JP2009019315A - Method for producing surface-treated aromatic polyamide fiber woven fabric - Google Patents

Method for producing surface-treated aromatic polyamide fiber woven fabric Download PDF

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JP2009019315A
JP2009019315A JP2007184835A JP2007184835A JP2009019315A JP 2009019315 A JP2009019315 A JP 2009019315A JP 2007184835 A JP2007184835 A JP 2007184835A JP 2007184835 A JP2007184835 A JP 2007184835A JP 2009019315 A JP2009019315 A JP 2009019315A
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aromatic polyamide
polyamide fiber
water
fiber fabric
treatment liquid
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JP5186143B2 (en
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Yohei Machida
陽平 町田
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Nitto Boseki Co Ltd
Nitto Glasstex Co Ltd
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Nitto Boseki Co Ltd
Nitto Glasstex Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a surface-treated aromatic polyamide fiber which can exhibit a practically sufficient heat resistance when preparing a fiber-reinforced resin. <P>SOLUTION: The method for producing the surface-treated aromatic polyamide fiber woven fabric comprises the attaching step of attaching a treating liquid containing a water-soluble epoxy compound, an organosilicon compound and water to an aromatic polyamide fiber woven fabric and the water-removing step of removing water in the attached treating liquid. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、表面処理芳香族ポリアミド繊維織物の製造方法に関する。   The present invention relates to a method for producing a surface-treated aromatic polyamide fiber fabric.

芳香族ポリアミド繊維は機械特性や電気特性に優れるため、その不織布や織物は、硬化性樹脂に含浸して硬化させることによりプリント配線板用積層板の補強材として利用される。しかし、芳香族ポリアミド繊維の表面が不活性なため、硬化性樹脂との接着性が劣っており、芳香族ポリアミド繊維本来の性能を充分に活かしきれていないのが現状である。   Since aromatic polyamide fibers are excellent in mechanical properties and electrical properties, the nonwoven fabrics and woven fabrics are used as reinforcing materials for laminated boards for printed wiring boards by being impregnated with a curable resin and cured. However, since the surface of the aromatic polyamide fiber is inactive, the adhesiveness with the curable resin is inferior, and the original performance of the aromatic polyamide fiber is not fully utilized.

このため、芳香族ポリアミド繊維と硬化性樹脂との接着性を向上させるための、芳香族ポリアミド繊維の処理方法が検討されてきた(特許文献1および2)。
特公平07−111030号公報 特開平07−216112号公報
For this reason, the processing method of an aromatic polyamide fiber for improving the adhesiveness of an aromatic polyamide fiber and curable resin has been examined (patent documents 1 and 2).
Japanese Patent Publication No. 07-1111030 JP 07-216112 A

しかしながら、従来の処理方法では、硬化性樹脂を含浸後、硬化して得られる繊維強化樹脂の耐熱性が充分ではなかった。そこで、本発明の目的は、繊維強化樹脂を作製した場合に、実用上充分な耐熱性を発揮し得る表面処理芳香族ポリアミド繊維織物の製造方法を提供することにある。   However, in the conventional treatment method, the heat resistance of the fiber reinforced resin obtained by impregnating the curable resin and then curing is not sufficient. Then, the objective of this invention is providing the manufacturing method of the surface treatment aromatic polyamide fiber fabric which can exhibit heat resistance practically sufficient, when a fiber reinforced resin is produced.

本発明は、芳香族ポリアミド繊維織物に、水溶性エポキシ化合物、有機ケイ素化合物及び水を含む処理液を付着させる付着工程と、付着した処理液中の水分を除去する水分除去工程とを備える、表面処理芳香族ポリアミド繊維織物の製造方法を提供する。   The present invention includes an adhesion step of attaching a treatment liquid containing a water-soluble epoxy compound, an organosilicon compound and water to an aromatic polyamide fiber fabric, and a water removal step of removing moisture in the attached treatment liquid. A method for producing a treated aromatic polyamide fiber fabric is provided.

本発明の製造方法で得られる表面処理芳香族ポリアミド繊維織物に、硬化性樹脂を含浸させ硬化して得られる繊維強化樹脂(積層板等)は、従来法に比較して格段に優れた耐熱性を発揮する。   The fiber reinforced resin (laminated board, etc.) obtained by impregnating and curing the surface-treated aromatic polyamide fiber fabric obtained by the production method of the present invention with a curable resin has excellent heat resistance compared to the conventional method. To demonstrate.

本発明の製造方法は、水溶性エポキシ化合物及び有機ケイ素化合物が水中で共存した状態の処理液を芳香族ポリアミド繊維織物に付着させることを特徴としている。この製造方法により得られる織物を用いれば、以下の(1)〜(2)の方法で得られる織物を用いた場合に比較して、耐熱性が特に優れた繊維強化樹脂(積層板等)を製造することが可能になる。
(1)有機ケイ素化合物が水中に存在する処理液で処理した後に、水溶性エポキシ化合物が水中に存在する処理液で処理する方法
(2)水溶性エポキシ化合物が水中に存在する処理液で処理した後に、有機ケイ素化合物が水中に存在する処理液で処理する方法
The production method of the present invention is characterized in that a treatment liquid in which a water-soluble epoxy compound and an organosilicon compound coexist in water is attached to an aromatic polyamide fiber fabric. If a woven fabric obtained by this production method is used, a fiber reinforced resin (laminated plate or the like) having particularly excellent heat resistance as compared with the case of using a woven fabric obtained by the following methods (1) to (2). It becomes possible to manufacture.
(1) Method of treating with a treatment liquid in which water-soluble epoxy compound is present in water after treatment with treatment liquid in which organic silicon compound is present in water (2) Treating with treatment liquid in which water-soluble epoxy compound is present in water Later, a method of treating with a treatment liquid in which an organosilicon compound is present in water

このような効果が奏される理由としては、本発明の製造方法で得られる表面処理芳香族ポリアミド繊維織物が従来法のものに比べて硬化性樹脂との接着性に優れていることが想定される。また、水溶性エポキシ化合物と有機ケイ素化合物が処理液中で反応し、この反応物が繊維強化樹脂の耐熱性に影響していることも考えられる。   The reason why such an effect is exhibited is that the surface-treated aromatic polyamide fiber woven fabric obtained by the production method of the present invention is superior in adhesiveness to a curable resin as compared with the conventional method. The It is also conceivable that the water-soluble epoxy compound and the organosilicon compound react in the treatment liquid, and this reaction product affects the heat resistance of the fiber reinforced resin.

本発明の方法によれば芳香族ポリアミド繊維織物の処理工程を短縮させることも可能である。すなわち、エポキシ化合物と有機ケイ素化合物を別々に芳香族ポリアミド繊維織物に付着させる従来法は、処理工程が多く煩雑であるのに対し、本発明ではより性能の優れた表面処理芳香族ポリアミド繊維織物を短い工程で提供可能になる。   According to the method of the present invention, it is possible to shorten the processing step of the aromatic polyamide fiber fabric. That is, the conventional method in which the epoxy compound and the organosilicon compound are separately attached to the aromatic polyamide fiber fabric has many treatment steps, but the present invention provides a surface-treated aromatic polyamide fiber fabric with better performance. It can be provided in a short process.

水分が除去された後の処理液の付着量は、芳香族ポリアミド繊維織物100質量部当たり0.2〜2質量部であることが好ましい。水分が除去された後の処理液(以下、場合により「処理液の不揮発成分」という。)を、上記の重量付着させることで、芳香族ポリアミド繊維織物が処理液の不揮発成分で充分に被覆されるため、繊維強化樹脂(積層板等)を作製する際の硬化性樹脂との界面接着性が向上し、繊維強化樹脂(積層板等)の耐熱性を顕著に向上させることができる。   The adhesion amount of the treatment liquid after the moisture is removed is preferably 0.2 to 2 parts by mass per 100 parts by mass of the aromatic polyamide fiber fabric. The aromatic polyamide fiber fabric is sufficiently covered with the non-volatile component of the treatment liquid by adhering the above-mentioned weight of the treatment liquid after the moisture is removed (hereinafter sometimes referred to as “non-volatile component of the treatment liquid”). Therefore, the interfacial adhesiveness with the curable resin at the time of producing the fiber reinforced resin (laminated plate or the like) can be improved, and the heat resistance of the fiber reinforced resin (laminated plate or the like) can be remarkably improved.

水溶性エポキシ化合物は、エポキシ当量が80〜200の水溶性ポリエポキシ化合物であることが好ましい。エポキシ当量が上記範囲であるエポキシ化合物は水溶性に優れており、芳香族ポリアミド繊維織物に対する付着性も良好である。水溶性エポキシ化合物は、処理液中の有機ケイ素化合物や芳香族ポリアミド繊維織物表面と化学的又は物理的に結合することが考えられるが、エポキシ当量が上記範囲であることで分子のモビリティが上昇し反応性が向上することが考えられる。また、水溶性エポキシ化合物が、多官能エポキシ化合物、すなわち水溶性ポリエポキシ化合物であることにより、化学的又は物理的結合点が増加し、芳香族ポリアミド繊維織物に対する密着性や、繊維強化樹脂(積層板等)を作製する際の界面接着性を向上させることができ、このために、得られる繊維強化樹脂(積層板等)の耐熱性も優れたものとなる。   The water-soluble epoxy compound is preferably a water-soluble polyepoxy compound having an epoxy equivalent of 80 to 200. An epoxy compound having an epoxy equivalent in the above range is excellent in water solubility and also has good adhesion to an aromatic polyamide fiber fabric. The water-soluble epoxy compound may be chemically or physically bonded to the surface of the organosilicon compound or the aromatic polyamide fiber fabric in the treatment liquid. However, the mobility of the molecule increases when the epoxy equivalent is within the above range. It is considered that the reactivity is improved. In addition, since the water-soluble epoxy compound is a polyfunctional epoxy compound, that is, a water-soluble polyepoxy compound, the chemical or physical bonding point increases, adhesion to an aromatic polyamide fiber fabric, fiber reinforced resin (lamination) Interfacial adhesion at the time of producing a board etc. can be improved, and for this reason, the heat resistance of the fiber reinforced resin (laminated board etc.) obtained is also excellent.

本発明において、付着工程の前に、芳香族ポリアミド繊維織物を開繊する開繊工程を更に備えることができる。開繊することにより、芳香族ポリアミド繊維織物の隙間が露出し、その結果含浸性が向上するため、表面処理芳香族ポリアミド繊維織物の表面処理の効率が高まり、硬化性樹脂の接着性をより向上させることができる。一般に芳香族ポリアミド繊維には製織のためサイズ剤が付着しており、耐熱性を低下させる要因になっているが、開繊処理により、織物が均一になるばかりでなく、サイズ剤を除去することができる。そのため、繊維強化樹脂(積層板等)の耐熱性がより向上する。   In the present invention, a fiber opening step of opening the aromatic polyamide fiber fabric can be further provided before the attaching step. Opening exposes the gaps in the aromatic polyamide fiber fabric, resulting in improved impregnation, increasing the surface treatment efficiency of the surface-treated aromatic polyamide fiber fabric and further improving the adhesiveness of the curable resin. Can be made. In general, aromatic polyamide fibers are attached with a sizing agent for weaving, and this is a factor that reduces heat resistance, but the fiber opening process not only makes the fabric uniform but also removes the sizing agent. Can do. Therefore, the heat resistance of fiber reinforced resin (laminated board etc.) improves more.

上記製造方法により、表面処理芳香族ポリアミド繊維織物を得ることができ、この表面処理芳香族ポリアミド繊維織物を用いてプリプレグが製造できる。すなわち、表面処理芳香族ポリアミド繊維織物に硬化性樹脂を含浸させる工程を備える、プリプレグの製造方法が提供される。これにより、従来技術に比べて硬化性樹脂に対する接着性がより高い芳香族ポリアミド繊維織物を補強材とし、芳香族ポリアミド繊維本来の機械特性や電気特性を充分に活かしたプリプレグを製造することができる。   By the above production method, a surface-treated aromatic polyamide fiber fabric can be obtained, and a prepreg can be produced using this surface-treated aromatic polyamide fiber fabric. That is, the manufacturing method of a prepreg provided with the process of making a surface treatment aromatic polyamide fiber fabric impregnate curable resin is provided. As a result, it is possible to manufacture a prepreg that fully utilizes the original mechanical properties and electrical properties of the aromatic polyamide fiber using the aromatic polyamide fiber fabric having higher adhesion to the curable resin as compared with the prior art as a reinforcing material. .

本発明はまた、上記プリプレグを1層以上積層し、硬化させる工程を備える、積層板の製造方法を提供する。この製造方法により積層板が得られるが、この積層板は上述の製造方法で得られる表面処理芳香族ポリアミド繊維織物を強化繊維として含有するため耐熱性に優れる。このようにして得られる積層板はプリント配線板用積層板として用いることができる。   This invention also provides the manufacturing method of a laminated board provided with the process of laminating | stacking one or more layers of the said prepreg, and making it harden | cure. Although a laminated board is obtained by this manufacturing method, since this laminated board contains the surface treatment aromatic polyamide fiber fabric obtained by the above-mentioned manufacturing method as a reinforced fiber, it is excellent in heat resistance. The laminated board thus obtained can be used as a laminated board for printed wiring boards.

繊維強化樹脂を作製した場合に、実用上充分な耐熱性を発揮し得る表面処理芳香族ポリアミド繊維の製造方法が提供される。   Provided is a method for producing a surface-treated aromatic polyamide fiber that can exhibit practically sufficient heat resistance when a fiber-reinforced resin is produced.

本発明の表面処理芳香族ポリアミド繊維織物の製造方法は、付着工程及び水分除去工程を必須とするものである。先ず、付着工程について説明する。   The method for producing a surface-treated aromatic polyamide fiber fabric of the present invention essentially comprises an adhesion step and a water removal step. First, the adhesion process will be described.

付着工程において、処理液を付着させる対象物は芳香族ポリアミド繊維である。ここで、芳香族ポリアミドとは、芳香族骨格を有するモノマーがアミド結合によって結合したポリマーであり、例えば、芳香族ポリアミン(芳香族ジアミン等)と芳香族ポリカルボン酸(芳香族ジカルボン酸等)の重縮合により得ることができる。芳香族ポリアミドの原料となるポリアミンとポリカルボン酸の少なくとも一方は芳香族化合物である必要があるが、両方が芳香族化合物である全芳香族ポリアミドであることが好ましい。このような芳香族ポリアミドとしては、ケブラー(商品名、デュポン社製)、テクノーラ(商品名、帝人社製)、コーネックス(商品名、帝人社製)、トワロン(商品名、アクゾ社製)が挙げられる。   In the attaching step, the object to which the treatment liquid is attached is an aromatic polyamide fiber. Here, the aromatic polyamide is a polymer in which a monomer having an aromatic skeleton is bonded by an amide bond. For example, an aromatic polyamine (aromatic diamine etc.) and an aromatic polycarboxylic acid (aromatic dicarboxylic acid etc.) It can be obtained by polycondensation. At least one of the polyamine and the polycarboxylic acid used as the raw material for the aromatic polyamide needs to be an aromatic compound, but is preferably a wholly aromatic polyamide in which both are aromatic compounds. Examples of such aromatic polyamides include Kevlar (trade name, manufactured by DuPont), Technora (trade name, manufactured by Teijin), Conex (trade name, manufactured by Teijin), and Twaron (trade name, manufactured by Akzo). Can be mentioned.

芳香族ポリアミド繊維織物としては、3〜50tex(さらに好ましくは、5〜25tex)の芳香族ポリアミド繊維糸を経糸及び緯糸として製織されたものが好ましい。製織の方法は制限ないが、作業性が良く、プリプレグや積層板の厚みを薄くすることができることから、平織りで製織されたものが好ましい。また、織り密度は10本/25mm〜70本/25mm(さらに好ましくは、15本/25mm〜30本/25mm)が好ましい。また、芳香族ポリアミド繊維織物の厚さが比較的薄い場合に本発明の効果が顕著に認められるため、芳香族ポリアミド繊維織物の単位面積当たりの質量は、5〜100g/m(さらに好ましくは、10〜50g/m)が好ましい。なお、芳香族ポリアミド繊維織物の経糸及び緯糸には、製織用のサイズ剤が付着していてもよい。 The aromatic polyamide fiber fabric is preferably woven with 3 to 50 tex (more preferably 5 to 25 tex) aromatic polyamide fiber yarn as warp and weft. Although the method of weaving is not limited, it is preferable to use plain weaving because the workability is good and the thickness of the prepreg or laminate can be reduced. The weave density is preferably 10/25 mm to 70/25 mm (more preferably 15/25 mm to 30/25 mm). Moreover, since the effect of the present invention is remarkably recognized when the thickness of the aromatic polyamide fiber fabric is relatively thin, the mass per unit area of the aromatic polyamide fiber fabric is 5 to 100 g / m 2 (more preferably 10 to 50 g / m 2 ) is preferable. A sizing agent for weaving may be attached to the warp and weft of the aromatic polyamide fiber fabric.

付着工程で使用する処理液には、水溶性エポキシ樹脂が含まれる。ここで「水溶性」とは、常温の水90質量部にエポキシ化合物10質量部を溶解した時に、このエポキシ化合物の50質量%以上が溶解する性質をいう。水溶性エポキシ樹脂は処理液中の水に溶解していることが好ましいが、水中に分散状態で存在していてもよい。   The treatment liquid used in the attaching step includes a water-soluble epoxy resin. Here, “water-soluble” means a property in which 50% by mass or more of the epoxy compound dissolves when 10 parts by mass of the epoxy compound is dissolved in 90 parts by mass of water at room temperature. The water-soluble epoxy resin is preferably dissolved in water in the treatment liquid, but may be present in a dispersed state in water.

水溶性エポキシ化合物は、エポキシ基を2個以上有し、エポキシ当量が80〜200であることが好ましい。このような水溶性エポキシ化合物としては、多価アルコールのポリグリシジルエーテルが好ましく、多価アルコールとしてはグリセリンが好ましく、ジグリシジルエーテル及び/又はトリグリシジルエーテルが好ましい。すなわち、以下の化学式(1)及び/又は(2)で表される構造を持つ水溶性エポキシ化合物が好ましく、化学式(1)及び(2)で表される水溶性エポキシ化合物を組み合わせて用いることがより好ましい。

Figure 2009019315
The water-soluble epoxy compound preferably has two or more epoxy groups and has an epoxy equivalent of 80 to 200. As such a water-soluble epoxy compound, polyglycidyl ether of a polyhydric alcohol is preferable, glycerin is preferable as the polyhydric alcohol, and diglycidyl ether and / or triglycidyl ether is preferable. That is, a water-soluble epoxy compound having a structure represented by the following chemical formula (1) and / or (2) is preferable, and the water-soluble epoxy compound represented by the chemical formula (1) and (2) is used in combination. More preferred.
Figure 2009019315

付着工程で使用する処理液には、上述の水溶性エポキシ樹脂の他、有機ケイ素化合物が含まれる。有機ケイ素化合物としては、有機シラン化合物が好ましく、アルコキシシラン等のシランカップリング剤が特に好ましい。このような有機ケイ素化合物としては、γ−(2−アミノエチル)アミノプロピルトリメトキシシラン、γ−(2−アミノエチル)アミノプロピルメチルジメトキシシラン、3−アミノプロピルトリエトキシシラン、3−アミノプロピルメチルジエトキシシラン、γ−メタクリロキシプロピルトリメトキシシラン、γ−メタクリロキシプロピルメチルジメトキシシラン、N−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン又はその塩酸塩、N−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルメチルジメトキシシラン又はその塩酸塩、N−β−(N−ベンジルアミノエチルアミノプロピル)トリメトキシシラン又はその塩酸塩、N−β−(N−ベンジルアミノエチルアミノプロピル)メチルジメトキシシラン又はその塩酸塩、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルジメトキシシラン等が例示できる。マトリックス樹脂(硬化性樹脂又はその硬化物)との接着性を向上させるためには、水溶性エポキシ化合物と反応可能なアミノ基含有アルコキシシラン化合物が特に好ましい。   The treatment liquid used in the attaching step includes an organic silicon compound in addition to the above-described water-soluble epoxy resin. As the organosilicon compound, an organosilane compound is preferable, and a silane coupling agent such as alkoxysilane is particularly preferable. Examples of such organosilicon compounds include γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane, 3-aminopropyltriethoxysilane, and 3-aminopropylmethyl. Diethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, N-β- (N-vinylbenzylaminoethyl) -γ-aminopropyltrimethoxysilane or its hydrochloride, N-β -(N-vinylbenzylaminoethyl) -γ-aminopropylmethyldimethoxysilane or its hydrochloride, N-β- (N-benzylaminoethylaminopropyl) trimethoxysilane or its hydrochloride, N-β- (N- Benzylaminoethylaminopropyl) methyldimethyl Kishishiran or its hydrochloride salt, .gamma.-glycidoxypropyltrimethoxysilane, .gamma.-glycidoxypropyl dimethoxysilane and the like. An amino group-containing alkoxysilane compound capable of reacting with a water-soluble epoxy compound is particularly preferred in order to improve the adhesion to the matrix resin (curable resin or a cured product thereof).

処理液には、界面活性剤が含まれていることが好ましい。使用可能な界面活性剤としては、アニオン界面活性剤、カチオン界面活性剤、ノニオン界面活性剤が挙げられ、ノニオン界面活性剤が好ましい。ノニオン界面活性剤としては、ポリオキシアルキレン系界面活性剤、アセチレングリコール系界面活性剤等が挙げられ、アセチレングリコール系界面活性剤としては、以下の化学式(3)で表される界面活性剤が特に好ましい。

Figure 2009019315
The treatment liquid preferably contains a surfactant. Usable surfactants include anionic surfactants, cationic surfactants, and nonionic surfactants, with nonionic surfactants being preferred. Nonionic surfactants include polyoxyalkylene surfactants, acetylene glycol surfactants, and the like, and acetylene glycol surfactants include surfactants represented by the following chemical formula (3). preferable.
Figure 2009019315

処理液は、上記成分の他、更に、柔軟剤、防腐剤、帯電防止剤等を含有するものであってもよい。また、メタノール、エタノール、イソプロパノール等のアルコールやその他有機溶剤を少量含有していてもよい。   The treatment liquid may contain a softener, a preservative, an antistatic agent and the like in addition to the above components. Moreover, alcohol, such as methanol, ethanol, and isopropanol, and other organic solvents may be contained in a small amount.

処理液における、水溶性エポキシ樹脂の含有量は処理液全量を基準として1〜10質量%が好ましく、2〜5質量%がより好ましい。また、有機ケイ素化合物の含有量は、処理液全量を基準として0.1〜1.0質量%が好ましく、0.2〜0.5質量%がより好ましい。有機ケイ素化合物はまた、水溶性エポキシ樹脂100質量部に対して、3〜30質量部含有させることが好ましく、5〜20質量部含有させることがより好ましい。処理液が界面活性を含む場合、その含有量は、処理液全量を基準として0.01〜0.5質量%が好ましく、0.05〜0.2質量%がより好ましい。   The content of the water-soluble epoxy resin in the treatment liquid is preferably 1 to 10% by mass, more preferably 2 to 5% by mass based on the total amount of the treatment liquid. Further, the content of the organosilicon compound is preferably 0.1 to 1.0% by mass, and more preferably 0.2 to 0.5% by mass based on the total amount of the treatment liquid. The organosilicon compound is also preferably contained in an amount of 3 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass of the water-soluble epoxy resin. When a processing liquid contains surface activity, 0.01-0.5 mass% is preferable on the basis of the processing liquid whole quantity, and 0.05-0.2 mass% is more preferable.

芳香族ポリアミド繊維織物に処理液付着させる方法としては、処理液中に芳香族ポリアミド繊維織物を浸漬する方法、芳香族ポリアミド繊維織物の処理液を塗布(ロールコート、スプレー塗布等)する方法等が挙げられるが、これら以外の塗布方法も採用可能である。芳香族ポリアミド繊維織物の処理液を付着させた後は、絞液し、余分な処理液を除去してもよい。   Examples of the method of attaching the treatment liquid to the aromatic polyamide fiber fabric include a method of immersing the aromatic polyamide fiber fabric in the treatment liquid, a method of applying the treatment liquid of the aromatic polyamide fiber fabric (roll coating, spray coating, etc.), and the like. Although it mentions, application methods other than these are also employable. After attaching the treatment liquid of the aromatic polyamide fiber fabric, the excess treatment liquid may be removed by squeezing.

次に、水分除去工程について説明する。本発明においては、上述した付着工程の後、水分除去工程を実施する。水分除去工程では、芳香族ポリアミド繊維織物に付着した処理液から水分を除去する。除去する水分の量は、水分除去工程の後の処理内容にしたがって適宜決定すればよい。水分除去工程の後、硬化性樹脂を含浸させて積層板を製造する場合は、積層板製造時に水分が取り込まれ硬化時に膨れ等が生じることを防ぐため、水分除去工程でなるべく多くの水分を除去することが好ましい。このような観点から、処理液と付着させた芳香族ポリアミド繊維織物を100〜140℃で加熱することが好ましい。加熱時間は一度に加熱処理する芳香族ポリアミド繊維織物の量に従って適宜決定すればよい。   Next, the moisture removal process will be described. In the present invention, a water removal step is performed after the above-described attachment step. In the moisture removal step, moisture is removed from the treatment liquid adhering to the aromatic polyamide fiber fabric. What is necessary is just to determine the quantity of the water | moisture content to remove suitably according to the processing content after a water | moisture-content removal process. When manufacturing laminates by impregnating with a curable resin after the moisture removal process, remove as much moisture as possible in the moisture removal process to prevent moisture from being taken in during laminate production and causing swelling during curing. It is preferable to do. From such a viewpoint, it is preferable to heat the aromatic polyamide fiber fabric adhered to the treatment liquid at 100 to 140 ° C. What is necessary is just to determine a heating time suitably according to the quantity of the aromatic polyamide fiber fabric heat-processed at once.

水分除去工程実施後、芳香族ポリアミド繊維織物の表面を処理液の不揮発成分が被覆することになるが、その不揮発成分の重量は、芳香族ポリアミド繊維織物100質量部当たり0.2〜5質量部が好ましく、0.5〜2質量部がより好ましい。また、有機ケイ素化合物としては0.01〜1.0質量部(さらに好ましくは0.02〜0.5質量部)付着していることが好ましく、水溶性エポキシ化合物としては0.1〜4質量部(さらに好ましくは0.5〜2質量部)付着していることが好ましい。上記下限値未満の場合は、繊維強化樹脂(積層板等)を作製したときの硬化性樹脂との界面接着性の向上が不十分となり繊維強化樹脂(積層板等)の耐熱性が不足する場合がある。一方、上記上限値超では、繊維強化樹脂(積層板等)を作製した時に、硬化性樹脂界面に存在する上記不揮発成分の量が多すぎて、却って耐熱性が低下することがある。   After carrying out the water removal step, the surface of the aromatic polyamide fiber fabric is coated with the nonvolatile component of the treatment liquid, and the weight of the nonvolatile component is 0.2 to 5 parts by mass per 100 parts by mass of the aromatic polyamide fiber fabric. Is preferable, and 0.5 to 2 parts by mass is more preferable. Moreover, it is preferable that 0.01-1.0 mass part (more preferably 0.02-0.5 mass part) is attached as an organosilicon compound, and 0.1-4 mass as a water-soluble epoxy compound. Parts (more preferably 0.5 to 2 parts by mass) are preferably attached. When the value is less than the lower limit, the improvement of the interfacial adhesion with the curable resin when the fiber reinforced resin (laminate) is produced becomes insufficient, and the heat resistance of the fiber reinforced resin (laminate) is insufficient. There is. On the other hand, if the above upper limit is exceeded, when a fiber reinforced resin (laminated plate or the like) is produced, the amount of the non-volatile component present at the curable resin interface is too large, and the heat resistance may decrease.

次に、開繊工程について説明する。本発明では、付着工程の前に、芳香族ポリアミド繊維織物を開繊する開繊工程を実施してもよい。芳香族ポリアミド繊維織物の開繊は、水噴射、水流、水中での振動による処理等の、サイズ剤の除去に適した方法により行うことが好ましい。一般に芳香族ポリアミド繊維には製織のためサイズ剤が付着しており、耐熱性を低下させる要因になっているが、開繊することにより、織物が均一になるばかりでなく、サイズ剤を除去することができる。これにより、芳香族ポリアミド繊維織物の隙間が露出し、その結果含浸性が向上するため、表面処理芳香族ポリアミド繊維織物の表面処理の効率が高まり、硬化性樹脂の接着性をより向上させることができる。これにより、繊維強化樹脂(積層板等)の耐熱性をより向上させることができる。   Next, the fiber opening process will be described. In this invention, you may implement the fiber opening process which opens an aromatic polyamide fiber fabric before an adhesion process. The opening of the aromatic polyamide fiber fabric is preferably performed by a method suitable for removing the sizing agent, such as water jetting, water flow, or treatment by vibration in water. In general, aromatic polyamide fibers are attached with a sizing agent for weaving, and this is a factor that lowers heat resistance. However, opening the fiber not only makes the fabric uniform but also removes the sizing agent. be able to. As a result, the gaps in the aromatic polyamide fiber fabric are exposed, and as a result, the impregnation property is improved. Therefore, the surface treatment efficiency of the surface-treated aromatic polyamide fiber fabric is increased, and the adhesiveness of the curable resin can be further improved. it can. Thereby, the heat resistance of fiber reinforced resin (laminated board etc.) can be improved more.

以上、表面処理芳香族ポリアミド繊維織物の製造方法についての好適な実施形態を説明した。次に、本発明の製造方法により得られる表面処理芳香族ポリアミド繊維織物を用いたプリプレグの製造方法について説明する。上述の製造方法により得られる表面処理芳香族ポリアミド繊維織物に硬化性樹脂を含浸させ、必要により半硬化させて、プリプレグを作製することができる。硬化性樹脂としては、従来公知の熱硬化性樹脂及び光硬化性樹脂がいずれも使用できるが、熱硬化性樹脂である、エポキシ樹脂、ポリイミド樹脂、フェノール樹脂、ビニルエステル樹脂、不飽和ポリエステル樹脂等を使用することが好ましい。熱硬化性樹脂を用いる場合は、硬化剤を含有させることが好ましい。なお、熱硬化性樹脂を加熱により半硬化させる場合の条件としては、例えば、100〜200℃、1〜30分間とすることができる。   The preferred embodiments of the method for producing the surface-treated aromatic polyamide fiber fabric have been described above. Next, the manufacturing method of the prepreg using the surface treatment aromatic polyamide fiber fabric obtained by the manufacturing method of this invention is demonstrated. A prepreg can be produced by impregnating a curable resin into a surface-treated aromatic polyamide fiber fabric obtained by the above-described production method and semi-curing it if necessary. As the curable resin, conventionally known thermosetting resins and photocurable resins can be used, but epoxy resins, polyimide resins, phenol resins, vinyl ester resins, unsaturated polyester resins, etc., which are thermosetting resins, etc. Is preferably used. When using a thermosetting resin, it is preferable to contain a hardening | curing agent. In addition, as conditions in case a thermosetting resin is semi-hardened by heating, it can be 100-200 degreeC and 1 to 30 minutes, for example.

エポキシ樹脂としては、例えばビスフェノールAタイプのジグリシジルエーテル、ビスフェノールFタイプのジグリシジルエーテル、及びこれらの臭素化エポキシ樹脂、ノボラックタイプのポリグリシジルエーテル等が挙げられる。エポキシ樹脂の場合には、通常、硬化剤が併用される。硬化剤としてはアミン系、酸無水物系、エポキシ系等の硬化剤を挙げることができる。アミン系の硬化剤としては、ジエチレントリアミン、トリエチレンテトラミン、ジエチルアミノプロピルアミン、ジシアンジアミド、4,4’−メチレンジアニリン、m−フェニレンジアミン等が挙げられる。また、酸無水物系の硬化剤としては、フタル酸無水物、ヘキサヒドロフタル酸無水物、ナディクメチルアンハイドライド、ドデシルコハク酸無水物等が挙げられる。更に、エポキシ系の硬化剤としては、ブチルグリシジルエーテル、ヘプチルグリシジルエーテル、フェニルグリシジルエーテル、クレジルグリシジルエーテル等が挙げられる。   Examples of the epoxy resin include bisphenol A type diglycidyl ether, bisphenol F type diglycidyl ether, brominated epoxy resins thereof, novolac type polyglycidyl ether, and the like. In the case of an epoxy resin, a curing agent is usually used in combination. Examples of the curing agent include amine-based, acid anhydride-based, and epoxy-based curing agents. Examples of amine-based curing agents include diethylenetriamine, triethylenetetramine, diethylaminopropylamine, dicyandiamide, 4,4'-methylenedianiline, m-phenylenediamine, and the like. Examples of the acid anhydride curing agent include phthalic anhydride, hexahydrophthalic anhydride, nadic methyl anhydride, dodecyl succinic anhydride, and the like. Furthermore, examples of the epoxy curing agent include butyl glycidyl ether, heptyl glycidyl ether, phenyl glycidyl ether, and cresyl glycidyl ether.

ポリイミド樹脂の場合は、プリント配線板用の基材樹脂として使用されているイミド骨格を有するポリイミド樹脂が使用できる。代表的なものとして、ケルイミド601(商品名、RHONE−POULENC社製)が挙げられる。また、フェノール樹脂の場合は、ノボラック型フェノール樹脂、レゾール型フェノール樹脂、炭化水素変性フェノール樹脂、シリコーン樹脂変性フェノール樹脂、エポキシ樹脂変性フェノール樹脂等が挙げられる。   In the case of a polyimide resin, a polyimide resin having an imide skeleton used as a base resin for a printed wiring board can be used. A representative example is Kelimide 601 (trade name, manufactured by RHONE-POULENC). Moreover, in the case of a phenol resin, a novolak type phenol resin, a resol type phenol resin, a hydrocarbon modified phenol resin, a silicone resin modified phenol resin, an epoxy resin modified phenol resin and the like can be mentioned.

硬化性樹脂としては硬化性樹脂ワニスを用いることができる。硬化性樹脂ワニスは硬化性樹脂の有機溶剤溶液を意味し、ここで用いる有機溶剤としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン類、トルエン、キシレン、メシチレン等の芳香族炭化水素類、メタノール、エタノール、ブタノール等のアルコール類、エチルセロソルブ、ブチルセロソルブ、エチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、カルビトール、ブチルカルビトール等のエーテル類、メトキシエチルアセテート、エトキシエチルアセテート、ブトキシエチルアセテート、酢酸エチル等のエステル類、プロピレングリコールものメチルエーテルアセテート等のエーテルアセテート類、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン等の含窒素類等の溶媒を用いることができる。これらは1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。   A curable resin varnish can be used as the curable resin. The curable resin varnish means an organic solvent solution of a curable resin. Examples of the organic solvent used here include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, and aromatic carbonization such as toluene, xylene, and mesitylene. Hydrogen, alcohols such as methanol, ethanol, butanol, ethyl cellosolve, butyl cellosolve, ethers such as ethylene glycol monomethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, carbitol, butyl carbitol, methoxyethyl acetate, ethoxy Esters such as ethyl acetate, butoxyethyl acetate, ethyl acetate, ether acetates such as methyl ether acetate of propylene glycol, N, N- Methylformamide, N, N- dimethylacetamide, a solvent may be used nitrogen-Motorui such as N- methyl-2-pyrrolidone. These may be used individually by 1 type and may be used in combination of 2 or more type.

なお、プリプレグに用いる硬化性樹脂がそれ自体流動性を有している場合、有機溶剤を用いてワニス化しなくてもよい。この場合、硬化性樹脂を表面処理芳香族ポリアミド繊維織物に含浸した後、硬化性樹脂が流動しなくなるまで半硬化させることが好ましい。   In addition, when the curable resin used for a prepreg itself has fluidity | liquidity, it is not necessary to varnish using an organic solvent. In this case, after the surface-treated aromatic polyamide fiber fabric is impregnated with the curable resin, it is preferably semi-cured until the curable resin does not flow.

次に、本発明の製造方法により得られるプリプレグを用いた積層板の製造方法について説明する。プリプレグを1層以上積層し硬化させることで積層板を得ることができる。プリプレグでは硬化性樹脂が半硬化されていることが通常であり、積層板を得る場合はこれを更に硬化させ好ましくは完全硬化させる。なお、完全硬化は示差走査熱量計(DSC)で熱分析した場合に反応熱に基づくピークが現れないことで判断でき、半硬化は、硬化条件を完全硬化条件よりも緩やかにして、DSCの熱分析で反応熱に基づくピークが現れる状態で止めることで達成できる。例えばFR−4グレードのエポキシ樹脂を硬化性樹脂として用いた場合、175℃で90分程度硬化させると完全硬化が達成できる。このようにして得られる積層板は、例えば、プリント配線板として用いることができる。   Next, the manufacturing method of the laminated board using the prepreg obtained by the manufacturing method of this invention is demonstrated. A laminated board can be obtained by laminating one or more prepregs and curing them. In the prepreg, the curable resin is usually semi-cured, and when a laminated board is obtained, it is further cured and preferably completely cured. Complete curing can be judged by the absence of a peak based on reaction heat when thermal analysis is performed with a differential scanning calorimeter (DSC). This can be achieved by stopping in a state where a peak based on the heat of reaction appears in the analysis. For example, when FR-4 grade epoxy resin is used as the curable resin, complete curing can be achieved by curing at 175 ° C. for about 90 minutes. Thus, the laminated board obtained can be used as a printed wiring board, for example.

以下、本発明の実施例を示して、本発明を更に具体的に説明するが、本発明はこれらの実施例に限定されるものではなく、本発明の技術的思想を逸脱しない範囲での種々の変更が可能である。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples of the present invention. However, the present invention is not limited to these examples, and various modifications can be made without departing from the technical idea of the present invention. Can be changed.

<処理液の調製>
表1に示す質量%を有する水系の処理液(A)〜(C)を調製し、処理液とした。ここで用いたシラン化合物はカチオニックシランである芳香族アミノシランであり、具体的にはN−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン(東レダウコーニング製AY43−038)である。また、水溶性エポキシ化合物にはEX−313(ナガセケムテックス製)を用いた。また、界面活性剤にはオルフィンPD−001(主成分アセチレングリコール、日信化学工業(株)製)を使用した。
<Preparation of treatment solution>
Aqueous treatment liquids (A) to (C) having mass% shown in Table 1 were prepared and used as treatment liquids. The silane compound used here is an aromatic aminosilane which is a cationic silane, specifically, N-β- (N-vinylbenzylaminoethyl) -γ-aminopropyltrimethoxysilane (AY43-038 manufactured by Toray Dow Corning). ). Moreover, EX-313 (made by Nagase ChemteX) was used for the water-soluble epoxy compound. Further, Olphine PD-001 (main component acetylene glycol, manufactured by Nissin Chemical Industry Co., Ltd.) was used as the surfactant.

Figure 2009019315
Figure 2009019315

<芳香族ポリアミド繊維織物の作成>
番手21.5texの芳香族ポリアミド繊維糸を経糸及び緯糸として、経糸緯糸の織り密度25本/25mmで平織りに製織して、芳香族ポリアミド繊維織物(1)を得た。なお、製織に先立って、アクリル系経糸糊剤で2次サイズ処理し、経糸とした。
続いて、芳香族ポリアミド繊維織物(1)を、圧力1.5MPaの噴射水で開繊処理し、芳香族ポリアミド繊維織物(2)を得た。芳香族ポリアミド繊維織物(1)の糸幅は、経糸:400〜500μm、緯糸:550〜650μmであった。芳香族ポリアミド繊維織物(2)の糸幅は、経糸:700〜750μm、緯糸:850〜1050μmであった。
<Creation of aromatic polyamide fiber fabric>
Using an aromatic polyamide fiber yarn having a count of 21.5 tex as a warp and a weft, weaving into a plain weave with a weft density of 25 warps / 25 mm yielded an aromatic polyamide fiber fabric (1). Prior to weaving, secondary warp processing was performed with an acrylic warp glue to obtain warps.
Subsequently, the aromatic polyamide fiber woven fabric (1) was subjected to fiber opening treatment with spray water having a pressure of 1.5 MPa to obtain an aromatic polyamide fiber woven fabric (2). The yarn width of the aromatic polyamide fiber fabric (1) was warp: 400 to 500 μm, and weft: 550 to 650 μm. The yarn width of the aromatic polyamide fiber fabric (2) was warp: 700 to 750 μm, and weft: 850 to 1050 μm.

<芳香族ポリアミド繊維織物の表面処理>
(実施例1)
芳香族ポリアミド繊維織物(1)を処理液(A)に含浸後、絞液し130℃で2分間乾燥し実施例1の処理芳香族ポリアミド繊維織物を得た。
<Surface treatment of aromatic polyamide fiber fabric>
(Example 1)
After impregnating the aromatic polyamide fiber woven fabric (1) in the treatment liquid (A), the solution was squeezed and dried at 130 ° C. for 2 minutes to obtain the treated aromatic polyamide fiber woven fabric of Example 1.

(実施例2)
芳香族ポリアミド繊維織物(2)を処理液(A)に含浸後、絞液し130℃で2分間乾燥し実施例2の処理芳香族ポリアミド繊維織物を得た。
(Example 2)
After impregnating the aromatic polyamide fiber woven fabric (2) in the treatment liquid (A), the solution was squeezed and dried at 130 ° C. for 2 minutes to obtain a treated aromatic polyamide fiber woven fabric of Example 2.

(比較例1)
芳香族ポリアミド繊維織物(2)を処理液(B)に含浸後、絞液し130℃で2分間乾燥し比較例1の処理芳香族ポリアミド繊維織物を得た。
(Comparative Example 1)
After impregnating the aromatic polyamide fiber woven fabric (2) in the treatment liquid (B), the solution was squeezed and dried at 130 ° C. for 2 minutes to obtain a treated aromatic polyamide fiber woven fabric of Comparative Example 1.

(比較例2)
芳香族ポリアミド繊維織物(2)を処理液(B)に含浸後、絞液し130℃で2分間乾燥し、その後処理液(C)に含浸後、絞液し130℃で2分間乾燥し比較例2の処理芳香族ポリアミド繊維織物を得た。
(Comparative Example 2)
After impregnating the aromatic polyamide fiber fabric (2) in the treatment liquid (B), squeezed and dried at 130 ° C for 2 minutes, then impregnated in the treatment liquid (C), squeezed and dried at 130 ° C for 2 minutes for comparison The treated aromatic polyamide fiber fabric of Example 2 was obtained.

(比較例3)
芳香族ポリアミド繊維織物(1)を比較例3の芳香族ポリアミド繊維織物とした。
(Comparative Example 3)
The aromatic polyamide fiber fabric (1) was used as the aromatic polyamide fiber fabric of Comparative Example 3.

(比較例4)
芳香族ポリアミド繊維織物(2)を比較例4の芳香族ポリアミド繊維織物とした。
(Comparative Example 4)
The aromatic polyamide fiber fabric (2) was used as the aromatic polyamide fiber fabric of Comparative Example 4.

<表面処理芳香族ポリアミド繊維織物の吸水性評価>
1.被覆物の付着量
芳香族ポリアミド繊維織物(1)、芳香族ポリアミド繊維織物(2)、実施例2の処理芳香族ポリアミド繊維織物について、ソックスレー抽出器を用いて、アセトンにて被覆物を抽出して、被覆物の付着量を測定した。試料は夫々20箇所を測定し、結果の平均値を求めた。評価結果を表2にまとめた。
2.吸水率の測定
実施例1、2、比較例1、2の表面処理芳香族ポリアミド繊維織物、及び比較例3、4の芳香族ポリアミド繊維織物を、121℃の雰囲気下に1時間置き、その前後の水分を測定し、吸水率を求めた。夫々10回測定し平均値を求めた。評価結果を表2にまとめた。
<Evaluation of water absorption of surface-treated aromatic polyamide fiber fabric>
1. Amount of coating on the aromatic polyamide fiber fabric (1), the aromatic polyamide fiber fabric (2), and the treated aromatic polyamide fiber fabric of Example 2 were extracted with acetone using a Soxhlet extractor. Then, the adhesion amount of the coating was measured. Each sample was measured at 20 locations, and the average value of the results was obtained. The evaluation results are summarized in Table 2.
2. Measurement of water absorption rate The surface-treated aromatic polyamide fiber fabrics of Examples 1 and 2 and Comparative Examples 1 and 2 and the aromatic polyamide fiber fabrics of Comparative Examples 3 and 4 were placed in an atmosphere of 121 ° C. for 1 hour, before and after The water content was measured to determine the water absorption rate. Each measurement was performed 10 times, and an average value was obtained. The evaluation results are summarized in Table 2.

<成形体の作成とその評価>
各実施例の処理芳香族ポリアミド繊維織物及び各比較例の芳香族ポリアミド繊維織物にFR−4グレードのエポキシ樹脂を含浸させ、130℃、2分間加熱して半硬化させ、エポキシ樹脂分が50質量%の夫々の実施例及び比較例のプリプレグを作製した。
夫々のプリプレグを4枚積層し、175℃、90分間加熱加圧して硬化させ、各実施例・比較例に対応した成形体(積層板)を得た。成形体の試験片各20片を260℃の半田浴に1分間浸漬し、試験片表面のフクレ、ミーズリングを目視で観察した。フクレは成形体の一部が膨張する現象であり、ミーズリングとは、主に熱ストレスによって成形体の一部が剥離する現象である。評価結果を表2にまとめた。表中、耐熱性は0〜3の4段階で評価した。‘0’は、樹脂がはがれ落ちて評価不能であったことを示し、‘1’は実用上問題になる程度のフクレ・ミーズリングが発生したことを示し、‘2’は実用上問題にならない程度のフクレ・ミーズリングが発生したことを示し、‘3’はフクレ・ミーズリングの発生がほとんどなかったことを示す。
<Creation of molded body and its evaluation>
The treated aromatic polyamide fiber fabric of each example and the aromatic polyamide fiber fabric of each comparative example were impregnated with FR-4 grade epoxy resin, heated at 130 ° C. for 2 minutes to be semi-cured, and the epoxy resin content was 50 mass. % Prepregs of respective examples and comparative examples were prepared.
Four prepregs were laminated and cured by heating and pressing at 175 ° C. for 90 minutes to obtain molded bodies (laminates) corresponding to the respective examples and comparative examples. 20 pieces of each test piece of the molded body were immersed in a solder bath at 260 ° C. for 1 minute, and bulges and measling on the surface of the test piece were visually observed. The swelling is a phenomenon in which a part of the molded body expands, and the “measuring” is a phenomenon in which a part of the molded body is peeled off mainly due to thermal stress. The evaluation results are summarized in Table 2. In the table, heat resistance was evaluated in four stages from 0 to 3. '0' indicates that the resin was peeled off and could not be evaluated, '1' indicates that a fuzzy measling that would cause a practical problem occurred, and '2' did not cause a practical problem. “3” indicates that there was almost no occurrence of swelling.

Figure 2009019315
Figure 2009019315

比較例3における被覆物付着量は、経糸緯糸の1次サイズと2次サイズの総量である。また、比較例3(開繊処理なし)と比較例4(開繊処理あり)の被覆物付着量の比較から、開繊処理によりサイズ剤が0.4質量%(1.1−0.7質量%)洗い流されたことが分かる。比較例1((B)液処理あり)と比較例4((B)液処理なし)の被覆物付着量の比較から、(B)液処理により、シラン化合物が0.1質量%(0.8−0.7質量%)付着したことが分かる。実施例2((A)液処理あり)と比較例4((A)液処理なし)の被覆物付着量の比較から、(A)液処理により、処理液の不揮発成分は、1.2質量%(1.9−0.7質量%)程度付着していることが分かる。   The coating adhesion amount in Comparative Example 3 is the total amount of the primary size and the secondary size of the warp and weft. Moreover, from the comparison of the amount of coating deposits of Comparative Example 3 (without opening process) and Comparative Example 4 (with opening process), the sizing agent was 0.4% by mass (1.1-0.7 by opening process). (Mass%) It can be seen that it was washed away. From a comparison of the amount of coating deposit in Comparative Example 1 (with (B) liquid treatment) and Comparative Example 4 (without (B) liquid treatment), 0.1 mass% (0. (8-0.7% by mass). From the comparison of the coating amount of Example 2 (with (A) liquid treatment) and Comparative Example 4 (without (A) liquid treatment), the non-volatile component of the treatment liquid was 1.2 mass by (A) liquid treatment. % (1.9-0.7% by mass).

実施例1及び2((A)液処理あり)と比較例1、2、3、4((A)液処理なし)の耐熱性の評価結果から(A)液処理により耐熱性が向上したことが分かる。これは、(A)液処理により芳香族ポリアミド繊維とエポキシ樹脂の接着性が向上し、その結果、成形体の吸水率が低下して耐熱性が向上したことによると考えられる。また、実施例1(開繊処理なし)と実施例2(開繊処理あり)、または比較例3(開繊処理なし)と比較例4(開繊処理あり)の耐熱性の評価結果から、開繊処理により耐熱性が向上したことが分かる。これは、開繊処理によりサイズ剤の付着量が低下したことにより、芳香族ポリアミド繊維に隙間が生じ、含浸性が向上したためと考えられる。   From the heat resistance evaluation results of Examples 1 and 2 (with (A) liquid treatment) and Comparative Examples 1, 2, 3, 4 (without (A) liquid treatment), the heat resistance was improved by (A) liquid treatment. I understand. This is considered to be because the adhesiveness between the aromatic polyamide fiber and the epoxy resin was improved by the liquid treatment (A), and as a result, the water absorption rate of the molded body was reduced and the heat resistance was improved. In addition, from the evaluation results of the heat resistance of Example 1 (without opening process) and Example 2 (with opening process), or Comparative Example 3 (without opening process) and Comparative Example 4 (with opening process), It can be seen that the heat resistance is improved by the opening process. This is presumably because the amount of adhesion of the sizing agent was reduced by the fiber-opening treatment, resulting in a gap in the aromatic polyamide fiber and improved impregnation.

Claims (7)

芳香族ポリアミド繊維織物に、水溶性エポキシ化合物、有機ケイ素化合物及び水を含む処理液を付着させる付着工程と、
付着した前記処理液中の水分を除去する水分除去工程と、
を備える、表面処理芳香族ポリアミド繊維織物の製造方法。
An attaching step of attaching a treatment liquid containing a water-soluble epoxy compound, an organosilicon compound and water to an aromatic polyamide fiber fabric;
A moisture removal step of removing moisture in the treatment liquid that has adhered,
A method for producing a surface-treated aromatic polyamide fiber fabric.
水分が除去された後の処理液の付着量は、前記芳香族ポリアミド繊維織物100質量部当たり0.2〜2質量部である、請求項1に記載の製造方法。   The manufacturing method of Claim 1 whose adhesion amount of the process liquid after a water | moisture content was removed is 0.2-2 mass parts per 100 mass parts of said aromatic polyamide fiber fabrics. 前記水溶性エポキシ化合物は、エポキシ当量が80〜200の水溶性ポリエポキシ化合物である、請求項1又は2に記載の製造方法。   The manufacturing method according to claim 1 or 2, wherein the water-soluble epoxy compound is a water-soluble polyepoxy compound having an epoxy equivalent of 80 to 200. 前記付着工程の前に、前記芳香族ポリアミド繊維織物を開繊する開繊工程を更に備える、請求項1〜3のいずれか一項に記載の製造方法。   The manufacturing method according to any one of claims 1 to 3, further comprising a fiber-opening step of opening the aromatic polyamide fiber fabric before the attaching step. 請求項1〜4のいずれか一項に記載の製造方法により得ることのできる、表面処理芳香族ポリアミド繊維織物。   A surface-treated aromatic polyamide fiber woven fabric obtainable by the production method according to any one of claims 1 to 4. 請求項5記載の表面処理芳香族ポリアミド繊維織物に硬化性樹脂を含浸させる工程を備える、プリプレグの製造方法。   A method for producing a prepreg, comprising a step of impregnating the surface-treated aromatic polyamide fiber fabric according to claim 5 with a curable resin. 請求項6記載のプリプレグの製造方法により得ることのできるプリプレグを1層以上積層して、硬化させる工程を備える、積層板の製造方法。   The manufacturing method of a laminated board provided with the process of laminating | stacking one or more prepregs which can be obtained with the manufacturing method of the prepreg of Claim 6, and making it harden | cure.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02200861A (en) * 1989-01-27 1990-08-09 Kanebo Ltd Method for treating fiber substrate
JPH11335972A (en) * 1998-05-25 1999-12-07 Du Pont Toray Co Ltd Surface treating agent for aramid fiber, surface-treated aramid fiber, surface treatment of aramid fiber, and fiber-reinforced composite material
JP2001140169A (en) * 1999-11-10 2001-05-22 Toray Ind Inc Fiber structure
JP2001158875A (en) * 1999-09-22 2001-06-12 Michio Shoji Water-based epoxy adhesive, and heat-resistant fiber sheet and method for producing the same
JP2006152533A (en) * 2006-03-13 2006-06-15 Du Pont Toray Co Ltd Polyparaphenylene terephthalamide fiber composite and its application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02200861A (en) * 1989-01-27 1990-08-09 Kanebo Ltd Method for treating fiber substrate
JPH11335972A (en) * 1998-05-25 1999-12-07 Du Pont Toray Co Ltd Surface treating agent for aramid fiber, surface-treated aramid fiber, surface treatment of aramid fiber, and fiber-reinforced composite material
JP2001158875A (en) * 1999-09-22 2001-06-12 Michio Shoji Water-based epoxy adhesive, and heat-resistant fiber sheet and method for producing the same
JP2001140169A (en) * 1999-11-10 2001-05-22 Toray Ind Inc Fiber structure
JP2006152533A (en) * 2006-03-13 2006-06-15 Du Pont Toray Co Ltd Polyparaphenylene terephthalamide fiber composite and its application

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