JP2008264845A5 - - Google Patents

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JP2008264845A5
JP2008264845A5 JP2007113075A JP2007113075A JP2008264845A5 JP 2008264845 A5 JP2008264845 A5 JP 2008264845A5 JP 2007113075 A JP2007113075 A JP 2007113075A JP 2007113075 A JP2007113075 A JP 2007113075A JP 2008264845 A5 JP2008264845 A5 JP 2008264845A5
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Prior art keywords
welding
gap length
sensor
condition
robot
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JP2007113075A
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JP2008264845A (en
JP5428136B2 (en
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Claims (9)

複数の駆動軸を有し、先端に溶接トーチを装着するロボットと、
前記溶接トーチに接続され前記溶接トーチへ溶接電流を出力する溶接電源と、
前記溶接トーチ近傍に装着されワークの溶接線の位置および前記溶接線のギャップ長を前記溶接トーチに先行して検出するセンサと、
前記センサに接続され前記センサを制御するセンサ制御装置と、
前記ロボットに接続され前記ロボットの駆動軸を制御するとともに、前記溶接電源および前記センサ制御装置に接続され情報の入出力を行うロボット制御装置とを備え、
前記センサによって検出した前記溶接線の位置に基づき前記溶接トーチの位置を補正するとともに、前記ギャップ長に応じて溶接条件を変更しながら溶接作業を行うロボットシステムにおいて、
前記ロボット制御装置は、前記ギャップ長と前記ギャップ長に応じて段階的に変化する前記溶接条件との対応を記録した溶接条件テーブルと、
前記ギャップ長の変化に伴う前記溶接条件の変更の遅れ量を設定する条件緩和パラメータと、
前記溶接条件テーブルでの前記溶接条件の変化点に対応するギャップ長近傍における前記溶接条件の変更を前記条件緩和パラメータによって設定された分だけ遅らせて出力する条件緩和演算部とを備えることを特徴とするロボットシステム。
A robot having a plurality of drive shafts and mounting a welding torch at the tip;
A welding power source connected to the welding torch and outputting a welding current to the welding torch;
A sensor that is mounted in the vicinity of the welding torch and detects a position of a welding line of a workpiece and a gap length of the welding line in advance of the welding torch;
A sensor control device connected to the sensor and controlling the sensor;
A robot controller connected to the robot to control the drive axis of the robot and connected to the welding power source and the sensor controller to input / output information;
In the robot system that corrects the position of the welding torch based on the position of the welding line detected by the sensor and performs the welding operation while changing the welding conditions according to the gap length,
The robot control device, a welding condition table that records the correspondence between the gap length and the welding conditions that change stepwise according to the gap length,
A condition relaxation parameter for setting a delay amount of the change of the welding condition accompanying the change of the gap length;
A condition relaxation calculation unit that outputs the change of the welding condition in the vicinity of the gap length corresponding to the change point of the welding condition in the welding condition table by delaying by an amount set by the condition relaxation parameter. Robot system to do.
前記条件緩和パラメータは、前記ギャップ長の変化の絶対量あるいは変化の比率によって指定されることを特徴とする請求項1記載のロボットシステム。   The robot system according to claim 1, wherein the condition relaxation parameter is specified by an absolute amount or a change ratio of the gap length. 前記条件緩和演算部は、前記ギャップ長が減少する際に前記条件緩和パラメータに従って前記溶接条件の変更を遅らせることを特徴とする請求項1または2記載のロボットシステム。 The condition relaxing calculation section according to claim 1 or 2 robotic system, wherein the delaying of a change in the welding condition in accordance with the restructured parameter when the gap length decreases. 前記条件緩和演算部は、前記ギャップ長が増加する際に前記条件緩和パラメータに従って前記溶接条件の変更を遅らせることを特徴とする請求項1乃至3のいずれか1項記載のロボットシステム。 The robot system according to any one of claims 1 to 3, wherein the condition relaxation calculation unit delays the change of the welding conditions according to the condition relaxation parameter when the gap length increases. 複数の駆動軸を有し、先端に溶接トーチを装着するロボットと、
前記溶接トーチに接続され前記溶接トーチへ溶接電流を出力する溶接電源と、
前記溶接トーチ近傍に装着されワークの溶接線の位置および前記溶接線のギャップ長を前記溶接トーチに先行して検出するセンサと、
前記センサに接続され前記センサを制御するセンサ制御装置と、
前記ロボットに接続され前記ロボットの駆動軸を制御するとともに、前記溶接電源および前記センサ制御装置に接続され情報の入出力を行うロボット制御装置とを備え、
前記センサによって検出した前記溶接線の位置に基づき前記溶接トーチの位置を補正するとともに、前記ギャップ長に応じて溶接条件を変更しながら溶接作業を行うロボットシステムにおいて、
前記ロボット制御装置は、前記ギャップ長と前記ギャップ長に応じて段階的に変化する前記溶接条件との対応を記録した溶接条件テーブルと、
前記センサによって検出したギャップ長と前記溶接条件テーブルに設定された前記溶接条件の変化点に対応するギャップ長とを照合し、
前記センサによって検出したギャップ長の前後2つの溶接条件を読み出し、
前記2つの溶接条件に対応するギャップ長と前記センサによって検出したギャップ長との差の比率から前記2つの溶接条件を補間する演算を行い、前記演算によって得られた溶接条件を出力する条件補間演算部とを備えることを特徴とするロボットシステム。
A robot having a plurality of drive shafts and mounting a welding torch at the tip;
A welding power source connected to the welding torch and outputting a welding current to the welding torch;
A sensor that is mounted in the vicinity of the welding torch and detects a position of a welding line of a workpiece and a gap length of the welding line in advance of the welding torch;
A sensor control device connected to the sensor and controlling the sensor;
A robot controller connected to the robot to control the drive axis of the robot and connected to the welding power source and the sensor controller to input / output information;
In the robot system that corrects the position of the welding torch based on the position of the welding line detected by the sensor and performs the welding operation while changing the welding conditions according to the gap length,
The robot control device, a welding condition table that records the correspondence between the gap length and the welding conditions that change stepwise according to the gap length,
The gap length detected by the sensor is compared with the gap length corresponding to the change point of the welding condition set in the welding condition table,
Read two welding conditions before and after the gap length detected by the sensor,
Conditional interpolation calculation for performing an operation for interpolating the two welding conditions from the ratio of the difference between the gap length corresponding to the two welding conditions and the gap length detected by the sensor, and outputting the welding conditions obtained by the calculation A robot system comprising a portion.
前記溶接条件は溶接速度であることを特徴とする請求項1または5記載のロボットシステム。   The robot system according to claim 1, wherein the welding condition is a welding speed. 前記溶接条件はウィービング周波数であることを特徴とする請求項1または5記載のロボットシステム。   6. The robot system according to claim 1, wherein the welding condition is a weaving frequency. 前記溶接条件はウィービング振幅であることを特徴とする請求項1または5記載のロボットシステム。   The robot system according to claim 1, wherein the welding condition is a weaving amplitude. 前記ギャップ長は、前記ワーク表面に対して平行方向あるいは鉛直方向に生じるズレの大きさであることを特徴とする請求項1または5記載のロボットシステム。
The robot system according to claim 1, wherein the gap length is a magnitude of a deviation that occurs in a parallel direction or a vertical direction with respect to the workpiece surface.
JP2007113075A 2007-04-23 2007-04-23 Robot system Expired - Fee Related JP5428136B2 (en)

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JP2007113075A JP5428136B2 (en) 2007-04-23 2007-04-23 Robot system

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Application Number Priority Date Filing Date Title
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Publications (3)

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JP2008264845A JP2008264845A (en) 2008-11-06
JP2008264845A5 true JP2008264845A5 (en) 2011-06-30
JP5428136B2 JP5428136B2 (en) 2014-02-26

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Publication number Priority date Publication date Assignee Title
CA2941153C (en) * 2014-03-17 2018-06-05 Bombardier Transportation Gmbh Hybrid laser welding system and method using two robots
JP7507480B2 (en) 2020-08-26 2024-06-28 公立大学法人大阪 Welding equipment and welding method
JP7506174B2 (en) 2020-10-30 2024-06-25 ファナック株式会社 Robot Welding System

Family Cites Families (5)

* Cited by examiner, † Cited by third party
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JPH0780643A (en) * 1993-09-13 1995-03-28 Fanuc Ltd Control method of welding robot
JPH0929433A (en) * 1995-07-21 1997-02-04 Sumitomo Metal Ind Ltd Welding method
JP3255046B2 (en) * 1996-11-13 2002-02-12 日本鋼管株式会社 Welding condition adaptive control method
JPH10244367A (en) * 1997-03-03 1998-09-14 Fanuc Ltd Welding robot system
JP2000210771A (en) * 1999-01-26 2000-08-02 Hitachi Ltd Automatic copying controller for welding position and welding method for groove parts of members to be welded

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