JP2008262241A - Drum unit and ground plate used for drum unit - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To stably maintain continuity between a drum pipe stock and a shaft pin. <P>SOLUTION: The ground plate 40 is equipped with a plate type base material 41, a plurality of pawl members 44 and a plurality of contact pieces 46 and 47. The plate type base material 41 is made of a conductive member and fit to a flank of a flange member 32. The pawl members 44 are formed to project from an outer periphery edge of the plate type base material 41. The contact pieces 46 and 47 are formed of portions of the plate type base material 41, and come into press-contact with an outer periphery of the shaft pin when the shaft pin is inserted into a hole 35 of the flange member 32. A plurality of projections 36 are projected on a ground plate fitting surface of the flange member 32, and also a plurality of fitting holes 42 in which the plurality of projections 36 engage respectively are formed on the plate type base material 41. The plurality of fitting holes 42 are respectively arranged at a middle part in a circumferential direction between the adjacent pawl members 44. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a drum unit used in an image forming apparatus such as a copying machine, a laser printer, and a facsimile machine, and a ground plate used in the drum unit.

  In an image forming apparatus such as a copying machine, generally, an original is read by an exposure unit and an electrostatic latent image is formed on a photosensitive drum. A developing device for forming a toner image is provided around the photosensitive drum. The developing device charges the toner supplied from the toner hopper to a polarity opposite to that of the electrostatic latent image on the photosensitive drum, and attaches the toner to the surface of the photosensitive drum via the developing sleeve to visualize the image. Yes.

  The photosensitive drum includes a drum base tube in which a conductive metal is formed in a cylindrical shape, and a flange member that is press-fitted into both end openings of the drum base tube to form a bearing portion. A support hole is provided at the center of the flange member, and a shaft pin that supports the drum unit is inserted into the support hole.

  In order to connect the drum base tube to the apparatus main body, an earth plate having an outer peripheral contact portion that contacts the inner peripheral surface of the drum base tube and an inner peripheral contact piece that contacts the outer periphery of the shaft pin is attached to the flange member. It is possible. In order to prevent corrosion, the drum base tube is made of aluminum or the like whose surface is covered with an oxide insulating film. It is necessary to peel off the film.

In order to simplify this work, a ground plate with an outer peripheral contact portion located outside the inner diameter of the drum base tube is attached to the inner surface of the flange member, and the outer periphery of the ground plate is attached when the flange member is attached to the drum base tube. There is a structure in which the contact portion is press-fitted while damaging the inner peripheral surface of the drum base tube. At this time, a part of the ground plate is bent to constitute an inner peripheral contact piece that presses against the shaft pin, and the inner peripheral contact piece slides in contact with the outer peripheral surface of the shaft pin as the drum unit rotates, The ground plate and the shaft pin are connected to each other.
JP-A-4-356090

  In the drum unit configured as described above, a flange member having a ground plate is press-fitted into the drum base tube so that the ground plate and the drum base tube are electrically connected, and the inner peripheral contact piece is pressed against the shaft pin to connect the ground plate. And conduction with the shaft pin.

  However, when the flange member having the ground plate is attached to the drum base tube, the outer peripheral contact portion of the ground plate is press-fitted into the inner peripheral surface of the drum base tube. The position of the plate is shifted, and the conduction between the drum base tube, the ground plate, and the shaft pin becomes unstable.

  An object of the present invention is to provide a ground plate that can stabilize the conduction between the drum tube, the ground plate, and the shaft pin.

  According to a first aspect of the present invention, there is provided a ground plate which is mounted on a flange member which is disposed at both end openings of a drum base tube and has a hole into which a shaft pin is inserted at a central portion. The outer peripheral contact portion and a plurality of inner peripheral contact pieces are provided. The plate-like substrate is made of a conductive member and is attached to the side surface of the flange member. The plurality of outer peripheral contact portions are formed so as to protrude from the outer peripheral edge of the plate-like substrate so as to contact the inner peripheral surface of the drum base tube when the flange member is disposed at the opening of the drum base tube. The plurality of inner peripheral contact pieces are formed by a part of the plate-like base material, and press contact with the outer periphery of the shaft pin when the shaft pin is inserted into the hole of the flange member. The ground plate mounting surface of the flange member is provided with a plurality of protrusions, and the plate-like substrate is formed with a plurality of mounting holes into which the plurality of protrusions are fitted. Each of these is arrange | positioned in the intermediate part of the circumferential direction of an adjacent outer periphery contact part.

  A ground plate according to a second aspect is the ground plate according to the first aspect, wherein the plurality of mounting holes of the plate-like base material are arranged at positions facing each other.

  According to a third aspect of the present invention, there is provided the ground plate according to the first or second aspect, wherein a through hole is formed in a central portion of the plate-like base material, and an axially projecting reinforcement is provided at the periphery of the through hole. Is provided.

  A drum unit according to claim 4 is a drum unit rotatably supported by a shaft pin made of a conductive member, and includes a drum base tube having openings at both ends, a flange member, and a ground plate. . The flange member has a ground mounting portion on the side surface, is attached to the opening of the drum base tube, and has a support hole that is inserted into the shaft pin and supported by the shaft pin. And a plurality of protrusions protruding from the surface. The ground plate is attached to the ground attachment portion of the flange member. The ground plate includes a plate-like base material, a plurality of outer peripheral contact portions, and an inner peripheral contact piece. The plate-like substrate is made of a conductive member and is attached to the side surface of the flange member. The plurality of outer peripheral contact portions are formed so as to protrude from the outer peripheral edge of the plate-like substrate so as to contact the inner peripheral surface of the drum base tube when the flange member is disposed at the opening of the drum base tube. The plurality of inner peripheral contact pieces are formed by a part of the plate-like base material, and press contact with the outer periphery of the shaft pin when the shaft pin is inserted into the hole of the flange member. The plate-like substrate is formed with a plurality of attachment holes into which the plurality of protrusions are fitted, and each of the plurality of attachment holes is disposed at an intermediate portion in the circumferential direction of the adjacent outer peripheral contact portion. ing.

  In the present invention as described above, it is possible to prevent the continuity between the drum base tube, the ground plate, and the shaft pin from becoming unstable due to the displacement of the mounting position of the ground plate with respect to the flange member.

  FIG. 1 is a longitudinal sectional view of a copying machine in which an embodiment of the present invention is employed.

  As shown in FIG. 1, the copying machine 1 is provided with an exposure unit 5 for reading a document at the top thereof. The exposure unit 5 includes a light source, a mirror, a lens unit, and the like. Further, an image forming unit 6 for forming a toner image of the read original is provided at the center of the copying machine 1. The image forming unit 6 has a photosensitive drum 7 on which an electrostatic latent image is formed. Around the photosensitive drum 7, a charging device 8, a developing device 9, a transfer separation device 10, and a cleaning device 11 are arranged.

  A paper feeder 12 is provided at the lower part of the copying machine 1. The paper feeding unit 12 includes a bypass table 13 provided on the right side of the copying machine 1, three paper feeding cassettes 14, 15, 16 and a large paper feeding cassette 17 arranged vertically below the copying machine 1. And a paper feeding device 18 for transporting the paper stored in the bypass table 13 or the paper feed cassettes 14 to 17 to the image forming unit 6. On the downstream side of the image forming unit 6 in the sheet conveyance direction, a sheet discharge conveyance path 19 for conveying the sheet to the left side of FIG. 1, a fixing device 20 for fusing and fixing the toner image on the sheet, and a sheet at the time of fixing A discharge roller 21 for discharging the paper and a paper discharge tray 22 for receiving the paper are provided.

  A toner hopper 23 for supplying toner is attached to the developing device 9. A toner cartridge 24 is detachably attached to the toner hopper 23.

  As shown in FIG. 2, the photosensitive drum 7 includes a drum base tube 31 and flange members 32 and 32. The drum base tube 31 is formed of a conductive metal in a cylindrical shape, and for example, a drum in which a photosensitive layer of an organic photoreceptor (OPC) is formed on the outer peripheral surface of an aluminum base material is employed.

  Openings 33, 33 are formed at both ends of the drum base tube 31, and thin flange fitting portions 34, 34 having a predetermined length are formed at the open ends.

  The flange member 32 is demonstrated based on FIG. 3, FIG. The flange member 32 is formed in a substantially disk shape from a resin such as POM or ADC, and has an outer diameter substantially the same as an inner diameter of the flange fitting portion 34 of the drum base tube 31. On the inner surface side of the flange member 32, projections 36, 36 for attaching a ground plate are provided. In addition, a support hole 35 that fits into a shaft pin provided in the apparatus main body is formed in the protrusion 37 that protrudes from the center of the flange member 32 in order to support the drum unit. Further, the outer peripheral surface of the flange member 32 constitutes a contact portion 38 to be inserted into the flange fitting portion 34 of the drum base tube 31, and the inner surface side is chamfered corresponding to a recess of a ground plate described later. A chamfered portion 39 is formed.

  A ground plate 40 made of stainless steel is attached to the inner surface of the flange member 32. The ground plate 40 will be described with reference to FIGS. The ground plate 40 has a plate-like substrate 41 having an outer diameter smaller than the inner diameter of the flange fitting portion 34 of the drum base tube 31. The ground plate 40 is provided with mounting holes 42 and 42 and a through hole 43 corresponding to the protrusions 36 and 37 of the flange member 32.

  Further, the ground plate 40 is provided with claw members 44 and 44 whose tips protrude from the outer periphery of the plate-like base material 41. The claw members 44, 44 are configured such that the tips are positioned outside the inner diameter of the flange fitting portion 34 of the drum base tube 31, and can be elastically deformed by the recesses 45, 45 provided on both sides in plan view. It has become.

  The plate-like base material 41 of the ground plate 40 is provided with two contact pieces 46 and 47 bent inward from the outer peripheral portion. The contact pieces 46 and 47 have bent portions 48 and 50 having curved surfaces that are formed by being bent on the side opposite to the mounting surface from the plate-like base material 41 to the flange member 32 and curved outward. The tip portions of the bent portions 48 and 50 constitute contact portions 49 and 51 having curved surfaces that are formed by being bent outward and curved inward. The inner peripheral surfaces of the contact portions 49 and 51 are set to a distance slightly smaller than the diameter of the shaft pin on which the flange member 32 is supported. When the contact portions 49 and 51 are attached to the shaft pin, the outer peripheral surfaces of the shaft pins are arranged. It is comprised so that it may press-contact. The contact portion 49 of the contact piece 46 and the contact portion 51 of the contact piece 47 are configured to have different distances from the plate-like base material 41 so as to contact the shaft pin at different positions in the length direction of the shaft pin. ing.

  A reinforcing portion 52 is provided on the periphery of the through hole 43 of the plate-like base material 41 so as to protrude in the same direction as the contact pieces 46 and 47. The reinforcing portion 52 can be formed by burring at the same time when the through hole 43 of the plate-like substrate 41 is formed by punching. The reinforcing portion 52 reinforces the bending strength around the through-hole 43 and prevents the plate-like base material 41 from being deformed due to stress. Therefore, when the flange member 32 to which the ground plate 40 is attached is press-fitted into the opening 33 of the drum base tube 31, the plate-like base material 41 is prevented from being deformed, and the contact pieces 46, 47 and the shaft pin are prevented from being deformed. Contact can be reliably maintained.

  The ground plate 40 is attached to the inner surface of the flange member 32 by fitting the attachment holes 42 and 42 into the protrusions 36 and 36 of the flange member 32. The flange member 32 to which the ground plate 40 is attached is press-fitted into the opening 33 of the drum base tube 31. At this time, the claw members 44 and 44 of the ground plate 40 are press-fitted while damaging the inner surface of the drum base tube 31. Therefore, the oxide insulating film on the inner surface of the drum base tube 31 is peeled off by the claw members 44 and 44, and the claw members 44 and 44 come into contact with the inner peripheral surface of the flange fitting portion 34 of the drum base tube 31 to be elastically deformed. Electrical connection between the plate 40 and the drum base tube 31 is achieved.

  After attaching the flange members 32, 32 to both ends of the drum base tube 31, the support holes 35, 35 are fitted to the shaft pins provided in the apparatus main body. At this time, since the contact portions 49 and 51 of the contact pieces 46 and 47 provided on the ground plate 40 are in pressure contact with the shaft pin, electrical conduction between the ground plate 40 and the shaft pin is obtained. Further, the contact portions 49 and 51 of the contact pieces 46 and 47 are in contact with the shaft pin at different positions in the length direction of the shaft pin, and wear of the shaft pin at the contact portion with the contact pieces 46 and 47 is prevented. It is possible to reduce.

[Other Embodiments]
(A) Although the photosensitive drum used in the copying machine has been described above, the present invention can be similarly applied to a photosensitive drum used in a laser printer or a facsimile machine.

  (B) The drum base tube can be applied to various types such as those using stainless steel as a base material, and those having a photosensitive layer made of an inorganic photosensitive material on the outer peripheral surface.

  (C) If copper or a copper alloy is used as the ground plate, it is possible to further prevent the circular accuracy of the drum base pipe from being lowered.

  (D) In the above-described embodiment, the contact pieces are provided at positions facing each other across the shaft pin. However, the contact pieces may be provided so as to sandwich the shaft pin from three directions, four directions or more. Is possible.

  (E) The reinforcing portion can be configured by fixing another member around the through hole of the plate-like base material. As a method of fixing, welding, bonding with an adhesive, screwing, and the like can be considered.

1 is a longitudinal sectional view of a copying machine in which an embodiment of the present invention is adopted. The exploded perspective view of one embodiment of the present invention. The front view of a flange member. FIG. The front view of a ground board. The side view.

Explanation of symbols

31 Drum tube 32 Flange member 33 Opening 36 Projection 40 Ground plate 41 Plate-like base material 42 Mounting hole 43 Through hole 44 Claw member 46 Contact piece 47 Contact piece 49 Contact part 51 Contact part 52 Reinforcement part

Claims (4)

A ground plate that is mounted on a flange member that is disposed in the opening at both ends of the drum base tube and in which a hole into which a shaft pin is inserted is formed at the center,
A plate-like base material composed of a conductive member and attached to the side surface of the flange member;
A plurality of outer peripheral contact portions formed so as to protrude from the outer peripheral edge of the plate-like substrate so as to come into contact with the inner peripheral surface of the drum base tube when the flange member is disposed in the opening of the drum base tube;
A plurality of inner contact pieces that are formed by a part of the plate-like base material and press-contact with the outer periphery of the shaft pin when the shaft pin is inserted into the hole of the flange member;
A plurality of protrusions project from the ground plate mounting surface of the flange member, and a plurality of mounting holes into which the plurality of protrusions are fitted are formed in the plate-like base material,
Each of the plurality of mounting holes is disposed in an intermediate portion in the circumferential direction of the adjacent outer peripheral contact portion.
Earth plate.   The ground plate according to claim 1, wherein the plurality of mounting holes of the plate-like substrate are arranged at positions facing each other.   The ground plate according to claim 1, wherein a through hole is formed in a central portion of the plate-like base material, and a reinforcing portion provided in an axial direction is provided on a peripheral edge of the through hole. . A drum unit rotatably supported by a shaft pin made of a conductive member,
A drum tube having openings at both ends;
A ground attachment portion is provided on a side surface, and is attached to the opening of the drum base tube. The shaft attachment pin is inserted into and supported by the shaft pin. A flange member having a plurality of protruding protrusions;
An earth plate attached to the earth attachment portion of the flange member;
With
The ground plate is
A plate-like base material composed of a conductive member and attached to the side surface of the flange member;
A plurality of outer peripheral contact portions formed so as to protrude from the outer peripheral edge of the plate-like substrate so as to come into contact with the inner peripheral surface of the drum base tube when the flange member is disposed in the opening of the drum base tube;
A plurality of inner contact pieces that are formed by a part of the plate-like base material and press-contact with the outer periphery of the shaft pin when the shaft pin is inserted into the hole of the flange member;
A plurality of mounting holes into which the plurality of protrusions are fitted are formed in the plate-like base material,
Each of the plurality of mounting holes is disposed in an intermediate portion in the circumferential direction of the adjacent outer peripheral contact portion.
Drum unit.

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