JP2008265663A - Power transmission - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a power transmission capable of efficiently and certainly carrying out intermittent operation with an input shaft and an output shaft. <P>SOLUTION: This power transmission is furnished with a propeller shaft 6, a pair of left and right drive shafts 8a, 8b capable of driving a front wheel of a vehicle, a differential means 10 to absorb a difference of revolution of the drive shaft by differentiation, a working shaft 11 capable of intermittently transmit torque by connecting and disconnecting the propeller shaft 6 and the drive shaft to and from each other and allowing or locking the differentiation of the differential means 10, a driving means 12 capable of rotating the working shaft 11 and cases 9 to store the differential means 10 and the working shaft 11 in them and loaded on the vehicle. The propeller shaft 6 is extended and provided from the first case 9b, the working shaft 11 is stored in the second case 9a in a state roughly in parallel with the propeller shaft 6, and a first fork F1 to work along a side surface of the working shaft 11 is furnished. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a power transmission device capable of switching between two-wheel drive and four-wheel drive of a vehicle and differentially locking or unlocking a differential means.

  For example, in a vehicle such as a four-wheel buggy or an ATV (All Terrain Vehicle), in general, the driving force from the engine is intermittently transmitted to the front wheels that are not driving wheels, and the power for switching between two-wheel driving and four-wheel driving is performed. Some have a transmission device (see, for example, Patent Document 1). This power transmission device is generally equipped with a differential means (differential gear) so that the difference between the rotational speeds of the left and right wheels can be absorbed by the differential to enable smooth turning. In addition, as for the differential means, what is mentioned in patent document 2 other than what consists of a differential gear is proposed.

  Furthermore, if either one of the left and right wheels of the vehicle slips on a road surface with a small coefficient of friction such as muddy, it becomes impossible to escape, or if the one wheel floats when turning, the driving torque decreases and the running performance deteriorates. Some have a mechanism for locking differential means to limit differential of one wheel (diff lock). Therefore, recently, a power transmission device has been proposed that can be switched by a motor so that the driving force can be intermittently engaged and the differential means can be locked.

For example, as a conventional technique, an operating means is provided in a case constituting a casing of a power transmission device, and a fork is operated by operating the operating means by energizing a motor, and an input shaft connected to an engine; There is one that can intermittently connect the output shaft connected to the front wheel and operate another fork by continuing the operation to lock the differential means. In such a conventional apparatus, conversion means for operating the fork by converting the operation of the operation means into the operation in the axial direction of the input shaft is interposed.
JP 2003-191768 A Japanese National Patent Publication No. 6-509409

  However, in the above-described conventional power transmission device, since there is a conversion means for operating the fork by converting the operation of the operation means into the operation of the input shaft in the axial direction, the intermittent operation of the input shaft and the output shaft is performed. There is a problem that it is not possible to efficiently and reliably perform the operation. In other words, in the conventional device, the operating means that operates by energizing the motor operates in a direction different from the axial direction of the input shaft. Therefore, it is necessary to convert this to operate the fork. In the conversion, the operation force may be reduced or malfunction may occur.

  The present invention has been made in view of such circumstances, and it is an object of the present invention to provide a power transmission device capable of efficiently and reliably performing an intermittent operation between an input shaft and an output shaft.

  According to the first aspect of the present invention, there is provided an input shaft that is connected to a drive source of a vehicle and is driven to rotate around the shaft, and a right and left that can drive a front wheel or a rear wheel of the vehicle when the rotational force of the input shaft is transmitted. A pair of output shafts, a differential means interposed between the input shaft and the output shaft and capable of absorbing a difference in rotational speed of the output shaft by differential, and the input shaft by rotation around the shaft. An operation shaft that can connect or release the rotational force of the input shaft to the output shaft by connecting to or releasing from the output shaft, and permitting or locking the differential of the differential means, and an arbitrary operation shaft A driving means capable of rotating; a case mounted on the vehicle while accommodating the differential means and the operating shaft; and switching between two-wheel driving and four-wheel driving of the vehicle by the operating shaft; and the differential means A power transmission device capable of performing differential locking of the cable. Is formed by matching the half-shaped first case and the second case, and the operating shaft is extended in parallel to the input shaft in the second case while extending the input shaft from the first case. And a first fork that operates along a side surface of the operating shaft to connect or release the input shaft and the output shaft.

  According to a second aspect of the present invention, in the power transmission device according to the first aspect, the first fork is mounted with its base end sandwiching the operating shaft and operated while being guided by the operating shaft. And

  According to a third aspect of the present invention, in the power transmission device according to the first or second aspect, a second fork that operates to allow or lock the differential of the differential means is extended from the end face of the operating shaft. In addition, the second fork is arranged to extend on an extension line of the operating shaft.

  According to the invention of claim 1, while the input shaft is extended from the first case, the operating shaft is accommodated in the second case in a state substantially parallel to the input shaft, and the connection between the input shaft and the output shaft or Since the first fork that operates along the side surface of the operating shaft is provided so as to perform the release, the operation direction of the first fork accompanying the rotation of the operating shaft matches the axial direction of the input shaft. Intermittent operation between the input shaft and the output shaft can be performed efficiently and reliably while eliminating the need for means or the like.

  According to the invention of claim 2, since the base end of the first fork is attached with the operation shaft being sandwiched and is guided by the operation shaft, the first fork operates separately while guiding the first fork. A member can be made unnecessary and the power transmission device can be downsized.

  According to the invention of claim 3, the second fork that operates to allow or lock the differential of the differential means is extended from the end face of the operating shaft, and the second fork extends on an extension line of the operating shaft. Therefore, the size in the left-right direction of the case can be set smaller.

Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
The power transmission device according to the present embodiment is mounted on a vehicle such as a four-wheel buggy or an ATV (All Terrain Vehicle), is switched between two-wheel drive and four-wheel drive, and a differential lock of a differential means or The lock can be released, and as shown in FIG. 1, it is disposed in front of the vehicle 1 and between the front wheels 2a and 2b.

  As shown in the figure, a propeller shaft 4 extends from the engine E (drive source) behind the vehicle 1 so that the rear wheels 3a and 3b can be rotationally driven via the drive shafts 5a and 5b. In addition, a propeller shaft 6 (input shaft) extends in front of the engine E and is connected to the power transmission device 7 according to the present embodiment. These propeller shafts 4 and 6 are connected to the engine E and are driven to rotate around an axis.

  Further, a pair of left and right drive shafts 8a and 8b (output shafts) are connected and extended from the left and right side surfaces b of the power transmission device 7, and when the rotational force of the propeller shaft 6 is transmitted, the vehicle 1 The front wheels 2a and 2b can be driven. That is, in the four-wheel drive state, the driving force of the engine E input to the power transmission device 7 is transmitted to the front wheels 2a and 2b via the drive shafts 8a and 8b. In addition, the front wheels 2a and 2b can also be rotationally driven. In the two-wheel drive state, as described later, the driving force of the engine E input to the power transmission device 7 is not transmitted to the drive shafts 8a and 8b, and the front wheels 2a and 2b are not driven wheels. Is done.

  As shown in FIGS. 2 and 3, the power transmission device 7 has a housing space inside the case 9 (first case 9 b and second case 9 a) having a left and right half shape, and has a housing space in the housing space. The drive member 13, the driven member 14, the differential means 10 (differential device), the operating shaft 11 and the like are accommodated. Specifically, the drive shaft 8a is extended from the side surface b of the first case 9b while the drive shaft 8a is extended from the side surface b of the second case 9a, and the drive shaft 8b extends from the side E of the first case 9b. A propeller shaft 6 extends from the rear surface a.

  The drive member 13 is rotatably supported by the bearing B1 and is connected to the propeller shaft 6 by spline fitting so that it can rotate around the axis L1 together with the drive member 13. The driven member 14 is rotatably supported by the bearings B2 and B3, and is connected to the driving member 13 by a sleeve A1 to be described later, and when the rotational force is transmitted, the driven member 14 can be rotated around the axis L1. It is a thing. A tooth surface 14 a constituting a gear is formed on the periphery of the driven member 14, and the tooth surface 14 a meshes with a tooth surface 15 a in the housing 15 of the differential means 10. Thereby, when the driven member 14 rotates, the rotational force is comprised so that the housing 15 can rotate via the tooth surfaces 14a and 15a.

  The differential means 10 is interposed between the propeller shaft 6 and the drive shafts 8a and 8b, and absorbs the difference in the rotational speed between the drive shafts 8a and 8b by the differential between the output cam members 10a and 10b. This is to make the turning of the vehicle smoothly. Specifically, a pair of output cams in which splines 10aa and 10ba for fitting the drive shafts 8a and 8b are formed in the housing 15 in the same manner as that disclosed in Patent Document 2 cited as the prior art. The members 10a and 10b are accommodated, and these output cam members 10a and 10b are rotatable relative to the housing 15 about the axis L2.

  Corrugated cam surfaces 10ab and 10bb are formed on the output cam members 10a and 10b, respectively. The cam surface 10ab is formed of, for example, an annular zigzag surface formed by seven pairs of mutually inclined helical surfaces, and the cam surface 10bb is also inclined, for example, by eight pairs corresponding to the cam surface 10ab. It is made of a helical surface. A plurality of cam followers 10c are disposed between the cam surfaces 10ab and 10bb. In the figure, symbol S1 indicates a leaf spring that presses the output cam member 10b toward the output cam member 10a.

  Thus, when the vehicle 1 travels straight, the cam follower 10c applies a load to the cam surfaces 10ab and 10bb to rotate the output cam members 10a and 10b together with the housing 15 and at the same time the vehicle 1 turns, the output cam Due to the difference in the number of cam surfaces 10ab and 10bb between the members 10a and 10b, a difference in rotational speed occurs between the output cam members 10a and 10b. That is, when the vehicle turns, the output cam members 10a and 10b make a rotational difference with respect to the housing 15, and the difference in rotational speed between the drive shafts 8a and 8b (speed difference between the inner ring and the outer ring in the front wheels 2a and 2b). Absorb.

  The operation shaft 11 is connected to or released from the propeller shaft 6 (input shaft) and the drive shafts 8a and 8b (output shaft) by rotation around the axis L3, so that the propeller shaft 6 is connected to the drive shafts 8a and 8b. The transmission of the rotational force is interrupted (intermittent operation) and the differential of the differential means 10 can be allowed or locked (diff lock operation). That is, the operating shaft 11 can perform the intermittent operation of the input shaft and the output shaft and the differential lock operation for the differential means 10 by the rotation around the axis L3.

  The operating shaft 11 includes a small-diameter portion 11a made of a small-diameter cylindrical member and a large-diameter portion 11b made of a large-diameter cylindrical member that is locked to one end of the small-diameter portion 11a. Is supported rotatably by a bearing B6, and the large-diameter portion 11b is rotatably supported by a bush B7. And when the drive means 12 mentioned later drives, both the small diameter part 11a and the large diameter part 11b are comprised so that it can rotate to the periphery of the axis | shaft L3. That is, both ends of the operating shaft 11 as a whole are rotatably supported by the bearing B6 and the bush B7.

  As shown in FIG. 6, a side cam groove 11aa capable of operating the first fork F1 is formed on the side surface of the operating shaft 11 (side surface of the small diameter portion 11a), and the side cam groove 11aa is formed in the side cam groove 11aa. The pin P2 is inserted. As shown in FIG. 7, the first fork F1 has an insertion hole F1a through which the operating shaft 11 (small-diameter portion 11a) can be inserted, and holds the operating shaft 11 on the base end side. In addition to being attached, a pin P2 is press-fitted and formed from the lower edge of the insertion hole F1a toward the side cam groove 11aa.

  As a result, when the operating shaft 11 rotates, the pin P2 moves along the side cam groove 11aa, and the first fork F1 is operated while being guided by the operating shaft 11 accordingly. The front end of the first fork F1 is locked to a sleeve A1 formed on the drive member 13 side. When the first fork F1 is operated, the sleeve A1 moves and the driven member 14 is moved as shown in FIG. The drive member 13 and the driven member 14 are connected to each other, and the propeller shaft 6 and the drive shafts 8a and 8b can be connected. In this state, the front wheels 2a and 2b of the vehicle become drive wheels and are switched to four-wheel drive.

  Thereafter, when the operating shaft 11 rotates in the opposite direction, the pin P2 moves in the reverse direction along the side cam groove 11aa, and accordingly, the first fork F1 returns to the initial position while being guided by the operating shaft 11. As shown in FIG. 2, the sleeve A1 is moved to the original position so that the connection between the drive member 13 and the driven member 14 is released. Therefore, the vehicle is switched from four-wheel drive to two-wheel drive.

  On the other hand, as shown in FIG. 8, an end face cam groove 11ba capable of operating the second fork F2 is formed in the large diameter portion 11b of the operating shaft 11, and the end face cam groove 11ba is formed in the end face cam groove 11ba. The pin P3 is inserted. As shown in FIG. 9, the second fork F2 is provided with a pin P3 on its proximal end side and engages the sleeve A2 on the distal end side, and extends on the extension line (axis L3) of the operating shaft 11. It is installed.

  As a result, when the operating shaft 11 rotates, the pin P3 moves along the end face cam groove 11ba, and the second fork F2 is actuated to move the sleeve A2 upward in FIG. . The end face cam groove 11ba is set to operate the second fork F2 after the first fork F1 is operated and the propeller shaft 6 is connected to the drive shafts 8a and 8b as the operating shaft 11 rotates. Yes.

  As shown in FIG. 10, the sleeve A2 has a plurality of (three in the present embodiment) pins P1 integrally formed to project, and when the second fork F2 is actuated, as shown in FIG. The pin P1 is inserted through the fitting hole 10ac of the output cam member 10a. When the pin P1 is inserted into the output cam member 10a, the output cam member 10a and the housing 15 are connected, and the differential of the differential means 10 is locked (diff-locked).

  Thereafter, when the operating shaft 11 rotates in the opposite direction, the pin P3 moves in the opposite direction along the end face cam groove 11ba, and accordingly, the second fork F2 returns to the initial position, so as shown in FIG. A2 moves to the original position, and the pin P1 is separated from the fitting hole 10ac of the output cam member 10a, and the differential of the differential means 10 is allowed (that is, the differential lock is released).

  On the other hand, as shown in FIG. 3, the driving means 12 is mainly composed of a motor M, a gear group including a worm gear G1 and a gear G2, a spring S, a rotating shaft member 16, and a rotating member 18. ing. The motor M rotates the output shaft Ma when energized, and can be rotated forward and backward. The worm gear G <b> 1 is connected to the output shaft Ma and can be rotated as the motor M is driven.

  The gear G2 has a large-diameter gear G2a and a small-diameter gear G2b. The large-diameter gear G2a meshes with the worm gear G1, and the small-diameter gear G2b meshes with a tooth surface formed on the periphery of the rotating member 18. It is configured. The rotating member 18 accommodates the spring S in the circumferential direction thereof, and is rotatable about the axis L3 together with the spring S in conjunction with the rotation of the gear G2.

  The rotary shaft member 16 is formed through the central portion of the rotary member 18 and is rotatable around the shaft L3. The connecting member 17 is fixed to the end surface of the rotary shaft member 16. . A bending portion 17 a extends from the connecting member 17, and the bending portion 17 a is in contact with the end of the spring S. Thereby, when the rotating member 18 rotates, the rotational force is transmitted to the connecting member 17 via the spring S, and the rotating shaft member 16 can be rotated.

  One end of the operation shaft 11 described above is locked to the rotation shaft member 16, and the operation shaft 11 can be arbitrarily rotated by the rotational drive of the motor M. That is, when the motor M is rotationally driven, the rotational force is transmitted to the worm gear G 1, the gear G 2, the rotating member 18, the spring S, the connecting member 17 and the rotating shaft member 16, and the operating shaft locked to the rotating shaft member 16. 11 is rotated.

  The driving means 12 is disposed on the back surface a of the case 9 (the surface facing the engine E). This eliminates the need to provide a motor or the like on the left and right side surfaces b of the case 9 in the power transmission device 7, thereby avoiding interference with a suspension device (not shown) such as a tie rod in the vehicle 1, and its movable range. The degree of freedom can be improved.

Next, the operation of the power transmission device 7 according to this embodiment will be described.
First, in order to switch the vehicle from two-wheel drive to four-wheel drive, the motor M is driven to rotate the operating shaft 11 (small diameter portion 11a and large diameter portion 11b) around the axis L3. Thus, the first fork F1 is operated by sliding on the peripheral surface of the small diameter portion 11a while being guided by the operating shaft 11, and the sleeve A1 is fitted to the spline of the driven member 14. When the spline shape of the sleeve A1 and the spline corresponding to the driven member 14 do not coincide with each other, the spring S contracts to rotate the driving means 12 side (specifically, the rotating member 18). Absorbs.

  Thus, the rotation of the operating shaft 11 can be stopped until the sleeve A1 is spline-fitted while the motor M is continuously driven. When the spline shape of the sleeve A1 matches the spline on the driven member 14 side corresponding to the sleeve A1, the spring S expands and the sleeve A1 moves to the specified position, and the driven member 14 and the spline fit. . Thus, the driving force of the engine E is transmitted to the rear wheels 3a, 3b and the front wheels 2a, 2b by connecting the driving member 13 and the driven member 14 and connecting the propeller shaft 6 and the drive shafts 8a, 8b. To get.

  In the above operation process, the pin P3 is inserted through the arcuate portion of the end face cam groove 11ba, and the second fork F2 does not operate. In order to lock the differential of the differential means 10 from that state (diff lock), the motor M is further rotated, and the operating shaft 11 (small diameter portion 11a and large diameter portion 11b) is rotated around the axis L3. Accordingly, the second fork F2 operates along the end face cam groove 11ba of the large diameter portion 11b, so that the sleeve A2 moves upward in FIG. 2, and the pin P1 is inserted into the fitting hole 10ac of the output cam member 10a. . When the pin P1 of the sleeve A2 and the fitting hole 10ac do not match, the spring S contracts to absorb the rotation of the driving means 12 (specifically, the rotating member 18).

  Thus, the rotation of the operating shaft 11 can be stopped until the sleeve A2 is spline-fitted while the motor M is continuously driven. When the pin P1 of the sleeve A2 and the fitting hole 10ac are matched, the spring S2 is extended and the sleeve A2 is moved to a specified position, and the pin P1 is inserted into the fitting hole 10ac. As a result, the output cam member 10a and the housing 15 are connected, and the differential of the differential means 10 is locked (diff-locked).

  If the motor M is rotationally driven in the opposite direction, the operating shaft 11 can be rotated in the opposite direction around the axis L3, and the differential allowance (release of the diff lock) of the operating means 10 and the propeller can be performed. The connection between the shaft 6 and the drive shafts 8a and 8b can be sequentially released. Thus, according to the power transmission device 7 according to the present embodiment, the operation shaft 11 can arbitrarily switch between the two-wheel drive and the four-wheel drive of the vehicle 1 and the differential lock (diff lock) of the differential means 10. Can be done.

  Here, in the present embodiment, as described above, the case 9 is configured by matching the first case 9b and the second case 9a that are halved, and the propeller as the input shaft is formed from the first case 9b. While the shaft 6 is extended, the operation shaft 11 is accommodated in the second case 9a in a state substantially parallel to the propeller shaft 6, and the operation is performed so that the connection between the propeller shaft 6 and the drive shafts 8a and 8b is made or released. The first fork F <b> 1 is configured to operate along the side surface of the shaft 11.

  As a result, the operating direction of the first fork F1 accompanying the rotation of the operating shaft 11 coincides with the direction of the axis L1 of the propeller shaft 6 as the input shaft, and the intervention of the conventional conversion means or the like is unnecessary, and the propeller shaft 6 And the drive shafts 8a and 8b can be efficiently and reliably performed intermittently. That is, since the first fork F1 directly operates in the same direction as the extending direction of the operating shaft 11 to match the operation direction of the first fork F1 and the operation direction of the sleeve A1, it is efficient and reliable. The operation (intermittent operation between the propeller shaft 6 and the drive shafts 8a and 8b) can be performed.

  Further, the first fork F1 is attached with its base end sandwiching the operating shaft 11, and operates while being guided by the operating shaft 11, so that a separate guide member for guiding the first fork is unnecessary. The power transmission device 7 can be downsized. Further, the second fork F2 that operates to allow or lock the differential of the differential means 10 is extended from the end surface of the operating shaft 11 (large diameter portion 11b). Since it is arranged extending on the extension line, the size of the case 9 in the left-right direction can be set smaller.

  Furthermore, according to the present embodiment, the side surface and the end surface of the operating shaft 11 are formed with the side surface cam groove 11aa and the end surface cam groove 11ba that can operate the first forks F1 and F2, respectively. As the shaft 11 rotates, the first forks F1 and F2 are operated along the side surface cam groove 11aa and the end surface cam groove 11ba to connect or release the propeller shaft 6 and the drive shafts 8a and 8b. Since the differential permitting or locking of the means 10 is performed, the driving means 12 can be surely switched between two-wheel driving and four-wheel driving, and the differential means 10 can be locked or released.

  Although the present embodiment has been described above, the present invention is not limited to this, and may be applied to other vehicles such as automobiles. When applied to other vehicles, the driving force of the engine may be transmitted to the front wheels at all times, and transmission to the rear wheels may be intermittently performed so that switching between two-wheel drive and four-wheel drive is possible. Further, the differential means 10 in the present embodiment has a pair of output cam members housed in the housing, but instead of this, a general-purpose differential means using a planetary gear or the like. It is good.

  The case is configured by matching the half-shaped first case and the second case, and the operating shaft is accommodated in the second case while being substantially parallel to the input shaft while extending the input shaft from the first case. In addition, as long as the power transmission device includes a first fork that operates along the side surface of the operation shaft so as to connect or release the input shaft and the output shaft, the power transmission device has a different external shape or the like. It can also be applied to those to which is added.

The schematic diagram which shows the vehicle with which the power transmission device which concerns on embodiment of this invention is applied. Whole sectional view showing the power transmission device Schematic diagram showing the internal configuration of the drive means in the same power transmission device Whole sectional view showing the power transmission device (switched to four-wheel drive) Whole sectional view showing the same power transmission device (in a state where the differential of the differential means is locked) Exploded view of the operating shaft showing the side cam groove in the power transmission device Schematic showing a fork that operates along the side cam groove in the same power transmission device End view of operating shaft showing cam groove for end face in the power transmission device Schematic showing a fork that operates along an end face cam groove in the power transmission device Schematic diagram showing a sleeve that engages with a fork that operates along the cam groove for the same end surface.

Explanation of symbols

1 Vehicle 2a, 2b Front wheel 3a, 3b Rear wheel 4 Propeller shaft 5a, 5b Drive shaft 6 Propeller shaft (input shaft)
7 Power transmission device 8a, 8b Drive shaft 9 Case 9a Second case 9b First case 10 Differential means 11 Actuating shaft 11aa Side cam groove 11ba End face cam groove 12 Driving means 13 Driving member 14 Drive member 15 Housing 16 Rotating shaft Member 17 Connecting member 18 Rotating member M Motor F1, F2 Fork A1, A2 Sleeve a (Back of case) b (Side) side

Claims (3)

An input shaft connected to a vehicle drive source and driven to rotate about the shaft;
When the rotational force of the input shaft is transmitted, a pair of left and right output shafts that can drive the front wheels or rear wheels of the vehicle,
Differential means interposed between the input shaft and the output shaft and capable of absorbing the difference in the rotational speed of the output shaft by differential;
The rotation around the shaft causes the input shaft and the output shaft to be connected to each other or released so that the transmission of the rotational force of the input shaft to the output shaft is interrupted, and the differential of the differential means is allowed or locked. An operating shaft to obtain,
Drive means capable of arbitrarily rotating the operating shaft;
A case mounted on the vehicle while accommodating the differential means and the operating shaft;
A power transmission device capable of switching between two-wheel drive and four-wheel drive of the vehicle and differentially locking the differential means by the operating shaft,
The case is configured by matching the first case and the second case that are halved, and the input case extends from the first case while being substantially parallel to the input shaft. A power transmission device comprising a first fork that accommodates an operation shaft and operates along a side surface of the operation shaft to connect or release the input shaft and the output shaft.   2. The power transmission device according to claim 1, wherein the first fork is attached with a base end sandwiching the operation shaft and is operated while being guided by the operation shaft.   A second fork that operates to allow or lock the differential of the differential means is extended from the end face of the operating shaft, and the second fork is disposed so as to extend on an extension line of the operating shaft. The power transmission device according to claim 1 or 2, characterized in that.

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