JP2008298277A - Valve device and adapter of valve device - Google Patents

Valve device and adapter of valve device Download PDF

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JP2008298277A
JP2008298277A JP2007148496A JP2007148496A JP2008298277A JP 2008298277 A JP2008298277 A JP 2008298277A JP 2007148496 A JP2007148496 A JP 2007148496A JP 2007148496 A JP2007148496 A JP 2007148496A JP 2008298277 A JP2008298277 A JP 2008298277A
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valve
adapter
charge hose
hole
valve stem
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JP4392846B2 (en
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Mamoru Tanaka
守 田中
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Chiyoda Kuchokiki Co Ltd
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Chiyoda Kuchokiki Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2345/00Details for charging or discharging refrigerants; Service stations therefor
    • F25B2345/006Details for charging or discharging refrigerants; Service stations therefor characterised by charging or discharging valves

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  • Lift Valve (AREA)
  • Multiple-Way Valves (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To successfully carry out air purge in valve closure and coolant pressure measurement in valve opening without impairing the significance of downsizing and weight reduction by making a valve core built in a valve rod. <P>SOLUTION: The valve device includes the valve rod 1 moving forward and backward by rotating operation, and a valve element 3 having a valve hole 38 moving forward and backward the valve rod 1 and a refrigerant passage 7 opening and closing according to the forward/backward movement of the valve rod 1 therein. The valve device contains the valve core 91 opening when a charge hose is connected to the valve rod 1. At the axial direction operation end side of the valve rod 1, an adapter uniting portion 16 attaching and detaching an adapter A relaying the connection of the charge hose and opening the valve core 91 is provided. The adapter uniting portion 16 is set to have a size which can be stored in an inner diameter of the valve hole 36. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、空調機の据付作業等に伴うチャージホースの接続時に開作動させるバルブコアを弁棒に内蔵させた空調機用のバルブ装置、及び、このバルブ装置とチャージホースとの間の接続を中継させるアダプターに関する。   The present invention relates to a valve device for an air conditioner in which a valve core that is opened when a charge hose is connected in connection with an installation operation of the air conditioner or the like is incorporated in a valve rod, and the connection between the valve device and the charge hose is relayed. Concerning the adapter to be used.

従来、特許文献1等により、小型軽量化を目的に弁棒にバルブコアを内蔵することが提案されており、室内機から延びる機外配管の接続時、弁棒を引上げて冷媒を室内外に循環させる前に、弁体からキャップ(弁蓋)を取り外して虫押し付チャージホースを接続し、その虫押しにより弁棒に内蔵したバルブコアを押して開作動させ、機外配管側すなわち室内配管系をチャージホースを介して真空ポンプに接続し、真空引きにより室内配管系をエアパージできるようにしている。
特開2001−349646号公報
Conventionally, it has been proposed by Patent Document 1 or the like to incorporate a valve core in the valve stem for the purpose of reducing the size and weight, and when connecting an external pipe extending from the indoor unit, the valve rod is pulled up to circulate the refrigerant indoors and outdoors. Before starting the operation, remove the cap (valve cover) from the valve body and connect the charge hose with insect push, and push the valve core built in the valve stem by the push of the insect to open and charge the external piping side, that is, the indoor piping system. It is connected to a vacuum pump via a hose so that the indoor piping system can be purged by evacuation.
JP 2001-349646 A

しかし、上記文献記載のものでは、弁棒が閉操作位置にある閉弁時にエアパージを行うことができるが、弁棒を引上げて室内外に冷媒を循環させる開弁時には、チャージホースを接続する弁体と、虫押しで押すバルブコアを内蔵した弁棒との相対位置が閉弁時と大きく変わっているため、冷媒が漏れない状態で確実にチャージホースを接続することが困難となり、据付後点検、定期点検、異常時点検等において冷媒圧力を測定することができなくなる問題がある。   However, in the above-described document, air purge can be performed when the valve rod is in the closed operation position, but when opening the valve to lift the valve rod and circulate the refrigerant indoors and outdoors, the valve connected to the charge hose. Since the relative position of the body and the valve stem with a built-in valve core that pushes with an insect pusher has changed significantly from when the valve is closed, it is difficult to connect the charge hose securely without leaking refrigerant. There is a problem that the refrigerant pressure cannot be measured in periodic inspections, abnormal inspections, and the like.

この改良として、弁棒側にチャージホースの接続部を設けることが考えられるが、この場合、弁棒の操作端側が大型化し、バルブコアを弁棒に内蔵することによる小型軽量化の意義が没却されてしまう。   As an improvement to this, it is conceivable to provide a charge hose connection on the valve stem side. In this case, the operation end side of the valve stem is enlarged, and the significance of miniaturization and weight reduction by incorporating the valve core in the valve stem is lost. Will be.

本発明では、弁棒にバルブコアを内蔵することによる小型軽量化の本来的意義を損なうことなく、閉弁時のエアパージ及び開弁時の冷媒圧力測定等が何れも良好に行い得るバルブ装置を提供すると共に、このバルブ装置とチャージホースとの間の接続を良好に行い得るアダプターを提供することを課題とする。   In the present invention, there is provided a valve device that can satisfactorily perform air purge at the time of valve closing, refrigerant pressure measurement at the time of valve opening, etc., without impairing the original significance of reducing the size and weight by incorporating the valve core in the valve stem. In addition, an object of the present invention is to provide an adapter that can satisfactorily connect the valve device and the charge hose.

上記課題を解決するためのバルブ装置(V)を、図面に例示した構成部品の符号とともに示す。すなわち、回転操作により進退する弁棒(1)と、該弁棒(1)を進退させる弁穴(36)及び前記弁棒(1)の進退により開閉する冷媒通路(7)を内部に設ける弁体(3)とを含み、前記弁棒(1)にチャージホース(C)の接続時に開作動させるバルブコア(91)を内蔵したバルブ装置において、前記弁棒(1)の軸方向操作端側に、前記チャージホース(C)の接続を中継して前記バルブコア(91)を開作動させるアダプター(A)を着脱させるアダプター結合部(16)を設け、このアダプター結合部(16)を、前記弁穴(36)の内径に収まる大きさに設定した。   A valve device (V) for solving the above problem is shown together with reference numerals of components illustrated in the drawings. That is, the valve rod (1) that advances and retreats by rotating operation, the valve hole (36) that advances and retreats the valve rod (1), and the refrigerant passage (7) that opens and closes by the advancement and retraction of the valve rod (1) are provided inside. A valve core (91) that includes a body (3) and is opened when the charge hose (C) is connected to the valve stem (1), on the axial operation end side of the valve stem (1). An adapter coupling portion (16) for detaching an adapter (A) for opening the valve core (91) by relaying the connection of the charge hose (C) is provided, and the adapter coupling portion (16) is connected to the valve hole. The size was set to fit within the inner diameter of (36).

前記弁棒(1)の軸方向操作端側に、該弁棒(1)の開操作位置で前記弁穴(36)の外に突出する突出部(160)を設け、この突出部(160)に、前記アダプター結合部(16)での結合に伴う前記弁棒(1)の連動変位を規制するストッパー(S)を係止させるストッパー係止部(161)を設けるのが好ましい。   A projecting portion (160) projecting out of the valve hole (36) at the opening operation position of the valve stem (1) is provided on the axial operation end side of the valve stem (1), and this projecting portion (160) It is preferable to provide a stopper locking portion (161) for locking the stopper (S) for restricting the interlocking displacement of the valve stem (1) accompanying the coupling at the adapter coupling portion (16).

前記突出部(160)の端部に、アダプター側に保持させるシールリング(R)を受け止め且つ前記アダプター結合部(16)での結合深さに応じて前記シールリング(R)を圧接させるすり鉢型のシールリング受(162)を設け、このシールリング受(162)の内方に、前記アダプター結合部(16)を設けるのが更に好ましい。   A mortar type that receives the seal ring (R) held on the adapter side at the end of the protrusion (160) and presses the seal ring (R) in accordance with the coupling depth at the adapter coupling portion (16). More preferably, the seal ring receiver (162) is provided, and the adapter coupling portion (16) is provided inside the seal ring receiver (162).

閉操作位置にある前記弁棒(1)の先端対向側に、機外配管(2)に通じる機外配管側冷媒通路(71)を設けると共に、前記弁棒(1)の軸方向に、前記バルブコア(91)の開作動時に前記機外配管側冷媒通路(71)をチャージホース(C)に連通させる連通穴(18)を設けるのが好ましい。前記機外配管(2)は、バルブ装置が装備される室外機等の機器に対して外部となる室内機等の他の機器から延びる配管を意味する。   An external pipe side refrigerant passage (71) leading to the external pipe (2) is provided on the tip opposite side of the valve rod (1) in the closed operation position, and the axial direction of the valve rod (1) It is preferable to provide a communication hole (18) that allows the external pipe side refrigerant passage (71) to communicate with the charge hose (C) when the valve core (91) is opened. The said exterior piping (2) means the piping extended from other apparatuses, such as an indoor unit which becomes the exterior with respect to apparatuses, such as an outdoor unit with which a valve apparatus is equipped.

上記課題を解決するためのアダプター(A)は、弁穴(36)に進退させる弁棒(1)にバルブコア(91)を内蔵したバルブ装置(V)を、虫押し付チャージホース(C)に接続させるバルブ装置のアダプターであって、前記チャージホース(C)を着脱させるホース接続部(A11)及び前記チャージホース(C)に連通させるインナー通路(A12)をもつ本体(A1)と、前記インナー通路(A12)の内部に通路を確保した状態で挿入され、前記チャージホース(C)の虫押し(C1)に後端を当接させて先端で前記バルブコア(91)を押す作動体(A2)とを備え、前記作動体(A2)の先端を突出させる前記本体(A1)の前部に、前記弁穴(36)に突入する大きさの突入部(A3)を設けて、この突入部(A3)に、前記弁棒(1)と着脱自在に結合する弁棒結合部(A4)を設けた。   An adapter (A) for solving the above problem is a valve device (V) in which a valve core (91) is built in a valve rod (1) that is advanced and retracted into a valve hole (36), and a charge hose (C) with an insect push. A main body (A1) having a hose connection part (A11) for connecting and disconnecting the charge hose (C) and an inner passage (A12) communicating with the charge hose (C); Actuator (A2) inserted with passage secured inside passage (A12), pressing rear end of valve core (91) at the tip by contacting rear end of insect hose (C1) of charge hose (C) Provided in the front portion of the main body (A1) from which the tip of the operating body (A2) protrudes, and is provided with a protrusion portion (A3) of a size that protrudes into the valve hole (36). Before A3) Valve stem (1) and the valve stem coupling portion for removably coupled to (A4) are provided.

上記バルブ装置(V)によれば、アダプター(A)をアダプター結合部(16)に結合することにより、弁棒(1)に対してチャージホース(C)を接続することができる。弁棒(1)が閉操作位置にある閉弁時も、開操作位置にある開弁時も、何れもチャージホース(C)と弁棒(1)との相対的な位置関係は変わらないから、閉弁時及び開弁時何れも冷媒の漏れ等のない確実な接続を行い得る。このようにチャージホース(C)の接続を弁棒(1)に対するアダプター(A)の結合により行うこととし、かつ、弁棒(1)に設けるアダプター結合部(16)を弁穴(36)の内径に収まる大きさに設定したから、弁棒(1)の軸方向操作端側が大型化することもなく、弁棒(1)にバルブコア(91)を内蔵したことによる小型軽量化のメリットを損なわせることなく良好に維持でき、それでいて、閉弁時のエアパージ及び開弁時の冷媒圧力測定等が何れも良好に行え、メンテナビリティーを向上することができる。   According to the said valve apparatus (V), a charge hose (C) can be connected with respect to a valve stem (1) by couple | bonding an adapter (A) with an adapter coupling | bond part (16). The relative positional relationship between the charge hose (C) and the valve stem (1) does not change both when the valve stem (1) is closed and when it is open. A reliable connection without refrigerant leakage or the like can be performed both when the valve is closed and when the valve is opened. In this way, the charge hose (C) is connected by connecting the adapter (A) to the valve stem (1), and the adapter coupling portion (16) provided on the valve stem (1) is connected to the valve hole (36). Since it is set to a size that fits within the inner diameter, the axial operation end side of the valve stem (1) does not increase in size, and the merit of reduction in size and weight due to the incorporation of the valve core (91) in the valve stem (1) is impaired. Therefore, the air purge at the time of closing the valve, the refrigerant pressure measurement at the time of opening the valve can be performed well, and the maintainability can be improved.

上記バルブ装置(V)において、前記ストッパー係止部(161)を設けると、通常の右ネジ原則で弁棒(1)の進退及びアダプター(A)の結合がされるものとした場合に、開弁時にアダプター(A)を結合すると弁棒(1)が閉操作位置に復帰しようとする不用意な連動変位が生じ得るが、ストッパー(S)のストッパー係止部(161)への係止によりこれを有効に規制でき、開弁状態でもアダプター(A)の結合が良好に行える。   In the valve device (V), when the stopper locking portion (161) is provided, the valve stem (1) is advanced and retracted and the adapter (A) is coupled by the normal right-handed screw principle. If the adapter (A) is connected at the time of valve operation, the valve stem (1) may be inadvertently displaced to return to the closed operation position. However, the stopper (S) is locked to the stopper locking portion (161). This can be regulated effectively, and the adapter (A) can be well connected even when the valve is open.

上記バルブ装置(V)において、すり鉢型のシールリング受(162)を設け、その内方にアダプター結合部(16)を設ける場合、すり鉢型のシールリング受(162)がガイドの役目を果たしてアダプター(A)をアダプター結合部(16)に良好に導くことができると共に、アダプター結合部(16)での結合深さに応じてシールリング(R)が圧接されていき、結合完了時には結合部分の周囲にシールリング(R)の圧接による良好なシール構造を得ることができる。このため、冷媒が外に漏れるのをほぼ確実に阻止でき、サービス作業時の作業性及び安全性を効果的に高め得る。   In the valve device (V), when a mortar-shaped seal ring receiver (162) is provided and an adapter coupling portion (16) is provided on the inside thereof, the mortar-shaped seal ring receiver (162) serves as a guide and serves as an adapter. (A) can be well guided to the adapter coupling part (16), and the seal ring (R) is pressed in accordance with the coupling depth at the adapter coupling part (16). A good seal structure can be obtained by pressing the seal ring (R) around. For this reason, it is possible to almost certainly prevent the refrigerant from leaking outside, and the workability and safety during service work can be effectively improved.

上記バルブ装置(V)において、閉操作位置にある弁棒(1)の先端対向側に機外配管側冷媒通路(71)を、弁棒(1)の軸方向にチャージホース(C)への連通穴(18)を各設ける場合、閉弁時のエアパージが弁棒(1)の軸方向に設ける連通穴(18)を介して有効に行えると共に、開弁時の冷媒圧力測定等も軸方向の連通穴(18)を介して有効に行える。弁棒(1)の径方向に連通穴を設けるものではないため、弁棒(1)の加工性を向上できると共に、弁棒(1)の胴回りを穴の開口がない状態にできるため、冷媒の漏れを徹底して抑制でき、しかも、弁棒(1)を良好に進退動させることもできる。   In the valve device (V), the external pipe side refrigerant passage (71) is connected to the tip opposite side of the valve rod (1) in the closed operation position, and the charge hose (C) is connected in the axial direction of the valve rod (1). When each communication hole (18) is provided, air purge when the valve is closed can be effectively performed via the communication hole (18) provided in the axial direction of the valve rod (1), and the refrigerant pressure measurement when the valve is opened is also axial. This can be effectively done through the communication hole (18). Since the communication hole is not provided in the radial direction of the valve stem (1), the workability of the valve stem (1) can be improved and the circumference of the trunk of the valve stem (1) can be made free of holes. Can be thoroughly suppressed, and the valve stem (1) can be advanced and retracted well.

上記アダプター(A)によれば、弁棒結合部(A4)を弁棒(1)に結合し、且つ、本体(A1)のホース接続部(A11)にチャージホース(C)を接続することにより、作動体(A2)でバルブコア(91)を押して内部をインナー通路(A12)を経てチャージホース(C)に開くことができる。この作動態様は、弁棒(1)が閉操作位置にある閉弁時も開操作位置にある開弁時も同じであり、何れもチャージホース(C)と弁棒(1)との相対的な位置関係が変わるものではない。このため、閉弁時及び開弁時何れも冷媒の漏れ等のない良好な状態で弁棒(1)とチャージホース(C)とを確実に接続し得る。しかも、弁棒結合部(A4)は、弁穴(36)に突入する大きさの突入部(A3)に設け、弁穴(36)の内部で弁棒(1)との結合が行えるようにしているため、弁棒(1)の軸方向操作端側を大型化する必要もなく、弁棒(1)にバルブコア(91)を内蔵したことによる小型軽量化のメリットを良好に維持できる。このアダプターをサービス保守備品とすることにより、個々のユーザーのバルブ装置におけるエアパージ及び冷媒圧力測定等を共通して良好に行うことができ、メンテナビリティーを向上することができる。   According to the adapter (A), by connecting the valve stem coupling part (A4) to the valve stem (1) and connecting the charge hose (C) to the hose connection part (A11) of the main body (A1). The valve core (91) can be pushed by the operating body (A2) to open the interior to the charge hose (C) through the inner passage (A12). This operation mode is the same when the valve rod (1) is in the closed operation position and when the valve rod (1) is in the open operation position, both of which are relative to the charge hose (C) and the valve rod (1). The positional relationship does not change. For this reason, the valve stem (1) and the charge hose (C) can be reliably connected in a good state with no leakage of refrigerant or the like both when the valve is closed and when the valve is opened. In addition, the valve stem coupling portion (A4) is provided in the projection portion (A3) sized to enter the valve hole (36) so that it can be coupled to the valve stem (1) inside the valve hole (36). Therefore, it is not necessary to increase the size of the axial operation end side of the valve stem (1), and the merit of reduction in size and weight due to the incorporation of the valve core (91) in the valve stem (1) can be favorably maintained. By using this adapter as a service maintenance equipment, air purge and refrigerant pressure measurement in the valve device of each individual user can be performed well in common, and maintainability can be improved.

図1に示すように、本発明に係るバルブコア内蔵型の弁棒をもつバルブ装置Vは、室内機200から延びるガス側配管20から成る機外配管2を室外機300に接続するガス側バルブ100に適用している。機外配管2の他方側となる液側配管21を室外機300に接続する液側バルブ101にはバルブコアを設けていない。もっとも、液側バルブ101にも、バルブコア内蔵型の弁棒をもつ本発明バルブ装置Vを適用しても良い。これらガス側バルブ100及び液側バルブ101は、室外機フレーム400に固定する支持体4に支持させている。   As shown in FIG. 1, a valve device V having a valve rod with a built-in valve core according to the present invention includes a gas side valve 100 that connects an outdoor pipe 2 composed of a gas side pipe 20 extending from an indoor unit 200 to an outdoor unit 300. Has been applied. A valve core is not provided in the liquid side valve 101 that connects the liquid side pipe 21 that is the other side of the outside pipe 2 to the outdoor unit 300. However, the valve device V of the present invention having a valve rod with a built-in valve core may also be applied to the liquid side valve 101. The gas side valve 100 and the liquid side valve 101 are supported by the support body 4 fixed to the outdoor unit frame 400.

室内機200には、室内の冷房時に蒸発器となり同暖房時に凝縮器となる室内側熱交換器500を備える。室外機300には、圧縮機600、一対の固定ポート701,702及び一対の切換ポート703,704をもつ冷・暖房切換用の四路切換弁700、室内の冷房時に凝縮器となり同暖房時に蒸発器となる室外側熱交換器800、及び、膨張弁900を備える。ガス側バルブ100と四路切換弁700との間はガス管50から成る機内配管5で接続し、液側バルブ101と膨張弁900との間は液管51から成る機内配管5で接続している。   The indoor unit 200 includes an indoor heat exchanger 500 that serves as an evaporator during indoor cooling and serves as a condenser during heating. The outdoor unit 300 includes a compressor 600, a pair of fixed ports 701 and 702, and a pair of switching ports 703 and 704, a four-way switching valve 700 for switching between cooling and heating, and becomes a condenser during indoor cooling and evaporates during the heating. An outdoor heat exchanger 800 and an expansion valve 900 are provided. The gas side valve 100 and the four-way switching valve 700 are connected by an in-machine pipe 5 including a gas pipe 50, and the liquid side valve 101 and the expansion valve 900 are connected by an in-machine pipe 5 including a liquid pipe 51. Yes.

図2に示すように、各バルブ100,101の弁体3は、弁蓋6をネジ込む弁棒操作端31と、機外配管接続用のフレアナット8をネジ込む配管接続端32との間に、正六角形断面とした非円形胴部33をもつ。各胴部33の外面における機内配管5の固定部やや上方には、環状溝から成る凹入部34を設けている。   As shown in FIG. 2, the valve body 3 of each valve 100, 101 is between a valve rod operating end 31 into which the valve lid 6 is screwed and a pipe connecting end 32 into which the flare nut 8 for connecting to the outside pipe is screwed. And a non-circular body portion 33 having a regular hexagonal cross section. A recessed portion 34 formed of an annular groove is provided slightly above the fixed portion of the in-machine piping 5 on the outer surface of each body portion 33.

支持体4は、ベース板41と側板42とをL字型に備える。ベース板41に設ける正六角形穴から成る胴部係合部43に各非円形胴部33を係合させ、各バルブ100,101の回転変位を規制している。各凹入部34に突入する半円状切欠きから成る凹入部係合部44を各設けた係止板45,46をベース板41にネジ止めし、各バルブ100,101の軸方向変位を規制している。420は、側板42と各機内配管5との干渉を避ける切欠きである。ガス側バルブ100は、液側バルブ101よりもやや大型である。   The support 4 includes a base plate 41 and a side plate 42 in an L shape. Each non-circular body portion 33 is engaged with a body portion engaging portion 43 formed of a regular hexagonal hole provided in the base plate 41 to restrict the rotational displacement of the valves 100 and 101. Locking plates 45 and 46 each provided with a recessed portion engaging portion 44 formed of a semicircular notch that enters each recessed portion 34 are screwed to the base plate 41 to restrict axial displacement of the valves 100 and 101. is doing. Reference numeral 420 denotes a notch that avoids interference between the side plate 42 and each in-machine piping 5. The gas side valve 100 is slightly larger than the liquid side valve 101.

図3に示すように、本発明バルブ装置Vを構成するガス側バルブ100は、弁棒1の内部にエアパージや冷媒圧力測定等のサービス作業時に開作動させるバルブコア91をもつサービスバルブ機構9を組込んでいる。弁棒1は、黄銅丸バー材やアルミ丸バー材等の円形断面をもつ棒状部材からの削出し加工品から成り、弁体3側の円形の弁シート30に対し着座又は離間する円錐台から成る先端の弁頭部11、これに連続する円柱部12、弁体3の弁穴36に設ける雌ネジ部360に螺合する雄ネジ部13、Oリングから成るシールリング10を介装するリング溝部14、六角レンチ等の操作具を挿入させる六角穴から成る操作穴15を備える。   As shown in FIG. 3, the gas side valve 100 constituting the valve device V of the present invention includes a service valve mechanism 9 having a valve core 91 that is opened during service work such as air purge or refrigerant pressure measurement inside the valve rod 1. It is crowded. The valve stem 1 is made of a machined product from a rod-shaped member having a circular cross section such as a brass round bar material or an aluminum round bar material, and is formed from a truncated cone that is seated on or separated from a circular valve seat 30 on the valve body 3 side. A valve head 11 at the leading end, a cylindrical portion 12 continuing to the valve head 11, a male threaded portion 13 screwed into a female threaded portion 360 provided in the valve hole 36 of the valve body 3, and a ring interposing a seal ring 10 comprising an O-ring. An operation hole 15 comprising a hexagon hole into which an operation tool such as a groove 14 and a hexagon wrench is inserted is provided.

弁棒1の軸方向操作端側には、弁棒1が閉操作位置にある閉弁時に弁穴36の内径内に収まり、弁棒1が開操作位置にある開弁時に弁穴36の外に突出する筒状の突出部160を設けている。突出部160の外周部には、開弁時に後記ストッパーSを係止させる環状溝から成るストッパー係止部161を設けており、内端部には、すり鉢型のシールリング受162を設け、その内方に連続させて、バルブコア91を開作動させる後記アダプターAを着脱させる雌ネジから成るアダプター結合部16を設けている。挿入穴15の下部には、径を縮小させたピン穴17と、下端まで貫通させた軸方向に延びる連通穴18を設けている。   The valve stem 1 is located on the axial operation end side within the inner diameter of the valve hole 36 when the valve stem 1 is in the closed operation position, and outside the valve hole 36 when the valve stem 1 is in the open operation position. A cylindrical projecting portion 160 is provided to project. A stopper locking portion 161 formed of an annular groove for locking the stopper S described later when the valve is opened is provided on the outer peripheral portion of the projecting portion 160, and a mortar-shaped seal ring receiver 162 is provided on the inner end portion thereof. An adapter coupling portion 16 comprising a female screw for attaching and detaching an adapter A, which will be described later, which opens the valve core 91 continuously, is provided continuously inward. A pin hole 17 with a reduced diameter and a communication hole 18 extending in the axial direction penetrating to the lower end are provided at the lower portion of the insertion hole 15.

サービスバルブ機構9は、ピン穴17に挿入するピン形のバルブコア91、常時は連通穴18側を挿入穴15側に対しシールする樹脂製の環状シート92、バルブコア91を押上げ側に付勢して環状シート92をピン穴17の下方のテーパ面170に押し付けるコイルバネ93、該バネ93の下端を受止めるバネ受94を備える。バルブコア91の上部には当接頭部910を、中間部にはピン穴17に摺動するガイド911を、下部には環状シート92の下端及びコイルバネ93の上端を受けるフランジ912を各一体化している。バネ受94は、中心に穴をもち、外周を弁頭部11の先端に設けるカシメ部19に保持させている。   The service valve mechanism 9 includes a pin-shaped valve core 91 that is inserted into the pin hole 17, a resin-made annular seat 92 that normally seals the communication hole 18 side against the insertion hole 15 side, and biases the valve core 91 upward. A coil spring 93 that presses the annular sheet 92 against the tapered surface 170 below the pin hole 17, and a spring receiver 94 that receives the lower end of the spring 93. A contact head 910 is formed at the upper part of the valve core 91, a guide 911 that slides into the pin hole 17 is provided at the middle part, and a flange 912 that receives the lower end of the annular seat 92 and the upper end of the coil spring 93 is integrated at the lower part. . The spring receiver 94 has a hole at the center and is held by a crimping portion 19 provided at the tip of the valve head 11 at the outer periphery.

弁体3は、黄銅角バー材やアルミ角バー材等の非円形断面をもつ棒状部材からの削出し加工品から成り、全体を筒状に形成している。角バー材には、正六角形断面をもつものを使用したが、正四角形断面や、円周上の一部に直線カット部をもつD字形断面や、円周上に互いに対向する二つの直線カット部をもつタル形断面等をもつものでもよい。弁棒操作端31側には、弁蓋6のネジ部60、弁棒1を抜止めすると共に開操作位置を規制する曲げ加工部311、その内側の広口の開口312を有する。弁蓋6は、内側に設ける環状エッジ61を、曲げ加工部311の基部に設ける環状のテーパ面部313に圧接させ、これにより弁棒1の操作端側を二重にシールしている。   The valve body 3 is made of a machined product from a rod-shaped member having a non-circular cross section such as a brass square bar material or an aluminum square bar material, and is formed in a cylindrical shape as a whole. The square bar material has a regular hexagonal cross section, but a regular square cross section, a D-shaped cross section with a straight cut part on the circumference, and two straight cuts facing each other on the circumference. It may have a tar-shaped cross section with a part. On the valve stem operating end 31 side, there are a threaded portion 60 of the valve lid 6, a bending portion 311 for preventing the valve stem 1 and restricting the opening operation position, and a wide opening 312 inside thereof. In the valve lid 6, an annular edge 61 provided on the inner side is brought into pressure contact with an annular tapered surface portion 313 provided at a base portion of the bending portion 311, thereby double-sealing the operation end side of the valve stem 1.

弁棒3の配管接続端32側には、フレアナット8のネジ部80と、フレアナット8の内側フレア81と対面するテーパ面部321とを有する。機外配管2の接続前は、テーパ面部321と内側フレア81との間にフレアキャップ88を保持させ、弁体3の内部に設ける冷媒通路7(機外配管側冷媒通路71)を保護している。弁シート30を挟む弁穴36側には、横方向に冷媒通路7(機内配管側冷媒通路72)を設け、機内配管5と連通させている。   On the pipe connection end 32 side of the valve stem 3, there are a threaded portion 80 of the flare nut 8 and a tapered surface portion 321 facing the inner flare 81 of the flare nut 8. Before connecting the external pipe 2, the flare cap 88 is held between the tapered surface portion 321 and the inner flare 81 to protect the refrigerant passage 7 (external pipe-side refrigerant passage 71) provided inside the valve body 3. Yes. On the side of the valve hole 36 sandwiching the valve seat 30, a refrigerant passage 7 (in-machine piping side refrigerant path 72) is provided in the lateral direction so as to communicate with the in-machine piping 5.

図4に示すように、液側バルブ101には、サービスバルブ機構はなく、弁棒1の内部に六角レンチ等の操作具を挿入させる六角穴から成る操作穴15を非貫通状に設け、弁棒1の操作端側はフラットに仕上げている。その他の構成は、ガス側バルブ100と同様である。   As shown in FIG. 4, the liquid side valve 101 does not have a service valve mechanism, and is provided with an operation hole 15 made of a hexagonal hole for inserting an operation tool such as a hexagon wrench inside the valve stem 1 in a non-penetrating manner. The operation end side of the rod 1 is finished flat. Other configurations are the same as those of the gas side valve 100.

図5に示すように、エアパージや冷媒圧力測定等のサービス作業時、真空ポンプBを接続したゲージマニホールドGから延びるチャージホースC、このチャージホースCとバルブ装置V(100)との接続を中継するアダプターA、開弁時におけるアダプターAの結合時に弁棒1の連れ回りによる連動変位を防止するストッパーSを用いる。ゲージマニホールドGは、低圧側の圧力計G1、同開閉バルブG2、同チャージホースコネクタG3、高圧側の圧力計G4、同開閉バルブG5、同チャージホースコネクタG6、真空ポンプ又は冷媒ボンベを接続する外部機器コネクタG7を備える。   As shown in FIG. 5, at the time of service work such as air purge or refrigerant pressure measurement, the charge hose C extending from the gauge manifold G to which the vacuum pump B is connected, and the connection between the charge hose C and the valve device V (100) are relayed. A stopper S that prevents interlocking displacement due to rotation of the valve stem 1 when the adapter A is connected to the adapter A when the valve is opened is used. The gauge manifold G is connected to the low pressure side pressure gauge G1, the same open / close valve G2, the same charge hose connector G3, the high pressure side pressure gauge G4, the same open / close valve G5, the same charge hose connector G6, a vacuum pump or a refrigerant cylinder. A device connector G7 is provided.

チャージホースCの先端部には、バルブコア91を押し下げて開作動させる虫押しC1と、先広がりした樹脂製の環状シール体C2を保持させるインナー筒C3とを一体的に備える。インナー筒C3の外側には、内側に雌ネジC4を切ったアウター筒C5を回転自由に保持している。   The tip of the charge hose C is integrally provided with an insect push C1 that pushes down the valve core 91 to open it, and an inner cylinder C3 that holds the expanded annular seal body C2 made of resin. On the outside of the inner cylinder C3, an outer cylinder C5 having a female screw C4 cut inside is rotatably held.

アダプターAは、環状シール体C2に突き合わせるテーパ面部A10、アウター筒C5の雌ネジC4に螺合する雄ネジから成るホース接続部A11、チャージホースCの内部に連通するインナー通路A12、持ち手として利用可能とした太径筒部A13をもつ本体A1と、インナー通路A12の内部に通路を確保した状態で挿入され、チャージホースCの虫押しC1に後端を当接させて先端でバルブコア91を押す作動体A2とを備える。作動体A2の先端を突出させる本体A1の前部には、弁穴36に突入する大きさの突入部A3を設け、この突入部A3に、弁棒1のアダプター結合部16の雌ネジに螺合する雄ネジをもつ小径の弁棒結合部A4を設けている。   The adapter A includes a tapered surface portion A10 that abuts against the annular seal body C2, a hose connection portion A11 that includes a male screw that engages with the female screw C4 of the outer cylinder C5, an inner passage A12 that communicates with the inside of the charge hose C, and a handle. The main body A1 having the large-diameter cylindrical portion A13 that can be used, and the inner end of the inner passage A12 are inserted in a state where the passage is secured. And a pressing body A2. A front portion of the main body A1 that protrudes the tip of the operating body A2 is provided with a protrusion portion A3 that is large enough to protrude into the valve hole 36. The protrusion portion A3 is screwed onto the female screw of the adapter coupling portion 16 of the valve stem 1. A small-diameter valve stem coupling portion A4 having a mating male screw is provided.

作動体A2は、長尺な細径ロッド部A21、180度変位する外周部二箇所を縦方向にえぐって通路を確保した後端側の変形ロッド部A22、細径ロッド部A21のスライドガイドを兼ねる180度変位させて設ける一対の膨出片A23、変形ロッド部A22の断面外周を広げた形の後端係止用の鍔部A24、変形ロッド部A22の断面外周を狭めた形の虫押し当接部A25を備える。変形ロッド部A22と膨出片A23との間には、インナー通路A12を構成する段付き穴の段部A20に係止させるC字型リングA5を位置させ、作動体A2を離脱しない状態で本体A1に保持させている。弁棒結合部A4の付け根部分には環状溝A6を設け、これに樹脂製Oリングから成るシールリングRを嵌合している。   The actuating body A2 has a long thin rod portion A21, a deformable rod portion A22 on the rear end side that secures a passage by vertically passing two outer peripheral portions displaced by 180 degrees, and a slide guide for the small rod portion A21. A pair of bulging pieces A23 provided by being displaced by 180 degrees, a rear end locking collar A24 in which the outer periphery of the deformed rod A22 is widened, and an insect pusher in which the outer periphery of the deformed rod A22 is narrowed A contact portion A25 is provided. A C-shaped ring A5 to be engaged with the stepped portion A20 of the stepped hole constituting the inner passage A12 is positioned between the deformed rod portion A22 and the bulging piece A23, and the main body is not detached from the operating body A2. A1 is held. An annular groove A6 is provided at the base portion of the valve stem coupling portion A4, and a seal ring R made of a resin O-ring is fitted to the annular groove A6.

ストッパーSは、弁棒1側のストッパー係止部161を構成する環状溝に突入する厚みをもち、かつ、その環状溝に半周強について係合するU字型切欠きS1をもつ。   The stopper S has a U-shaped notch S1 that has a thickness that protrudes into an annular groove that constitutes the stopper locking portion 161 on the valve stem 1 side, and that engages with the annular groove with a strong half circumference.

図6に示すように、据付時、フレアナット8に機外配管20(2)の先端に設けるフレア部220を保持させ、フレアナット8をネジ込むことによりテーパ面部321にフレア部220を圧接させる。230は、機外配管20(2)に巻付けた断熱材である。エアパージは、各バルブ100,101の各弁棒1を引き上げる前の閉弁状態において行う。   As shown in FIG. 6, at the time of installation, the flare nut 8 is held by the flare nut 8 provided at the tip of the external pipe 20 (2), and the flare nut 8 is screwed to press the flare 220 into the tapered surface portion 321. . 230 is a heat insulating material wound around the external pipe 20 (2). The air purge is performed in a closed state before the valve rods 1 of the valves 100 and 101 are pulled up.

弁蓋6を取り外して、弁穴36にアダプターAの突入部A3を挿入する。このとき、すり鉢型のシールリング受162がガイドの役目を果たして弁棒結合部A4をアダプター結合部16に良好に導くことができる。弁棒結合部A4をアダプター結合部16にネジ込んでいくと、ネジ込みの深さに応じてシールリングRが圧接されていき、結合完了時には結合部分の周囲に良好なシール構造が得られる。もっとも、エアパージ前の閉弁状態では、たとえ作動体A2によりバルブコア91を押し下げても、何らの弊害もない。   The valve lid 6 is removed, and the entry portion A3 of the adapter A is inserted into the valve hole 36. At this time, the mortar-shaped seal ring receiver 162 serves as a guide, and the valve stem coupling portion A4 can be favorably guided to the adapter coupling portion 16. When the valve stem coupling portion A4 is screwed into the adapter coupling portion 16, the seal ring R is pressed in accordance with the screwing depth, and when the coupling is completed, a good seal structure is obtained around the coupling portion. However, in the closed state before the air purge, even if the valve core 91 is pushed down by the operating body A2, there is no harmful effect.

図7に示すように、アダプターAのホース接続部A11にチャージホースCのアウター筒C5をネジ込む。チャージホースCの虫押しC1に押された作動体A2によりバルブコア91が押し下げられ、機外配管側冷媒通路71側すなわち機外配管2及び室内熱交換器500を含む室内配管系を真空ポンプBに接続することができる。弁棒1とアダプターAとの間はシールリングRによりシールされ、アダプターAとチャージホースCとの間は環状シール体C2によりシールされる。真空ポンプBを運転することにより室内配管系のエアパージが行える。尚、予めアダプターAにチャージホースCを接続した状態にして、弁棒1に結合するようにしてもよい。   As shown in FIG. 7, the outer cylinder C5 of the charge hose C is screwed into the hose connection part A11 of the adapter A. The valve core 91 is pushed down by the operating body A2 pushed by the insect push C1 of the charge hose C, and the outside piping side refrigerant passage 71 side, that is, the outside piping 2 and the indoor piping system including the indoor heat exchanger 500 are used as the vacuum pump B. Can be connected. The space between the valve stem 1 and the adapter A is sealed by a seal ring R, and the space between the adapter A and the charge hose C is sealed by an annular seal body C2. By operating the vacuum pump B, air purge of the indoor piping system can be performed. Note that the charge hose C may be connected to the adapter A in advance, and may be coupled to the valve stem 1.

図8に示すように、エアパージが完了すると、アダプター結合部16からアダプターAを取り外し、六角レンチ等の操作具を挿入穴15に挿入して弁棒1を反時計方向に回転させ、曲げ加工部311の内側に弁棒1が当たるまで引き上げる。このとき、ストッパー係止部161の環状溝が弁体3の外側にちょうど現れる。尚、液側バルブ101の弁棒1も、エアパージ後に六角レンチ等により引き上げる。こうして、室内外に冷媒が循環し得る状態になる。   As shown in FIG. 8, when the air purge is completed, the adapter A is removed from the adapter coupling portion 16, an operation tool such as a hexagon wrench is inserted into the insertion hole 15, the valve stem 1 is rotated counterclockwise, and the bent portion Pull up until the valve stem 1 hits inside 311. At this time, the annular groove of the stopper locking portion 161 appears just outside the valve body 3. In addition, the valve stem 1 of the liquid side valve 101 is also pulled up with a hexagon wrench after air purge. Thus, the refrigerant can circulate indoors and outdoors.

図9に示すように、エアパージに引き続いて冷媒圧力を測定する場合や、機外配管2が長い等の事情によりエアパージに引き続いて冷媒の追加充填作業をする場合や、定期的或は異常時等に冷媒圧力を測定する場合や、何らかの故障により不定期的に冷媒の追加充填作業をする場合、弁棒1が引き上げられた開弁状態でアダプターAを結合する。このとき、ストッパーSをストッパー係止部161に係止させ、弁棒1が連れ回りして閉弁側に復帰するのを防止させる。また、この開弁状態で不用意に作動体A2を押し下げることがないように、本体A1と作動体A2の鍔部A24との間には、ゴム製等の柔軟な間座A7を介在させるのが好ましい。   As shown in FIG. 9, when the refrigerant pressure is measured subsequent to the air purge, or when additional refrigerant charging is performed subsequent to the air purge due to the long external piping 2, etc., regularly or abnormally, etc. When the refrigerant pressure is measured or when the refrigerant is additionally charged irregularly due to some failure, the adapter A is coupled with the valve rod 1 being opened. At this time, the stopper S is locked to the stopper locking portion 161 to prevent the valve rod 1 from being rotated and returned to the valve closing side. Also, a flexible spacer A7 made of rubber or the like is interposed between the main body A1 and the flange A24 of the operating body A2 so that the operating body A2 is not pushed down inadvertently in this valve open state. Is preferred.

図10に示すように、開弁状態でアダプターAを結合した後、ホース接続部A11にチャージホースCを接続し、ゲージマニホールドGにより冷媒圧力の測定等をする。据付後等の強制冷房運転を含む室内の冷房時は、チャージホースCを低圧側のチャージホースコネクタG3に接続し、低圧側の開閉バルブG2を開いて低圧側の圧力計G1を読む。室内の暖房時は、チャージホースCを高圧側のチャージホースコネクタG6に接続し、高圧側の開閉バルブG5を開いて高圧側の圧力計G4を読む。冷媒の追加充填時は、強制冷房運転をし、チャージホースCを低圧側のチャージホースコネクタG3に接続し、冷媒ボンベを外部機器コネクタG7に接続する。   As shown in FIG. 10, after coupling the adapter A in the valve open state, the charge hose C is connected to the hose connection portion A <b> 11, and the refrigerant pressure is measured by the gauge manifold G. At the time of indoor cooling including forced cooling operation such as after installation, the charge hose C is connected to the low pressure side charge hose connector G3, the low pressure side opening / closing valve G2 is opened, and the low pressure side pressure gauge G1 is read. During indoor heating, the charge hose C is connected to the high pressure side charge hose connector G6, the high pressure side opening / closing valve G5 is opened, and the high pressure side pressure gauge G4 is read. At the time of additional charging of the refrigerant, forced cooling operation is performed, the charge hose C is connected to the charge hose connector G3 on the low pressure side, and the refrigerant cylinder is connected to the external device connector G7.

図11に示すように、据付後の通常の使用状態では、弁棒1が開操作位置にある開弁状態に保たれ、弁棒操作端31には弁蓋6がネジ込まれる。この状態で長期間、冷暖房の使用に供される。   As shown in FIG. 11, in a normal use state after installation, the valve stem 1 is kept in the valve open state in the open operation position, and the valve lid 6 is screwed into the valve stem operation end 31. In this state, the air conditioner is used for a long time.

本発明バルブ装置を適用する空調機の冷媒回路図。The refrigerant circuit figure of the air conditioner to which this invention valve apparatus is applied. 同バルブ装置の外観斜視図。The external appearance perspective view of the valve device. 同バルブ装置の閉弁状態の断面図。Sectional drawing of the valve state of the valve apparatus. 液側バルブの閉弁状態の断面図。Sectional drawing of the valve closing state of a liquid side valve. 本発明アダプターを含むサービス作業備品の説明図。Explanatory drawing of the service work equipment containing this invention adapter. 閉弁状態のバルブ装置にアダプターを結合した断面図。Sectional drawing which couple | bonded the adapter with the valve apparatus of a valve closing state. 同チャージホースを接続した断面図。Sectional drawing which connected the charge hose. 弁蓋を取り外した開弁状態の断面図。Sectional drawing of the valve opening state which removed the valve lid. 開弁状態のバルブ装置にアダプターを結合した断面図。Sectional drawing which couple | bonded the adapter with the valve apparatus of a valve opening state. 同チャージホースを接続した断面図。Sectional drawing which connected the charge hose. 弁蓋を被せた開弁状態の断面図。Sectional drawing of the valve opening state which covered the valve cover.

符号の説明Explanation of symbols

1;弁棒、2;機外配管、3;弁体、7;冷媒通路、
16;アダプター結合部、18;連通穴、
36;弁穴、71;機外配管側冷媒通路、91;バルブコア、
160;突出部、161;ストッパー係止部、162;シールリング受、
A;アダプター、C;チャージホース、
S;ストッパー、R;シールリング、V;バルブ装置、
A1;本体、A2;作動体、A3;突入部、A4;弁棒結合部
C1;虫押し、A11;ホース接続部、A12;インナー通路
1; valve rod, 2; external piping, 3; valve body, 7; refrigerant passage,
16; Adapter connection part, 18; Communication hole,
36; valve hole, 71; external pipe side refrigerant passage, 91; valve core,
160; protrusion, 161; stopper locking portion, 162; seal ring receiver,
A: Adapter, C: Charge hose,
S: Stopper, R: Seal ring, V: Valve device,
A1; Main body, A2; Actuator, A3; Entry part, A4; Valve stem coupling part C1; Insect pushing, A11; Hose connection part, A12;

Claims (5)

回転操作により進退する弁棒と、該弁棒を進退させる弁穴及び前記弁棒の進退により開閉する冷媒通路を内部に設ける弁体とを含み、前記弁棒にチャージホースの接続時に開作動させるバルブコアを内蔵したバルブ装置において、
前記弁棒の軸方向操作端側に、前記チャージホースの接続を中継して前記バルブコアを開作動させるアダプターを着脱させるアダプター結合部を設け、このアダプター結合部を、前記弁穴の内径に収まる大きさに設定したことを特徴とするバルブ装置。
A valve rod that advances and retreats by a rotating operation; a valve hole that opens and closes the valve rod; and a valve body that opens and closes by advancing and retreating of the valve rod; and opens when the charge hose is connected to the valve rod In a valve device with a built-in valve core,
An adapter coupling part for attaching and detaching an adapter for relaying the connection of the charge hose to open the valve core is provided on the axial operation end side of the valve stem, and the adapter coupling part is large enough to fit within the inner diameter of the valve hole. A valve device characterized in that it is set.
前記弁棒の軸方向操作端側に、該弁棒の開操作位置で前記弁穴の外に突出する突出部を設け、この突出部に、前記アダプター結合部での結合に伴う前記弁棒の連動変位を規制するストッパーを係止させるストッパー係止部を設けた請求項1記載のバルブ装置。   Provided on the axial operation end side of the valve stem is a projecting portion that projects out of the valve hole at the valve stem opening operation position, and the projecting portion of the valve stem accompanying the coupling at the adapter coupling portion The valve device according to claim 1, further comprising a stopper locking portion that locks a stopper that regulates the interlocking displacement. 前記突出部の端部に、アダプター側に保持させるシールリングを受け止め且つ前記アダプター結合部での結合深さに応じて前記シールリングを圧接させるすり鉢型のシールリング受を設け、このシールリング受の内方に、前記アダプター結合部を設けた請求項2記載のバルブ装置。   A mortar-shaped seal ring receiver for receiving the seal ring to be held on the adapter side and press-contacting the seal ring in accordance with the coupling depth at the adapter coupling portion is provided at the end of the protruding portion. The valve device according to claim 2, wherein the adapter coupling portion is provided inward. 閉操作位置にある前記弁棒の先端対向側に、機外配管に通じる機外配管側冷媒通路を設けると共に、前記弁棒の軸方向に、前記バルブコアの開作動時に前記機外配管側冷媒通路をチャージホースに連通させる連通穴を設けた請求項1〜3何れか一記載のバルブ装置。   An external pipe side refrigerant passage that communicates with the external pipe is provided on the opposite side of the valve stem at the closed operation position, and the external pipe side refrigerant path is provided in the axial direction of the valve stem when the valve core is opened. The valve device according to any one of claims 1 to 3, wherein a communication hole is provided for communicating with the charge hose. 弁穴に進退させる弁棒にバルブコアを内蔵したバルブ装置を、虫押し付チャージホースに接続させるバルブ装置のアダプターであって、
前記チャージホースを着脱させるホース接続部及び前記チャージホースに連通させるインナー通路をもつ本体と、
前記インナー通路の内部に通路を確保した状態で挿入され、前記チャージホースの虫押しに後端を当接させて先端で前記バルブコアを押す作動体とを備え、
前記作動体の先端を突出させる前記本体の前部に、前記弁穴に突入する大きさの突入部を設けて、この突入部に、前記弁棒と着脱自在に結合する弁棒結合部を設けたことを特徴とするバルブ装置のアダプター。
A valve device adapter that connects a valve device with a built-in valve core to a valve rod that advances and retracts into a valve hole to a charge hose with an insect pusher,
A main body having a hose connection part for attaching and detaching the charge hose and an inner passage communicating with the charge hose;
Inserted inside the inner passage with the passage secured, and an actuating body that pushes the valve core at the tip by bringing the rear end into contact with the push of the charge hose,
The front part of the main body from which the tip of the operating body protrudes is provided with a protrusion part sized to enter the valve hole, and a valve rod coupling part that is detachably coupled to the valve stem is provided at the protrusion part. A valve device adapter characterized by that.
JP2007148496A 2007-06-04 2007-06-04 Valve device Expired - Fee Related JP4392846B2 (en)

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CN103195932A (en) * 2013-03-27 2013-07-10 广东美的电器股份有限公司 Check valve for air conditioner pipe control
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