JP2009028942A - Designed material - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a designed material which can be produced and installed in a reduced cost and has a surface capable of being desined with ease. <P>SOLUTION: The designed material has a substrate 1 formed into the shape of a plate or a sheet having flexibility, a metal layer 2 made of a stainless steel material or an aluminum material formed in a thin film on the surface of the substrate 1, an adhesion sealer 3 which is applied on the surface of the metal layer 2 and to which a design formed from desired colors and patterns has been applied, and a transparent top coat 4 applied on the surface of the adhesion sealer 3. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a design material in which a design applied to a surface is visible.

  Conventionally, in order to improve the design of the exterior of a building interior or exterior, it has been common practice to lay a design material made of tile or marble. For example, a tile-like or marble-like appearance can be obtained by laying tiles or marbles having a predetermined shape at desired locations. In addition, resin sheets have been laid on the interior and exterior of buildings to improve the appearance design. In addition, since this prior art does not relate to the literature known invention, there is no prior art document information to be described.

  However, the conventional design material has a problem that the material cost increases and the manufacturing cost deteriorates, and the laying is troublesome and the installation cost also deteriorates. Moreover, in the design material which consists of the conventional resin-made sheet | seats, there existed a problem that it was difficult to give the design to the surface.

  This invention is made | formed in view of such a situation, It is providing the design material which can give a surface design easily while being able to reduce manufacturing cost and installation cost.

  The invention described in claim 1 includes a base material formed in a sheet shape while having a plate shape or flexibility, and a metal layer made of a stainless material or an aluminum material formed in a thin film shape on the surface of the base material. The adhesive sealer is applied to the surface of the metal layer and is applied with a design having a desired color and pattern, and a transparent top coat applied to the surface of the adhesive sealer.

  The invention according to claim 2 is the design material according to claim 1, wherein the base material is made of a non-combustible material and the adhesion sealer is made of a non-combustible paint.

  The invention according to claim 3 is the design material according to claim 1 or 2, wherein the metal layer is formed by attaching a stainless material or an aluminum material to the surface of the base material by vapor deposition. .

  The invention according to claim 4 is the design material according to any one of claims 1 to 3, wherein the adhesion sealer is provided with a design imitating marble or tile.

  According to the first aspect of the present invention, the manufacturing cost and the installation cost can be reduced as compared with the conventional tile or marble, and a design composed of a desired color and pattern is applied to the surface of the metal layer. Since the adhesion sealer is provided, the surface design can be easily applied.

  According to the invention of claim 2, since the base material is made of a non-combustible material and the adhesion sealer is made of a non-combustible paint, if this design material is used as an interior / exterior material for a building or an interior material for a vehicle, a fire is generated. Can be suppressed and safety can be improved.

  According to the invention of claim 3, since the metal layer is formed by depositing a stainless material or an aluminum material on the surface of the base material by vapor deposition, it is possible to form a smoother metal layer, and an adhesion sealer. The design can be applied with high accuracy.

  According to invention of Claim 4, since the design which imitated marble or a tile was given to the contact | adherence sealer, even if it does not use actual marble or a tile, the appearance of a marble tone or a tile tone can be obtained. .

Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
The design material according to the present embodiment is used as an interior / exterior material of a building, an interior material of a vehicle, and the like, and as shown in FIG. 1, a base material 1, a metal layer 2, an adhesion sealer 3, and a top. Mainly composed of the coat 4. The metal layer 2, the adhesion sealer 3 and the top coat 4 are formed to be extremely thin.

  The substrate 1 is made of a plate (such as a hard material that does not have flexibility) or a material that is flexible and is formed into a sheet. What consists of material is preferable. Thereby, the design material obtained can be made incombustible or a flame-retardant thing, generation | occurrence | production of a fire can be suppressed and safety | security can be improved more.

  The metal layer 2 is made of a stainless material or aluminum material formed in a thin film on the surface of the substrate 1, for example, an adhesive applied to the surface of the substrate 1 (also a flame-retardant or non-flammable material). A thin-film stainless steel (stainless foil) or aluminum (aluminum foil) is attached. Further, for example, a stainless steel material or an aluminum material may be deposited on the surface of the base material by vapor deposition. In this case, a smoother metal layer can be formed, and the adhesion sealer can be formed. The design can be applied accurately.

  The adhesion sealer 3 is applied to the surface of the metal layer 2 and is given a design having a desired color and pattern, and is preferably made of a non-combustible paint. If it consists of this incombustible coating material, generation | occurrence | production of a fire can be suppressed and safety | security can be improved with the base material 1 which consists of an incombustible material. However, a design can be applied to the surface of the contact sealer 3 by transferring a desired photograph (photo simulating the surface of a marble or tile) or the like onto the contact sealer 3 with a known copying (printing) machine. .

  Since the adhesion sealer 3 is applied on the metal layer 2, it can be applied smoothly on the metal layer 2, so that the design can be applied more easily by a copying (printing) machine. Further, the adhesion sealer 3 is most preferably white for applying a design, but may have other colors (for example, black) as long as the design to be applied is not adversely affected.

  The top coat 4 is made of a transparent resin applied to the surface of the contact sealer 3, and for example, an acrylic resin can be used. Since the top coat 4 is transparent, the design under the top coat 4 can be seen, and the design on the adhesion sealer 3 can be covered and protected, so that deterioration of the design can be prevented. It can be observed for a long time without fading. If the top coat 4 is formed to be extremely thin, it is possible to suppress the occurrence of fire and improve safety in combination with the base material 1 made of non-combustible material and the adhesion sealer 3 made of non-combustible paint. .

Next, the manufacturing method of the said design material is demonstrated based on the flowchart of FIG.
First, the base material 1 made of a desired material is formed into a predetermined shape (S1). And the stainless steel material or the aluminum material is made to adhere to the surface of the said base material 1 in a thin film form, and the metal layer 2 is formed (S2). Thereafter, an adhesion sealer 3 is applied to the surface of the formed metal layer 2 (S3), and the paint is solidified.

  Thus, the surface of the contact sealer 3 is printed by a known copying (printing) machine, and a desired design (in this embodiment, a design simulating marble or tile) is applied (S4). A predetermined resin is applied to the surface (the entire surface of the contact sealer 3) to form the top coat 4. The base material 1 may be processed into a predetermined shape in advance as described above, or may be formed into a predetermined shape after the above process is completed.

  According to the design material according to the above embodiment, the manufacturing cost and the installation cost can be reduced as compared with the conventional materials such as tile and marble, and the desired color and pattern are applied to the surface of the metal layer 2. Since the adhesion sealer 3 to which the design is applied is provided, the surface design can be easily applied. In addition, since the base material 1 is made of a non-combustible material and the adhesion sealer 3 is made of a non-combustible paint, if this design material is used as an interior / exterior material for a building or an interior material for a vehicle, the occurrence of a fire can be suppressed and safety Can be improved.

  Furthermore, since the metal layer 2 is formed by attaching a stainless material or an aluminum material to the surface of the base material by vapor deposition, it is possible to form a smoother metal layer, and a design with respect to the adhesion sealer 3. Can be applied with high accuracy. Furthermore, since the sealer 3 has a design simulating marble or tile, a marble-like or tile-like appearance can be obtained without using actual marble or tile.

  As mentioned above, although this embodiment was described, this invention is not limited to this, In addition to being applicable to the interior material and exterior material of a building, the interior material of a vehicle, etc., it can apply to various things. it can. Moreover, the material of the base material 1, the adhesion sealer 3 and the top coat 4 is not particularly limited, and is preferably flame retardant or incombustible from the viewpoint of safety, but may be other materials. .

  A base material formed into a sheet shape with plate shape or flexibility, a metal layer made of stainless steel or aluminum material formed in a thin film shape on the surface of the base material, and coated on the surface of the metal layer As long as it is a design material comprising a close sealer to which a design composed of a desired color and pattern is applied, and a transparent top coat applied to the surface of the close sealer, one having a different external shape or other function It can also be applied to those to which is added.

Cross-sectional schematic diagram showing a design material according to an embodiment of the present invention Flow chart showing the manufacturing method of consent craft material

Explanation of symbols

1 base material 2 metal layer 3 adhesion sealer 4 top coat

Claims (4)

A substrate formed into a sheet shape while having a plate shape or flexibility; and
A metal layer made of a stainless material or an aluminum material formed in a thin film on the surface of the substrate;
An adhesive sealer applied to the surface of the metal layer and applied with a design comprising a desired color and pattern;
A transparent top coat applied to the surface of the adhesion sealer;
A design material characterized by comprising:   The design material according to claim 1, wherein the base material is made of a noncombustible material, and the adhesion sealer is made of a noncombustible paint.   3. The design material according to claim 1, wherein the metal layer is formed by attaching a stainless material or an aluminum material to the surface of the base material by vapor deposition.   The design material according to any one of claims 1 to 3, wherein the adhesion sealer is provided with a design imitating a marble or a tile.

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