JP2008302635A - Injection blow molding machine and neck mold transfer device - Google Patents

Injection blow molding machine and neck mold transfer device Download PDF

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JP2008302635A
JP2008302635A JP2007153474A JP2007153474A JP2008302635A JP 2008302635 A JP2008302635 A JP 2008302635A JP 2007153474 A JP2007153474 A JP 2007153474A JP 2007153474 A JP2007153474 A JP 2007153474A JP 2008302635 A JP2008302635 A JP 2008302635A
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blow
mold
injection
neck
molding machine
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Hideaki Koda
英明 甲田
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mechanism which is almost free from mechanical distortion/deflection and vibration as causes for the manufacture of a non-conforming product, in an injection blow-molding machine capable of blow-molding in one machine. <P>SOLUTION: An injection mold closing device which requires a strong mold clamping force and a blow molding device, are arranged together with a transfer device for an injection mold and a neck mold which becomes a part of a blow mold in the way that these devices are independently discrete from each other without mutual contact. Further, in order to reduce the deflection generated by the weight of a rotating disc itself for rotatably transferring the neck mold and the inertia of the rotation, the doughnut-type rotating disc is adopted, thus making the disc lightweight. In addition, only the rotating disc and a retainer plate for retaining the former are used for the ascent/descent of the neck mold, thus making the neck mold assembly lightweight and simple-structured. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、熱可塑性樹脂によるプリフォームの射出成形と薄肉ボトル等のブロー成形又は延伸ブロー成形を同一機械内で行うことが出来る射出ブロー成形機と其の機械におけるネック型移動装置に関するものである。   The present invention relates to an injection blow molding machine capable of performing injection molding of a preform with a thermoplastic resin and blow molding or stretch blow molding of a thin bottle or the like in the same machine, and a neck type moving device in the machine. .

射出ブロー成形機は、プリフォームの射出成形、温調、ブロー、製品取り出し等の工程があり其の装置は同一機械内に設置されていて、射出成形されたプリフォームはこの順番に間歇的に移動され製品となる。   The injection blow molding machine has processes such as preform injection molding, temperature control, blow, product removal, etc., and the equipment is installed in the same machine, and the injection molded preforms are intermittent in this order. Moved into a product.

射出ブロー成形機の射出成形工程部において、プリフォーム成形金型は、下部基盤に設置されたホットランナの上にあるインキャビに、回転板に設置されたネック型が挿入され、さらに型締板に取り付けられたインコアーがネック型に挿入された構造になっている。インキャビとインコアーの芯出し及び傾きを無くす為に、インキャビとネック型、ネック型とインコアーはテーパーで勘合している。 In the injection molding process section of the injection blow molding machine, the preform mold is inserted into the in-cab on the hot runner installed on the lower base, and the neck mold installed on the rotating plate is inserted into the mold clamping plate. The attached incore is structured to be inserted into the neck shape. In order to eliminate the centering and tilting of the in-cab and in-core, the in-cab and neck type, the neck type and the in-core are fitted with a taper.

従来の射出ブロー成形機において、下部基盤の上部にある回転板を保持する固定板は、射出型の型閉装置のタイバーに挿通しており、其の固定板には型締シリンダーが連結されている。 In a conventional injection blow molding machine, the fixed plate that holds the rotating plate on the upper part of the lower base is inserted into the tie bar of an injection mold closing device, and a clamping cylinder is connected to the fixed plate. Yes.

従来の射出ブロー成形機のブロー工程部において、プリフォームのネックにコアーを差込み、高圧エアーを吹き込む為のブロー装置は固定板に設置されている。 In a blow process section of a conventional injection blow molding machine, a blow device for inserting a core into a preform neck and blowing high-pressure air is installed on a fixed plate.

従来の射出ブロー成形機のネック型移動装置において、固定版の下部に設置され、ネック型を取り付ける円板状の回転板は、中心にある軸に吊り上げられ、其の軸を中心として回転し、ネック型を射出型に挿入する為の昇降移動は、固定板と回転板と共に昇降するか、回転板を分割して単独に昇降するか、射出型が昇降するか、している。
特公平1−018848号 特許第1899249号 特開2005−7797号
In the neck type moving device of the conventional injection blow molding machine, the disc-shaped rotating plate that is installed at the lower part of the fixed plate and attaches the neck type is lifted on the shaft at the center, and rotates around the shaft, The raising / lowering movement for inserting the neck mold into the injection mold involves raising / lowering together with the fixed plate and the rotating plate, dividing the rotating plate up / down independently, or raising / lowering the injection die.
No. 1-018848 Patent No. 1899249 JP 2005-7797 A

上記従来技術では、ネック型を移動する為の回転板を保持する固定板は射出型閉装置のタイバーに挿通していて、固定板には型締シリンダーが設置されている。さらに高圧エアーを吹き込む為のブロー装置も固定板上に設置されている。 In the above prior art, the fixed plate that holds the rotating plate for moving the neck mold is inserted through the tie bar of the injection mold closing device, and the mold clamping cylinder is installed on the fixed plate. A blower for blowing high-pressure air is also installed on the fixed plate.

このような従来技術では、固定板に、型締力によって歪みが生じ、それがネック型とインコアー、ネック型とインキャビの勘合に影響を与えインコアーとインキャビに傾きを生じさせる事と、ブロー時には空気圧力の反力によって固定板を浮き上がらせる力が働く事によって、射出型全体を変位させて、射出成形品であるプリフォームに偏肉を生じさせ、製品であるボトル等に偏肉を生じさせてしまうという課題を有する。 In such a conventional technique, the fixing plate is distorted by the clamping force, which affects the fitting between the neck mold and the in-core and the neck mold and the in-cab, and causes the in-core and the in-cab to be tilted. The force that lifts the fixed plate due to the reaction force of the pressure acts to displace the entire injection mold, causing unevenness in the preform, which is an injection molded product, and unevenness in the product, such as a bottle. It has the problem that it ends up.

上記従来技術ではネック型の回転移動において、ネック型を取り付けた回転板全体を、回転板の中心を軸に回転させている。回転板全体の回転では慣性が大きく高速化が図れない事、回転板は回転軸に吊り上げられた構造になっていることから、自重によって回転板自体が傘状になる撓みが生じ回転を不安定にさせ、其の撓みが上記と同様にプリフォームの偏肉を助長させているという課題を有する。   In the above prior art, in the rotational movement of the neck type, the entire rotating plate to which the neck type is attached is rotated around the center of the rotating plate. Rotation of the entire rotating plate has high inertia and high speed cannot be achieved, and since the rotating plate is suspended from the rotating shaft, the rotating plate itself becomes bent like an umbrella due to its own weight, causing unstable rotation. In this case, the bending of the preform causes the uneven thickness of the preform as described above.

上記従来技術ではネック型の昇降において、固定版と回転板の共昇降では質量が大きく、高速化が難しく、回転板を分割した単独昇降では装置が複雑となるという課題を有する。 In the above-described prior art, there is a problem that in the neck type raising / lowering, mass is large when the fixed plate and the rotating plate are raised / lowered together, it is difficult to increase the speed, and the single raising / lowering that divides the rotating plate makes the device complicated.

上記の課題を解決するため、請求項1の発明は、上面にブロー型締シリンダーを設置した下部基盤上に、射出成形の型閉装置、ブロー成形のブロー装置及びネック型移動装置を設置した固定板を独立して直接に設置するというものである。 In order to solve the above-mentioned problems, the invention of claim 1 is a fixing in which an injection molding mold closing device, a blow molding blow device and a neck type moving device are installed on a lower base having a blow mold clamping cylinder installed on the upper surface. The board is installed directly and independently.

本発明の構成では、射出成形及びブロー成形時において、射出力、ブローエアーの反力はタイバーに直接に伝わるので固定板を歪たり、反らすことはない。その為に射出型の積み重ね精度が向上し偏肉の減少と金型寿命の増長になる等の利点を有する。 In the configuration of the present invention, the injection force and the reaction force of the blow air are directly transmitted to the tie bar at the time of injection molding and blow molding, so that the fixing plate is not distorted or warped. For this reason, there are advantages such that the stacking accuracy of the injection mold is improved, the uneven thickness is reduced, and the mold life is increased.

請求項2の発明は、固定板の下に設置された回転板を、ネック型を回転させるのに必要な幅にとどめドーナツ形状となし、軽量化させると共に、保持板に取り付けた負荷能力の大きな大型旋回ベアリングを介して回転板のみを回転させるというものである。   In the invention of claim 2, the rotating plate installed under the fixed plate is reduced to a donut shape by keeping the width necessary for rotating the neck mold, and the weight is reduced and the load capacity attached to the holding plate is large. Only the rotating plate is rotated through a large slewing bearing.

上記における回転板は、ドーナツ形状の内側を大型旋回ベアリングによって支持され、其の支持径が大きい為、自重による撓みが無くなり射出成形型に撓みによる影響を与えない事、回転力、慣性が小さくなって高速化が可能となり省エネ効果になる等の利点を有する。 The rotating plate in the above is supported by a large slewing bearing on the inner side of the donut shape, and since its supporting diameter is large, there is no bending due to its own weight, the injection mold is not affected by the bending, and the rotational force and inertia are reduced. Therefore, there is an advantage such as high speed and energy saving effect.

請求項2のネック型昇降装置は、回転板とそれを保持するベアリング保持板のみを昇降させるというもので軽量化され省エネ効果があり構造も簡素化される等の利点を有する。   The neck type lifting device according to the second aspect of the present invention lifts and lowers only the rotating plate and the bearing holding plate that holds the rotating plate, and has advantages such as weight reduction, energy saving effect, and simplified structure.

本発明は、製品の品質の向上と、不良率を減じ、機械金型の耐用年数を増し、省エネ効果があり構造も簡素化されるという効果を有する。   The present invention has the effect of improving the quality of the product, reducing the defect rate, increasing the service life of the mechanical mold, saving energy, and simplifying the structure.

図1は平面図である。下部基盤1の上に射出型閉装置33、固定板2及びブロー装置34が独立して設置されている。 FIG. 1 is a plan view. On the lower base 1, an injection mold closing device 33, a fixing plate 2 and a blow device 34 are independently installed.

図2は機構の横断面図である。下部基盤1上に左右のブローシリンダー22a、22bが、設置され、上部には固定板2が複数の支持台3a,4b,中心部を通るシャフト5によって下部基盤1と平行に連結固定されている。   FIG. 2 is a cross-sectional view of the mechanism. Left and right blow cylinders 22a and 22b are installed on the lower base 1, and a fixing plate 2 is connected and fixed in parallel with the lower base 1 by a plurality of support bases 3a and 4b and a shaft 5 passing through the center. .

固定板2の下部には、ベアリング保持板10がシャフト5に挿通し、昇降シリンダー13、昇降ピストン14によって固定板2に連結されていて昇降自在となっている。ベアリング保持板10には歯車つき旋回ベアリング12を介してドーナツ状の回転板11が連結され、回転板はベアリング保持板に設置された駆動モーター16、小歯車17によって回転する。 A bearing holding plate 10 is inserted into the shaft 5 below the fixed plate 2 and is connected to the fixed plate 2 by an elevating cylinder 13 and an elevating piston 14 so as to freely move up and down. A donut-shaped rotating plate 11 is connected to the bearing holding plate 10 through a swivel bearing 12 with a gear, and the rotating plate is rotated by a drive motor 16 and a small gear 17 installed on the bearing holding plate.

図3は射出型閉装置の半部縦断面図である。型締シリンダー6は下部基盤1から立設されたダイバー9によって支持され、型締板8はタイバー9に挿通し、型締ピストン7に連結し昇降自在となっている。
この射出型閉装置は、下部基盤上に直接に独立して設置されている。
FIG. 3 is a half vertical sectional view of the injection mold closing device. The mold clamping cylinder 6 is supported by a diver 9 erected from the lower base 1, and the mold clamping plate 8 is inserted into the tie bar 9 and connected to the mold clamping piston 7 so as to be movable up and down.
The injection mold closing device is directly and independently installed on the lower base.

図4はブロー装置の半部断面図である。ブローコアーシリンダー台23は、下部基盤1から立設されたブロータイバー29によって支持され、延伸シリンダー台24、ブローコアー取付板25、延伸ロッド取付板26はブロータイバー26に挿通して設置されている。このブロー装置は下部基盤上に直接に独立して設置されている。 FIG. 4 is a half sectional view of the blowing device. The blow core cylinder base 23 is supported by a blow tie bar 29 erected from the lower base 1, and the stretching cylinder base 24, the blow core mounting plate 25, and the stretching rod mounting plate 26 are installed through the blow tie bar 26. This blower is installed directly and independently on the lower base.

本発明の機械装置は、従来機の改良型であり、工業的に量産することが可能であるため、産業上の利用価値を有する。   The mechanical device of the present invention is an improved type of the conventional machine and can be industrially mass-produced, and thus has industrial utility value.

この発明に係る平面図である。It is a top view concerning this invention. 同じく縦断側面図である。It is a longitudinal side view similarly. 同じく射出型閉装置の半部断面正面図である。It is a half section front view of the injection mold closing device. 同じくブロー装置の半部断面正面図である。It is a half section front view of the blow device.

符号の説明Explanation of symbols

1 下部基盤
2 固定板
3a 支持台A
4b 支持台B
5 シャフト
6 型締シリンダー
7 型締ピストン
8 型締板
9 タイバー
10 ベアリング保持板
11 回転板
12 旋回ベアリング
13 昇降シリンダー
14 昇降ピストン
15 ガイドロッド
16 駆動モーター
17 小歯車
18 インコアー
19 ネック型
20 インキャビ
21 ホットランナー
22a ブロー型締シリンダーA
22b ブロー型締シリンダーB
23 ブローコアーシリンダー台
24 延伸シリンダー台
25 ブローコアー取付板
26 延伸ロッド取付板
27 ブローコアー
28 延伸ロッド
29 ブロータイバー
30 ストッパーナット
31 ブロー型
32 加熱筒
33 射出型閉装置
34 ブロー装置
1 Lower base 2 Fixing plate 3a Support base A
4b Support base B
5 Shaft 6 Mold clamping cylinder 7 Mold clamping piston 8 Mold clamping plate 9 Tie bar 10 Bearing holding plate 11 Rotating plate 12 Swivel bearing 13 Lifting cylinder 14 Lifting piston 15 Guide rod 16 Drive motor 17 Small gear 18 Incore 19 Neck mold 20 Incavity 21 Hot Runner 22a Blow mold clamping cylinder A
22b Blow mold clamping cylinder B
23 Blow core cylinder base 24 Stretch cylinder base 25 Blow core mounting plate 26 Stretch rod mounting plate 27 Blow core 28 Stretch rod 29 Blow tie bar 30 Stopper nut 31 Blow mold 32 Heating cylinder 33 Injection mold closing device 34 Blow device

Claims (2)

射出成形した有底のプラスチックプリフォームを、ブロー金型内に移送して延伸ロッドとブローエアーにより軸方向と径方向に延伸膨張させて薄肉ボトル等の包装容器を成形する射出ブロー成形機において、
射出型の型閉装置、エアー吹き込みのブロー装置及びネック型回転、昇降装置(ネック型移動装置)を保持する固定板それぞれが独立して下部基盤上に設置されている事を特徴とする射出ブロー成形機。
In an injection blow molding machine that forms a packaging container such as a thin bottle by transferring an injection molded bottomed plastic preform into a blow mold and stretching and expanding it in the axial direction and the radial direction by a stretching rod and blow air.
Injection mold closing device, air blowing blow device and neck mold rotation, fixed plate that holds the lifting device (neck type moving device) are independently installed on the lower base, injection blow Molding machine.
上記射出ブロー成形機のネック型移動装置において、ネック型を取り付ける回転板は、ネック型の開閉に必要な幅を持つドーナツ形状をしており、歯車を持つ旋廻ベアリングを介して保持板に連結され、保持板に設置された駆動モーターと歯車によって回転自在となし、保持板は、固定板に設置されたシリンダー及びピストンによって昇降自在となす構造を特徴とするネック型移動装置。 In the neck type moving device of the injection blow molding machine, the rotating plate to which the neck die is attached has a donut shape having a width necessary for opening and closing the neck die, and is connected to the holding plate through a turning bearing having a gear. A neck type moving device characterized in that it can be rotated by a drive motor and a gear installed on a holding plate, and the holding plate can be raised and lowered by a cylinder and a piston installed on a fixed plate.
JP2007153474A 2007-06-11 2007-06-11 Injection blow molding machine and neck mold transfer device Pending JP2008302635A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101530006B1 (en) * 2011-02-18 2015-06-18 닛세이 에이. 에스. 비 기카이 가부시키가이샤 Blow-mold machine
CN107921692A (en) * 2015-06-25 2018-04-17 帝斯克玛股份有限公司 The forming station that container is formed by prefabricated component including vibration drawing bar

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101530006B1 (en) * 2011-02-18 2015-06-18 닛세이 에이. 에스. 비 기카이 가부시키가이샤 Blow-mold machine
CN107921692A (en) * 2015-06-25 2018-04-17 帝斯克玛股份有限公司 The forming station that container is formed by prefabricated component including vibration drawing bar
CN107921692B (en) * 2015-06-25 2020-04-03 帝斯克玛股份有限公司 Forming station for forming containers from preforms, comprising a vibrating stretching rod

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