JP2008255853A - Exhaust gas recirculation device for internal combustion engine - Google Patents

Exhaust gas recirculation device for internal combustion engine Download PDF

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JP2008255853A
JP2008255853A JP2007097537A JP2007097537A JP2008255853A JP 2008255853 A JP2008255853 A JP 2008255853A JP 2007097537 A JP2007097537 A JP 2007097537A JP 2007097537 A JP2007097537 A JP 2007097537A JP 2008255853 A JP2008255853 A JP 2008255853A
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exhaust
exhaust gas
temperature
outside air
intermediate chamber
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Shinji Kamoshita
伸治 鴨下
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an exhaust gas recirculation device for an internal combustion engine capable of compatibly establishing heat radiation and heat insulation of EGR gas with a simple structure. <P>SOLUTION: The exhaust gas recirculation device 10 is provided with an exhaust gas recirculation passage 12 having a double structure part 16 having an inner pipe 17 and an outer pipe 18 combined, an intermediate chamber 19 formed between an outer circumference surface of the inner pipe 17 and an inner circumference surface of the outer pipe 18, and an open close device 20 opening the intermediate chamber 19 and making outside air pass through the same when exhaust gas temperature is not less than predetermined temperature and closing the intermediate chamber 19 and retaining outside air when exhaust gas temperature is less than predetermined temperature. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、内燃機関の排気通路から排気を取り出して吸気通路に導く内燃機関の排気還流装置に関する。   The present invention relates to an exhaust gas recirculation device for an internal combustion engine that extracts exhaust gas from an exhaust passage of the internal combustion engine and guides the exhaust gas to an intake passage.

内燃機関の排気還流装置として、排気通路から排気を取り出して吸気通路に導入する排気還流通路を二重管構造とし、内側の内管と外側の外管との間に冷却水を流通させることにより排気通路からEGRガスとして取り出した排気を冷却するものがある(特許文献1)。また、二重管構造の内管と外管との間に形成される閉空間に空気を停留させることにより断熱用の空気層を形成した排気還流装置も知られている(特許文献2)。   As an exhaust gas recirculation device for an internal combustion engine, an exhaust gas recirculation passage that takes out exhaust gas from an exhaust passage and introduces it into an intake air passage has a double-pipe structure, and cooling water is circulated between an inner inner tube and an outer outer tube. There is one that cools the exhaust gas taken out from the exhaust passage as EGR gas (Patent Document 1). There is also known an exhaust gas recirculation device in which an air layer for heat insulation is formed by retaining air in a closed space formed between an inner tube and an outer tube having a double-pipe structure (Patent Document 2).

特開2004−116495号公報JP 2004-116495 A 特開2004−176645号公報JP 2004-176645 A

内燃機関の排気通路を流れる高温の排気をEGRガスとして取り出した場合、排気還流通路に設けられた冷却装置との接続部で温度差が大きくなるため熱損傷を受けるおそれがある。そのため、排気通路を流れるEGRガスの温度を排気還流通路の放熱により下げることが好ましい。その一方で、冷却装置に至るまでの通路を長くすると放熱が促進されるが、内燃機関の運転条件によってEGRガスが冷却装置に導かれるまでの間に凝縮水が発生するおそれがある。従って、EGRガスの放熱を行うことが好ましい領域と遮熱(断熱)を行うことが好ましい領域とが存在するため、上述した従来技術のように放熱又は断熱のいずれか一方を行っただけでは十分とは言えない。   When high-temperature exhaust gas flowing through the exhaust passage of the internal combustion engine is taken out as EGR gas, there is a risk of thermal damage due to a large temperature difference at the connection with the cooling device provided in the exhaust gas recirculation passage. For this reason, it is preferable to lower the temperature of the EGR gas flowing through the exhaust passage by radiating heat from the exhaust recirculation passage. On the other hand, if the passage leading to the cooling device is lengthened, heat dissipation is promoted, but condensed water may be generated before the EGR gas is led to the cooling device depending on the operating conditions of the internal combustion engine. Accordingly, there are a region where it is preferable to perform heat dissipation of the EGR gas and a region where it is preferable to perform heat insulation (heat insulation). Therefore, it is sufficient to perform either heat dissipation or heat insulation as in the prior art described above. It can not be said.

そこで、本発明は、簡素な構成で、EGRガスの放熱と遮熱とを両立することができる内燃機関の排気還流装置を提供することを目的とする。   Therefore, an object of the present invention is to provide an exhaust gas recirculation device for an internal combustion engine that can achieve both heat dissipation and heat insulation of EGR gas with a simple configuration.

本発明の排気還流装置は、内管と前記内管の外側に配置された外管とが組み合わされた二重構造部を有し、内燃機関の排気通路から排気をEGRガスとして取り出して前記内燃機関の吸気通路に導く排気還流通路と、前記内管の外周面と前記外管の内周面との間に形成されて所定のガスが供給される中間室と、前記排気通路から取り出される排気の排気温度に応じて、前記中間室内に存在する前記所定のガスの流れの状態を前記所定のガスが前記中間室を通過するガス通過状態と前記所定のガスが前記中間室内に停留するガス停留状態との間で切り替える切替手段と、を備えることにより、上述した課題を解決する(請求項1)。   The exhaust gas recirculation device of the present invention has a double structure portion in which an inner pipe and an outer pipe arranged outside the inner pipe are combined, and exhaust gas is taken out as an EGR gas from an exhaust passage of the internal combustion engine. An exhaust gas recirculation passage leading to an intake passage of the engine, an intermediate chamber formed between the outer peripheral surface of the inner tube and the inner peripheral surface of the outer tube, and supplied with a predetermined gas, and exhaust gas taken out from the exhaust passage The predetermined gas flow state existing in the intermediate chamber according to the exhaust temperature of the gas, the gas passing state in which the predetermined gas passes through the intermediate chamber, and the gas stop in which the predetermined gas stops in the intermediate chamber The above-described problem is solved by providing switching means for switching between states.

この排気還流装置によれば、中間室内に供給される所定のガスの流れの状態が、中間室を所定のガスが通過する状態と停留する状態との間で排気温度に応じて切り替えられる。中間室を所定のガスが通過することにより、二重構造部を流れるEGRガスと所定のガスとの間で熱交換が行われ放熱が促進される。その一方で、中間室内に所定のガスが停留することにより、所定のガスが断熱層として機能するため、二重構造部を流れるEGRガスの温度を保持することができ、凝縮水の発生を防止することができる。   According to this exhaust gas recirculation device, the state of the flow of the predetermined gas supplied into the intermediate chamber is switched between a state in which the predetermined gas passes through the intermediate chamber and a state in which the predetermined gas is stopped depending on the exhaust temperature. When the predetermined gas passes through the intermediate chamber, heat exchange is performed between the EGR gas flowing through the double structure portion and the predetermined gas, and heat dissipation is promoted. On the other hand, because the predetermined gas stays in the intermediate chamber, the predetermined gas functions as a heat insulation layer, so the temperature of the EGR gas flowing through the double structure can be maintained, and the generation of condensed water is prevented. can do.

本発明の排気還流装置の一態様において、前記中間室には、外気を前記所定のガスとして導入できる外気導入口と、導入された外気を排出できる外気排出口とが設けられ、前記切替手段は、前記排気温度が所定温度以上の場合に前記外気導入口を開き、かつ前記排気温度が前記所定温度未満の場合に前記外気導入口を閉じる導入口開閉部材と、前記排気温度が前記所定温度以上の場合に前記外気排出口を開き、かつ前記排気温度が前記所定温度未満の場合に前記外気排出口を閉じる排出口開閉部材とを有してもよい(請求項2)。この態様によれば、外気導入口と外気排出口とがそれぞれ開かれて中間室内を外気が通過することにより熱交換が促進されて排気の温度を速やかに下げることができる。   In one aspect of the exhaust gas recirculation apparatus of the present invention, the intermediate chamber is provided with an outside air inlet through which outside air can be introduced as the predetermined gas, and an outside air outlet through which the introduced outside air can be discharged. An opening / closing member that opens the outside air inlet when the exhaust temperature is equal to or higher than the predetermined temperature and closes the outside air inlet when the exhaust temperature is lower than the predetermined temperature; and the exhaust temperature is equal to or higher than the predetermined temperature. In this case, a discharge port opening / closing member that opens the external air discharge port and closes the external air discharge port when the exhaust temperature is lower than the predetermined temperature may be provided. According to this aspect, the outside air inlet and the outside air outlet are each opened and the outside air passes through the intermediate chamber, so that heat exchange is promoted and the temperature of the exhaust gas can be quickly lowered.

この態様においては、前記外気導入口が前記二重構造部の長手方向の一端に、前記外気排出口が前記二重構造部の長手方向の他端にそれぞれ配置されていてもよい(請求項3)。この態様によれば、中間室内に外気を満遍なく通過させることができるので、熱交換の効率が向上する。   In this aspect, the outside air introduction port may be disposed at one end in the longitudinal direction of the double structure portion, and the outside air discharge port may be disposed at the other end in the longitudinal direction of the double structure portion. ). According to this aspect, since the outside air can be uniformly passed through the intermediate chamber, the efficiency of heat exchange is improved.

本発明の排気還流装置の一態様において、前記中間室には、前記内管を通る排気を前記所定のガスとして導入できる排気導入口と、導入された排気を前記排気導入口よりも下流側の前記内管に戻すことができる排気戻し口とが設けられ、前記切替手段は、前記排気温度が所定温度以上の場合に前記排気導入口を開き、かつ前記排気温度が前記所定温度未満の場合に前記排気導入口を閉じる導入口開閉部材を有してもよい(請求項4)。この態様によれば、排気温度が所定温度以上の場合に排気導入口が開かれることにより、内管を通る排気が中間室を経由するため、その排気と外気との間で熱交換が行われて放熱が促進される。その一方、排気導入口が閉じられた場合には、中間室内に存在する排気が断熱層として機能するため、二重構造部を流れるEGRガスを保温することができる。   In one aspect of the exhaust gas recirculation apparatus of the present invention, the intermediate chamber has an exhaust introduction port through which exhaust gas passing through the inner pipe can be introduced as the predetermined gas, and the introduced exhaust gas is located downstream of the exhaust introduction port. An exhaust return port that can be returned to the inner pipe, and the switching means opens the exhaust inlet when the exhaust temperature is equal to or higher than a predetermined temperature, and when the exhaust temperature is lower than the predetermined temperature. An inlet opening / closing member that closes the exhaust inlet may be provided. According to this aspect, when the exhaust temperature is equal to or higher than the predetermined temperature, the exhaust introduction port is opened, so that the exhaust passing through the inner pipe passes through the intermediate chamber, and heat exchange is performed between the exhaust and the outside air. Heat dissipation. On the other hand, when the exhaust gas inlet is closed, the exhaust gas existing in the intermediate chamber functions as a heat insulating layer, so that the EGR gas flowing through the double structure can be kept warm.

この態様においては、前記排気導入口の下流側かつ前記排気戻し口の上流側の前記内管に配置されて、前記排気温度が前記所定温度以上の場合に前記内管を閉鎖する遮断機構を更に備えてもよい(請求項5)。この場合、遮断機構にて内管が閉鎖されると二重構造部を流れるEGRガスの全部が中間室を経由することになるので、放熱効果が更に向上する。   In this aspect, there is further provided a blocking mechanism that is disposed in the inner pipe on the downstream side of the exhaust introduction port and on the upstream side of the exhaust return port, and closes the inner pipe when the exhaust temperature is equal to or higher than the predetermined temperature. (Claim 5). In this case, when the inner pipe is closed by the shut-off mechanism, all of the EGR gas flowing through the double structure portion passes through the intermediate chamber, so that the heat dissipation effect is further improved.

本発明の一態様においては、前記内管の外周面に設けられて前記中間室内に突出する放熱部材を更に備えてもよい(請求項6)。この場合には、中間室内を通過するガスの内管側への接触面積が増加するため、EGRガスの放熱効果が更に向上する。   In one aspect of the present invention, a heat radiating member provided on the outer peripheral surface of the inner tube and protruding into the intermediate chamber may further be provided. In this case, since the contact area of the gas passing through the intermediate chamber to the inner tube side increases, the heat dissipation effect of the EGR gas is further improved.

本発明の一態様においては、前記排気還流通路に設けられてEGRガスを冷却する冷却装置を更に備え、前記二重構造部は、EGRガスを取り出す取出位置と前記冷却装置との間に設けられていてもよい(請求項7)。この態様によれば、排気温度が所定温度以上の場合、EGRガスが二重構造部にて冷却されてから冷却装置に導入されるため、冷却装置の接続部における温度差を効果的に緩和できる。それにより、接続部における熱損傷の発生を防止することができる。   In one aspect of the present invention, the apparatus further includes a cooling device that is provided in the exhaust gas recirculation passage and cools the EGR gas, and the double structure portion is provided between an extraction position for taking out the EGR gas and the cooling device. (Claim 7). According to this aspect, when the exhaust gas temperature is equal to or higher than the predetermined temperature, since the EGR gas is cooled by the double structure portion and then introduced into the cooling device, the temperature difference at the connection portion of the cooling device can be effectively reduced. . Thereby, generation | occurrence | production of the heat damage in a connection part can be prevented.

以上説明したように、本発明によれば、中間室内に供給される所定のガスの流れの状態が、中間室を所定のガスが通過する状態と停留する状態との間で排気温度に応じて切り替えられる。中間室を所定のガスが通過することにより、二重構造部を流れるEGRガスと所定のガスとの間で熱交換が行われ放熱が促進される。その一方で、中間室内に所定のガスが停留することにより、所定のガスが断熱層として機能するため、二重構造部を流れるEGRガスの温度を保持することができ、凝縮水の発生を防止することができる。これにより、簡素な構成でEGRガスの放熱と遮熱とを両立することができる。   As described above, according to the present invention, the state of the flow of the predetermined gas supplied into the intermediate chamber depends on the exhaust gas temperature between the state in which the predetermined gas passes through the intermediate chamber and the state in which it stops. Can be switched. When the predetermined gas passes through the intermediate chamber, heat exchange is performed between the EGR gas flowing through the double structure portion and the predetermined gas, and heat dissipation is promoted. On the other hand, because the predetermined gas stays in the intermediate chamber, the predetermined gas functions as a heat insulation layer, so the temperature of the EGR gas flowing through the double structure can be maintained, and the generation of condensed water is prevented. can do. Thereby, it is possible to achieve both heat dissipation and heat shielding of the EGR gas with a simple configuration.

(第1の形態)
図1は本発明の一形態に係る排気還流装置を適用した内燃機関の要部を示している。内燃機関1は直列4気筒型のディーゼルエンジンとして構成されている。内燃機関1にはコンプレッサ2a及びそれと一体回転するタービン2bとを備えたターボチャージャー2が設けられており、そのターボチャージャー2のコンプレッサ2aによって吸気通路3に導かれる吸気を加圧して内燃機関1に対して過給する。コンプレッサ2aの上流には空気濾過用のエアクリーナ4が設けられている。排気通路5にはタービン2bが設けられており、そのタービン2bの下流側には排気中の有害物質を浄化するための排気浄化装置6が設けられている。排気浄化装置6は吸蔵還元型のNOx触媒コンバータ7と、その触媒コンバータ7の下流側に設けられたディーゼルパティキュレートフィルタ8とを備えている。NOx触媒コンバータ7は周知のように排気中のNOxを吸蔵するとともに、排気を一時的にリッチ側に設定することで吸蔵したNOxを還元して浄化する機能を持つ。パティキュレートフィルタ8は排気中の粒子状物質(パティキュレート)を捕捉できる多孔質材料で構成された基材を有し、パティキュレートの大気への排出を抑制する。
(First form)
FIG. 1 shows a main part of an internal combustion engine to which an exhaust gas recirculation apparatus according to one embodiment of the present invention is applied. The internal combustion engine 1 is configured as an in-line four-cylinder diesel engine. The internal combustion engine 1 is provided with a turbocharger 2 including a compressor 2a and a turbine 2b that rotates integrally with the compressor 2a. The intake air introduced into the intake passage 3 is pressurized by the compressor 2a of the turbocharger 2 to the internal combustion engine 1. Supercharge against. An air cleaner 4 for air filtration is provided upstream of the compressor 2a. A turbine 2b is provided in the exhaust passage 5, and an exhaust purification device 6 for purifying harmful substances in the exhaust is provided downstream of the turbine 2b. The exhaust purification device 6 includes a storage reduction type NOx catalytic converter 7 and a diesel particulate filter 8 provided on the downstream side of the catalytic converter 7. As is well known, the NOx catalytic converter 7 has a function of storing NOx in the exhaust gas and reducing and purifying the stored NOx by temporarily setting the exhaust gas to the rich side. The particulate filter 8 has a base material made of a porous material capable of capturing particulate matter (particulates) in the exhaust gas, and suppresses the particulates from being discharged into the atmosphere.

内燃機関1には、燃料噴射弁9にて噴射された燃料の燃焼温度を下げてNOx生成量を低減するため、排気の一部をEGRガスとして取り出して吸気通路に導入する排気還流装置10が設けられている。排気還流装置10は排気通路5と吸気通路3とを結ぶ排気還流通路12と、吸気通路3に導入するEGRガスの量を調整する排気還流弁13と、EGRガスを冷却するための冷却装置14とを備えている。排気還流通路12は、排気の取出位置12aから冷却装置14との接続位置12bまでの間に配置された二重構造部16を備えている。二重構造部16は内管17とその外側に配置された外管18とを組み合わせて構成される。内管17の外周面と外管18の内周面との間には中間室19が形成され、その中間室19には所定のガスとしての外気(空気)が供給される。   The internal combustion engine 1 includes an exhaust gas recirculation device 10 that extracts a part of exhaust gas as EGR gas and introduces it into the intake passage in order to reduce the combustion temperature of the fuel injected by the fuel injection valve 9 and reduce the NOx generation amount. Is provided. The exhaust gas recirculation device 10 includes an exhaust gas recirculation passage 12 that connects the exhaust passage 5 and the intake air passage 3, an exhaust gas recirculation valve 13 that adjusts the amount of EGR gas introduced into the intake air passage 3, and a cooling device 14 that cools the EGR gas. And. The exhaust gas recirculation passage 12 includes a double structure portion 16 disposed between the exhaust extraction position 12 a and the connection position 12 b with the cooling device 14. The double structure portion 16 is configured by combining an inner tube 17 and an outer tube 18 disposed outside the inner tube 17. An intermediate chamber 19 is formed between the outer peripheral surface of the inner tube 17 and the inner peripheral surface of the outer tube 18, and outside air (air) as a predetermined gas is supplied to the intermediate chamber 19.

中間室19にはその内部に外気を導入できる外気導入口19aと導入された外気を排出できる外気排出口19bとが二重構造部16の長手方向の両端にそれぞれ設けられる。外気導入口19a及び外気排出口19bのそれぞれは二重構造部16の中心線方向に開口している。外気導入口19a及び外気排出口19bのそれぞれは切替手段としての開閉装置20にて開閉される。開閉装置20は外気導入口19aを開閉する上流側開閉部21と、外気排出口19bを開閉する下流側開閉部22とを備える。上流側開閉部21は本発明に係る導入口開閉部材に、下流側開閉部22は本発明に係る排出口開閉部材にそれぞれ相当する。なお、上流側開閉部21と下流側開閉部22とは互いに同一構造であるので、以下、上流側開閉部21のみを説明し、下流側開閉部22の説明を省略する。   In the intermediate chamber 19, an outside air introduction port 19 a through which outside air can be introduced and an outside air discharge port 19 b through which the introduced outside air can be discharged are provided at both ends in the longitudinal direction of the double structure portion 16. Each of the outside air introduction port 19 a and the outside air discharge port 19 b opens in the direction of the center line of the double structure portion 16. Each of the outside air inlet 19a and the outside air outlet 19b is opened and closed by an opening and closing device 20 as a switching means. The opening / closing device 20 includes an upstream opening / closing part 21 for opening / closing the outside air introduction port 19a and a downstream opening / closing part 22 for opening / closing the outside air discharge port 19b. The upstream opening / closing part 21 corresponds to the inlet opening / closing member according to the present invention, and the downstream opening / closing part 22 corresponds to the discharge opening / closing member according to the present invention. Since the upstream side opening / closing part 21 and the downstream side opening / closing part 22 have the same structure, only the upstream side opening / closing part 21 will be described below, and the description of the downstream side opening / closing part 22 will be omitted.

図2は図1のII−II線に沿った拡大断面図である。上流側開閉部21は外気導入口19aの周方向に並ぶ8つの弁体23を備えている。弁体23は設定温度で変形するバイメタル材で構成されており、その一端は外管17に固定された固定端に、反対側の他端は自由端になっている。図3は図2のIII−III線に沿った断面図である。各弁体23は設定温度未満の場合、実線で示すように外気導入口19aを閉じる。その一方、各弁体23は設定温度以上の場合は図3の破線で示すように変形して外気導入口19aを開く。下流側開閉部22も同様に、設定温度未満の場合に外気排出口19bを閉じる一方で、設定温度以上の場合は外気排出口19bを開く。   FIG. 2 is an enlarged sectional view taken along line II-II in FIG. The upstream side opening / closing part 21 includes eight valve bodies 23 arranged in the circumferential direction of the outside air introduction port 19a. The valve body 23 is made of a bimetal material that is deformed at a set temperature. One end of the valve body 23 is a fixed end fixed to the outer tube 17 and the other end is a free end. 3 is a cross-sectional view taken along line III-III in FIG. When each valve body 23 is lower than the set temperature, the outside air inlet 19a is closed as shown by a solid line. On the other hand, when each valve body 23 is equal to or higher than the set temperature, it is deformed as shown by the broken line in FIG. Similarly, the downstream opening / closing part 22 closes the outside air outlet 19b when the temperature is lower than the set temperature, while opening the outside air outlet 19b when the temperature is equal to or higher than the set temperature.

各開閉部21、22の設定温度は、排気通路5から取り出される排気の排気温度に対応して設定されている。つまり設定温度は排気温度が所定温度未満の場合に外気導入口19a及び外気排出口19aが閉じられ、かつ排気温度が所定温度以上の場合に外気導入口19a及び外気排出口19bが開かれるように設定されている。これにより、排気温度が所定温度未満の場合には外気導入口19a及び外気排出口19bのそれぞれが開閉装置20にて閉じられることにより中間室19が密閉されて、中間室19内に外気が停留するガス停留状態となる。一方、排気温度が所定温度以上の場合には外気導入口19a及び外気排出口19bのそれぞれが開閉装置20にて開かれることにより中間室19が開放されて、外気が中間室19を通過するガス通過状態となる。このように開閉装置20が排気温度に応じて動作するため、排気還流装置10は排気温度に応じて中間室19内に存在する外気の流れの状態をガス通過状態とガス停留状態との間で切り替えることができる。   The set temperatures of the open / close sections 21 and 22 are set in accordance with the exhaust temperature of the exhaust gas taken out from the exhaust passage 5. That is, the set temperature is such that the outside air inlet 19a and the outside air outlet 19a are closed when the exhaust temperature is lower than the predetermined temperature, and the outside air inlet 19a and the outside air outlet 19b are opened when the exhaust temperature is higher than the predetermined temperature. Is set. As a result, when the exhaust temperature is lower than the predetermined temperature, each of the outside air inlet 19a and the outside air outlet 19b is closed by the opening / closing device 20, whereby the intermediate chamber 19 is sealed and the outside air is retained in the intermediate chamber 19. Gas stop state. On the other hand, when the exhaust temperature is equal to or higher than the predetermined temperature, the outside air introduction port 19a and the outside air discharge port 19b are each opened by the opening / closing device 20, thereby opening the intermediate chamber 19 and allowing the outside air to pass through the intermediate chamber 19. It becomes a passing state. Thus, since the opening / closing device 20 operates according to the exhaust temperature, the exhaust gas recirculation device 10 changes the state of the flow of the outside air existing in the intermediate chamber 19 between the gas passage state and the gas retention state according to the exhaust temperature. Can be switched.

図3に示すように、内管17の外周面には放熱部材としての多数のフィン25が設けられている。各フィン25は中間室19内に突出しており、所定間隔で並べられている。これにより、中間室19内を通過する外気との接触面積が増大して冷却効果が向上する。   As shown in FIG. 3, a large number of fins 25 as heat radiating members are provided on the outer peripheral surface of the inner tube 17. The fins 25 protrude into the intermediate chamber 19 and are arranged at a predetermined interval. Thereby, a contact area with the external air which passes through the inside of the intermediate chamber 19 increases, and a cooling effect improves.

この形態によれば、排気温度が所定温度未満の場合には、中間室19内に外気が停留し、その外気が断熱層として機能するため凝縮水の生成が抑制される。また、排気温度が所定温度以上の場合は、中間室19内を外気が通過するため、EGRガスが二重構造部16を通過する際に冷却される。また、二重構造部16が取出位置12aと冷却装置14との間に設けられているので、排気温度が所定温度以上の場合に二重構造部16にてEGRガスが冷却されてから冷却装置14に導入される。このため、冷却装置14の接続部における温度差を効果的に緩和でき、その接続部における熱損傷の発生を防止できる。   According to this embodiment, when the exhaust gas temperature is lower than the predetermined temperature, the outside air stays in the intermediate chamber 19 and the outside air functions as a heat insulating layer, so that generation of condensed water is suppressed. Further, when the exhaust gas temperature is equal to or higher than the predetermined temperature, since the outside air passes through the intermediate chamber 19, the EGR gas is cooled when it passes through the double structure portion 16. Further, since the double structure portion 16 is provided between the take-out position 12a and the cooling device 14, the cooling device after the EGR gas is cooled in the double structure portion 16 when the exhaust temperature is equal to or higher than a predetermined temperature. 14. For this reason, the temperature difference in the connection part of the cooling device 14 can be relieved effectively, and generation | occurrence | production of the thermal damage in the connection part can be prevented.

この形態では、開閉装置20はバイメタル材で構成された弁体23の温度に応じた変形を利用して外気導入口19a及び外気排出口19bのそれぞれを開閉しているが、弁体23の代りに外気導入口19a及び外気排出口19bのそれぞれを開閉できる不図示の弁体を設け、その弁体を排気温度に応じて動作する不図示のアクチュエータにて駆動して、外気導入口19a及び外気排出口19bのそれぞれを開閉させてもよい。この場合は、弁体及びアクチュエータの組み合わせが本発明の切替手段に相当する。   In this embodiment, the opening / closing device 20 opens and closes each of the outside air introduction port 19 a and the outside air discharge port 19 b using deformation according to the temperature of the valve body 23 made of a bimetal material, but instead of the valve body 23. Is provided with a valve body (not shown) capable of opening and closing each of the outside air introduction port 19a and the outside air discharge port 19b, and the valve body is driven by an actuator (not shown) that operates in accordance with the exhaust gas temperature. Each of the discharge ports 19b may be opened and closed. In this case, the combination of the valve body and the actuator corresponds to the switching means of the present invention.

(第2の形態)
次に、本発明の第2の形態を図4及び図5を参照して説明する。図4は第2の形態に係る排気還流装置を適用した内燃機関の排気系の一部を拡大して示している。図4の内燃機関の主要構成は図1の内燃機関1と同一である。内燃機関1と同一構成には図4に同一の符号を付して説明を省略する。
(Second form)
Next, a second embodiment of the present invention will be described with reference to FIGS. FIG. 4 shows an enlarged part of the exhaust system of the internal combustion engine to which the exhaust gas recirculation apparatus according to the second embodiment is applied. The main configuration of the internal combustion engine of FIG. 4 is the same as that of the internal combustion engine 1 of FIG. The same components as those of the internal combustion engine 1 are denoted by the same reference numerals in FIG.

図4に示すように、第2の形態に係る排気還流装置30は、排気通路5から排気をEGRガスとして取り出す排気還流通路31を備えている。排気還流通路31は排気の取出位置31aから冷却装置14との接続位置31bまでの間に配置された二重構造部32を備えている。二重構造部32は内管33とその外側に配置された外管34とを組み合わせて構成される。内管33の外周面と外管34の内周面との間には中間室35が形成される。中間室35の長手方向の両端は塞がれている。詳しくは後述するが、中間室35には所定のガスとしての排気が供給される。   As shown in FIG. 4, the exhaust gas recirculation device 30 according to the second embodiment includes an exhaust gas recirculation passage 31 that extracts exhaust gas from the exhaust passage 5 as EGR gas. The exhaust gas recirculation passage 31 includes a double structure portion 32 disposed between the exhaust extraction position 31 a and the connection position 31 b with the cooling device 14. The double structure portion 32 is configured by combining an inner tube 33 and an outer tube 34 disposed outside the inner tube 33. An intermediate chamber 35 is formed between the outer peripheral surface of the inner tube 33 and the inner peripheral surface of the outer tube 34. Both ends in the longitudinal direction of the intermediate chamber 35 are closed. As will be described in detail later, the intermediate chamber 35 is supplied with exhaust gas as a predetermined gas.

図5は図4のV−V線に沿った断面を示している。図5にも示すように、中間室35は中心線に沿って延びる区画壁36にて二つの室37、38に区分されている。図4に示すように、取出位置31aに近い側には、内管33と室37とを連通する排気導入口35aが設けられている。排気導入口35aは切替手段としての開閉装置39にて開閉される。排気導入口35aの下流側には、内管33と室38とを連通する排気戻し口35bが設けられている。区画壁36の下流側の一端36aは接続位置31bの近くに位置しており、その一端36aにおいて二つの室37、38は連通する。   FIG. 5 shows a cross section taken along line V-V in FIG. As shown in FIG. 5, the intermediate chamber 35 is divided into two chambers 37 and 38 by a partition wall 36 extending along the center line. As shown in FIG. 4, an exhaust introduction port 35 a that communicates the inner tube 33 and the chamber 37 is provided on the side close to the take-out position 31 a. The exhaust introduction port 35a is opened and closed by an opening / closing device 39 as switching means. An exhaust return port 35b that communicates the inner tube 33 and the chamber 38 is provided downstream of the exhaust introduction port 35a. One end 36a on the downstream side of the partition wall 36 is located near the connection position 31b, and the two chambers 37 and 38 communicate with each other at the one end 36a.

開閉装置39は、排気導入口35aを塞ぐことができる大きさを持ち、かつ設定温度で変形するバイメタル材で構成された弁体40を備えており、その弁体40は設定温度未満の場合は図4の実線で示すように排気導入口35aを閉じる。その一方、弁体40は設定温度以上の場合は図4の破線で示すように変形して排気導入口35aを開く。弁体40の設定温度は、排気通路5から取り出される排気の排気温度に対応して設定されている。つまり設定温度は排気温度が所定温度未満の場合に排気導入口35aが閉じられ、かつ排気温度が所定温度以上の場合に排気導入口35aが開かれるように設定されている。弁体40は本発明に係る導入口開閉部材に相当する。   The opening / closing device 39 includes a valve body 40 having a size capable of closing the exhaust introduction port 35a and made of a bimetal material that is deformed at a set temperature. When the valve body 40 is less than the set temperature, As shown by the solid line in FIG. 4, the exhaust inlet 35a is closed. On the other hand, the valve body 40 is deformed as shown by a broken line in FIG. 4 to open the exhaust inlet 35a when the temperature is higher than the set temperature. The set temperature of the valve body 40 is set corresponding to the exhaust temperature of the exhaust gas taken out from the exhaust passage 5. That is, the set temperature is set so that the exhaust inlet 35a is closed when the exhaust temperature is lower than the predetermined temperature, and the exhaust inlet 35a is opened when the exhaust temperature is equal to or higher than the predetermined temperature. The valve body 40 corresponds to the inlet opening / closing member according to the present invention.

排気導入口35aの下流側でかつ排気戻し口35bの上流側の内管33には、内管33を開閉する遮断機構としての弁装置41が設けられる。弁装置41は弁体42とその弁体42を駆動する駆動部43とを備えており、その駆動部43は図4に示した開通位置と、その開通位置から弁体42が略90度回転して内管33を閉鎖する閉鎖位置との間で弁体42を駆動する。駆動部43の動作は内燃機関の運転状態を適正に制御するコンピュータであるエンジンコントロールユニット(ECU)45にて制御される。ECU45は、排気通路5に設けられた排気温センサ46の出力信号に基づいて、排気通路5から取り出される排気の排気温度を取得し、その排気温度が所定温度未満の場合は弁体42が開通位置に、所定温度以上の場合は弁体42が遮断位置にそれぞれ保持されるように駆動部43を操作する。   The inner pipe 33 downstream of the exhaust introduction port 35a and upstream of the exhaust return port 35b is provided with a valve device 41 as a blocking mechanism for opening and closing the inner pipe 33. The valve device 41 includes a valve body 42 and a drive unit 43 that drives the valve body 42. The drive unit 43 has an opening position shown in FIG. 4 and the valve body 42 rotates approximately 90 degrees from the opening position. Then, the valve body 42 is driven between the closed position where the inner pipe 33 is closed. The operation of the drive unit 43 is controlled by an engine control unit (ECU) 45 that is a computer that appropriately controls the operating state of the internal combustion engine. The ECU 45 acquires the exhaust temperature of the exhaust gas extracted from the exhaust passage 5 based on the output signal of the exhaust temperature sensor 46 provided in the exhaust passage 5, and the valve body 42 is opened when the exhaust temperature is lower than a predetermined temperature. In the position, when the temperature is equal to or higher than the predetermined temperature, the driving unit 43 is operated so that the valve bodies 42 are respectively held at the blocking positions.

以上の構成により、排気温度が所定温度未満の場合は、排気導入口35aが開閉装置39にて閉じられ、かつ内管33が弁装置41にて開通されるので、排気通路5から取り出された排気は図4の実線の矢印で示すように二重構造部32の内管33を通過して冷却装置14に導かれる。この場合は、排気導入口35aが閉じられているので、中間室35内に排気が停留するガス停留状態となる。   With the above configuration, when the exhaust temperature is lower than the predetermined temperature, the exhaust introduction port 35a is closed by the opening / closing device 39 and the inner pipe 33 is opened by the valve device 41. The exhaust gas passes through the inner pipe 33 of the double structure portion 32 and is guided to the cooling device 14 as indicated by the solid line arrow in FIG. In this case, since the exhaust introduction port 35a is closed, the gas is stopped in the intermediate chamber 35 where the exhaust is stopped.

一方、排気温度が所定温度以上の場合は、排気導入口35aが開閉装置39にて開かれ、かつ内管33が弁装置41にて閉鎖される。そのため、排気通路5から取り出されて内管33に導かれた排気は中間室35を経由してから内管33に戻される。即ち、図4の破線の矢印で示すように、排気は排気導入口35aから中間室35の室37に導かれて接続位置31bの近くで折り返されて室38に導かれ、その後排気戻し口35bを介して内管33に戻される。つまり、排気温度が所定温度以上の場合は、排気が中間室35を通過するガス通過状態となる。このように開閉装置39が排気温度に応じて動作するため、排気還流装置30は排気温度に応じて中間室35内に存在する排気の流れの状態をガス通過状態とガス停留状態との間で切り替えることができる。   On the other hand, when the exhaust gas temperature is equal to or higher than the predetermined temperature, the exhaust gas inlet 35 a is opened by the opening / closing device 39 and the inner pipe 33 is closed by the valve device 41. Therefore, the exhaust gas taken out from the exhaust passage 5 and guided to the inner tube 33 is returned to the inner tube 33 after passing through the intermediate chamber 35. That is, as indicated by the broken-line arrows in FIG. 4, the exhaust is led from the exhaust introduction port 35a to the chamber 37 of the intermediate chamber 35, folded back near the connection position 31b and led to the chamber 38, and then the exhaust return port 35b. Is returned to the inner tube 33. That is, when the exhaust gas temperature is equal to or higher than the predetermined temperature, the exhaust gas passes through the intermediate chamber 35. Since the opening / closing device 39 operates in accordance with the exhaust temperature in this way, the exhaust gas recirculation device 30 changes the state of the exhaust flow existing in the intermediate chamber 35 between the gas passage state and the gas stop state according to the exhaust temperature. Can be switched.

第2の形態によれば、排気温度が所定温度未満の場合には、中間室35内に排気が停留し、その排気が断熱層として機能するため凝縮水の生成が抑制される。また、排気温度が所定温度以上の場合は、中間室35内を排気が通過することにより外気との間で熱交換が行われて冷却される。また、第1の形態と同様に、二重構造部32が取出位置31aと冷却装置14との間に設けられているので、排気温度が所定温度以上の場合に二重構造部32にてEGRガスが冷却されてから冷却装置14に導入される。このため、冷却装置14の接続部における温度差を効果的に緩和でき、その接続部における熱損傷の発生を防止できる。   According to the second embodiment, when the exhaust gas temperature is lower than the predetermined temperature, the exhaust gas stays in the intermediate chamber 35, and the exhaust gas functions as a heat insulating layer, so that the generation of condensed water is suppressed. Further, when the exhaust gas temperature is equal to or higher than a predetermined temperature, the exhaust gas passes through the intermediate chamber 35 so that heat is exchanged with the outside air for cooling. Similarly to the first embodiment, since the double structure portion 32 is provided between the take-out position 31a and the cooling device 14, the EGR in the double structure portion 32 when the exhaust gas temperature is equal to or higher than a predetermined temperature. The gas is cooled and then introduced into the cooling device 14. For this reason, the temperature difference in the connection part of the cooling device 14 can be relieved effectively, and generation | occurrence | production of the thermal damage in the connection part can be prevented.

この形態では、開閉装置39はバイメタル材で構成された弁体40の温度に応じた変形を利用して排気導入口35aを開閉しているが、弁体40の代りに排気導入口35aを開閉できる不図示の弁体を設け、その弁体を排気温度に応じて動作する不図示のアクチュエータにて駆動して、排気導入口35aを開閉させてもよい。この場合は、弁体及びアクチュエータの組み合わせが本発明の切替手段に相当する。   In this embodiment, the opening / closing device 39 opens and closes the exhaust introduction port 35a using deformation according to the temperature of the valve body 40 made of a bimetal material, but opens and closes the exhaust introduction port 35a instead of the valve body 40. An unillustrated valve body may be provided, and the exhaust inlet 35a may be opened and closed by driving the valve body by an unillustrated actuator that operates according to the exhaust temperature. In this case, the combination of the valve body and the actuator corresponds to the switching means of the present invention.

また、第2の形態では、排気温度が所定温度以上の場合に弁装置41にて内管33を閉鎖することにより、二重構造部32を流れるEGRガスの全部が中間室35を経由するが、弁装置41を省略して実施することもできる。この場合は、排気導入口35aが開かれた際に内管33が閉鎖されないが、二重構造部32を流れるEGRガスの一部が排気導入口35aから中間室35に導かれて内管33に戻るため、ある程度の冷却効果を得ることができる。   In the second embodiment, when the exhaust gas temperature is equal to or higher than the predetermined temperature, the valve device 41 closes the inner pipe 33 so that all of the EGR gas flowing through the double structure portion 32 passes through the intermediate chamber 35. The valve device 41 may be omitted. In this case, the inner pipe 33 is not closed when the exhaust introduction port 35a is opened, but part of the EGR gas flowing through the double structure portion 32 is guided from the exhaust introduction port 35a to the intermediate chamber 35 and the inner pipe 33 is closed. Therefore, a certain amount of cooling effect can be obtained.

弁装置41は内管33を開通する開通位置と内管33を閉鎖する閉鎖位置との間で切り替えているが、開通位置と閉鎖位置との間の任意の位置に弁体42を保持してもよい。この場合は、中間室35を経由する排気の流量を調整することができるので、排気通路5から取り出した排気の温度を詳細に制御することが可能となる。   The valve device 41 is switched between an open position for opening the inner pipe 33 and a closed position for closing the inner pipe 33. The valve device 41 holds the valve body 42 at an arbitrary position between the open position and the closed position. Also good. In this case, since the flow rate of the exhaust gas passing through the intermediate chamber 35 can be adjusted, the temperature of the exhaust gas taken out from the exhaust passage 5 can be controlled in detail.

また、第2の形態においては、第1の形態と同様に内管33の外周面に中間室35内に突出する放熱部材としてのフィンを設けることもできる。   In the second embodiment, fins as heat radiating members that protrude into the intermediate chamber 35 can be provided on the outer peripheral surface of the inner tube 33 as in the first embodiment.

本発明の一形態に係る排気還流装置を適用した内燃機関の要部を示した図。The figure which showed the principal part of the internal combustion engine to which the exhaust gas recirculation apparatus which concerns on one form of this invention is applied. 図1のII−II線に沿った拡大断面図。The expanded sectional view along the II-II line of FIG. 図2のIII−III線に沿った断面図。Sectional drawing along the III-III line of FIG. 第2の形態に係る排気還流装置を適用した内燃機関の排気系の一部を拡大して示した図。The figure which expanded and showed a part of exhaust system of the internal combustion engine to which the exhaust gas recirculation apparatus which concerns on a 2nd form is applied. 図4のV−V線に沿った断面図。Sectional drawing along the VV line of FIG.

符号の説明Explanation of symbols

1 内燃機関
3 吸気通路
5 排気通路
10 排気還流装置
12 排気還流通路
14 冷却装置
16 二重構造部
17 内管
18 外管
19 中間室
19a 外気導入口
19b 外気排出口
20 開閉装置(切替手段)
21 上流側開閉部(導入口開閉部材)
22 下流側開閉部(排出口開閉部材)
25 フィン(放熱部材)
30 排気還流装置
31 排気還流通路
32 二重構造部
33 内管
34 外管
35 中間室
35a 排気導入口
35b 排気戻し口
39 開閉装置(切替手段)
40 弁体(導入口開閉部材)
41 弁装置(遮断機構)
DESCRIPTION OF SYMBOLS 1 Internal combustion engine 3 Intake passage 5 Exhaust passage 10 Exhaust gas recirculation device 12 Exhaust gas recirculation passage 14 Cooling device 16 Duplex structure part 17 Inner pipe 18 Outer pipe 19 Intermediate chamber 19a Outside air introduction port 19b Outside air discharge port 20 Opening and closing device (switching means)
21 Upstream opening / closing part (inlet opening / closing member)
22 Downstream opening / closing part (exhaust port opening / closing member)
25 Fin (Heat Dissipation Member)
30 Exhaust gas recirculation device 31 Exhaust gas recirculation passage 32 Duplex structure 33 Inner pipe 34 Outer pipe 35 Intermediate chamber 35a Exhaust inlet 35b Exhaust return port 39 Opening / closing device (switching means)
40 Valve body (inlet opening / closing member)
41 Valve device (shut-off mechanism)

Claims (7)

内管と前記内管の外側に配置された外管とが組み合わされた二重構造部を有し、内燃機関の排気通路から排気をEGRガスとして取り出して前記内燃機関の吸気通路に導く排気還流通路と、前記内管の外周面と前記外管の内周面との間に形成されて所定のガスが供給される中間室と、前記排気通路から取り出される排気の排気温度に応じて、前記中間室内に存在する前記所定のガスの流れの状態を前記所定のガスが前記中間室を通過するガス通過状態と前記所定のガスが前記中間室内に停留するガス停留状態との間で切り替える切替手段と、を備えることを特徴とする内燃機関の排気還流装置。   Exhaust gas recirculation having a double structure portion in which an inner pipe and an outer pipe arranged outside the inner pipe are combined, and exhaust gas is taken out from the exhaust passage of the internal combustion engine as EGR gas and led to the intake passage of the internal combustion engine According to the exhaust temperature of the exhaust gas taken out from the passage, the intermediate chamber formed between the outer peripheral surface of the inner pipe and the inner peripheral surface of the outer pipe and supplied with a predetermined gas, Switching means for switching a state of a flow of the predetermined gas existing in the intermediate chamber between a gas passage state in which the predetermined gas passes through the intermediate chamber and a gas stop state in which the predetermined gas stops in the intermediate chamber. And an exhaust gas recirculation device for an internal combustion engine. 前記中間室には、外気を前記所定のガスとして導入できる外気導入口と、導入された外気を排出できる外気排出口とが設けられ、
前記切替手段は、前記排気温度が所定温度以上の場合に前記外気導入口を開き、かつ前記排気温度が前記所定温度未満の場合に前記外気導入口を閉じる導入口開閉部材と、前記排気温度が前記所定温度以上の場合に前記外気排出口を開き、かつ前記排気温度が前記所定温度未満の場合に前記外気排出口を閉じる排出口開閉部材とを有することを特徴とする請求項1に記載の内燃機関の排気還流装置。
The intermediate chamber is provided with an outside air inlet through which outside air can be introduced as the predetermined gas, and an outside air outlet through which the introduced outside air can be discharged,
The switching means includes an inlet opening / closing member that opens the outside air inlet when the exhaust temperature is equal to or higher than a predetermined temperature, and closes the outside air inlet when the exhaust temperature is lower than the predetermined temperature; The exhaust opening / closing member that opens the outside air outlet when the temperature is equal to or higher than the predetermined temperature and closes the outside air outlet when the exhaust temperature is lower than the predetermined temperature. An exhaust gas recirculation device for an internal combustion engine.
前記外気導入口が前記二重構造部の長手方向の一端に、前記外気排出口が前記二重構造部の長手方向の他端にそれぞれ配置されていることを特徴とする請求項2に記載の内燃機関の排気還流装置。   The said outside air inlet is arrange | positioned at the one end of the longitudinal direction of the said double structure part, and the said outside air discharge port is each arrange | positioned at the other end of the longitudinal direction of the said double structure part, respectively. An exhaust gas recirculation device for an internal combustion engine. 前記中間室には、前記内管を通る排気を前記所定のガスとして導入できる排気導入口と、導入された排気を前記排気導入口よりも下流側の前記内管に戻すことができる排気戻し口とが設けられ、
前記切替手段は、前記排気温度が所定温度以上の場合に前記排気導入口を開き、かつ前記排気温度が前記所定温度未満の場合に前記排気導入口を閉じる導入口開閉部材を有することを特徴とする請求項1に記載の内燃機関の排気還流装置。
The intermediate chamber has an exhaust introduction port through which exhaust gas passing through the inner pipe can be introduced as the predetermined gas, and an exhaust return port through which the introduced exhaust gas can be returned to the inner pipe downstream from the exhaust introduction port. And
The switching means includes an inlet opening / closing member that opens the exhaust inlet when the exhaust temperature is equal to or higher than a predetermined temperature and closes the exhaust inlet when the exhaust temperature is lower than the predetermined temperature. The exhaust gas recirculation device for an internal combustion engine according to claim 1.
前記排気導入口の下流側かつ前記排気戻し口の上流側の前記内管に配置されて、前記排気温度が前記所定温度以上の場合に前記内管を閉鎖する遮断機構を更に備えることを特徴とする請求項4に記載の内燃機関の排気還流装置。   A shut-off mechanism that is disposed in the inner pipe downstream of the exhaust inlet and upstream of the exhaust return opening and closes the inner pipe when the exhaust temperature is equal to or higher than the predetermined temperature; The exhaust gas recirculation device for an internal combustion engine according to claim 4. 前記内管の外周面に設けられて前記中間室内に突出する放熱部材を更に備えることを特徴とする請求項1〜5のいずれか一項に記載の内燃機関の排気還流装置。   The exhaust gas recirculation device for an internal combustion engine according to any one of claims 1 to 5, further comprising a heat radiating member provided on an outer peripheral surface of the inner pipe and protruding into the intermediate chamber. 前記排気還流通路に設けられてEGRガスを冷却する冷却装置を更に備え、
前記二重構造部は、EGRガスを取り出す取出位置と前記冷却装置との間に設けられていることを特徴とする請求項1〜5のいずれか一項に記載の内燃機関の排気還流装置。
A cooling device provided in the exhaust gas recirculation passage for cooling the EGR gas;
The exhaust gas recirculation device for an internal combustion engine according to any one of claims 1 to 5, wherein the double structure portion is provided between an extraction position for extracting EGR gas and the cooling device.
JP2007097537A 2007-04-03 2007-04-03 Exhaust gas recirculation device for internal combustion engine Pending JP2008255853A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012163035A (en) * 2011-02-07 2012-08-30 Toyota Motor Corp Exhaust gas recirculation system for internal combustion engine
US9448091B2 (en) 2012-08-14 2016-09-20 Mack Trucks, Inc. Vacuum insulated venturi meter for an exhaust gas recirculation apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012163035A (en) * 2011-02-07 2012-08-30 Toyota Motor Corp Exhaust gas recirculation system for internal combustion engine
US9448091B2 (en) 2012-08-14 2016-09-20 Mack Trucks, Inc. Vacuum insulated venturi meter for an exhaust gas recirculation apparatus

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