JP2008243930A - Ignition coil for internal combustion engine and method for terminating coil wire in coil - Google Patents

Ignition coil for internal combustion engine and method for terminating coil wire in coil Download PDF

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JP2008243930A
JP2008243930A JP2007079011A JP2007079011A JP2008243930A JP 2008243930 A JP2008243930 A JP 2008243930A JP 2007079011 A JP2007079011 A JP 2007079011A JP 2007079011 A JP2007079011 A JP 2007079011A JP 2008243930 A JP2008243930 A JP 2008243930A
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wire
coil
terminal
entangled
holding
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Norihito Akagi
規人 赤木
Rei Takada
玲 高田
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Hanshin Electric Co Ltd
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Hanshin Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for terminating a coil wire capable of maintaining a conductive state between a wire rod for connecting a wire and the coil wire by disconnecting the coil wire by fitting a throw-away binding section. <P>SOLUTION: The coil wire 41 with one end bound at a second terminal 14 for a diode is passed in parallel with the second terminal 14 between first and second holding projections 33 and 34 opposed with the second terminal 14 held therebetween and wound once on the outer periphery of the second holding projection 34. The coil wire 41 passed on the second terminal 14 is bound on the coil wire 41 bound at the second terminal 14, and the coil wire 41 is passed in parallel with the second terminal 14 between the first and second holding projections 33 and 34 and wound on a coil bobbin 21. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、例えば、自動車のエンジンなどの内燃機関の点火プラグに、火花放電を発生させるための高電圧を供給する内燃機関用点火コイル、および、コイルにおけるコイル電線の端末処理方法に関するものである。   The present invention relates to an ignition coil for an internal combustion engine that supplies a high voltage for generating a spark discharge to an ignition plug of an internal combustion engine such as an automobile engine, and a terminal processing method for a coil wire in the coil. .

上記した内燃機関用点火コイルは、絶縁ケースと、この絶縁ケース内に収容されたコイル鉄心組立体と、絶縁ケースのソケット部に設けられた複数の低圧端子(一次端子)と、絶縁ケースの底に設けられた高圧タワー部の高圧端子取付孔内に、例えば、圧入によって取り付けられ、コイル鉄心組立体の二次コイルの一端に接続された高圧端子(二次端子)と、絶縁ケース内に充填され、各部品の相互の高電圧絶縁を行う絶縁材としての熱硬化性樹脂とで構成されている。   The internal combustion engine ignition coil includes an insulating case, a coil core assembly housed in the insulating case, a plurality of low-voltage terminals (primary terminals) provided in a socket portion of the insulating case, and a bottom of the insulating case. In the high-voltage terminal mounting hole of the high-voltage tower section provided in the high-voltage terminal (secondary terminal), which is attached by, for example, press-fitting and connected to one end of the secondary coil of the coil core assembly, is filled in the insulation case And a thermosetting resin as an insulating material that performs high-voltage insulation between the components.

そして、コイル鉄心組立体は、一次コイルボビンと、この一次コイルボビンに巻き付けられた一次コイルと、この一次コイルの外側に配置された二次コイルボビンと、この二次コイルボビンに巻き付けられた二次コイルと、鉄心とで構成されている。
この鉄心は、一次コイルと二次コイルとを貫通するセンタ鉄心と、このセンタ鉄心が内側に配置され、センタ鉄心とともに閉磁路を形成するように二次コイルの外側に配置される環状のサイド鉄心とで構成されている。
そして、一次コイル、二次コイル、複数の低圧端子、高圧端子は、所定の回路を形成するように接続される。
なお、コイル鉄心組立体の二次コイルボビンに、一次コイルへの通電開始時に二次コイルに誘導される高電圧を点火プラグへ印加するのを阻止し、一次コイルへの通電終了時に二次コイルに誘導される高電圧を点火プラグへ印加させるダイオードを設けたものも提案されている。
The coil core assembly includes a primary coil bobbin, a primary coil wound around the primary coil bobbin, a secondary coil bobbin disposed outside the primary coil, a secondary coil wound around the secondary coil bobbin, It consists of an iron core.
The iron core includes a center iron core that passes through the primary coil and the secondary coil, and an annular side iron core that is disposed outside the secondary coil so that the center iron core is disposed inside and forms a closed magnetic path together with the center iron core. It consists of and.
The primary coil, the secondary coil, the plurality of low voltage terminals, and the high voltage terminals are connected so as to form a predetermined circuit.
The secondary coil bobbin of the coil core assembly is prevented from being applied with a high voltage induced in the secondary coil at the start of energization of the primary coil to the spark plug, and is applied to the secondary coil at the end of energization of the primary coil. There has also been proposed a diode provided with a high voltage to be applied to the spark plug.

図9は上記したダイオードを備えた内燃機関用点火コイルの二次コイルボビンの要部を示す分解斜視図、図10は、図9においてダイオードをダイオード収容部に取り付けた状態の斜視図である。   FIG. 9 is an exploded perspective view showing the main part of the secondary coil bobbin of the ignition coil for an internal combustion engine provided with the above-described diode, and FIG.

図9において、11はダイオードを示し、アノードとカソードとを両端に設けた円筒状のダイオード本体12と、このダイオード本体12の一端に接続され、ダイオード本体12の軸方向へ延びる第1端子13と、ダイオード本体12の他端に接続され、ダイオード本体12の軸方向へ延びる第2端子14とで構成されている。   In FIG. 9, reference numeral 11 denotes a diode, a cylindrical diode body 12 provided with an anode and a cathode at both ends, and a first terminal 13 connected to one end of the diode body 12 and extending in the axial direction of the diode body 12. The second terminal 14 is connected to the other end of the diode body 12 and extends in the axial direction of the diode body 12.

21は二次コイルボビンを示し、ダイオード11を収容するダイオード収容部22が外周の一端に設けられている。
このダイオード収容部22は、ダイオード11のダイオード本体12を収容する本体収容部23と、ダイオード11の第1端子13を止着する第1端子挿入部26と、ダイオード11の第2端子14を保持する第2端子保持部31とで構成されている。
Reference numeral 21 denotes a secondary coil bobbin, and a diode housing portion 22 for housing the diode 11 is provided at one end of the outer periphery.
The diode housing portion 22 holds a body housing portion 23 that houses the diode body 12 of the diode 11, a first terminal insertion portion 26 that fastens the first terminal 13 of the diode 11, and a second terminal 14 of the diode 11. And a second terminal holding portion 31.

上記した本体収容部23は、ダイオード本体12を収容する、対向した第1、第2立壁片24,25で構成されている。
そして、第1立壁片24にはダイオード11の第1端子13を案内する第1端子案内溝24aが設けられ、第2立壁片25にはダイオード11の第2端子14を案内する第2端子案内溝25aが設けられている。
The above-described main body housing portion 23 includes first and second standing wall pieces 24 and 25 that face each other and house the diode main body 12.
The first standing wall piece 24 is provided with a first terminal guide groove 24 a for guiding the first terminal 13 of the diode 11, and the second standing wall piece 25 is provided with a second terminal guide for guiding the second terminal 14 of the diode 11. A groove 25a is provided.

上記した第1端子挿入部26は、第1立壁片24に対して第2立壁片25と反対側に位置する第1ベース部27と、この第1ベース部27上に第1立壁片24に対して直交するように対向させて設けられ、狭窄部30aを形成するとともに、この狭窄部30aの下側に遊嵌部30bを形成する一対の第1、第2突起28,29とで構成されている。   The first terminal insertion portion 26 described above has a first base portion 27 located on the opposite side of the second standing wall piece 25 with respect to the first standing wall piece 24, and the first standing wall piece 24 on the first base portion 27. A pair of first and second protrusions 28 and 29 are provided so as to be opposed to each other so as to be orthogonal to each other and form a constricted portion 30a and a loose fitting portion 30b below the constricted portion 30a. ing.

上記した第2端子保持部31は、第2立壁片25に対して第1立壁片24と反対側に位置する第2ベース部32と、この第2ベース部32上に第2立壁片25に対して直交するように対向させて設けられた一対の第1、第2保持突起33,34とで構成されている。
そして、第1保持突起33には、ダイオード11の第2端子14を位置決めし、第2保持突起34とともに、第2端子14を保持する保持溝33aが設けられている。
The second terminal holding portion 31 described above has a second base portion 32 positioned on the opposite side of the first standing wall piece 24 with respect to the second standing wall piece 25, and the second standing wall piece 25 on the second base portion 32. A pair of first and second holding projections 33 and 34 are provided to face each other so as to be orthogonal to each other.
The first holding protrusion 33 is provided with a holding groove 33 a for positioning the second terminal 14 of the diode 11 and holding the second terminal 14 together with the second holding protrusion 34.

次に、ダイオード11のダイオード収容部22への取付について説明する。
まず、ダイオード本体12を第1立壁片24と第2立壁片25との間の上に位置させ、第1端子13を第1端子案内溝24aの上の位置と、第1突起28と第2突起29とが形成する狭窄部30aの上の位置とに位置させるとともに、第2端子14を第2端子案内溝25aの上の位置と、第1保持突起33と第2保持突起34との間の上の位置とに位置させた後、ダイオード本体12および第1、第2端子13,14を二次コイルボビン21側へ押し込む。
Next, attachment of the diode 11 to the diode housing portion 22 will be described.
First, the diode body 12 is positioned above the first standing wall piece 24 and the second standing wall piece 25, the first terminal 13 is positioned above the first terminal guide groove 24a, the first protrusion 28, and the second projection. The second terminal 14 is positioned at a position above the second terminal guide groove 25a and between the first holding protrusion 33 and the second holding protrusion 34. Then, the diode body 12 and the first and second terminals 13 and 14 are pushed into the secondary coil bobbin 21 side.

このように、ダイオード本体12を二次コイルボビン21側へ押し込むと、ダイオード本体12が第1立壁片24と第2立壁片25との間に入り、第1端子13が第1端子案内溝24aに案内されて第1端子案内溝24a内に入るとともに、第2端子14が第2端子案内溝25aに案内されて第2端子案内溝25a内に入ることにより、ダイオード本体12を本体収容部23内に収容させることができる。   Thus, when the diode body 12 is pushed into the secondary coil bobbin 21 side, the diode body 12 enters between the first standing wall piece 24 and the second standing wall piece 25, and the first terminal 13 enters the first terminal guide groove 24a. While being guided into the first terminal guide groove 24a, the second terminal 14 is guided by the second terminal guide groove 25a and into the second terminal guide groove 25a, so that the diode body 12 is placed in the body housing portion 23. Can be accommodated.

また、第1端子13を二次コイルボビン21側へ押し込むと、第1端子13が第1突起28と第2突起29との間を押し広げるので、すなわち、狭窄部30aを広げるので、第1端子13が狭窄部30aを通過して遊嵌部30b内に入ることにより、第1端子挿入部26内に第1端子13を挿入し、保持させることができる。
なお、第1突起28と第2突起29とは、第1端子13が通過すると、自身の弾性で元の状態へ復帰するので、狭窄部30aは元の状態、すなわち、第1端子13が通過できない状態に戻る。
Further, when the first terminal 13 is pushed into the secondary coil bobbin 21 side, the first terminal 13 spreads between the first protrusion 28 and the second protrusion 29, that is, the constricted portion 30a is expanded, so the first terminal 13 passes through the constricted portion 30a and enters the loose fitting portion 30b, whereby the first terminal 13 can be inserted and held in the first terminal insertion portion 26.
When the first terminal 13 passes through the first protrusion 28 and the second protrusion 29, the first protrusion 28 and the second protrusion 29 return to the original state by their own elasticity, so that the narrowed portion 30a passes through the original state, that is, the first terminal 13 passes. It returns to the state where it cannot.

また、第2端子14を二次コイルボビン21側へ押し込むと、第2端子14が第1保持突起33と第2保持突起34との間へ入り、第1保持突起33と第2保持突起34との間を押し広げ、第2端子14が保持溝33a内に入るので、第2端子14を第1保持突起33と第2保持突起34とに狭持、固定させることにより、第2端子保持部31内に第2端子14を保持することができる。
なお、第2端子14が保持溝33a内に入ると、第1保持突起33と第2保持突起34とは自身の弾性で元の状態へ復帰するので、第1保持突起33と第2保持突起34とは第2端子14を狭持、保持できる状態に戻る。
Further, when the second terminal 14 is pushed into the secondary coil bobbin 21 side, the second terminal 14 enters between the first holding protrusion 33 and the second holding protrusion 34, and the first holding protrusion 33 and the second holding protrusion 34 Since the second terminal 14 enters the holding groove 33a, the second terminal 14 is held between the first holding protrusion 33 and the second holding protrusion 34, thereby fixing the second terminal holding portion. The second terminal 14 can be held in the base 31.
When the second terminal 14 enters the holding groove 33a, the first holding protrusion 33 and the second holding protrusion 34 are restored to their original state by their own elasticity, so the first holding protrusion 33 and the second holding protrusion 34 returns to the state in which the second terminal 14 can be held and held.

図11(a)〜(c)は従来の内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図であり、図9または図10と同一または相当部分に同一符号を付し、その説明を省略する。   11 (a) to 11 (c) are explanatory views of terminal processing of the coil wire in the secondary coil of the conventional ignition coil for an internal combustion engine, and the same reference numerals are given to the same or corresponding parts as in FIG. 9 or FIG. The description is omitted.

図11において、41はコイル電線を示し、二次コイルボビン21の外周に巻き付けて二次コイルを形成するものである。   In FIG. 11, reference numeral 41 denotes a coil wire, which is wound around the outer periphery of the secondary coil bobbin 21 to form a secondary coil.

次に、二次コイルにおけるコイル電線41の端末処理について説明する。
まず、図11(a)に示すように、第1保持突起33と第2保持突起34との間から第2立壁片25(図10参照)と反対側へ突出した、電線接続用線材としての第2端子14に、矢印A方向から見て、例えば、時計方向へコイル電線41の一端部を絡み付けた後、そのコイル電線41を、第2端子14を挟んで対向する第1保持突起33と第2保持突起34との間を第2端子14と平行に第2保持突起34に沿って通過させる。
そして、図11(a)〜(c)に示すように、第2保持突起34に沿ってコイル電線41を折り曲げた後、コイル電線41を二次コイルボビン21の外周に巻き付けて二次コイルを形成する(例えば、特許文献1参照。)。
Next, terminal processing of the coil wire 41 in the secondary coil will be described.
First, as shown in FIG. 11A, as a wire connecting wire protruding from the first holding projection 33 and the second holding projection 34 to the opposite side to the second standing wall piece 25 (see FIG. 10). For example, after tangling one end portion of the coil wire 41 in the clockwise direction as viewed in the direction of the arrow A to the second terminal 14, the first holding protrusion 33 facing the coil wire 41 with the second terminal 14 interposed therebetween. And the second holding projection 34 are passed along the second holding projection 34 in parallel with the second terminal 14.
Then, as shown in FIGS. 11A to 11C, after the coil electric wire 41 is bent along the second holding projection 34, the coil electric wire 41 is wound around the outer periphery of the secondary coil bobbin 21 to form a secondary coil. (For example, refer to Patent Document 1).

特開2006−179654号公報JP 2006-179654 A

上記したように、コイル電線41の一端部を第2端子14に絡み付けた後、コイル電線41を、第1保持突起33と第2保持突起34との間を第2端子14と平行に通過させて二次コイルボビン21に巻き付けると、コイル電線41が第2端子14と第2保持突起34との間に挟み込まれる。
このように、コイル電線41が第2端子14と第2保持突起34との間に挟み込まれた状態で、組立工程に移行し、組立工程における衝撃などによってダイオード11が第2端子14でコイル電線41を引っ張る方向へ回転すると、コイル電線41が断線して第2端子14とコイル電線41とが不導通となり、不良品となる不都合があった。
As described above, after one end of the coil wire 41 is entangled with the second terminal 14, the coil wire 41 is passed between the first holding projection 33 and the second holding projection 34 in parallel with the second terminal 14. When wound around the secondary coil bobbin 21, the coil wire 41 is sandwiched between the second terminal 14 and the second holding projection 34.
As described above, the coil wire 41 is sandwiched between the second terminal 14 and the second holding projection 34, the process proceeds to the assembly process, and the diode 11 is connected to the coil wire by the second terminal 14 due to an impact or the like in the assembly process. When rotating 41 in the pulling direction, the coil wire 41 is disconnected and the second terminal 14 and the coil wire 41 become non-conductive, resulting in a defective product.

この発明は、上記したような不都合を解消するためになされたもので、コイル電線に捨て絡げ部分を設けて断線させることにより、または、電線接続用線材と保持突起との間に挟み込まれて断線するコイル電線の部分を設けないようにすることにより、電線接続用線材とコイル電線との導通状態を維持することのできる内燃機関用点火コイルおよびコイル電線の端末処理方法を提供するものである。   The present invention has been made to solve the above-described disadvantages, and is provided by disposing a coiled wire with a tangled portion, or by being sandwiched between a wire connecting wire and a holding projection. An ignition coil for an internal combustion engine and a terminal processing method for a coil wire that can maintain the electrical connection state between the wire for connecting the wire and the coil wire by not providing a portion of the coil wire to be disconnected. .

この発明は、以下のような発明である。
(1)二次コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記二次コイルボビンに巻き付けた二次コイルを備える内燃機関用点火コイルにおいて、一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の間を前記電線接続用線材と平行に通して対向する前記保持突起の一方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記二次コイルボビンに巻き付けて前記二次コイルを形成したことを特徴とする。
(2)二次コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記二次コイルボビンに巻き付けた二次コイルを備える内燃機関用点火コイルにおいて、一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の双方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記二次コイルボビンに巻き付けて前記二次コイルを形成したことを特徴とする。
(3)(1)または(2)に記載の内燃機関用点火コイルにおいて、前記電線接続用線材が回転するのを阻止する回転防止手段を設けたことを特徴とする。
(4)コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記コイルボビンに巻き付けるコイルにおけるコイル電線の端末処理方法において、一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の間を前記電線接続用線材と平行に通して対向する前記保持突起の一方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記コイルボビンに巻き付けることを特徴とする。
(5)コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記コイルボビンに巻き付けるコイルにおけるコイル電線の端末処理方法において、一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の双方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記二次コイルボビンに巻き付けることを特徴とする。
(6)(4)または(5)に記載のコイルにおけるコイル電線の端末処理方法において、前記電線接続用線材が回転するのを阻止したことを特徴とする。
The present invention is as follows.
(1) One end of a coil wire is entangled with a wire connecting wire held by an opposing holding projection provided at one end of a secondary coil bobbin, and then the secondary coil bobbin passes through the coil wire between the holding projections. In the ignition coil for an internal combustion engine including a secondary coil wound around, the coil electric wire after one end portion is entangled with the wire connecting wire between the holding projections facing each other with the wire connecting wire interposed therebetween. At least one turn is wound around the outer periphery of one of the holding projections facing in parallel with the wire connecting wire, and the coiled wire passed over the wire connecting wire is entangled with the wire connecting wire. After entangled on the coil wire, the coil wire is wound around the secondary coil bobbin through the holding projections to form the secondary coil. That.
(2) One end of the coil wire is entangled with the wire connecting wire held by the opposing holding projection provided at one end of the secondary coil bobbin, and then the secondary coil bobbin passes through the coil wire between the holding projections. In the ignition coil for an internal combustion engine including a secondary coil wound around, the coil electric wire after one end is entangled with the electric wire connecting wire, both the holding projections facing each other with the electric wire connecting wire interposed therebetween The coil wire wound around at least one turn on the outer periphery and passed over the wire connecting wire is entangled on the coil wire entangled with the wire connecting wire, and then the coil wire is held. The secondary coil is formed by being wound around the secondary coil bobbin through the protrusions.
(3) The ignition coil for an internal combustion engine according to (1) or (2), wherein a rotation preventing means for preventing the wire connecting wire from rotating is provided.
(4) In a coil in which one end of a coil wire is entangled with a wire connecting wire held by an opposing holding projection provided at one end of the coil bobbin, and then the coil wire is wound around the coil bobbin through the holding projection In the terminal processing method of a coil electric wire, the coil electric wire after one end portion is entangled with the electric wire connecting wire is parallel to the electric wire connecting wire between the holding projections facing each other with the electric wire connecting wire interposed therebetween. The coil wire wound around at least one circumference of one of the holding protrusions facing each other through and passed over the wire connecting wire is entangled on the coil wire entangled with the wire connecting wire. After being attached, the coil electric wire is wound around the coil bobbin through the holding projection.
(5) In a coil in which one end of a coil electric wire is entangled with a wire connecting wire held by an opposing holding projection provided at one end of the coil bobbin, and then the coil electric wire is wound around the coil bobbin through the holding projection In the terminal processing method of the coil electric wire, the coil electric wire after one end is entangled with the electric wire connecting wire is wound around the outer circumference of both of the holding projections facing each other with the electric wire connecting wire interposed therebetween, After the coiled wire passed over the wire connecting wire is entangled on the coiled wire entangled with the wire connecting wire, the coil wire is passed through the holding projections to the secondary. It is characterized by being wound around a coil bobbin.
(6) In the terminal processing method of the coil electric wire in the coil according to (4) or (5), the wire connecting wire is prevented from rotating.

この発明によれば、一端部を電線接続用線材に絡み付けた後のコイル電線を、電線接続用線材を挟んで対向する保持突起の間を電線接続用線材と平行に通して対向する保持突起の一方の外周に少なくとも1周巻き付け、電線接続用線材の上を通過させたコイル電線を、電線接続用線材に絡み付けたコイル電線の上に絡み付けた後、コイル電線を、保持突起の間を通して二次コイルボビンに巻き付けたので、保持突起の間を2度目に通るコイル電線は、1度目に保持突起の間を通したコイル電線が電線接続用線材と一方の保持突起との間に挟み込まれた上を通過したり、1度目に保持突起の間を通したコイル電線が電線接続用線材と一方の保持突起との間に挟み込まれた上から電線接続用線材を乗り越えるように交差して通過する。
このように、最初に電線接続用線材に絡み付けたコイル電線の上に絡み付けたコイル電線で、電線接続用線材とコイル電線との導通状態を維持できるので、最初に電線接続用線材に絡み付けて保持突起の一方の外周に巻き付けたコイル電線の端部分を、コイル電線の捨て絡げ部分とすることができる。
したがって、電線接続用線材がコイル電線を引っ張る方向へ回転しても、1度目に保持突起の間を通して電線接続用線材と一方の保持突起との間に挟み込まれたコイル電線の捨て絡げ部分が断線することとなり、この捨て絡げ部分の上に絡げたコイル電線と電線接続用線材とが導通しているので、電線接続用線材とコイル電線との導通状態が維持され、内燃機関用点火コイルまたはコイルが不良品とならなくなる。
また、一端部を電線接続用線材に絡み付けた後のコイル電線を、電線接続用線材を挟んで対向する保持突起の双方の外周に少なくとも1周巻き付け、電線接続用線材の上を通過させたコイル電線を、電線接続用線材に絡み付けたコイル電線の上に絡み付けた後、コイル電線を、保持突起の間を通して二次コイルボビンに巻き付けたので、保持突起の間を通すコイル電線が保持突起の外周に巻き付けたコイル電線の上を通過する。
したがって、電線接続用線材がコイル電線を引っ張る方向へ回転しても、電線接続用線材と保持突起との間に挟み込まれて断線するコイル電線の部分がないので、コイル電線が断線せずに電線接続用線材とコイル電線との導通状態が維持され、内燃機関用点火コイルまたはコイルが不良品とならなくなる。
そして、電線接続用線材が回転するのを阻止したので、電線接続用線材がコイル電線を引っ張る方向へ回転しなくなり、電線接続用線材とコイル電線との導通状態が維持され、内燃機関用点火コイルまたはコイルが不良品とならなくなる。
According to this invention, the holding protrusion which opposes the coil wire after one end portion is entangled with the wire for connecting the wire, passing between the holding protrusions facing the wire connecting wire in parallel with the wire for connecting the wire. The coil wire wound around at least one turn around the outer periphery of the wire and passing over the wire connecting wire is entangled on the coil wire entangled with the wire connecting wire, and then the coil wire is placed between the holding protrusions. Since the coil wire passed through the holding projection for the second time, the coil wire passed between the holding projections is sandwiched between the wire connecting wire and one holding projection. The coil wire passed between the holding projections for the first time is passed between the wire connecting wire and one holding projection so as to cross over the wire connecting wire from above. To do.
As described above, since the coil wire entangled on the coil wire entangled with the wire connecting wire first can maintain the conduction state between the wire connecting wire and the coil wire, first entangled with the wire connecting wire. The end portion of the coil electric wire that is attached and wound around one outer periphery of the holding projection can be used as a portion of the coil electric wire that is discarded.
Accordingly, even if the wire connecting wire rotates in the direction of pulling the coil electric wire, the discarded portion of the coil electric wire sandwiched between the wire connecting wire and the one holding projection through the holding projections for the first time Since the coil wire and the wire connecting wire connected on the tie-down portion are electrically connected, the conductive state between the wire connecting wire and the coil wire is maintained, and the ignition coil for the internal combustion engine Or the coil will not be defective.
In addition, the coil electric wire after one end portion is entangled with the wire connecting wire is wound around at least one turn on both outer circumferences of the holding protrusions facing each other with the wire connecting wire interposed therebetween, and is passed over the wire connecting wire. After the coil wire is entangled on the coil wire entangled with the wire connecting wire, the coil wire is wound around the secondary coil bobbin through the holding projection, so the coil wire passing between the holding projections is held by the holding projection. It passes over the coiled wire wound around the outer periphery of the wire.
Therefore, even if the wire connecting wire rotates in the direction of pulling the coil electric wire, there is no portion of the coil electric wire that is sandwiched between the wire connecting wire and the holding projection, and thus the coil electric wire does not break. The continuity between the connecting wire and the coil wire is maintained, and the ignition coil or coil for the internal combustion engine does not become a defective product.
Then, since the wire connecting wire is prevented from rotating, the wire connecting wire does not rotate in the direction of pulling the coil wire, and the conduction state between the wire connecting wire and the coil wire is maintained, so that the ignition coil for the internal combustion engine Or the coil will not be defective.

以下、この発明の実施例を図に基づいて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1(a),(b)、図2(a),(b)、図3(a),(b)はこの発明の第1実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図であり、図9〜図11と同一または相当部分に同一符号を付し、その説明を省略する。   1 (a), 1 (b), 2 (a), 2 (b), 3 (a), and 3 (b) are coils in a secondary coil of an internal combustion engine ignition coil according to a first embodiment of the present invention. It is explanatory drawing of the terminal process of an electric wire, attaches | subjects the same code | symbol to the part which is the same as that of FIGS. 9-11, or an equivalent part, and abbreviate | omits the description.

次に、この発明の第1実施例である二次コイルにおけるコイル電線41の端末処理について説明する。
まず、図1(a)に示すように、第1保持突起33と第2保持突起34との間から第2立壁片25(図10参照)と反対側へ突出した、電線接続用線材としての第2端子14に、矢印B方向から見て、例えば、時計方向へコイル電線41の一端部を絡み付けた後、そのコイル電線41を、第2端子14を挟んで対向する第1保持突起33と第2保持突起34との間を第2端子14と平行に第2保持突起34に沿って通過させる。
そして、図1(a),(b)に示すように、第2保持突起34の外周に少なくとも1周、この実施例では第2保持突起34の外周に1周だけコイル電線41を巻き付ける。
Next, terminal processing of the coil wire 41 in the secondary coil according to the first embodiment of the present invention will be described.
First, as shown in FIG. 1A, as a wire connecting wire projecting from between the first holding projection 33 and the second holding projection 34 to the opposite side of the second standing wall piece 25 (see FIG. 10). For example, after tangling one end portion of the coil electric wire 41 in the clockwise direction when viewed from the arrow B direction, the first holding protrusion 33 facing the coil electric wire 41 with the second terminal 14 interposed therebetween is seen. And the second holding projection 34 are passed along the second holding projection 34 in parallel with the second terminal 14.
Then, as shown in FIGS. 1A and 1B, the coil wire 41 is wound around the outer periphery of the second holding projection 34 at least once, in this embodiment, only once around the outer periphery of the second holding projection 34.

さらに、図2(a),(b)に示すように、第2端子14の上を通過させたコイル電線41を、第2端子14に前(第1回目)に絡み付けたコイル電線41の上に、前(第1回目)のコイル電線41の絡み付け終わり側から絡み付け始め側へ、図2(a)の矢印B方向から見て時計方向へ絡み付ける。   Furthermore, as shown in FIGS. 2A and 2B, the coil wire 41 that has passed over the second terminal 14 is entangled forward (first time) with the second terminal 14. On the upper side (first time), the coil wire 41 is tangled in the clockwise direction as viewed from the direction of arrow B in FIG.

次に、図3(a),(b)に示すように、第2端子14に前(第2回目)に絡み付けたコイル電線41の上に、前(第2回目)のコイル電線41の絡み付け終わり側から絡み付け始め側へ、図3(a)の矢印B方向から見て時計方向へコイル電線41を絡み付けた後、そのコイル電線41を、再度第1保持突起33と第2保持突起34との間を第2端子14と平行に第2保持突起34に沿って通過させ、前のコイル電線41の上を通過させる。
そして、図3(a),(b)に示すように、第2保持突起34に沿ってコイル電線41を折り曲げた後、コイル電線41を二次コイルボビン21の外周に巻き付けて二次コイルを形成する。
Next, as shown in FIGS. 3A and 3B, the coil wire 41 of the front (second time) is placed on the coil wire 41 entangled with the second terminal 14 before (second time). After the coil wire 41 is entangled in the clockwise direction when viewed from the arrow B direction in FIG. 3A from the entanglement end side to the entanglement start side, the coil wire 41 is again connected to the first holding projection 33 and the second It passes along the 2nd holding protrusion 34 in parallel with the 2nd terminal 14 between holding | maintenance protrusion 34, and passes on the front coil electric wire 41. FIG.
Then, as shown in FIGS. 3A and 3B, after the coil electric wire 41 is bent along the second holding projection 34, the coil electric wire 41 is wound around the outer periphery of the secondary coil bobbin 21 to form a secondary coil. To do.

上述したように、この発明の第1実施例によれば、一端部を第2端子14に絡み付けた後のコイル電線41を、第2端子14を挟んで対向する第1、第2保持突起33,34の間を第2端子14と平行に通して第2保持突起34の外周に巻き付け、第2端子14の上を通過させたコイル電線41を、第2端子14に絡み付けたコイル電線41の上に絡み付けた後、コイル電線41を、第1、第2保持突起33,34の間を通して二次コイルボビン21に巻き付けたので、第1、第2保持突起33,34の間を2度目に通るコイル電線41は、1度目に第1、第2保持突起33,34の間を通したコイル電線41が第2端子14と第2保持突起34との間に挟み込まれた上を通過する。
このように、最初に第2端子14に絡み付けたコイル電線41の上に絡み付けたコイル電線41で、第2端子14とコイル電線41との導通状態を維持できるので、最初に第2端子14に絡み付けて第2保持突起34の外周に巻き付けたコイル電線41の端部分を、コイル電線41の捨て絡げ部分とすることができる。
したがって、第2端子14がコイル電線41を引っ張る方向へ回転しても、1度目に第1、第2保持突起33,34の間を通して第2端子14と第2保持突起34との間に挟み込まれたコイル電線41の捨て絡げ部分が断線することとなり、この捨て絡げ部分の上に絡げたコイル電線41と第2端子14とが導通しているので、第2端子14とコイル電線41との導通状態が維持され、内燃機関用点火コイルまたはコイルが不良品とならなくなる。
As described above, according to the first embodiment of the present invention, the first and second holding projections that oppose the coil wire 41 after the one end portion is entangled with the second terminal 14 with the second terminal 14 interposed therebetween. A coil wire 41 is wound around the second terminal 14 and is wound around the outer periphery of the second holding projection 34 through the second terminal 14 in parallel with the second terminal 14. Since the coil wire 41 is wound around the secondary coil bobbin 21 through the space between the first and second holding projections 33 and 34 after being entangled on 41, the space between the first and second holding projections 33 and 34 is 2 The coil wire 41 passing through the second time passes over the first time when the coil wire 41 passed between the first and second holding projections 33 and 34 is sandwiched between the second terminal 14 and the second holding projection 34. To do.
Thus, since the coil wire 41 entangled on the coil wire 41 entangled with the second terminal 14 first can maintain the conduction state between the second terminal 14 and the coil wire 41, the second terminal first 14, the end portion of the coil electric wire 41 wound around the outer periphery of the second holding projection 34 can be used as a discarded portion of the coil electric wire 41.
Therefore, even if the second terminal 14 rotates in the direction of pulling the coil wire 41, the second terminal 14 is sandwiched between the second terminal 14 and the second holding projection 34 through the first and second holding projections 33, 34 for the first time. The coiled portion of the coiled wire 41 is disconnected, and the coiled wire 41 and the second terminal 14 that are tangled on the discarded portion are electrically connected, so that the second terminal 14 and the coiled wire 41 are connected. And the ignition coil for the internal combustion engine or the coil does not become a defective product.

図4はこの発明の第2実施例である内燃機関用点火コイルの二次コイルボビンの要部を示す分解斜視図、図5は図4においてダイオードをダイオード収容部に取り付け、第1端子が回転するのを阻止した状態の斜視図であり、図1〜図3または図9〜図11と同一または相当部分に同一符号を付し、その説明を省略する。   FIG. 4 is an exploded perspective view showing a main part of a secondary coil bobbin of an ignition coil for an internal combustion engine according to a second embodiment of the present invention. FIG. 5 is a diagram in which a diode is attached to the diode housing portion in FIG. FIG. 6 is a perspective view showing a state in which this is prevented, and the same reference numerals are assigned to the same or corresponding parts as in FIGS. 1 to 3 or FIGS.

図4において、28aは、ダイオード11の第2端子14(電線接続用線材)が回転するのを阻止する回転防止手段しての係止溝を示し、第1突起28の第1立壁片24と反対側に設けられている。   In FIG. 4, reference numeral 28 a denotes a locking groove as a rotation preventing means for preventing the second terminal 14 (wire connecting wire) of the diode 11 from rotating, and the first standing wall piece 24 of the first protrusion 28 and It is provided on the opposite side.

次に、ダイオード11のダイオード収容部22への取付を、図9および図10に示した従来例と異なる部分について説明する。
まず、図9および図10に示した従来例と同様に、ダイオード11をダイオード収容部22に取り付ける。
そして、第1突起28と第2突起29との間から第1立壁片24と反対側へ突出したダイオード11の第1端子13を係止溝28a内へ、図5に示すように、折り曲げる。
このように、第1端子13を係止溝28a内へ折り曲げると、第1端子13が回転するのを阻止、防止されることにより、第2端子14が回転するのを阻止、防止される。
なお、この第2実施例の二次コイルにおけるコイル電線41の端末処理は、第1実施例と同様に処理するので、その説明を省略する。
Next, attachment of the diode 11 to the diode housing portion 22 will be described with respect to portions different from the conventional example shown in FIGS.
First, as in the conventional example shown in FIGS. 9 and 10, the diode 11 is attached to the diode housing portion 22.
Then, the first terminal 13 of the diode 11 protruding from the space between the first protrusion 28 and the second protrusion 29 to the opposite side of the first standing wall piece 24 is bent into the locking groove 28a as shown in FIG.
As described above, when the first terminal 13 is bent into the locking groove 28a, the first terminal 13 is prevented and prevented from rotating, thereby preventing and preventing the second terminal 14 from rotating.
In addition, since the terminal process of the coil electric wire 41 in the secondary coil of this 2nd Example is processed similarly to a 1st Example, the description is abbreviate | omitted.

上述したように、この発明の第2実施例においても、第1実施例と同様な効果を得ることができる。
そして、ダイオード11の第2端子14が回転するのを阻止する回転防止手段(係止溝28a)を設け、第2端子14が回転するのを阻止したので、第2端子14がコイル電線41を引っ張る方向へ回転しなくなり、第2端子14とコイル電線41との導通状態が維持され、内燃機関用点火コイルまたはコイルが不良品とならなくなる。
As described above, also in the second embodiment of the present invention, the same effect as in the first embodiment can be obtained.
And the rotation prevention means (locking groove 28a) which prevents that the 2nd terminal 14 of the diode 11 rotates is provided, and since the 2nd terminal 14 was prevented from rotating, the 2nd terminal 14 connected the coil electric wire 41. It does not rotate in the pulling direction, the conduction state between the second terminal 14 and the coil wire 41 is maintained, and the internal combustion engine ignition coil or coil does not become a defective product.

図6(a),(b)、図7(a),(b)、図8(a),(b)はこの発明の第3実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理を示す説明図であり、図1〜図5または図9〜図11と同一または相当部分に同一符号を付し、その説明を省略する。   FIGS. 6 (a), 6 (b), 7 (a), 7 (b), 8 (a), and 8 (b) are coils in a secondary coil of an internal combustion engine ignition coil according to a third embodiment of the present invention. It is explanatory drawing which shows the terminal process of an electric wire, attaches | subjects the same code | symbol to the same or equivalent part as FIGS. 1-5 or FIGS. 9-11, and abbreviate | omits the description.

次に、この発明の第3実施例である二次コイルにおけるコイル電線41の端末処理について説明する。
まず、図6(a)に示すように、第1保持突起33と第2保持突起34との間から第2立壁片25(図5または図10参照)と反対側へ突出した、電線接続用線材としての第2端子14に、矢印C方向から見て、例えば、時計方向へコイル電線41の一端部を絡み付けた後、そのコイル電線41を、図6(a),(b)に示すように、第2端子14を挟んで対向する第1、第2保持突起33,34の外周に少なくとも1周、この実施例では第1、第2保持突起33,34の外周に1周だけコイル電線41を巻き付ける。
Next, terminal processing of the coil wire 41 in the secondary coil according to the third embodiment of the present invention will be described.
First, as shown in FIG. 6 (a), for connecting an electric wire protruding from between the first holding projection 33 and the second holding projection 34 to the opposite side of the second standing wall piece 25 (see FIG. 5 or FIG. 10). For example, after tangling one end portion of the coil wire 41 in the clockwise direction to the second terminal 14 as the wire as viewed from the direction of the arrow C, the coil wire 41 is shown in FIGS. Thus, at least one turn on the outer periphery of the first and second holding projections 33 and 34 facing each other across the second terminal 14, in this embodiment, only one turn on the outer periphery of the first and second holding projections 33 and 34. Wind the electric wire 41.

そして、図7(a),(b)に示すように、第2端子14の上を通過させたコイル電線41を、第2端子14に前(第1回目)に絡み付けたコイル電線41の上に、前(第1回目)のコイル電線41の絡み付け終わり側から絡み付け始め側へ、図7(a)の矢印C方向から見て時計方向へ絡み付ける。   And as shown to Fig.7 (a), (b), the coil electric wire 41 which passed on the 2nd terminal 14 of the coil electric wire 41 entangled in front (1st time) to the 2nd terminal 14 is shown. On the top (first time), the coil wire 41 is tangled in the clockwise direction as viewed from the direction of arrow C in FIG.

次に、図8(a),(b)に示すように、第2端子14に前(第2回目)に絡み付けたコイル電線41の上に、前(第2回目)のコイル電線41の絡み付け終わり側から絡み付け始め側へ、図8(a)の矢印C方向から見て時計方向へコイル電線41を絡み付けた後、そのコイル電線41を、第1保持突起33と第2保持突起34との間を第2端子14と平行に第2保持突起34に沿って通過させる。
そして、図8(a),(b)に示すように、第2保持突起34に沿ってコイル電線41を折り曲げた後、コイル電線41を二次コイルボビン21の外周に巻き付けて二次コイルを形成する。
Next, as shown in FIGS. 8A and 8B, the coil wire 41 of the front (second time) is placed on the coil wire 41 entangled with the second terminal 14 before (second time). After the coil wire 41 is tangled in the clockwise direction when viewed from the direction of arrow C in FIG. 8A from the entanglement end side to the entanglement start side, the coil wire 41 is held by the first holding projection 33 and the second holding. The projection 34 is passed along the second holding projection 34 in parallel with the second terminal 14.
Then, as shown in FIGS. 8A and 8B, after the coil electric wire 41 is bent along the second holding projection 34, the coil electric wire 41 is wound around the outer periphery of the secondary coil bobbin 21 to form a secondary coil. To do.

上述したように、この発明の第3実施例によれば、一端部を第2端子14に絡み付けた後のコイル電線41を、第2端子14を挟んで対向する第1、第2保持突起33,34の双方の外周に巻き付け、第2端子14の上を通過させたコイル電線41を、第2端子14に絡み付けたコイル電線41の上に絡み付けた後、コイル電線41を、第1、第2保持突起33,34の間を通して二次コイルボビン21に巻き付けたので、第1、第2保持突起33,34の間を通すコイル電線41が第1、第2保持突起33,34の外周に巻き付けたコイル電線41の上を通過する。
したがって、第2端子14がコイル電線41を引っ張る方向へ回転しても、第2端子14と第1、第2保持突起33,34との間に挟み込まれて断線するコイル電線41の部分がないので、コイル電線41が断線せずに第2端子14とコイル電線41との導通状態が維持され、内燃機関用点火コイルまたはコイルが不良品とならなくなる。
As described above, according to the third embodiment of the present invention, the first and second holding projections that oppose the coil wire 41 after the one end is entangled with the second terminal 14 with the second terminal 14 interposed therebetween. After winding the coil wire 41 wound around the outer periphery of both of the second terminal 14 and the coil wire 41 entangled with the second terminal 14, the coil wire 41 is Since the secondary coil bobbin 21 is wound around the first and second holding projections 33 and 34, the coil wire 41 passing between the first and second holding projections 33 and 34 is connected to the first and second holding projections 33 and 34. It passes over the coil wire 41 wound around the outer periphery.
Therefore, even if the second terminal 14 rotates in the direction of pulling the coil electric wire 41, there is no portion of the coil electric wire 41 that is sandwiched between the second terminal 14 and the first and second holding projections 33 and 34 and disconnected. Therefore, the conductive state between the second terminal 14 and the coil wire 41 is maintained without the coil wire 41 being disconnected, and the internal combustion engine ignition coil or coil is not defective.

上記した実施例では、ダイオード11の第2端子14(リード)を電線接続用線材とした例を示したが、通常の線材を電線接続用線材としてもよい。
また、係止溝28aを回転防止手段とした例を示したが、回転防止手段は電線接続用線材を回転させないようにできる構成であれば、他の構成、例えば、固定突起で電線接続用線材を回転しないように挟み込む構成などとしてもよい。
また、第2端子14(電線接続用線材)を間接的に回転させないようにした回転防止手段を例に示したが、電線接続用線材を直接回転させないようにする回転防止手段であってもよい。
また、第1、第2実施例において、コイル電線41を、2度目に第1、第2保持突起33,34の間を通すときに1度目のコイル電線41の上を通過させたが、コイル電線41を、2度目に第1、第2保持突起33,34の間を通すときに1度目のコイル電線41の上から第2端子14(電線接続用線材)を乗り越えるように交差させて通過させても、同様な効果を得ることができる。
また、第3実施例において、コイル電線41を、第1、第2保持突起33,34の間を通すときに第2保持突起34に沿わせて(第2端子14(電線接続用線材)と平行に)通過させたが、コイル電線41を、第1、第2保持突起33,34の間を通すときに第2端子14(電線接続用線材)と交差するように通過させても、同様な効果を得ることができる。
また、第3実施例において、第2実施例のように、係止溝28aを設けて第2端子14(電線接続用線材)が回転するのを阻止、防止するのが望ましい。
In the above-described embodiment, the example in which the second terminal 14 (lead) of the diode 11 is the wire connecting wire is shown, but a normal wire may be used as the wire connecting wire.
Moreover, although the example which used the latching groove 28a as the rotation prevention means was shown, as long as the rotation prevention means is a structure which can prevent a wire connecting wire from rotating, another structure, for example, a wire connecting wire with a fixing protrusion, is used. It is good also as a structure etc. which are inserted | pinched so that it may not rotate.
Moreover, although the rotation prevention means which did not rotate the 2nd terminal 14 (wire connection wire) indirectly was shown in the example, the rotation prevention means which prevents the wire connection wire from rotating directly may be used. .
In the first and second embodiments, when the coil wire 41 is passed between the first and second holding projections 33 and 34 for the second time, the coil wire 41 is passed over the coil wire 41 for the first time. When the electric wire 41 passes between the first and second holding projections 33 and 34 for the second time, the electric wire 41 passes over the second terminal 14 (wire connecting wire) from above the first coil electric wire 41 and passes through. Even if it makes it, the same effect can be acquired.
In the third embodiment, when the coil wire 41 is passed between the first and second holding projections 33, 34, along the second holding projection 34 (second terminal 14 (wire connecting wire)) Even if the coil wire 41 is passed through the second terminal 14 (wire connecting wire) when passing between the first and second holding projections 33 and 34, the same applies. Effects can be obtained.
In the third embodiment, as in the second embodiment, it is desirable to provide a locking groove 28a to prevent or prevent the second terminal 14 (wire connecting wire) from rotating.

(a),(b)はこの発明の第1実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A), (b) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the ignition coil for internal combustion engines which is 1st Example of this invention. (a),(b)はこの発明の第1実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A), (b) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the ignition coil for internal combustion engines which is 1st Example of this invention. (a),(b)はこの発明の第1実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A), (b) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the ignition coil for internal combustion engines which is 1st Example of this invention. この発明の第2実施例である内燃機関用点火コイルの二次コイルボビンの要部を示す分解斜視図である。It is a disassembled perspective view which shows the principal part of the secondary coil bobbin of the ignition coil for internal combustion engines which is 2nd Example of this invention. 図4においてダイオードをダイオード収容部に取り付け、第1端子が回転するのを阻止した状態の斜視図である。FIG. 5 is a perspective view of a state where the diode is attached to the diode housing portion in FIG. 4 and the first terminal is prevented from rotating. (a),(b)はこの発明の第3実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A), (b) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the ignition coil for internal combustion engines which is 3rd Example of this invention. (a),(b)はこの発明の第3実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A), (b) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the ignition coil for internal combustion engines which is 3rd Example of this invention. (a),(b)はこの発明の第3実施例である内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A), (b) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the ignition coil for internal combustion engines which is 3rd Example of this invention. ダイオードを備えた内燃機関用点火コイルの二次コイルボビンの要部を示す分解斜視図である。It is a disassembled perspective view which shows the principal part of the secondary coil bobbin of the ignition coil for internal combustion engines provided with the diode. 図9においてダイオードをダイオード収容部に取り付けた状態の斜視図である。FIG. 10 is a perspective view of a state where the diode is attached to the diode housing portion in FIG. 9. (a)〜(c)は従来の内燃機関用点火コイルの二次コイルにおけるコイル電線の端末処理の説明図である。(A)-(c) is explanatory drawing of the terminal process of the coil electric wire in the secondary coil of the conventional ignition coil for internal combustion engines.

符号の説明Explanation of symbols

11 ダイオード
12 ダイオード本体
13 第1端子
14 第2端子(電線接続用線材)
21 二次コイルボビン
22 ダイオード収容部
23 本体収容部
24 第1立壁片
24a 第1端子案内溝
25 第2立壁片
25a 第2端子案内溝
26 第1端子挿入部
27 第1ベース部
28 第1突起
28a 係止溝(回転防止手段)
29 第2突起
30a 狭窄部
30b 遊嵌部
31 第2端子保持部
32 第2ベース部
33 第1保持突起
33a 保持溝
34 第2保持突起
41 コイル電線
11 diode 12 diode body 13 first terminal 14 second terminal (wire connecting wire)
21 Secondary coil bobbin 22 Diode housing portion 23 Main body housing portion 24 First standing wall piece 24a First terminal guide groove 25 Second standing wall piece 25a Second terminal guide groove 26 First terminal insertion portion 27 First base portion 28 First protrusion 28a Locking groove (rotation prevention means)
29 2nd protrusion 30a Narrow part 30b Fitting part 31 2nd terminal holding part 32 2nd base part 33 1st holding protrusion 33a Holding groove 34 2nd holding protrusion 41 Coil electric wire

Claims (6)

二次コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記二次コイルボビンに巻き付けた二次コイルを備える内燃機関用点火コイルにおいて、
一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の間を前記電線接続用線材と平行に通して対向する前記保持突起の一方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記二次コイルボビンに巻き付けて前記二次コイルを形成した、
ことを特徴とする内燃機関用点火コイル。
One end of the coil electric wire is entangled with the wire connecting wire held by the opposite holding protrusion provided at one end of the secondary coil bobbin, and then the coil electric wire is wound around the secondary coil bobbin through the holding protrusion. In an internal combustion engine ignition coil comprising a secondary coil,
The holding projection facing the coil wire after the one end portion is entangled with the wire connecting wire in parallel with the wire connecting wire between the holding projections facing each other across the wire connecting wire The coil wire wound around at least one turn on one outer periphery of the wire and passing over the wire connecting wire is entangled on the coil wire entangled with the wire connecting wire. The secondary coil is formed by winding the secondary coil bobbin through the holding projections,
An ignition coil for an internal combustion engine.
二次コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記二次コイルボビンに巻き付けた二次コイルを備える内燃機関用点火コイルにおいて、
一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の双方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記二次コイルボビンに巻き付けて前記二次コイルを形成した、
ことを特徴とする内燃機関用点火コイル。
One end of the coil electric wire is entangled with the wire connecting wire held by the opposite holding protrusion provided at one end of the secondary coil bobbin, and then the coil electric wire is wound around the secondary coil bobbin through the holding protrusion. In an internal combustion engine ignition coil comprising a secondary coil,
The coil electric wire after one end portion is entangled with the wire connecting wire is wound around at least one circumference on both outer sides of the holding projections facing each other with the wire connecting wire interposed therebetween, and the wire connecting wire is placed on the wire connecting wire. After the coiled wire that has been passed is entangled on the coiled wire entangled with the wire connecting wire, the coiled wire is wound around the secondary coil bobbin through the holding projections, and the secondary coil Formed,
An ignition coil for an internal combustion engine.
請求項1または請求項2に記載の内燃機関用点火コイルにおいて、
前記電線接続用線材が回転するのを阻止する回転防止手段を設けた、
ことを特徴とする内燃機関用点火コイル。
The internal combustion engine ignition coil according to claim 1 or 2,
Provided with an anti-rotation means for preventing the wire connecting wire from rotating;
An ignition coil for an internal combustion engine.
コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記コイルボビンに巻き付けるコイルにおけるコイル電線の端末処理方法において、
一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の間を前記電線接続用線材と平行に通して対向する前記保持突起の一方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記コイルボビンに巻き付ける、
ことを特徴とするコイルにおけるコイル電線の端末処理方法。
One end of the coil wire is entangled with a wire connecting wire held by an opposing holding projection provided at one end of the coil bobbin, and then the coil wire is wound around the coil bobbin through the holding projection. In the terminal processing method,
The holding projection facing the coil wire after the one end portion is entangled with the wire connecting wire in parallel with the wire connecting wire between the holding projections facing each other across the wire connecting wire The coil wire wound around at least one turn on one outer periphery of the wire and passing over the wire connecting wire is entangled on the coil wire entangled with the wire connecting wire. Wrap around the coil bobbin through the holding projection,
The terminal processing method of the coil electric wire in the coil characterized by the above-mentioned.
コイルボビンの一端に設けられた対向する保持突起で保持された電線接続用線材にコイル電線の一端部を絡み付けた後、前記コイル電線を前記保持突起の間を通して前記コイルボビンに巻き付けるコイルにおけるコイル電線の端末処理方法において、
一端部を前記電線接続用線材に絡み付けた後の前記コイル電線を、前記電線接続用線材を挟んで対向する前記保持突起の双方の外周に少なくとも1周巻き付け、前記電線接続用線材の上を通過させた前記コイル電線を、前記電線接続用線材に絡み付けた前記コイル電線の上に絡み付けた後、前記コイル電線を、前記保持突起の間を通して前記二次コイルボビンに巻き付ける、
ことを特徴とするコイルにおけるコイル電線の端末処理方法。
One end of the coil wire is entangled with a wire connecting wire held by an opposing holding projection provided at one end of the coil bobbin, and then the coil wire is wound around the coil bobbin through the holding projection. In the terminal processing method,
The coil electric wire after one end portion is entangled with the wire connecting wire is wound around at least one circumference on both outer sides of the holding projections facing each other with the wire connecting wire interposed therebetween, and the wire connecting wire is placed on the wire connecting wire. The coiled wire that has been passed is entangled on the coiled wire entangled with the wire connecting wire, and then the coiled wire is wound around the secondary coil bobbin through the holding projections,
The terminal processing method of the coil electric wire in the coil characterized by the above-mentioned.
請求項4または請求項5に記載のコイルにおけるコイル電線の端末処理方法において、
前記電線接続用線材が回転するのを阻止した、
ことを特徴とするコイルにおけるコイル電線の端末処理方法。
In the terminal processing method of the coil electric wire in the coil of Claim 4 or Claim 5,
The wire connecting wire was prevented from rotating,
The terminal processing method of the coil electric wire in the coil characterized by the above-mentioned.
JP2007079011A 2007-03-26 2007-03-26 Ignition coil for internal combustion engine and method for terminating coil wire in coil Withdrawn JP2008243930A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011176167A (en) * 2010-02-25 2011-09-08 Denso Corp Ignition coil for internal combustion engine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011176167A (en) * 2010-02-25 2011-09-08 Denso Corp Ignition coil for internal combustion engine

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