JP2008223137A5 - Rust prevention method for marine steel - Google Patents

Rust prevention method for marine steel Download PDF

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JP2008223137A5
JP2008223137A5 JP2008027574A JP2008027574A JP2008223137A5 JP 2008223137 A5 JP2008223137 A5 JP 2008223137A5 JP 2008027574 A JP2008027574 A JP 2008027574A JP 2008027574 A JP2008027574 A JP 2008027574A JP 2008223137 A5 JP2008223137 A5 JP 2008223137A5
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本発明は、以上のような検討に基づきなされたものであり、その特徴は以下の通りである。
(1)質量%で、Mg:0.01〜30%を含有し、残部Znおよび不可避的不純物からなる1次粒子を互いに衝突させて、又は該1次粒子を固体に衝突させて、形成される物理的破砕面および/または長さ0.01μm以上のき裂、もしくは深さ0.01μm以上のき裂を有し、平均粒径が0.05〜200μmで、最大径と最小径のアスペクト比(最大径/最小径)の平均値が1〜1.5であるZn合金粒子を、乾燥塗膜中に、質量%で、30%以上含有し、残部無機系バインダーからなる無機系プライマーまたは残部有機系バインダーからなる有機系プライマーを、下地層として塗布し、塗装厚みが2〜300μmのプライマー層を形成することを特徴とする、相対湿度30%以上〜100%以下の環境下に置かれる船舶鋼材の防錆方法。
(2)前記Zn合金粒子が、更に、質量%で、Al:0.01〜30%、Si:0.01〜3%の1種又は2種を含有することを特徴とする、前記(1)に記載の船舶鋼材の防錆方法。
(3)前記Zn合金粒子が、表面にMg固溶相及びZn−Mg金属間化合物を有することを特徴とする、前記(1)または(2)に記載の船舶鋼材の防錆方法。
(4)前記Zn合金粒子の金属間化合物が、MgZn2、Mg2Zn11、Mg2Zn3、MgZnまたはMg7Zn3のうち1種以上を含むことを特徴とする、前記(3)に記載の船舶鋼材の防錆方法。
(5)前記Zn合金粒子が、略球状多面体の面数が2面以上であることを特徴とする、前記(1)〜(4)の何れかに記載の船舶鋼材の防錆方法。
(6)前記無機系プライマーまたは前記有機系プライマーは、前記Zn合金粒子に加え、更に、平均粒子径0.05〜50μmのZnおよび不可避的不純物からなるZn金属粒子を含有ることを特徴とする前記(1)〜(5)の何れか1項に記載の船舶鋼材の防錆方法。
(7)質量%で、(前記Zn合金粒子量):(前記Zn金属粒子量)の比の値を1/xとしたとき、Xが300.0以下であり、かつ、質量%で、前記Zn合金粒子と前記Zn金属粒子の混合粒子の合計を100%としたとき、Mgの含有量が、0.01〜30%未満であることを特徴とする、前記(6)に記載の船舶鋼材の防錆方法
The present invention has been made based on the above studies, and the features thereof are as follows.
(1) mass% Mg: contains 0.01 to 30% by colliding the primary particles from the remainder Zn and unavoidable impurities ing each other, or the primary particles collide with a solid, formed Having a physical fracture surface and / or a crack having a length of 0.01 μm or more, or a crack having a depth of 0.01 μm or more, an average particle diameter of 0.05 to 200 μm, and a maximum diameter and a minimum diameter Inorganic primer comprising 30% or more by mass% of Zn alloy particles having an average aspect ratio (maximum diameter / minimum diameter) of 1 to 1.5 in a dry coating film and the balance being an inorganic binder. Alternatively , an organic primer composed of the remaining organic binder is applied as an undercoat layer to form a primer layer having a coating thickness of 2 to 300 μm, and is placed in an environment with a relative humidity of 30% to 100%. Rust prevention method for ship steel
(2) The Zn alloy particles further contain one or two kinds of Al: 0.01 to 30% and Si: 0.01 to 3% by mass%. ) For rust prevention of marine steel materials.
(3) The rust prevention method for marine steel according to (1) or (2), wherein the Zn alloy particles have an Mg solid solution phase and a Zn—Mg intermetallic compound on the surface.
(4) In the above (3), the intermetallic compound of the Zn alloy particles contains one or more of MgZn 2 , Mg 2 Zn 11 , Mg 2 Zn 3 , MgZn, or Mg 7 Zn 3. The rust-proofing method of the ship steel materials as described.
(5) The ship steel material rust prevention method according to any one of (1) to (4), wherein the Zn alloy particles have two or more substantially spherical polyhedrons.
(6) the inorganic primer or the organic primer, in addition to the Zn alloy particles, further, a feature that you containing Zn metal particles consisting of Zn and unavoidable impurities having an average particle size of 0.05~50μm The marine steel material rust prevention method according to any one of (1) to (5) above.
(7) In mass%, when the ratio value of (Zn alloy particle amount) :( Zn metal particle amount) is 1 / x, X is 300.0 or less, and in mass%, when the sum of the mixed particles of the Zn alloy particles and said Zn metal particles is 100%, the Mg content, and less than 0.01 to 30%, the ship according to (6)舶Rust prevention method for steel .

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Claims (7)

質量%で、Mg:0.01〜30%を含有し、残部Znおよび不可避的不純物からなる1次粒子を互いに衝突させて、又は該1次粒子を固体に衝突させて、形成される物理的破砕面および/または長さ0.01μm以上のき裂、もしくは深さ0.01μm以上のき裂を有し、平均粒径が0.05〜200μmで、最大径と最小径のアスペクト比(最大径/最小径)の平均値が1〜1.5であるZn合金粒子を、乾燥塗膜中に、質量%で、30%以上含有し、残部無機系バインダーからなる無機系プライマーまたは残部有機系バインダーからなる有機系プライマーを、下地層として塗布し、塗装厚みが2〜300μmのプライマー層を形成することを特徴とする、相対湿度30%以上〜100%以下の環境下に置かれる船舶鋼材の防錆方法。 By mass% Mg: contains 0.01 to 30% by colliding the remainder Zn and unavoidable primary particles ing from impurities together, or the primary particles collide with a solid, it is formed physically Having a fracture surface and / or a crack having a length of 0.01 μm or more, or a crack having a depth of 0.01 μm or more, an average particle diameter of 0.05 to 200 μm, and an aspect ratio of a maximum diameter to a minimum diameter ( Inorganic primer or remainder organic containing Zn alloy particles having an average value of 1 to 1.5 (maximum diameter / minimum diameter) in a dry coating film of 30% or more by mass%, and comprising a remaining inorganic binder A marine steel material placed in an environment with a relative humidity of 30% to 100%, characterized in that an organic primer composed of a binder is applied as a base layer to form a primer layer with a coating thickness of 2 to 300 μm. Rust prevention method. 前記Zn合金粒子が、更に、質量%で、Al:0.01〜30%、Si:0.01〜3%の1種又は2種を含有することを特徴とする、請求項1に記載の船舶鋼材の防錆方法。   2. The Zn alloy particles according to claim 1, wherein the Zn alloy particles further contain one or two kinds of Al: 0.01 to 30% and Si: 0.01 to 3% by mass%. Rust prevention method for marine steel. 前記Zn合金粒子が、表面にMg固溶相及びZn−Mg金属間化合物を有することを特徴とする、請求項1または2に記載の船舶鋼材の防錆方法。   3. The rust prevention method for marine steel according to claim 1, wherein the Zn alloy particles have a Mg solid solution phase and a Zn—Mg intermetallic compound on a surface thereof. 前記Zn合金粒子の金属間化合物が、MgZn2、Mg2Zn11、Mg2Zn3、MgZnまたはMg7Zn3のうち1種以上を含むことを特徴とする、請求項3に記載の船舶鋼材の防錆方法。 The marine steel material according to claim 3, wherein the intermetallic compound of the Zn alloy particles includes one or more of MgZn 2 , Mg 2 Zn 11 , Mg 2 Zn 3 , MgZn, or Mg 7 Zn 3. Rust prevention method. 前記Zn合金粒子が、略球状多面体の面数が2面以上であることを特徴とする、請求項1〜4の何れか1項に記載の船舶鋼材の防錆方法。   The ship alloy steel rust prevention method according to any one of claims 1 to 4, wherein the Zn alloy particles have two or more substantially spherical polyhedrons. 前記無機系プライマーまたは前記有機系プライマーは、前記Zn合金粒子に加え、更に、平均粒子径0.05〜50μmのZnおよび不可避的不純物からなるZn金属粒子を含有ることを特徴とする請求項1〜5の何れか1項に記載の船舶鋼材の防錆方法。 Claim wherein the inorganic primer or the organic-based primer, the addition of Zn alloy particles, further characterized that you containing Zn metal particles consisting of Zn and unavoidable impurities having an average particle size of 0.05~50μm The rust prevention method for marine steel materials according to any one of 1 to 5. 質量%で、(前記Zn合金粒子量):(前記Zn金属粒子量)の比の値を1/xとしたとき、Xが300.0以下であり、かつ、質量%で、前記Zn合金粒子と前記Zn金属粒子の混合粒子の合計を100%としたとき、Mgの含有量が、0.01〜30%未満であることを特徴とする、請求項6に記載の船舶鋼材の防錆方法。 When the ratio value of (the amount of Zn alloy particles) :( the amount of Zn metal particles) is 1 / x, X is 300.0 or less, and the Zn alloy particles are in mass%. The rust preventive method for marine steel according to claim 6, wherein the content of Mg is 0.01 to less than 30% when the total of the mixed particles of Zn and the Zn metal particles is 100%. .
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CN102086314B (en) * 2010-11-04 2012-06-27 江苏麟龙新材料股份有限公司 Water-soluble aluminum-zinc-silicon paint for marine climate-resistant anticorrosion treatment
DE102012107633A1 (en) * 2012-08-20 2014-02-20 Eckart Gmbh Zinc magnesium alloy corrosion protection pigments, anticorrosive paint and process for the preparation of anticorrosive pigments
DE102012107634A1 (en) 2012-08-20 2014-02-20 Eckart Gmbh Zinc-magnesium anticorrosion pigments, anticorrosive paint and process for the preparation of anticorrosive pigments
JP6810420B2 (en) * 2017-02-07 2021-01-06 ダイキ工業株式会社 Undercoat material and coating film forming method using this
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