JP2008275003A - Stud bolt mounting structure and booster using the same - Google Patents

Stud bolt mounting structure and booster using the same Download PDF

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Publication number
JP2008275003A
JP2008275003A JP2007116420A JP2007116420A JP2008275003A JP 2008275003 A JP2008275003 A JP 2008275003A JP 2007116420 A JP2007116420 A JP 2007116420A JP 2007116420 A JP2007116420 A JP 2007116420A JP 2008275003 A JP2008275003 A JP 2008275003A
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bolt
diameter
container
stud bolt
stud
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JP2007116420A
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JP5197990B2 (en
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Nobuyuki Yamashita
信行 山下
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Bosch Corp
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Bosch Corp
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Priority to JP2007116420A priority Critical patent/JP5197990B2/en
Priority to KR1020087028501A priority patent/KR101069121B1/en
Priority to US12/301,391 priority patent/US8414238B2/en
Priority to CN2007800197728A priority patent/CN101454583B/en
Priority to EP07744213A priority patent/EP2031257B1/en
Priority to PCT/JP2007/060779 priority patent/WO2007139048A1/en
Publication of JP2008275003A publication Critical patent/JP2008275003A/en
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Publication of JP5197990B2 publication Critical patent/JP5197990B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a stud bolt mounting structure having less-dispersed fastening strength, highly accurate air-tightness, a reduced defective fraction, improved productivity, and cost effects, and to provide a booster using the same. <P>SOLUTION: The stud bolt 1 comprises a bolt head part 2, a bolt shoulder part 3 having a smaller diameter than the bolt head part 2, and a screw part 4b having a smaller diameter than the bolt shoulder part 3. The bolt shoulder part 3 consists of a knurled portion 3b at least part of which is bitten into a container 10 during caulking and which has a protruded portion 3b<SB>1</SB>and a groove portion 3b<SB>2</SB>on and in the outer periphery, and a bolt base portion 3a which is located between the knurled portion 3b and the bolt head part 2 and whose diameter is gradually larger as tending from the side of the knurled portion 3b to the side of the bolt head part 2. The container 10 has a first member 11 and a second member 12. The first member 11 and the second member 12 each have a hole through which a stud bolt 1 passes. A diameter D11 of the hole 11a of the first member 11 is formed almost the same as or somewhat larger than the diameter of the knurled portion 3b, and a diameter D12 of the hole 12a of the second member 12 is formed almost the same as or somewhat larger than the diameter of the base portion 3a at the side of the bolt head part 2. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、スタッドボルトの技術分野に属し、特に、内部と外部とで気圧差のある容器に対し、気密を保った状態で、容器を貫通して容器と他の部材とを結合するスタッドボルト取付構造及びこれを用いた倍力装置の技術分野に属するものである。   The present invention belongs to the technical field of stud bolts, and in particular, stud bolts that penetrate a container and connect the container and other members while maintaining airtightness with respect to the container having a pressure difference between the inside and the outside. The present invention belongs to the technical field of a mounting structure and a booster using the same.

従来、気密を保った状態で、他の部材に容器を取り付ける際にスタッドボルトを使用する場合があった。例えばブレーキ倍力装置においては、フロントシェルとリヤシェルとの各内部から外部へボルトの軸部を貫通させるとともに各ボルトをカシメ付けによって各シェルに固定し、リヤシェルに取付けたボルトによってブレーキ倍力装置を車体に取付け、またフロントシェルに取付けたボルトによってマスターシリンダをブレーキ倍力装置に取付けるようにしているものがある。   Conventionally, stud bolts are sometimes used when attaching containers to other members while keeping airtightness. For example, in a brake booster, a bolt shaft is passed through from the inside to the outside of each of the front shell and the rear shell, and each bolt is fixed to each shell by caulking, and the brake booster is attached by a bolt attached to the rear shell. Some of them are attached to the vehicle body, and the master cylinder is attached to the brake booster by bolts attached to the front shell.

そして、その構造として、図21に示すように、ボルト101の頭部端面103に凸部105と凹部106とをボルト軸部102の周囲に多数形成し、ボルト軸部102を取付板108に穿設した貫通孔109にその一側面側から挿通して該ボルト軸部102の一部を他側面側から塑性変形させ、その塑性変形部107と頭部端面103とでボルト101を取付板108に挟着固定するとともに凸部105を取付板108に喰込ませ、 凸部105を頭部端面103より突出させて形成するとともに、それら凸部105間に頭部端面103と実質的に同一高さの平面を有するストッパ部104を設け、さらに凸部105とストッパ部104間に凹部106を形成するようにしたものがある(特許文献1参照)。
特公平8−3327号公報
Then, as shown in FIG. 21, a large number of convex portions 105 and concave portions 106 are formed around the bolt shaft portion 102 on the head end surface 103 of the bolt 101, and the bolt shaft portion 102 is drilled in the mounting plate 108. A portion of the bolt shaft portion 102 is plastically deformed from the other side surface through the provided through-hole 109 from the one side surface, and the bolt 101 is attached to the mounting plate 108 by the plastic deformation portion 107 and the head end surface 103. The convex portion 105 is inserted into the mounting plate 108 while being clamped and fixed, and the convex portion 105 is formed so as to protrude from the head end surface 103, and the height between the convex portions 105 is substantially the same as the head end surface 103. There is a structure in which a stopper portion 104 having a flat surface is provided and a concave portion 106 is formed between the convex portion 105 and the stopper portion 104 (see Patent Document 1).
Japanese Patent Publication No. 8-3327

しかしながら、図21に示したボルトでは、ボルト101の構造が複雑で製造が困難であると共に、凸部105の強度が比較的に弱く、変形してしまうことがあった。また、カシメ工程の際に、ボルト変形部107と取付板108とが干渉し、ボルト101が完全に挿入されず傾斜した状態になることがあった。   However, in the bolt shown in FIG. 21, the structure of the bolt 101 is complicated and difficult to manufacture, and the strength of the convex portion 105 is relatively weak and may be deformed. Further, during the caulking process, the bolt deforming portion 107 and the mounting plate 108 interfere with each other, and the bolt 101 may be inclined without being completely inserted.

本発明はこのような事情に鑑みてなされたものであって、その目的は、内部と外部とで気圧差のある容器に対し、容器を貫通して容器と他の部材とを結合させるためのスタッドボルト取付構造において、締結強度のばらつきを軽減し、高精度の気密性を有すると共に、不良率を低減させ、生産性を向上し、コスト効果を有するスタッドボルト取付構造及びこれを用いた倍力装置を提供することである。   The present invention has been made in view of such circumstances, and an object thereof is to penetrate a container and connect the container and another member to a container having a pressure difference between the inside and the outside. Stud bolt mounting structure reduces variation in fastening strength, has high-precision airtightness, reduces defect rate, improves productivity, and cost-effective stud bolt mounting structure, and boost using the same Is to provide a device.

前述の課題を解決するために、内部と外部とで圧力差のある容器に対し、前記容器を貫通して前記容器と他の部材とを結合させるためのスタッドボルト取付構造において、前記スタッドボルトは、ボルト頭部と、前記ボルト頭部より小径のボルト肩部と、前記ボルト肩部より小径のねじ部とを備え、前記ボルト肩部は、外周に突部と溝部とを有し、少なくとも一部はカシメ時に容器に食い込むローレット部と、前記ローレット部と前記ボルト頭部との間に、前記ローレット部側から前記ボルト頭部側の方へ径が徐々に大きくなるボルト基部とを有し、前記容器は第1部材と、第2部材とを有し、前記第1部材及び前記第2部材は、前記スタッドボルトが貫通する孔を設け、前記第1部材の孔の径は前記ローレット部とほぼ同一又はやや大きく形成され、前記第2部材の孔の径は前記ボルト基部の前記ボルト頭部側の径とほぼ同一又はやや大きく形成されることを特徴とする。   In order to solve the above-described problem, a stud bolt mounting structure for connecting the container and another member through the container with respect to a container having a pressure difference between the inside and the outside is provided. A bolt head, a bolt shoulder having a diameter smaller than that of the bolt head, and a threaded portion having a diameter smaller than that of the bolt shoulder, the bolt shoulder having a protrusion and a groove on the outer periphery, The part has a knurl part that bites into the container at the time of caulking, and a bolt base whose diameter gradually increases from the knurl part side to the bolt head side between the knurl part and the bolt head part, The container includes a first member and a second member, and the first member and the second member are provided with a hole through which the stud bolt passes, and the diameter of the hole of the first member is the same as that of the knurled portion. Almost identical or slightly larger Made is, the diameter of the second member of the pores characterized in that it is substantially the same or slightly larger and the diameter of the bolt head side of the bolt base.

また、前記第2部材の孔と前記ボルト基部との間に空隙を有し、前記カシメ時に前記第1部材が前記空隙に巻き込まれることを特徴とする。   Moreover, it has a space | gap between the hole of the said 2nd member, and the said bolt base part, The said 1st member is wound in the said space | gap at the time of the said crimping.

さらに、本発明は、スタッドボルト取付構造を使用する倍力装置であって、前記第1部材は、倍力装置のフロントシェルであり、前記第2部材は、サポートプレートである。   Furthermore, the present invention is a booster using a stud bolt mounting structure, wherein the first member is a front shell of the booster, and the second member is a support plate.

このように構成されたスタッドボルト取付構造においては、スタッドボルトと第1部材及び第2部材との空隙は円周上ほぼ均一となり、調芯のための溶接等の事前作業が必要なくなり、生産性が向上し、低コストを実現することができる。   In the stud bolt mounting structure configured in this way, the gap between the stud bolt and the first member and the second member is substantially uniform on the circumference, eliminating the need for prior work such as welding for alignment, and improving productivity. Can be improved and low cost can be realized.

また、スタッドボルトと第1部材及び第2部材との空隙は円周上ほぼ均一となるように載置することにより、カシメ作業時に円周上ほぼ均一な力がかかり、ほぼ均一な締結力を得ることができると共に、締結強度のばらつきを軽減し、安定した気密性を確保することができ、不良率が低減し、生産性が向上する。また、第1部材をカジメ作業時に第2部材とスタッドボルトのボルト基部との間の空隙に巻き込んで締結するので、締結強度が大きくなる。   In addition, by placing the stud bolt and the first member and the second member so that the gap between them is substantially uniform on the circumference, a substantially uniform force is applied on the circumference during caulking work, and a substantially uniform fastening force is obtained. It can be obtained, variation in fastening strength can be reduced, stable airtightness can be secured, defect rate is reduced, and productivity is improved. Moreover, since the 1st member is wound and fastened in the space | gap between the 2nd member and the volt | bolt base part of a stud bolt at the time of caulking work, fastening strength becomes large.

さらに、この高精度の気密性を有するスタッドボルト取付構造を倍力装置に使用するので、製造工程とコスト面とも従来とあまり変わることなく、該倍力装置の性能が向上する。   Further, since the stud bolt mounting structure having high accuracy and airtightness is used for the booster, the performance of the booster is improved without much change in manufacturing process and cost.

以下、図面を用いて本発明の実施の形態について説明する。図1は本発明の一実施形態に係るスタッドボルトを示す図である。図中、1はスタッドボルト、2はボルト頭部、2aはストッパ部、3はボルト肩部、3aはボルト基部、3bはローレット部、3cはカシメ部、4はボルト軸部、4aは連結部、4bはねじ部、4cは端部である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a view showing a stud bolt according to an embodiment of the present invention. In the figure, 1 is a stud bolt, 2 is a bolt head, 2a is a stopper portion, 3 is a bolt shoulder portion, 3a is a bolt base portion, 3b is a knurled portion, 3c is a crimping portion, 4 is a bolt shaft portion, and 4a is a connecting portion. Reference numeral 4b denotes a screw portion, and 4c denotes an end portion.

スタッドボルト1は、一端にボルト頭部2、中間にボルト肩部3を挟んで、他端にボルト軸部4を備え、一体的に形成されている。ボルト頭部2は、ボルト肩部3及びボルト軸部4より大きい径d2を有し、ボルト肩部3側に取付時にストッパの役目をするストッパ部2aを有する。   The stud bolt 1 is integrally formed with a bolt head 2 at one end, a bolt shoulder 3 at the middle, and a bolt shaft 4 at the other end. The bolt head 2 has a diameter d2 larger than that of the bolt shoulder 3 and the bolt shaft 4, and has a stopper portion 2a that serves as a stopper when mounted on the bolt shoulder 3 side.

ボルト肩部3は、高さh3であり、ボルト頭部2側の外周面に、高さh3a、ローレット部側の径d3bからボルト頭部側の径d3aへ徐々に大きくなるテーパ状等に形成されたボルト基部3aを有し、ボルト基部3aに隣接して高さh3b、径d3bのローレット部3bを有し、ローレット部3bに隣接して高さh3c、ローレット部側径d3b、ボルト軸部側の径が連結部4aの径と同一となるように徐々に小さくなるテーパ状等に形成されたカシメ部3cを有する。また、径d3a及び径d3bは、ボルト頭部2とボルト軸部4との間の大きさである。ローレット部3bは、全周にわたって突部3b1と溝部3b2が交互に並んで形成されており、特に突部3b1及び溝部3b2が52本程度のものが好ましい。なお、カシメ部3cを設けず、ローレット部3bを直接カシメるようにしてもよい。 The bolt shoulder portion 3 has a height h3, and has a tapered shape on the outer peripheral surface on the bolt head 2 side that gradually increases from the height h3 a and the diameter d3 b on the knurled portion side to the diameter d3 a on the bolt head side. The bolt base 3a is formed in a similar manner, has a knurled portion 3b having a height h3 b and a diameter d3 b adjacent to the bolt base 3a, and a height h3 c adjacent to the knurled portion 3b. The diameter d3 b has a crimped portion 3c formed in a tapered shape or the like that gradually decreases so that the diameter on the bolt shaft portion side becomes the same as the diameter of the connecting portion 4a. Further, the diameter d3 a and the diameter d3 b are sizes between the bolt head 2 and the bolt shaft portion 4. The knurled portion 3b is formed with the protruding portions 3b 1 and the groove portions 3b 2 alternately arranged over the entire circumference, and it is particularly preferable that the number of the protruding portions 3b 1 and the groove portions 3b 2 is about 52. Note that the knurling portion 3b may be directly crimped without providing the crimping portion 3c.

ボルト軸部4は、ボルト肩部3に結合され、ボルト肩部3側から連結部4a、ねじ部4b、端部4cを有し、ねじ部4bの径d4は、ボルト頭部2より小さい。   The bolt shaft portion 4 is coupled to the bolt shoulder portion 3 and includes a connecting portion 4a, a screw portion 4b, and an end portion 4c from the bolt shoulder portion 3 side. The diameter d4 of the screw portion 4b is smaller than the bolt head portion 2.

図2乃至図8は、第1部材11及び第2部材12等からなる容器10に、図1の構造のスタッドボルト1をカシメる工程の第1実施形態を示す図である。   FIGS. 2 to 8 are views showing a first embodiment of a process of caulking the stud bolt 1 having the structure of FIG. 1 to the container 10 including the first member 11 and the second member 12.

図2は、第2型部材22上に容器10をセットした状態を示す。   FIG. 2 shows a state in which the container 10 is set on the second mold member 22.

第2型部材22は、スタッドボルト1のボルト軸部4に形成されたねじ部4bの径d4より若干大きく、ボルト軸部4の高さより長い深さをもつ円柱形状の空間である凹部22aを有する固定第2型部材221と、その外側に可動第2型部材222とを有する。なお、本実施形態では、可動第2型部材222の上面を凸状に形成したが、平面でもよい。 The second mold member 22 has a recess 22a which is a cylindrical space having a depth slightly larger than the diameter d4 of the screw portion 4b formed on the bolt shaft portion 4 of the stud bolt 1 and longer than the height of the bolt shaft portion 4. It has a fixed second mold member 22 1 and a movable second mold member 22 2 on the outside thereof. In the present embodiment, the upper surface of the movable second mold member 22 2 is formed in a convex shape, but may be a flat surface.

また、第1部材11及び第2部材12は、スタッドボルト1が貫通する孔11a,12aをそれぞれ設け、第1部材11の孔11a及び第2部材12の孔12aは、ボルト軸部4に形成されたねじ部4bの径d4より大きく形成される。   Further, the first member 11 and the second member 12 are respectively provided with holes 11 a and 12 a through which the stud bolt 1 passes, and the hole 11 a of the first member 11 and the hole 12 a of the second member 12 are formed in the bolt shaft portion 4. It is formed larger than the diameter d4 of the threaded portion 4b.

まず、第1部材11を第2型部材22の上にセットし、続いて第1部材11の上に第2部材12をセットする。容器10をセットする際には、厳密に調芯する必要がなく、スタッドボルト1が挿入できる少なくともd4以上の寸法の開口があくようにセットすればよい。また、溶接等の仮止めをする必要もない。   First, the first member 11 is set on the second mold member 22, and then the second member 12 is set on the first member 11. When the container 10 is set, it is not necessary to align the cores strictly, and the container 10 may be set so as to have an opening having a dimension of at least d4 into which the stud bolt 1 can be inserted. Moreover, there is no need for temporary fixing such as welding.

次に、スタッドボルト1をセットする。図3は、スタッドボルト1をセットしている途中の状態を示す。第2型部材22の可動第2型部材222の凹部22aの径D22は、スタッドボルト1のねじ部4bの径d4より大きいので、ねじ部4bを上方から凹部22aに落下させ挿入する。


図4は、スタッドボルト1がセットされた状態を示し、図5は、図4の一部を拡大した図を示す。スタッドボルト1は、ストッパ部2aが第2部材12に当接した位置で落下を止める。この状態では、カシメ部3cと第2型部材22とは当接する必要はなく、ローレット部3bが第1部材11の孔11aに挿入されている状態が好ましい。
Next, the stud bolt 1 is set. FIG. 3 shows a state in the middle of setting the stud bolt 1. Since the diameter D22 of the recess 22a of the movable second mold member 22 2 of the second mold member 22 is larger than the diameter d4 of the screw portion 4b of the stud bolt 1, the screw portion 4b is dropped into the recess 22a from above and inserted.


FIG. 4 shows a state in which the stud bolt 1 is set, and FIG. 5 shows an enlarged view of a part of FIG. The stud bolt 1 stops dropping at a position where the stopper portion 2 a abuts against the second member 12. In this state, it is not necessary for the crimping portion 3 c and the second mold member 22 to contact each other, and it is preferable that the knurled portion 3 b is inserted into the hole 11 a of the first member 11.

なお、カシメ部3cが第1部材11又は第2部材12に当接したり、ボルト基部3aが第2部材12に当接することで、第1部材11及び第2部材12が、まだ調芯されていなくても問題はない。   In addition, the 1st member 11 and the 2nd member 12 are still aligning because the crimping part 3c contact | abuts to the 1st member 11 or the 2nd member 12, or the bolt base part 3a contact | abuts to the 2nd member 12. There is no problem even if it is not.

ここで、第1部材11の孔11aは、ローレット部3bの径d3bとほぼ同じか若干大きい内径D11を有し、第2部材12の孔12aは、ボルト基部3aのボルト頭部側の径d3aとほぼ同じか若干大きい内径D12を有する。また、ボルト肩部3の高さh3は、容器10の板厚H10より大きく、ボルト基部h3aとローレット部h3bをあわせた高さh3a+h3bも容器10の板厚H10よりも若干大きく設定すると好ましい。 Here, the hole 11a of the first member 11 has an inner diameter slightly larger D11 or substantially the same as the diameter d3 b of the knurling portion 3b, the hole 12a of the second member 12, the diameter of the bolt head side of the bolt base portion 3a It has approximately the same or slightly larger inner diameter D12 and d3 a. The height h3 of the bolt shoulder portion 3 is larger than the thickness H10 of the container 10, the height combined bolt base h3 a and knurled portion h3 b h3 a + h3 b also slightly larger than the plate thickness H10 of the container 10 It is preferable to set.

次に、図6に示すように、第1型部材21を上方から矢印の方向に移動させると共に、可動第2型部材222を上方から矢印の方向に移動させ、第1型部材21の先端21aをスタッドボルト1のボルト頭部2に押し当てカシメる。すると、ボルト肩部3に形成したローレット部3bの一部及びカシメ部3cは、固定第2型部材221により押し潰され、ボルト肩部3の外周に押し広げられる。 Next, as shown in FIG. 6, moves the first mold member 21 from above in the direction of the arrow to move the movable second mold member 22 2 from above in the direction of the arrow, the tip of the first mold part 21 21a is pressed against the bolt head 2 of the stud bolt 1 and caulked. Then, a part and staking portion 3c of the knurling portion 3b formed on the bolt shoulder portion 3 is crushed by the fixed second mold member 22 1 is spread to the outer periphery of the bolt shoulder portion 3.

この時、カシメ部3cは連結部4aからローレット部3b側にかけて徐々に太くなるテーパ状等に形成されていると共に、ボルト基部3aがローレット部3b側からボルト頭部2側にかけて径が徐々に大きくなるテーパ状等に形成されているので、スタッドボルト1がセットされた状態で第1部材11又は第2部材12がカシメ部3c又はボルト基部3aと当接していたとしても、第1型部材21の押圧に連れて第1部材11又は第2部材12は、カシメ部3cの表面に沿って自動的に調芯され、スタッドボルト1の軸中心と第1部材11の孔11a及び第2部材12の孔12aの中心とが、ほぼ合致してカシメられる。   At this time, the caulking portion 3c is formed in a tapered shape or the like that gradually increases from the connecting portion 4a to the knurled portion 3b side, and the bolt base portion 3a gradually increases in diameter from the knurled portion 3b side to the bolt head 2 side. Even if the first member 11 or the second member 12 is in contact with the caulking portion 3c or the bolt base portion 3a in a state where the stud bolt 1 is set, the first mold member 21 is formed. The first member 11 or the second member 12 is automatically aligned along the surface of the caulking portion 3c, and the shaft center of the stud bolt 1, the hole 11a of the first member 11, and the second member 12 are pressed. The center of the hole 12a is caulked in a substantially coincident manner.

図7は、第1型部材21を移動させた後、カシメ治具20からスタッドボルト1及び容器10を外したカシメ後の状態を示す図であり、図8は、図7の点線で示したカシメ部分の拡大図である。この状態で、ローレット部3bの一部及びカシメ部3cから形成された突出片5は、第1部材11に食い込み、突出片5とボルト頭部2のストッパ部2aとで容器10を挟持する。この時、ローレット部3bの残りの部分は、押し潰されることで第1部材11の孔11aの径D11より径が大きくなり、第1部材11にローレット部3bの突部3b1が食い込み、スタッドボルト1の回転を阻止する。また、ボルト基部3aも押し潰されることで径が大きくなる。 FIG. 7 is a diagram illustrating a state after crimping in which the stud bolt 1 and the container 10 are removed from the crimping jig 20 after the first mold member 21 is moved, and FIG. 8 is indicated by a dotted line in FIG. It is an enlarged view of a caulking part. In this state, the protruding piece 5 formed from a part of the knurled portion 3 b and the crimping portion 3 c bites into the first member 11, and the container 10 is sandwiched between the protruding piece 5 and the stopper portion 2 a of the bolt head 2. At this time, the remaining portion of the knurling portion 3b is press diameter than D11 of the hole 11a of the first member 11 by being crushed is increased, projections 3b 1 of the knurling portion 3b bites into the first member 11, the stud The rotation of the bolt 1 is prevented. Further, the bolt base 3a is also crushed to increase the diameter.

さらに、第1部材11のカシメ部11bは、第2部材12とスタッドボルト1のボルト基部3aとの間の空隙Sに巻き込まれ、スタッドボルト1及び第2部材12に挟持されると共にカシメられ締結される。   Further, the caulking portion 11b of the first member 11 is caught in the gap S between the second member 12 and the bolt base portion 3a of the stud bolt 1, and is clamped while being clamped between the stud bolt 1 and the second member 12. Is done.

そして、容器10における内側に対応するスタッドボルト1のボルト頭部2側と、容器10における外側に対応するスタッドボルト1のボルト軸部4の端部4c側とが、隔離され、容器10は密閉状態を保つことができる。   The bolt head 2 side of the stud bolt 1 corresponding to the inside of the container 10 and the end 4c side of the bolt shaft portion 4 of the stud bolt 1 corresponding to the outside of the container 10 are isolated, and the container 10 is sealed. Can keep the state.

このように、スタッドボルト1と第1部材11及び第2部材12とがカシメ作業時に自動的に調芯されるので、調芯のための溶接等の事前作業が必要なくなり、生産性が向上し、低コストを実現することができる。また、スタッドボルト1と第1部材11及び第2部材12の空隙Sは円周上ほぼ均一となるようにカシメられるので、カシメ作業時に円周上ほぼ均一な力がかかり、ほぼ均一な締結力を得ることができると共に、締結強度のばらつきを軽減し、安定した気密性を確保することができ、不良率が低減し、生産性が向上すし、低コストを実現することができる。さらに、第1部材11をカジメ作業時に第2部材12とスタッドボルト1のボルト基部3aとの間の空隙S1に巻き込んで締結するので、締結強度が大きくなる。 As described above, since the stud bolt 1 and the first member 11 and the second member 12 are automatically aligned at the time of the caulking work, prior work such as welding for alignment is not necessary, and productivity is improved. Low cost can be realized. Further, since the gap S between the stud bolt 1 and the first member 11 and the second member 12 is caulked so as to be substantially uniform on the circumference, a substantially uniform force is applied on the circumference during the caulking work, and a substantially uniform fastening force. In addition, the variation in fastening strength can be reduced, stable airtightness can be ensured, the defect rate can be reduced, productivity can be improved, and low cost can be realized. Furthermore, since the fastening involving the first member 11 in the gap S 1 between the second member 12 and the bolt base portion 3a of the stud bolt 1 during beforehand work, fastening strength is increased.

次に、図面を用いて本発明の第2実施形態について説明する。図中の符号は、第1実施形態と共通のものには同一の符号を付している。   Next, a second embodiment of the present invention will be described with reference to the drawings. The same reference numerals in the figure denote the same elements as those in the first embodiment.

図9乃至図13は、第1部材11及び第2部材12等からなる容器10に、図1の構造のスタッドボルト1をカシメる工程の第2実施形態を示す図である。   FIG. 9 thru | or FIG. 13 is a figure which shows 2nd Embodiment of the process of crimping the stud bolt 1 of the structure of FIG. 1 to the container 10 which consists of the 1st member 11, the 2nd member 12, etc. FIG.

図9は、第2型部材22上に容器10をセットした状態を示す。   FIG. 9 shows a state where the container 10 is set on the second mold member 22.

第2型部材22は、スタッドボルト1のボルト軸部4に形成されたねじ部4bの径d4より若干大きく、ボルト軸部4の高さより長い深さをもつ円柱形状の空間である凹部22aを有する。なお、本実施形態では、上面を凸状に形成したが、平面でもよい。   The second mold member 22 has a recess 22a which is a cylindrical space having a depth slightly larger than the diameter d4 of the screw portion 4b formed on the bolt shaft portion 4 of the stud bolt 1 and longer than the height of the bolt shaft portion 4. Have. In the present embodiment, the upper surface is formed in a convex shape, but it may be a flat surface.

また、第1部材11及び第2部材12は、スタッドボルト1が貫通する孔11a,12aをそれぞれ設け、第1部材11の孔11a及び第2部材12の孔12aは、ボルト軸部4に形成されたねじ部4bの径d4より大きく形成される。   Further, the first member 11 and the second member 12 are respectively provided with holes 11 a and 12 a through which the stud bolt 1 passes, and the hole 11 a of the first member 11 and the hole 12 a of the second member 12 are formed in the bolt shaft portion 4. It is formed larger than the diameter d4 of the threaded portion 4b.

まず、第1部材11を第2型部材22の上にセットし、続いて第1部材11の上に第2部材12をセットする。容器10をセットする際には、厳密に調芯する必要がなく、スタッドボルト1が挿入できる少なくともd4以上の寸法の開口があくようにセットすればよい。また、溶接等の仮止めをする必要もない。   First, the first member 11 is set on the second mold member 22, and then the second member 12 is set on the first member 11. When the container 10 is set, it is not necessary to align the cores strictly, and the container 10 may be set so as to have an opening having a dimension of at least d4 into which the stud bolt 1 can be inserted. Moreover, there is no need for temporary fixing such as welding.

次に、スタッドボルト1をセットする。図10は、スタッドボルト1をセットしている途中の状態を示す。第2型部材22の凹部22aの径D22は、スタッドボルト1のねじ部4bの径d4より大きいので、ねじ部4bを上方から凹部22aに落下させ挿入する。   Next, the stud bolt 1 is set. FIG. 10 shows a state in the middle of setting the stud bolt 1. Since the diameter D22 of the recessed part 22a of the second mold member 22 is larger than the diameter d4 of the threaded part 4b of the stud bolt 1, the threaded part 4b is dropped into the recessed part 22a from above and inserted.

図11は、スタッドボルト1がセットされた状態を示し、図12は、図11の一部を拡大した図を示す。スタッドボルト1は、カシメ部3cが第2型部材22に当接した位置で落下を止める。この状態では、カシメ部3cと第2型部材22との当接箇所Aからボルト頭部2のストッパ部2aまでの距離が、容器10の板厚H10より大きいので、ストッパ部2aは、第2部材12と非接触であり、第1部材11及び第2部材12は、まだ調芯をされていない。また、カシメ部3cが第1部材11又は第2部材12に当接したり、ボルト基部3aが第2部材12に当接していても問題はないが、カシメ部3cが第2型部材22に当接し、ローレット部3bが第1部材11の孔11aに挿入され、ボルト基部3aはスタッドボルト1に非接触の状態が好ましい。   FIG. 11 shows a state where the stud bolt 1 is set, and FIG. 12 shows an enlarged view of a part of FIG. The stud bolt 1 stops dropping at a position where the caulking portion 3 c contacts the second mold member 22. In this state, since the distance from the contact portion A between the crimping portion 3c and the second mold member 22 to the stopper portion 2a of the bolt head 2 is larger than the plate thickness H10 of the container 10, the stopper portion 2a is The first member 11 and the second member 12 are not aligned yet, and are not in contact with the member 12. In addition, there is no problem if the crimping portion 3c is in contact with the first member 11 or the second member 12 or the bolt base portion 3a is in contact with the second member 12, but the crimping portion 3c is in contact with the second mold member 22. The knurled portion 3b is inserted into the hole 11a of the first member 11, and the bolt base portion 3a is preferably not in contact with the stud bolt 1.

ここで、第1部材11の孔11aは、ローレット部3bの径d3bとほぼ同じか若干大きい内径D11を有し、第2部材12の孔12aは、ボルト基部3aのボルト頭部側の径d3aとほぼ同じか若干大きい内径D12を有する。また、ボルト肩部3の高さh3は、容器10の板厚H10より大きく、ボルト基部h3aとローレット部h3bをあわせた高さh3a+h3bも容器10の板厚H10よりも若干大きく設定すると好ましい。 Here, the hole 11a of the first member 11 has an inner diameter slightly larger D11 or substantially the same as the diameter d3 b of the knurling portion 3b, the hole 12a of the second member 12, the diameter of the bolt head side of the bolt base portion 3a It has approximately the same or slightly larger inner diameter D12 and d3 a. The height h3 of the bolt shoulder portion 3 is larger than the thickness H10 of the container 10, the height combined bolt base h3 a and knurled portion h3 b h3 a + h3 b also slightly larger than the plate thickness H10 of the container 10 It is preferable to set.

次に、図13に示すように、第1型部材21を上方から矢印の方向に移動させ、第1型部材21の先端21aをスタッドボルト1のボルト頭部2に押し当てカシメる。すると、ボルト肩部3に形成したローレット部3bの一部及びカシメ部3cは、第2型部材22により押し潰され、ボルト肩部3の外周に押し広げられる。   Next, as shown in FIG. 13, the first mold member 21 is moved in the direction of the arrow from above, and the tip 21 a of the first mold member 21 is pressed against the bolt head 2 of the stud bolt 1 and caulked. Then, a part of the knurled portion 3 b and the crimped portion 3 c formed on the bolt shoulder portion 3 are crushed by the second mold member 22 and are spread over the outer periphery of the bolt shoulder portion 3.

この時、カシメ部3cは連結部4aからローレット部3b側にかけて徐々に太くなるテーパ状等に形成されていると共に、ボルト基部3aがローレット部3b側からボルト頭部2側にかけて径が徐々に大きくなるテーパ状等に形成されているので、スタッドボルト1がセットされた状態で第1部材11又は第2部材12がカシメ部3c又はボルト基部3aと当接していたとしても、第1型部材21の押圧に連れて第1部材11又は第2部材12は、カシメ部3cの表面に沿って自動的に調芯され、スタッドボルト1の軸中心と第1部材11の孔11a及び第2部材12の孔12aの中心とが、ほぼ合致してカシメられる。カシメ後の状態は、第1実施形態と同様のものとなる。   At this time, the caulking portion 3c is formed in a tapered shape or the like that gradually increases from the connecting portion 4a to the knurled portion 3b side, and the bolt base portion 3a gradually increases in diameter from the knurled portion 3b side to the bolt head 2 side. Even if the first member 11 or the second member 12 is in contact with the caulking portion 3c or the bolt base portion 3a in a state where the stud bolt 1 is set, the first mold member 21 is formed. The first member 11 or the second member 12 is automatically aligned along the surface of the caulking portion 3c, and the shaft center of the stud bolt 1, the hole 11a of the first member 11, and the second member 12 are pressed. The center of the hole 12a is caulked in a substantially coincident manner. The state after caulking is the same as in the first embodiment.

このように、スタッドボルト1と第1部材11及び第2部材12とがカシメ作業時に自動的に調芯されるので、調芯のための溶接等の事前作業が必要なくなり、生産性が向上し、低コストを実現することができる。また、スタッドボルト1と第1部材11及び第2部材12の空隙Sは円周上ほぼ均一となるようにカシメられるので、カシメ作業時に円周上ほぼ均一な力がかかり、ほぼ均一な締結力を得ることができると共に、締結強度のばらつきを軽減し、安定した気密性を確保することができ、不良率が低減し、生産性が向上すし、低コストを実現することができる。さらに、第1部材11をカジメ作業時に第2部材12とスタッドボルト1のボルト基部3aとの間の空隙S1に巻き込んで締結するので、締結強度が大きくなる。 As described above, since the stud bolt 1 and the first member 11 and the second member 12 are automatically aligned at the time of the caulking work, prior work such as welding for alignment is not necessary, and productivity is improved. Low cost can be realized. Further, since the gap S between the stud bolt 1 and the first member 11 and the second member 12 is caulked so as to be substantially uniform on the circumference, a substantially uniform force is applied on the circumference during the caulking work, and a substantially uniform fastening force. In addition, the variation in fastening strength can be reduced, stable airtightness can be ensured, the defect rate can be reduced, productivity can be improved, and low cost can be realized. Furthermore, since the fastening involving the first member 11 in the gap S 1 between the second member 12 and the bolt base portion 3a of the stud bolt 1 during beforehand work, fastening strength is increased.

次に、図面を用いて本発明の第3実施形態について説明する。図中の符号は、第1実施形態と共通のものには同一の符号を付している。   Next, a third embodiment of the present invention will be described with reference to the drawings. The same reference numerals in the figure denote the same elements as those in the first embodiment.

図14乃至図19は、第1部材11及び第2部材12等からなる容器10に、図1の構造のスタッドボルト1をカシメる工程の第3実施形態を示す図である。図14は、スタッドボルト1に容器10をセットした状態を示し、図15は、その一部を拡大した図を示す。   FIGS. 14 to 19 are views showing a third embodiment of the process of caulking the stud bolt 1 having the structure of FIG. 1 to the container 10 including the first member 11 and the second member 12. FIG. 14 shows a state in which the container 10 is set on the stud bolt 1, and FIG. 15 shows a partially enlarged view.

容器10のカシメ部10aは、第1部材11及び第2部材12からなる板厚Hの部分である。第1部材11のカシメ部11cは、ローレット部3bの高さh3bより薄い板厚H11の板状の部分で、ローレット部3bの径d3bよりほぼ同じか若干大きくボルト頭部2の径d2より小さい内径D11の孔11aが形成されている。孔11aの図15における上側には面取部Bがある。 The caulking portion 10 a of the container 10 is a portion having a plate thickness H composed of the first member 11 and the second member 12. Caulked portion 11c of the first member 11 is a plate-shaped portion of the height h3 b thinner than the plate thickness H11 of the knurling portion 3b, the diameter of the knurling portion 3b substantially equal to or slightly larger bolt head 2 than the diameter d3 b of d2 A hole 11a having a smaller inner diameter D11 is formed. There is a chamfer B on the upper side of the hole 11a in FIG.

第2部材12のカシメ部12cは、ボルト基部3aの高さh3aより厚い板厚H12の板状の部分で、ボルト基部3aのボルト頭部側の径d3aとほぼ同じか若干大きくボルト頭部2の径d2より小さい内径D12の孔12aが形成されている。 Crimping portion 12c of the second member 12 is a plate-shaped portion of the thick plate thickness than the height h3 a of the bolt base portion 3a H12, about the same or slightly larger bolt head and the diameter d3 a of the bolt head side of the bolt base portion 3a A hole 12a having an inner diameter D12 smaller than the diameter d2 of the portion 2 is formed.

まず、図14に示すように、あらかじめセットされたスタッドボルト1に、第2部材12を載置する。この時、第2部材12の孔12aがボルト基部3aのボルト頭部側の径d3aとほぼ同じか若干大きい内径D12を有すると共に、ボルト基部3aがローレット部3b側からボルト頭部2側にかけて径が徐々に大きくなるテーパ状等に形成されているので、第2部材12をスタッドボルト1の上方から載置する際に、第2部材12は、ボルト基部3aの表面に沿って自動的に調芯され、スタッドボルト1の軸中心と第2部材12の孔12aの中心とが、ほぼ合致する。 First, as shown in FIG. 14, the 2nd member 12 is mounted in the stud bolt 1 set beforehand. At this time, the hole 12a of the second member 12 has a slightly larger inner diameter D12 or substantially the same as the diameter d3 a of the bolt head side of the bolt base portion 3a, the bolt base portion 3a is subjected bolt head 2 side from the knurling portion 3b side Since the second member 12 is mounted from above the stud bolt 1, the second member 12 is automatically formed along the surface of the bolt base 3 a because the diameter is formed in a tapered shape or the like. The center is aligned, and the center of the stud bolt 1 and the center of the hole 12a of the second member 12 are substantially matched.

また、第1部材11の孔11aはローレット部3bの径d3bとほぼ同じか若干大きい内径D11を有すると共に、カシメ部3cは連結部4aからローレット部3b側にかけて徐々に太くなるテーパ状等に形成されているので、第1部材12をスタッドボルト1の上方から載置する際に、第1部材11は、カシメ部3cの表面に沿って自動的に調芯され、スタッドボルト1の軸中心と第1部材11の孔11bの中心とが、ほぼ合致する。この時、スタッドボルト1と第1部材11及び第2部材12の間には、空隙S2ができる。 Further, the hole 11a of the first member 11 which has a diameter d3 b substantially the same or slightly larger inner diameter D11 of the knurling portion 3b, staking portion 3c is gradually thicker a tapered shape, and the like toward the knurling portion 3b side from the connection portion 4a Therefore, when the first member 12 is placed from above the stud bolt 1, the first member 11 is automatically aligned along the surface of the caulking portion 3 c, and the axial center of the stud bolt 1 is formed. And the center of the hole 11b of the first member 11 substantially coincide. At this time, a gap S 2 is formed between the stud bolt 1 and the first member 11 and the second member 12.

このように載置することにより、スタッドボルト1と第1部材11及び第2部材12との空隙S2は円周上ほぼ均一となり、調芯のための溶接等の事前作業が必要なくなり、生産性が向上し、低コストを実現することができる。 By placing in this way, the gap S 2 between the stud bolt 1 and the first member 11 and the second member 12 becomes substantially uniform on the circumference, so that no prior work such as welding for alignment is required, and production And the cost can be reduced.

ボルト基部3aとローレット部3bをあわせた高さh3a+h3bは、容器10の板厚Hよりも大きいので、ボルト肩部3のカシメ部3cは、容器10を貫通し、突出している状態となる。また、ボルト肩部3のボルト基部3aの高さh3aは、第2部材12の板厚D12より小さく設定する。 Since the total height h3 a + h3 b of the bolt base portion 3a and the knurled portion 3b is larger than the plate thickness H of the container 10, the crimped portion 3c of the bolt shoulder portion 3 penetrates the container 10 and protrudes. Become. The height h3 a of the bolt base 3a of the bolt shoulder 3 is set to be smaller than the plate thickness D12 of the second member 12.

図16に示すように、第1型部材21及び第2型部材22を有するカシメ治具20に、スタッドボルト1が挿通した状態の容器10をセットする。第1型部材21は、スタッドボルト1のボルト頭部2の形状に対応した凹部21bを有しており、セットする際、該凹部21bにスタッドボルト1のボルト頭部2が嵌合するように載置する。第2型部材22は、スタッドボルト1のボルト軸部4に形成されたねじ部4bの径d4より若干大きく、ボルト軸部4の高さより長い深さをもつ円柱形状の凹部22aを有し、セットする際、該凹部22aにスタッドボルト1のボルト軸部4が嵌合するように載置する。   As shown in FIG. 16, the container 10 in a state where the stud bolt 1 is inserted is set in the crimping jig 20 having the first mold member 21 and the second mold member 22. The first mold member 21 has a recess 21b corresponding to the shape of the bolt head 2 of the stud bolt 1, and when set, the bolt head 2 of the stud bolt 1 is fitted into the recess 21b. Place. The second mold member 22 has a cylindrical recess 22a having a depth slightly larger than the diameter d4 of the screw portion 4b formed on the bolt shaft portion 4 of the stud bolt 1 and longer than the height of the bolt shaft portion 4, When setting, it mounts so that the bolt axial part 4 of the stud bolt 1 may fit in this recessed part 22a.

次に、図17に示すように、第2型部材22を矢印の方向に移動させ、第2型部材22の先端をスタッドボルト1のボルト肩部3に形成したカシメ部3cに押し当てカシメる。すると、ボルト肩部3に形成したローレット部3bの一部及びカシメ部3cは、第2型部材22により押し潰され、ボルト肩部3の外周に押し広げられる。   Next, as shown in FIG. 17, the second mold member 22 is moved in the direction of the arrow, and the tip of the second mold member 22 is pressed against the caulking portion 3 c formed on the bolt shoulder portion 3 of the stud bolt 1 to be caulked. . Then, a part of the knurled portion 3 b and the crimped portion 3 c formed on the bolt shoulder portion 3 are crushed by the second mold member 22 and are spread over the outer periphery of the bolt shoulder portion 3.

図18は、第2型部材22を第1部材11に当接するまで、さらに矢印の方向に移動させた後、カシメ治具20からスタッドボルト1及び容器10を外したカシメ後の状態を示す図であり、図19は、図18の点線で示したカシメ部分の拡大図である。この状態で、ローレット部3bの一部及びカシメ部3cから形成された突出片5は、第1部材11に食い込み、突出片5とボルト頭部2のストッパ部2aとで容器10を挟持する。この時、ローレット部3bの残りの部分は、押し潰されることで第1部材11の孔11bの径D11より径が大きくなり、第1部材11にローレット部3bの突部3b1が食い込み、スタッドボルト1の回転を阻止する。また、ボルト基部3aも押し潰されることで径が大きくなる。 FIG. 18 is a view showing a state after caulking after the stud bolt 1 and the container 10 are removed from the caulking jig 20 after the second die member 22 is further moved in the direction of the arrow until it abuts against the first member 11. FIG. 19 is an enlarged view of a caulking portion indicated by a dotted line in FIG. In this state, the protruding piece 5 formed from a part of the knurled portion 3 b and the crimping portion 3 c bites into the first member 11, and the container 10 is sandwiched between the protruding piece 5 and the stopper portion 2 a of the bolt head 2. At this time, the remaining portion of the knurling portion 3b is press diameter than D11 of the hole 11b of the first member 11 by being crushed is increased, projections 3b 1 of the knurling portion 3b bites into the first member 11, the stud The rotation of the bolt 1 is prevented. Further, the bolt base 3a is also crushed to increase the diameter.

さらに、第1部材11のカシメ部11dは、第2部材12とスタッドボルト1のボルト基部3aとの間の空隙S2に巻き込まれ、スタッドボルト1及び第2部材12に挟持されると共にカシメられ締結される。 Further, the caulking portion 11d of the first member 11 is caught in the gap S 2 between the second member 12 and the bolt base portion 3a of the stud bolt 1, crimped while being held between the stud bolt 1 and the second member 12 It is concluded.

そして、容器10における内側に対応するスタッドボルト1のボルト頭部2側と、容器10における外側に対応するスタッドボルト1のボルト軸部4の端部4c側とが、隔離され、容器10は密閉状態を保つことができる。   The bolt head 2 side of the stud bolt 1 corresponding to the inside of the container 10 and the end 4c side of the bolt shaft portion 4 of the stud bolt 1 corresponding to the outside of the container 10 are isolated, and the container 10 is sealed. Can keep the state.

このように、スタッドボルト1と第1部材11及び第2部材12との空隙は円周上ほぼ均一となるように載置することにより、カシメ作業時に円周上ほぼ均一な力がかかり、ほぼ均一な締結力を得ることができると共に、締結強度のばらつきを軽減し、安定した気密性を確保することができ、不良率が低減し、生産性が向上する。また、第1部材11をカジメ作業時に第2部材12とスタッドボルト1のボルト基部3aとの間の空隙S2に巻き込んで締結するので、締結強度が大きくなる。 As described above, by placing the gap between the stud bolt 1 and the first member 11 and the second member 12 so as to be substantially uniform on the circumference, a substantially uniform force is applied on the circumference during the caulking work. A uniform fastening force can be obtained, variation in fastening strength can be reduced, stable airtightness can be secured, a defect rate is reduced, and productivity is improved. Moreover, since the fastening involving the first member 11 in the gap S 2 between the second member 12 and the bolt base portion 3a of the stud bolt 1 during beforehand work, fastening strength is increased.

図20は、スタッドボルト1をブレーキ倍力装置Bの本発明の第1部材の一例としてのフロントシェル51に適用した状態を示す。ブレーキ倍力装置Bは、フロントシェル51及びリヤシェル53から形成される本発明の容器10の一例としてのシェル50を備える。シェル50のフロント側には、フロントシェル51と図示しないダイヤフラムとにより定圧室が区画されており、この定圧室には、負圧導入通路54を通して負圧が導入され、外部から圧力(大気圧)がかかった状態で密閉されている。   FIG. 20 shows a state in which the stud bolt 1 is applied to a front shell 51 as an example of the first member of the present invention of the brake booster B. The brake booster B includes a shell 50 as an example of the container 10 of the present invention formed from a front shell 51 and a rear shell 53. A constant pressure chamber is defined on the front side of the shell 50 by a front shell 51 and a diaphragm (not shown). A negative pressure is introduced into the constant pressure chamber through a negative pressure introduction passage 54, and pressure (atmospheric pressure) is externally applied. It is sealed in a state where it is covered.

スタッドボルト1は、フロントシェル51の内部から外部へスタッドボルト1のボルト肩部3及びボルト軸部4を貫通させ、ボルト軸部4のねじ部4bにより、図示しないマスターシリンダをブレーキ倍力装置Bに取り付けるようにしている。その際、フロントシェル51のカシメ部51aに本発明の第2部材の一例としてのサポートプレート52を載置する。   The stud bolt 1 penetrates the bolt shoulder portion 3 and the bolt shaft portion 4 of the stud bolt 1 from the inside of the front shell 51 to the outside, and the master cylinder (not shown) is connected to the brake booster B by the screw portion 4b of the bolt shaft portion 4. It is trying to be attached to. At that time, a support plate 52 as an example of the second member of the present invention is placed on the caulking portion 51 a of the front shell 51.

このように、図1に示したスタッドボルト1をブレーキ倍力装置Bのフロントシェル51に適用することにより、シェル50のフロントシェル51側の定圧室と外部とは、高精度に気密性が保持される。   As described above, by applying the stud bolt 1 shown in FIG. 1 to the front shell 51 of the brake booster B, the constant pressure chamber on the front shell 51 side of the shell 50 and the outside are kept airtight with high accuracy. Is done.

本発明に係るスタッドボルトの一実施形態を示す図である。It is a figure showing one embodiment of a stud bolt concerning the present invention. 第1実施形態の容器をセットした状態を示す図である。It is a figure which shows the state which set the container of 1st Embodiment. 第1実施形態のスタッドボルトを容器にセットしている状態を示す図である。It is a figure which shows the state which has set the stud bolt of 1st Embodiment to the container. 第1実施形態のスタッドボルトを容器にセットした状態を示す図である。It is a figure which shows the state which set the stud bolt of 1st Embodiment to the container. 図4の一部を拡大した図である。It is the figure which expanded a part of FIG. 第1実施形態のスタッドボルトをカシメている状態を示す図である。It is a figure which shows the state which has crimped the stud bolt of 1st Embodiment. 第1実施形態のスタッドボルトをカシメた後の状態を示す図である。It is a figure which shows the state after crimping the stud bolt of 1st Embodiment. 第2実施形態の容器をセットした状態を示す図である。It is a figure which shows the state which set the container of 2nd Embodiment. 第2実施形態のスタッドボルトを容器にセットしている状態を示す図である。It is a figure which shows the state which has set the stud bolt of 2nd Embodiment to the container. 第2実施形態のスタッドボルトを容器にセットした状態を示す図である。It is a figure which shows the state which set the stud bolt of 2nd Embodiment to the container. 図9の一部を拡大した図である。It is the figure which expanded a part of FIG. 第2実施形態のスタッドボルトをカシメている状態を示す図である。It is a figure which shows the state which has crimped the stud bolt of 2nd Embodiment. 図12の一部を拡大した図である。It is the figure which expanded a part of FIG. 第3実施形態のスタッドボルトを容器にセットした状態を示す図である。It is a figure which shows the state which set the stud bolt of 3rd Embodiment to the container. 図14の一部を拡大した図である。It is the figure which expanded a part of FIG. 第3実施形態のスタッドボルトをカシメる前の状態を示す図である。It is a figure which shows the state before crimping the stud bolt of 3rd Embodiment. 第3実施形態のスタッドボルトをカシメている状態を示す図である。It is a figure which shows the state which has crimped the stud bolt of 3rd Embodiment. 第3実施形態のスタッドボルトをカシメた後の状態を示す図である。It is a figure which shows the state after crimping the stud bolt of 3rd Embodiment. 図18の一部を拡大した図である。It is the figure which expanded a part of FIG. スタッドボルトをブレーキ倍力装置に適用した図である。It is the figure which applied the stud bolt to the brake booster. 従来の技術を示す図である。It is a figure which shows the prior art.

符号の説明Explanation of symbols

1…スタッドボルト、2…ボルト頭部、2a…ストッパ部、3…ボルト肩部、3a…ボルト基部、3b…ローレット部、3b1…突部、3b2…溝部、3c…カシメ部、4…ボルト軸部、4a…連結部、4b…ねじ部、4c…端部、5…突出片、10…容器、11…第1部材、12…第2部材、20…カシメ治具、21…第1型部材、22…第2型部材、B…ブレーキ倍力装置、50…シェル(容器)、51…フロントシェル(第1部材)、52…サポートプレート(第2部材)、53…リヤシェル、54…負圧導入通路 1 ... stud bolts, 2 ... bolt head, 2a ... stopper, 3 ... bolt shoulder portion, 3a ... bolt base portion, 3b ... knurling section, 3b 1 ... projection, 3b 2 ... groove, 3c ... caulking part, 4 ... Bolt shaft part, 4a ... connecting part, 4b ... screw part, 4c ... end part, 5 ... projecting piece, 10 ... container, 11 ... first member, 12 ... second member, 20 ... caulking jig, 21 ... first Mold member, 22 ... second mold member, B ... brake booster, 50 ... shell (container), 51 ... front shell (first member), 52 ... support plate (second member), 53 ... rear shell, 54 ... Negative pressure introduction passage

Claims (3)

内部と外部とで圧力差のある容器に対し、前記容器を貫通して前記容器と他の部材とを結合させるためのスタッドボルトにおいて、前記スタッドボルトは、ボルト頭部と、前記ボルト頭部より小径のボルト肩部と、前記ボルト肩部より小径のねじ部とを備え、前記ボルト肩部は、外周に突部と溝部とを有し、少なくとも一部はカシメ時に容器に食い込むローレット部と、前記ローレット部と前記ボルト頭部との間に、前記ローレット部側から前記ボルト頭部側の方へ径が徐々に大きくなるボルト基部とを有し、前記容器は第1部材と、第2部材とを有し、前記第1部材及び前記第2部材は、前記スタッドボルトが貫通する孔を設け、前記第1部材の孔の径は前記ローレット部とほぼ同一又は若干大きく形成され、前記第2部材の孔の径は前記ボルト基部の前記ボルト頭部側の径とほぼ同一又は若干大きく形成されることを特徴とするスタッドボルト取付構造。   In a stud bolt for connecting the container and another member through the container with respect to a container having a pressure difference between the inside and the outside, the stud bolt includes a bolt head and a bolt head. A bolt shoulder portion having a small diameter, and a screw portion having a diameter smaller than that of the bolt shoulder portion, the bolt shoulder portion has a protrusion and a groove on the outer periphery, and at least a part of the knurled portion that bites into the container when caulking, Between the knurled portion and the bolt head portion, there is a bolt base portion whose diameter gradually increases from the knurled portion side toward the bolt head side, and the container has a first member and a second member. The first member and the second member have a hole through which the stud bolt penetrates, and the diameter of the hole of the first member is substantially the same as or slightly larger than the knurled portion. The hole diameter of the member is Stud bolt attachment structure, characterized in that it is substantially the same or slightly larger and the diameter of the bolt head side of the belt base. 前記第2部材の孔と前記ボルト基部との間に空隙を有し、前記カシメ時に前記第1部材が前記空隙に巻き込まれることを特徴とする請求項1に記載のスタッドボルト取付構造。   2. The stud bolt mounting structure according to claim 1, wherein a gap is provided between the hole of the second member and the bolt base portion, and the first member is caught in the gap during the caulking. 前記第1部材は、倍力装置のフロントシェルであり、前記第2部材は、サポートプレートであることを特徴とする請求項1又は請求項2に記載のスタッドボルト取付構造を使用する倍力装置。   The booster using a stud bolt mounting structure according to claim 1 or 2, wherein the first member is a front shell of a booster, and the second member is a support plate. .
JP2007116420A 2006-05-30 2007-04-26 Stud bolt mounting structure and booster using the same Active JP5197990B2 (en)

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JP2007116420A JP5197990B2 (en) 2007-04-26 2007-04-26 Stud bolt mounting structure and booster using the same
KR1020087028501A KR101069121B1 (en) 2006-05-30 2007-05-28 Stud bolt, stud bolt installation structure, and force magnification device using the same
US12/301,391 US8414238B2 (en) 2006-05-30 2007-05-28 Stud bolt, stud bolt attachment structure, and booster device using the same
CN2007800197728A CN101454583B (en) 2006-05-30 2007-05-28 Stud bolt, stud bolt installation structure, and force magnification device using the same
EP07744213A EP2031257B1 (en) 2006-05-30 2007-05-28 Stud bolt, stud bolt installation structure, and force magnification device using the same
PCT/JP2007/060779 WO2007139048A1 (en) 2006-05-30 2007-05-28 Stud bolt, stud bolt installation structure, and force magnification device using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018003175A1 (en) * 2016-06-28 2018-01-04 日東精工株式会社 Method for non-penetration joining of members, and non-penetration joining structure

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JPH04123964A (en) * 1990-09-14 1992-04-23 Nissin Kogyo Kk Setting method of connecting bolt to booster shell for vacuum booster
JP2002536607A (en) * 1999-02-08 2002-10-29 プロフィル・フェルビンドゥングステヒニック・ゲーエムベーハー・ウント・コンパニー・カーゲー Support device for functional units

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
JPH04123964A (en) * 1990-09-14 1992-04-23 Nissin Kogyo Kk Setting method of connecting bolt to booster shell for vacuum booster
JP2002536607A (en) * 1999-02-08 2002-10-29 プロフィル・フェルビンドゥングステヒニック・ゲーエムベーハー・ウント・コンパニー・カーゲー Support device for functional units

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Publication number Priority date Publication date Assignee Title
WO2018003175A1 (en) * 2016-06-28 2018-01-04 日東精工株式会社 Method for non-penetration joining of members, and non-penetration joining structure
CN108698109A (en) * 2016-06-28 2018-10-23 日东精工株式会社 The method of non-penetrating engagement for component and non-penetrating connected structure
US11207802B2 (en) 2016-06-28 2021-12-28 Nitto Seiko Co., Ltd. Method for non-penetration joining of members and non-penetration joining structure

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