JP2008260686A - Basic cerium carbonate - Google Patents
Basic cerium carbonate Download PDFInfo
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Abstract
Description
本発明は、流動性に優れた塩基性炭酸セリウムに関する。 The present invention relates to basic cerium carbonate excellent in fluidity.
塩基性炭酸セリウムは、セリウム(III)化合物の製造原料として広く使用されており、通常、セリウム(III)塩水溶液に、炭酸アンモニウム水溶液を添加して沈殿物を生成させ、これを濾過・水洗・乾燥することにより製造している。
しかしながら、この方法で製造される炭酸セリウムは、粒径が1μm以下の微粉状あるいは粒径の大きな板状であったため流動性は極めて悪く、貯蔵容器から容易に取り出すことができなかった。
Basic cerium carbonate is widely used as a raw material for the production of cerium (III) compounds. Usually, an aqueous ammonium carbonate solution is added to an aqueous cerium (III) salt solution to form a precipitate, which is filtered, washed, Manufactured by drying.
However, the cerium carbonate produced by this method is in the form of a fine powder having a particle size of 1 μm or less or a plate having a large particle size, so that the fluidity is extremely poor and cannot be easily taken out from the storage container.
そこで、本発明はかかる問題点を解決し、流動性に優れた塩基性炭酸セリウムを提供しようとするものである。 Accordingly, the present invention is intended to solve such problems and to provide basic cerium carbonate excellent in fluidity.
本発明者らは、上記課題を解決するために、粒径が大きく、かつシャープな粒度分布をもつ塩基性炭酸セリウムを尿素法で製造することにより、流動性を向上させた塩基性炭酸セリウムが得られることを見いだし、その製造方法について種々検討した結果、本発明を完成するに至った。
すなわち、本発明は、安息角が50度以下及び/又は崩壊角が20度以下であることを特徴とする塩基性炭酸セリウムである。
In order to solve the above-mentioned problems, the present inventors have produced a basic cerium carbonate having a large particle size and a sharp particle size distribution by the urea method, thereby improving the flowability of the basic cerium carbonate. As a result of finding out that it can be obtained and variously examining its production method, the present invention has been completed.
That is, the present invention is a basic cerium carbonate characterized by an angle of repose of 50 degrees or less and / or a collapse angle of 20 degrees or less.
本発明によれば、流動性に優れた塩基性炭酸セリウムが容易に得られ、産業上その利用価値は極めて高い。 According to the present invention, basic cerium carbonate excellent in fluidity can be easily obtained, and its utility value is extremely high in industry.
本発明の塩基性炭酸セリウムの製造方法は、まず、濃度が0.05〜0.2mol/Lのセリウム(III)塩水溶液を調製する。出発原料となるセリウム(III)塩は、特に限定はなく、溶解度が0.2mol/L程度あるものであればよい。そして、このセリウム(III)塩を水に溶解して、0.05〜0.2mol/Lの濃度とする。この濃度が0.2mol/Lを超えると、得られる塩基性炭酸セリウムの粒径が小さくなり流動性が悪くなる。0.05mol/L未満の場合は、粒径への影響は特にないが、生産性が低下する。 In the method for producing basic cerium carbonate of the present invention, first, a cerium (III) salt aqueous solution having a concentration of 0.05 to 0.2 mol / L is prepared. The cerium (III) salt used as a starting material is not particularly limited as long as the solubility is about 0.2 mol / L. And this cerium (III) salt is melt | dissolved in water, and it is set as the density | concentration of 0.05-0.2 mol / L. When this concentration exceeds 0.2 mol / L, the particle size of the basic cerium carbonate obtained becomes small and the fluidity deteriorates. When the amount is less than 0.05 mol / L, the particle size is not particularly affected, but the productivity is lowered.
次に、上記水溶液を90〜100℃に加温し、その温度を保ちながら、攪拌下で尿素水溶液を2〜8時間添加する。ここで、反応温度が90℃より低いと、尿素の分解速度が遅くなり、反応時間当たりの収率が低下する。また、100℃を超えると、尿素の分解速度は向上するが、圧力容器を使用する必要が生じるのでコスト的に不利となる。
尿素の使用量は、尿素/セリウムのモル比を10以上とすることが好ましく、10未満では塩基性炭酸セリウムの収率が低下する。
尿素水溶液の濃度に特に限定はないが、あまり濃度が低いと尿素水溶液の量が多くなり、生産性を損なうので、5mol/L以上で飽和濃度以下にするのが好ましい。
また、尿素水溶液の添加時間を2時間未満にすると、得られる塩基性炭酸セリウムの粒径が小さくなる。一方、添加時間が8時間を超えると、粒径には影響しないが生産性の低下を招くので好ましくない。
このようにして得られた塩基性炭酸セリウムの沈殿物は、濾過・水洗した後、100℃程度で乾燥することにより、安息角が50度以下及び/又は崩壊角が20度以下の流動性に優れた塩基性炭酸セリウムが得られる。
Next, the aqueous solution is heated to 90 to 100 ° C., and the urea aqueous solution is added for 2 to 8 hours under stirring while maintaining the temperature. Here, when the reaction temperature is lower than 90 ° C., the decomposition rate of urea is slowed, and the yield per reaction time is lowered. Moreover, when it exceeds 100 degreeC, although the decomposition | disassembly rate of urea will improve, since it will be necessary to use a pressure vessel, it becomes disadvantageous in cost.
The amount of urea used is preferably a urea / cerium molar ratio of 10 or more, and if it is less than 10, the yield of basic cerium carbonate decreases.
The concentration of the aqueous urea solution is not particularly limited, but if the concentration is too low, the amount of the aqueous urea solution increases and the productivity is impaired. Therefore, it is preferable to set the concentration to 5 mol / L or more and the saturation concentration or less.
Moreover, when the addition time of the urea aqueous solution is set to less than 2 hours, the particle diameter of the basic cerium carbonate obtained is reduced. On the other hand, if the addition time exceeds 8 hours, the particle size is not affected, but the productivity is lowered, which is not preferable.
The basic cerium carbonate precipitate thus obtained is filtered and washed with water, and then dried at about 100 ° C., so that the repose angle is 50 degrees or less and / or the collapse angle is 20 degrees or less. Excellent basic cerium carbonate is obtained.
以下、本発明の実施態様を実施例を挙げて説明するが、本発明はこれらに限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to examples, but the present invention is not limited to these examples.
(実施例1)
500Lの反応釜に、0.1mol/Lの硝酸セリウム水溶液を300L入れて、95℃に加熱した。別に273kgの尿素を水に溶解した尿素水溶液50Lを用意した。この時の尿素水溶液の濃度は7.8mol/Lで、尿素/セリウムのモル比は13であった。
次に、反応温度を95℃に維持しながら、攪拌している硝酸セリウム水溶液中に、尿素水溶液を3時間かけて添加し、塩基性炭酸セリウムの沈殿物(スラリー)を生成させた。尿素水溶液の添加終了後、さらに95℃で2時間、攪拌熟成させた後、スラリーを冷却し、遠心分離器で固液分離して、固形部を水で洗浄した。その後、この固形部を100℃で16時間乾燥して、67.8kgの塩基性炭酸セリウムの乾燥粉末1(表1)を得た。
乾燥粉末1の粒度分布を、レーザー回折式粒度分布測定装置(マイクロトラックFRA)で測定した。また、乾燥粉末1の安息角、崩壊角をパウダーテスター(ホソカワミクロン社製、商品名)で測定した。これらの測定結果を表1に示した。
Example 1
300 L of 0.1 mol / L cerium nitrate aqueous solution was put into a 500 L reaction kettle and heated to 95 ° C. Separately, 50 L of urea aqueous solution in which 273 kg of urea was dissolved in water was prepared. At this time, the concentration of the urea aqueous solution was 7.8 mol / L, and the urea / cerium molar ratio was 13.
Next, while maintaining the reaction temperature at 95 ° C., an aqueous urea solution was added to the stirring aqueous cerium nitrate solution over 3 hours to form a basic cerium carbonate precipitate (slurry). After completion of the addition of the urea aqueous solution, the mixture was further agitated and aged at 95 ° C. for 2 hours, and then the slurry was cooled, solid-liquid separated with a centrifuge, and the solid part was washed with water. Then, this solid part was dried at 100 ° C. for 16 hours to obtain 67.8 kg of dry powder 1 of basic cerium carbonate (Table 1).
The particle size distribution of the dry powder 1 was measured with a laser diffraction particle size distribution measuring device (Microtrac FRA). Moreover, the angle of repose and the collapse angle of the dry powder 1 were measured with a powder tester (trade name, manufactured by Hosokawa Micron Corporation). These measurement results are shown in Table 1.
(実施例2)
500Lの反応釜に、0.2mol/Lの硝酸セリウム水溶液を300L入れて、95℃に加熱した。別に546kgの尿素を水に溶解した尿素水溶液100Lを用意した。この時の尿素水溶液の濃度は7.8mol/Lで、尿素/セリウムのモル比は13であった。
次に、反応温度を95℃に維持しながら、攪拌している硝酸セリウム水溶液中に、尿素水溶液を3時間かけて添加し、塩基性炭酸セリウムの沈殿物(スラリー)を生成させた。尿素水溶液の添加終了後、さらに95℃で2時間、攪拌熟成させた後、スラリーを冷却し、遠心分離器で固液分離して、固形部を水で洗浄した。その後、この固形部を100℃で16時間乾燥して、134.0kgの塩基性炭酸セリウムの乾燥粉末2(表1)を得た。
乾燥粉末2の粒度分布を、レーザー回折式粒度分布測定装置(マイクロトラックFRA)で測定した。また、乾燥粉末2の安息角、崩壊角をパウダーテスター(同上)で測定した。これらの測定結果を表1に示した。
(Example 2)
300 L of 0.2 mol / L cerium nitrate aqueous solution was put into a 500 L reaction kettle and heated to 95 ° C. Separately, 100 L of an aqueous urea solution prepared by dissolving 546 kg of urea in water was prepared. At this time, the concentration of the urea aqueous solution was 7.8 mol / L, and the urea / cerium molar ratio was 13.
Next, while maintaining the reaction temperature at 95 ° C., an aqueous urea solution was added to the stirring aqueous cerium nitrate solution over 3 hours to form a basic cerium carbonate precipitate (slurry). After completion of the addition of the urea aqueous solution, the mixture was further agitated and aged at 95 ° C. for 2 hours, and then the slurry was cooled, solid-liquid separated with a centrifuge, and the solid part was washed with water. Then, this solid part was dried at 100 ° C. for 16 hours to obtain 134.0 kg of dry powder 2 (Table 1) of basic cerium carbonate.
The particle size distribution of the dry powder 2 was measured with a laser diffraction particle size distribution measuring device (Microtrac FRA). Moreover, the angle of repose and the collapse angle of the dry powder 2 were measured with a powder tester (same as above). These measurement results are shown in Table 1.
(比較例1)
500Lの反応釜に、0.3mol/Lの硝酸セリウム水溶液を300L入れて、95℃に加熱した。別に819kgの尿素を水に溶解した尿素水溶液50Lを用意した。この時の尿素水溶液の濃度は7.8mol/Lで、尿素/セリウムのモル比は13であった。
次に、反応温度を95℃に維持しながら、攪拌している硝酸セリウム水溶液中に、尿素水溶液を3時間かけて添加し、塩基性炭酸セリウムの沈殿物(スラリー)を生成させた。尿素水溶液の添加終了後、さらに95℃で2時間、攪拌熟成させた後、スラリーを冷却し、遠心分離器で固液分離して、固形部を水で洗浄した。その後、この固形部を100℃で16時間乾燥して、216.2kgの塩基性炭酸セリウムの乾燥粉末3(表1)を得た。
乾燥粉末3の粒度分布を、レーザー回折式粒度分布測定装置(マイクロトラックFRA)で測定した。また、乾燥粉末3の安息角、崩壊角をパウダーテスター(同上)で測定した。これらの測定結果を表1に示した。
(Comparative Example 1)
300 L of a 0.3 mol / L cerium nitrate aqueous solution was placed in a 500 L reaction kettle and heated to 95 ° C. Separately, 50 L of an aqueous urea solution prepared by dissolving 819 kg of urea in water was prepared. At this time, the concentration of the urea aqueous solution was 7.8 mol / L, and the urea / cerium molar ratio was 13.
Next, while maintaining the reaction temperature at 95 ° C., an aqueous urea solution was added to the stirring aqueous cerium nitrate solution over 3 hours to form a basic cerium carbonate precipitate (slurry). After completion of the addition of the urea aqueous solution, the mixture was further agitated and aged at 95 ° C. for 2 hours, and then the slurry was cooled, solid-liquid separated with a centrifuge, and the solid part was washed with water. Then, this solid part was dried at 100 ° C. for 16 hours to obtain 216.2 kg of dry powder 3 of basic cerium carbonate (Table 1).
The particle size distribution of the dry powder 3 was measured with a laser diffraction particle size distribution measuring device (Microtrac FRA). Moreover, the angle of repose and the collapse angle of the dry powder 3 were measured with a powder tester (same as above). These measurement results are shown in Table 1.
(比較例2)
尿素水溶液を硝酸セリウム水溶液に1時間で添加したこと以外は、実施例1と同じ条件で塩基性炭酸セリウムの乾燥粉末4(表1)を得た。
乾燥粉末4の粒度分布を、レーザー回折式粒度分布測定装置(マイクロトラックFRA)で測定した。また、乾燥粉末4の安息角、崩壊角をパウダーテスター(同上)で測定した。これらの測定結果を表1に示した。
(Comparative Example 2)
A basic cerium carbonate dry powder 4 (Table 1) was obtained under the same conditions as in Example 1 except that the urea aqueous solution was added to the cerium nitrate aqueous solution over 1 hour.
The particle size distribution of the dry powder 4 was measured with a laser diffraction particle size distribution measuring device (Microtrac FRA). Moreover, the angle of repose and the collapse angle of the dry powder 4 were measured with a powder tester (same as above). These measurement results are shown in Table 1.
(評価)
表1からわかるように、本発明の方法によれば、安息角が50度以下で、崩壊角が20度以下を示す流動性に優れた塩基性炭酸セリウムが得られた。
(Evaluation)
As can be seen from Table 1, according to the method of the present invention, basic cerium carbonate excellent in fluidity having an angle of repose of 50 ° or less and a collapse angle of 20 ° or less was obtained.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011529020A (en) * | 2008-07-29 | 2011-12-01 | エルジー・ケム・リミテッド | Method for producing cerium carbonate and method for producing cerium oxide powder |
CN113120943A (en) * | 2019-12-30 | 2021-07-16 | 安集微电子科技(上海)股份有限公司 | Synthesis method of basic cerium carbonate |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05105428A (en) * | 1991-10-15 | 1993-04-27 | Santoku Kinzoku Kogyo Kk | Cerium oxide having oxygen absorbing and releasing ability and its production |
JPH0781932A (en) * | 1993-09-14 | 1995-03-28 | Showa Denko Kk | Production of ceric oxide |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH05105428A (en) * | 1991-10-15 | 1993-04-27 | Santoku Kinzoku Kogyo Kk | Cerium oxide having oxygen absorbing and releasing ability and its production |
JPH0781932A (en) * | 1993-09-14 | 1995-03-28 | Showa Denko Kk | Production of ceric oxide |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2011529020A (en) * | 2008-07-29 | 2011-12-01 | エルジー・ケム・リミテッド | Method for producing cerium carbonate and method for producing cerium oxide powder |
CN113120943A (en) * | 2019-12-30 | 2021-07-16 | 安集微电子科技(上海)股份有限公司 | Synthesis method of basic cerium carbonate |
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