ブラシ部材と第2ブラシ部材と第3ブラシ部材とにブラシ部材A1を用い、実験2においては、第1ブラシ部材と第2ブラシ部材とにブラシ部材A1を、第3ブラシ部材にブラシ部材Bを用い、実験3においては、第1ブラシ部材と第2ブラシ部材とにブラシ部材A1を、第3ブラシ部材にブラシ部材Cを用い、実験4においては、第1ブラシ部材と第2ブラシ部材とにブラシ部材A1を、第3ブラシ部材にブラシ部材A2を用い、実験5においては、第1ブラシ部材と第2ブラシ部材とにブラシ部材A1を、第3ブラシ部材にブラシ部材A3を用い、実験6においては、第1ブラシ部材と第2ブラシ部材とにブラシ部材Bを、第3ブラシ部材にブラシ部材A1を用い、実験7においては、第1ブラシ部材と第2ブラシ部材と第3ブラシ部材とにブラシ部材Bを用い、実験8においては、第1ブラシ部材と第2ブラシ部材とにブラシ部材Bを、第3ブラシ部材にブラシ部材Cを用いるようにした。   As shown in Table 1 below, in Experiment 1, the brush member A1 is used for the first brush member, the second brush member, and the third brush member, and in Experiment 2, the first brush member and the second brush member are used. Brush member A1 is used for the brush member, brush member B is used for the third brush member, and in experiment 3, brush member A1 is used for the first brush member and the second brush member, and brush member C is used for the third brush member. In the experiment 4, the brush member A1 is used for the first brush member and the second brush member, the brush member A2 is used for the third brush member, and in the experiment 5, the first brush member and the second brush member are used. In the experiment 6, the brush member A1 was used as the third brush member, the brush member B was used as the first brush member and the second brush member, and the brush member A1 was used as the third brush member. In Thus, the brush member B is used for the first brush member, the second brush member, and the third brush member. In Experiment 8, the brush member B is used for the first brush member and the second brush member, and the third brush member is used. The brush member C was used.

ここで、上記のブラシ部材A1,B,Cにおいては、ブラシの剛性を示すヤング率が、ブラシ部材A1<ブラシ部材B<ブラシ部材Cの順になっており、他の条件の繊維太さ,繊維長,繊維密度が同じであるため、機械的掻き取り力もブラシ部材A1<ブラシ部材B<ブラシ部材Cの順になる。   Here, in said brush member A1, B, C, the Young's modulus which shows the rigidity of a brush is order of brush member A1 <brush member B <brush member C, and fiber thickness and fiber of other conditions Since the length and the fiber density are the same, the mechanical scraping force is in the order of brush member A1 <brush member B <brush member C.

また、上記のブラシ部材A1,A2においては、ブラシの繊維太さが、ブラシ部材A1よりもブラシ部材A2の方が太くなっているため、機械的掻き取り力はブラシ部材A1よりもブラシ部材A2の方が強くなる。   In the brush members A1 and A2, the brush fiber A2 is thicker than the brush member A1 in the brush fiber thickness. Therefore, the mechanical scraping force is higher than that of the brush member A1. Is stronger.

また、上記のブラシ部材A1,A3においては、ブラシの繊維長さが、ブラシ部材A1よりもブラシ部材A3の方が短くなっているため、機械的掻き取り力はブラシ部材A1よりもブラシ部材A3の方が強くなる。   Further, in the brush members A1 and A3, the brush fiber A3 is shorter than the brush member A1 in the fiber length of the brush. Therefore, the mechanical scraping force is higher than that of the brush member A1. Is stronger.

そして、上記の実験1〜8において、それぞれA4用紙のベタ画像の印字を行い、20万枚の耐刷時点と40万枚の耐刷時点とにおいて、それぞれ中間転写ベルトの表面におけるフィルミング状態と、中間転写ベルトの表面におけるトナー等の残留物のクリーニング状態を調べた。   In Experiments 1 to 8, a solid image was printed on each A4 sheet, and the filming state on the surface of the intermediate transfer belt at the printing end point of 200,000 sheets and the printing end point of 400,000 sheets, respectively. The cleaning state of the residue such as toner on the surface of the intermediate transfer belt was examined.

ここで、中間転写ベルトの表面におけるフィルミング状態については、それぞれ5枚の白紙画像を形成した後、各中間転写ベルトの表面に固着した残留物の状態を目視により観察し、残留物の固着がない場合を○、残留物の固着が少しあるが実用上問題ない場合を△、残留物の固着が多く実用上問題となる場合を×で示した。   Here, regarding the filming state on the surface of the intermediate transfer belt, after forming five blank paper images, the state of the residue adhered to the surface of each intermediate transfer belt was visually observed to confirm that the residue adhered. The case where there was no residue was marked with ◯, the case where there was a slight sticking of the residue but no problem in practical use, and the case where there was a lot of sticking of the residue causing a practical problem.

また、中間転写ベルトの表面におけるトナー等の残留物のクリーニング状態については、それぞれ縦5cm,横3cmのベタ画像を印字し、上記の第2クリーニング装置を通過した後における中間転写ベルトの表面を目視により観察し、トナー等の残留物が確認されなかった場合を○、トナー等の残留物が確認された場合を×で示した。   Further, regarding the cleaning state of the toner and other residues on the surface of the intermediate transfer belt, a solid image of 5 cm in length and 3 cm in width is printed, and the surface of the intermediate transfer belt after passing through the second cleaning device is visually observed. When no residue such as toner was confirmed, the case where the residue such as toner was confirmed was indicated with x.

Figure 2009036957
Figure 2009036957

この結果、中間転写ベルトの移動方向最下流側において接触する第3ブラシ部材における機械的掻き取り力を、この第3ブラシ部材よりも中間転写ベルトの移動方向上流側において接触する第1ブラシ部材及び第2ブラシ部材における機械的掻き取り力よりも強くした実験2〜5,8のものにおいては、40万枚の耐刷後においても、中間転写ベルトの表面におけるフィルミングの発生がなく、中間転写ベルトの表面におけるトナー等の残留物のクリーニング状態も良好であった。   As a result, the mechanical scraping force of the third brush member that is in contact with the most downstream side in the moving direction of the intermediate transfer belt is less than the first brush member that is in contact with the upstream side of the moving direction of the intermediate transfer belt. In Experiments 2 to 5 and 8 where the mechanical scraping force of the second brush member is stronger than that of the second brush member, filming does not occur on the surface of the intermediate transfer belt even after printing of 400,000 sheets, and the intermediate transfer The cleaning state of the residue such as toner on the surface of the belt was also good.

これに対して、上記の第1ブラシ部材と第2ブラシ部材と第3ブラシ部材とにおける機械的掻き取り力を同じにした実験1,7のものや、第3ブラシ部材における機械的掻き取り力を、第1ブラシ部材及び第2ブラシ部材における機械的掻き取り力よりも弱くした実験6のものにおいては、フィルミングやクリーニング不良が発生しやすくなっていた。   On the other hand, those in Experiments 1 and 7 in which the mechanical scraping force in the first brush member, the second brush member, and the third brush member are the same, and the mechanical scraping force in the third brush member In Experiment 6, in which the mechanical scraping force of the first brush member and the second brush member was weakened, filming and cleaning failure were likely to occur.

なお、上記のように導電性ポリイミド樹脂で構成された中間転写ベルトを用いた場合において、上記の第1ブラシ部材や第2ブラシ部材や第3ブラシ部材に、ヤング率が2.0×1010N/m2を越える導電性レーヨン繊維のブラシが設けられたブラシ部材を用いると、このブラシとの接触による中間転写ベルト表面の摩耗が大きくなった。 When the intermediate transfer belt made of conductive polyimide resin is used as described above, the Young's modulus of the first brush member, the second brush member, or the third brush member is 2.0 × 10 10. When a brush member provided with a brush of conductive rayon fibers exceeding N / m 2 was used, the surface of the intermediate transfer belt was abraded due to contact with the brush.

本発明の一実施形態に係る画像形成装置を示した概略説明図である。1 is a schematic explanatory view showing an image forming apparatus according to an embodiment of the present invention. 同実施形態の画像形成装置において、転写後における中間転写ベルトの表面に残留するトナー等の残留物を、3つのブラシ部材が設けられた第2クリーニング装置によって中間転写ベルトから除去する状態を示した概略説明図である。In the image forming apparatus according to the embodiment, a state in which toner and other residues remaining on the surface of the intermediate transfer belt after transfer is removed from the intermediate transfer belt by the second cleaning device provided with three brush members is shown. It is a schematic explanatory drawing.

符号の説明Explanation of symbols

1 装置本体
2 中間転写ベルト(像保持部材)
2a ローラ
3 給紙ローラ
4 タイミングローラ
5 転写ローラ
6 定着装置
7 排紙ローラ
10A〜10D イメージングカートリッジ
11 感光体
12 帯電装置
13 露光装置
14 現像装置
15 第1クリーニング装置
15a クリーニングブレード
30 第2クリーニング装置
31 第1ブラシ部材
31a ブラシ
31b ローラ
32 第2ブラシ部材
32a ブラシ
32b ローラ
33 第3ブラシ部材
33a ブラシ
33b ローラ
34 第1回収部材
35 第1回収用電源
36 ブレード
37 第2回収部材
38 第2回収用電源
39 ブレード
40 第3回収部材
S 記録媒体
1 Device body 2 Intermediate transfer belt (image holding member)
2a roller 3 paper feed roller 4 timing roller 5 transfer roller 6 fixing device 7 paper discharge roller 10A to 10D imaging cartridge 11 photoconductor 12 charging device 13 exposure device 14 developing device 15 first cleaning device 15a cleaning blade 30 second cleaning device 31 First brush member 31a Brush 31b Roller 32 Second brush member 32a Brush 32b Roller 33 Third brush member 33a Brush 33b Roller 34 First collection member 35 First collection power source 36 Blade 37 Second collection member 38 Second collection power source 39 Blade 40 Third recovery member S Recording medium

Claims (4)

トナー像を保持して移動する像保持部材からトナー像を転写させた後に、この像保持部材の表面に残留する残留物を除去するクリーニング装置が設けられた画像形成装置において、上記のクリーニング装置に、像保持部材の移動方向上流側において像保持部材の表面に接触させる第1ブラシ部材と、この第1ブラシ部材よりも像保持部材の移動方向下流側において像保持部材の表面に接触させる第2ブラシ部材と、この第2ブラシ部材よりも像保持部材の移動方向下流側において像保持部材の表面に接触させる第3ブラシ部材とを設け、上記の第1ブラシ部材と第2ブラシ部材とに異なる極性のバイアス電圧を印加させると共に、上記の第3ブラシ部材における機械的掻き取り力を、上記の第1ブラシ部材及び第2ブラシ部材における機械的掻き取り力よりも強くしたことを特徴とする画像形成装置。   In the image forming apparatus provided with a cleaning device for removing the residue remaining on the surface of the image holding member after the toner image is transferred from the image holding member that holds and moves the toner image, the above-mentioned cleaning device is used. A first brush member that is brought into contact with the surface of the image holding member on the upstream side in the moving direction of the image holding member, and a second brush that is brought into contact with the surface of the image holding member on the downstream side in the moving direction of the image holding member with respect to the first brush member. A brush member and a third brush member that is brought into contact with the surface of the image holding member on the downstream side in the moving direction of the image holding member with respect to the second brush member are provided, and the first brush member and the second brush member are different from each other. A bias voltage having a polarity is applied, and the mechanical scraping force of the third brush member is mechanically applied to the first brush member and the second brush member. Image forming apparatus characterized by strongly than can up force. 請求項1に記載の画像形成装置において、上記の第3ブラシ部材のブラシに、第1ブラシ部材及び第2ブラシ部材のブラシよりも剛性の高い材料を用いたことを特徴とする画像形成装置。   The image forming apparatus according to claim 1, wherein a material having higher rigidity than the brushes of the first brush member and the second brush member is used for the brush of the third brush member. 請求項1又は請求項2に記載の画像形成装置において、上記の第1ブラシ部材に印加させるバイアス電圧の極性を、上記の残留物中におけるトナーの帯電極性と逆極性にする一方、上記の第2ブラシ部材に印加させるバイアス電圧の極性を、上記の残留物中におけるトナーの帯電極性と同極性にしたことを特徴とする画像形成装置。   3. The image forming apparatus according to claim 1, wherein a polarity of a bias voltage applied to the first brush member is opposite to a charging polarity of toner in the residue, while the first voltage is applied to the first brush member. 2. An image forming apparatus, wherein the polarity of a bias voltage applied to the two brush members is the same as the charging polarity of the toner in the residue. 請求項1〜請求項3の何れか1項に記載の画像形成装置において、上記の第1ブラシ部材に回収された残留物をこの第1ブラシ部材から回収する第1回収部材と、上記の第2ブラシ部材に回収された残留物をこの第2ブラシ部材から回収する第2回収部材と、上記の第3ブラシ部材に回収された残留物をこの第3ブラシ部材から回収する第3回収部材とを設けたことを特徴とする画像形成装置。   4. The image forming apparatus according to claim 1, wherein the first collection member that collects the residue collected on the first brush member from the first brush member, and the first collection member. A second collection member that collects the residue collected on the second brush member from the second brush member; and a third collection member that collects the residue collected on the third brush member from the third brush member; An image forming apparatus comprising:
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JP2011133664A (en) * 2009-12-24 2011-07-07 Ricoh Co Ltd Cleaning device and image forming device
JP2011186337A (en) * 2010-03-10 2011-09-22 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2011197249A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Cleaning device and image forming apparatus
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JP2011197260A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2012037744A (en) * 2010-08-09 2012-02-23 Ricoh Co Ltd Cleaning device, image forming device and assembling method for the same
JP2012078747A (en) * 2010-10-06 2012-04-19 Ricoh Co Ltd Cleaning device and image formation apparatus
JP2012088668A (en) * 2010-10-22 2012-05-10 Ricoh Co Ltd Cleaning device and image forming device
JP2012088557A (en) * 2010-10-20 2012-05-10 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2012233946A (en) * 2011-04-28 2012-11-29 Ricoh Co Ltd Cleaning device and image forming device
JP2012237786A (en) * 2011-05-10 2012-12-06 Ricoh Co Ltd Cleaning device, and image forming apparatus
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JP2014041269A (en) * 2012-08-23 2014-03-06 Fuji Xerox Co Ltd Cleaning unit and image forming device
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Publication number Priority date Publication date Assignee Title
JP2011118192A (en) * 2009-12-04 2011-06-16 Ricoh Co Ltd Cleaning device and image forming device
JP2011133664A (en) * 2009-12-24 2011-07-07 Ricoh Co Ltd Cleaning device and image forming device
JP2011186337A (en) * 2010-03-10 2011-09-22 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2011197249A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2011197301A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2011197260A (en) * 2010-03-18 2011-10-06 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2012037744A (en) * 2010-08-09 2012-02-23 Ricoh Co Ltd Cleaning device, image forming device and assembling method for the same
JP2012078747A (en) * 2010-10-06 2012-04-19 Ricoh Co Ltd Cleaning device and image formation apparatus
JP2012088557A (en) * 2010-10-20 2012-05-10 Ricoh Co Ltd Cleaning device and image forming apparatus
JP2012088668A (en) * 2010-10-22 2012-05-10 Ricoh Co Ltd Cleaning device and image forming device
JP2012233946A (en) * 2011-04-28 2012-11-29 Ricoh Co Ltd Cleaning device and image forming device
JP2012237786A (en) * 2011-05-10 2012-12-06 Ricoh Co Ltd Cleaning device, and image forming apparatus
CN103034108A (en) * 2011-10-03 2013-04-10 柯尼卡美能达商用科技株式会社 Cleaning device and image forming apparatus
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CN103034108B (en) * 2011-10-03 2015-10-14 柯尼卡美能达商用科技株式会社 Cleaning device and image processing system
JP2014041269A (en) * 2012-08-23 2014-03-06 Fuji Xerox Co Ltd Cleaning unit and image forming device
US9046865B2 (en) 2012-08-31 2015-06-02 Ricoh Company, Ltd. Cleaner, image forming apparatus using the cleaner, and voltage setting device

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