JP2008222347A - Conveying device - Google Patents

Conveying device Download PDF

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JP2008222347A
JP2008222347A JP2007060526A JP2007060526A JP2008222347A JP 2008222347 A JP2008222347 A JP 2008222347A JP 2007060526 A JP2007060526 A JP 2007060526A JP 2007060526 A JP2007060526 A JP 2007060526A JP 2008222347 A JP2008222347 A JP 2008222347A
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transport
unit
conveyed
conveyor belt
conveying
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Masashi Nishikawa
昌司 西川
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Toyota Motor Corp
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Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Framework For Endless Conveyors (AREA)
  • Coating Apparatus (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To propose a technology for forming a conveying path for conveying a continuously delivering sheet-like object in approximately L-shape by combining an approximately vertical direction and an approximately horizontal direction by utilizing a technology for conveying the sheet-like object (foil object) in a state of being vacuum-sucked to a conveyor belt. <P>SOLUTION: This conveying device is provided with a drive roller 32, a driven roller 31, the endless conveyor belt 33 wound between these rollers and formed with a plurality of suction holes 33a, and a pressure-reduced case 36 sucking the sheet-like object to be conveyed (an electrode base material 9) together with the conveyor belt 33 through the suction holes 33a from the inner peripheral side of the conveyor belt 33, wherein at least a feed side path out of the suction surface of the pressure-reduced case 36 to which the conveyor belt 33 is sucked, is formed in approximately L-shape with the approximately vertical surface and the approximately horizontal surface smoothly joined together, and pressure rollers 35 are provided for pressing the edge parts of the conveyor belt 47 so as to come in pressure contact with the suction surface of the pressure-reduced case 36. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、連続的に繰り出されるシート状体(箔状体)を搬送するための技術に関する。特に、電池の電極に用いる電極箔を製造するために用いる塗工装置において、シート状(箔状)の電極基材を搬送するために好適な搬送技術に関する。   The present invention relates to a technique for transporting a continuously fed sheet-like body (foil-like body). In particular, the present invention relates to a transport technique suitable for transporting a sheet-shaped (foil-shaped) electrode substrate in a coating apparatus used for manufacturing an electrode foil used for a battery electrode.

従来、電池の電極として、金属箔の表面に活物質層が形成されて成る電極箔が使用される。例えば、リチウムイオン電池は、アルミニウム箔にコバルト酸リチウム(LiCoO2)を含む活物質層が形成されて成る電極箔を正極電極として、銅箔にグラファイト(炭素)を含む活物質層が形成されて成る電極箔を負極電極として用い、これらの電極箔を複数層に積み重ねた構造を有する。 Conventionally, an electrode foil in which an active material layer is formed on the surface of a metal foil is used as a battery electrode. For example, in a lithium ion battery, an active material layer containing graphite (carbon) is formed on a copper foil using an electrode foil formed by forming an active material layer containing lithium cobalt oxide (LiCoO 2 ) on an aluminum foil as a positive electrode. This electrode foil is used as a negative electrode, and these electrode foils are stacked in a plurality of layers.

前記電極箔は、シート状(箔状)の電極基材に活物質層が形成されて成る。電極基材に活物質層を形成するために、ロール状に巻き取られた電極基材(主に金属箔)を順次引き出して搬送するうちに、活物質とバインダーと溶剤とを含む塗材を塗布し、この塗材を乾燥させる。こののち、電極基材に形成された活物質層をプレスして密度を高め、電極箔とする。   The electrode foil is formed by forming an active material layer on a sheet-like (foil-like) electrode base material. In order to form an active material layer on the electrode base material, while the electrode base material (mainly metal foil) wound up in a roll shape is sequentially pulled out and conveyed, a coating material containing an active material, a binder, and a solvent is used. Apply and dry the coating. After that, the active material layer formed on the electrode substrate is pressed to increase the density to obtain an electrode foil.

図6は従来の塗工装置の全体的な構成を示した図である。本図に示されるように、塗工装置10には、ロール状に巻かれた電極基材9から、該電極基材9を連続的に繰り出して搬送する搬送路Rが形成される。前記搬送路Rを形成するために、搬送下流側から順に、電極基材9のロールを支持する供給ローラ18、ダイコーター13からの塗布圧を受ける塗工バックアップローラ11、電極基材9を挟み込んで送り出すテンションコントロールローラ16・16、電極基材9を巻き取る巻取ローラ20が配置され、これらのローラの間の適宜位置にガイドローラ19・19・・・が配置される。
前記塗工バックアップローラ11上を搬送される電極基材9に対して、電極活物質とバインダーと溶剤とを含む塗材12がダイコーター13にて塗布される。また、前記塗工バックアップローラ11とテンションコントロールローラ16・16との間の搬送路Rは、乾燥炉15内に形成され、該乾燥炉15内を搬送されるうちに電極基材9に塗布された塗材12が乾燥される。
FIG. 6 is a diagram showing an overall configuration of a conventional coating apparatus. As shown in the figure, the coating apparatus 10 is formed with a transport path R that continuously feeds and transports the electrode base material 9 from the electrode base material 9 wound in a roll shape. In order to form the transport path R, the supply roller 18 that supports the roll of the electrode base material 9, the coating backup roller 11 that receives the coating pressure from the die coater 13, and the electrode base material 9 are sandwiched in order from the transport downstream side. Tension control rollers 16 and 16 and a take-up roller 20 for winding the electrode base material 9 are arranged, and guide rollers 19, 19... Are arranged at appropriate positions between these rollers.
A coating material 12 containing an electrode active material, a binder, and a solvent is applied to the electrode base material 9 conveyed on the coating backup roller 11 by a die coater 13. A conveying path R between the coating backup roller 11 and the tension control rollers 16 and 16 is formed in the drying furnace 15 and applied to the electrode substrate 9 while being conveyed in the drying furnace 15. The coated material 12 is dried.

上記構成の塗工装置10では、ダイコーター13にて塗材12が塗布された直後の電極基材9は塗材12が生乾きであるので、その塗布面にローラを接触させることができない。このため、搬送路Rの電極基材9の搬送速度やテンションを決定するテンションコントロールローラ16・16は、乾燥炉15よりも搬送上流側に配置される。前記乾燥炉15は数十メートルにも及ぶ長さを有するので、該乾燥炉15より搬送下流側に配置される塗工バックアップローラ11上の電極基材9は、搬送に十分なテンションは与えられるものの、搬送速度やテンションを高精度に調整することは困難となっている。   In the coating apparatus 10 having the above-described configuration, the electrode base material 9 immediately after the coating material 12 is applied by the die coater 13 cannot be brought into contact with the roller because the coating material 12 is dry. For this reason, the tension control rollers 16 and 16 that determine the conveyance speed and tension of the electrode base material 9 in the conveyance path R are disposed on the conveyance upstream side of the drying furnace 15. Since the drying furnace 15 has a length of several tens of meters, the electrode base material 9 on the coating backup roller 11 disposed downstream of the drying furnace 15 is given sufficient tension for transportation. However, it is difficult to adjust the conveyance speed and tension with high accuracy.

また、上記構成の塗工装置10では、ダイコーター13にて塗材12が塗布された直後の電極基材9は、塗材12の塗布面が上となる姿勢で搬送せねばならず、しかも、塗布面にローラを接触させることができない。従って、電極基材9の搬送路Rの形状の自由度は低く、例えば、塗材12が塗布された直後の電極基材9の搬送路Rの軌道を略L字状として、略垂直方向に降下させたのち略平行方向として乾燥炉15へ導入させることはできない。このような理由から、乾燥炉15を通じる搬送路Rの高さの最高点は必然的に塗工バックアップローラ11と同位置又はそれより幾分低い位置となり、塗工装置10並びに該塗工装置10を収容するための建屋は、背の高いものとなっていた。   Moreover, in the coating apparatus 10 having the above-described configuration, the electrode substrate 9 immediately after the coating material 12 is applied by the die coater 13 must be transported with the coating surface of the coating material 12 facing upward, and The roller cannot be brought into contact with the application surface. Accordingly, the degree of freedom of the shape of the transport path R of the electrode base material 9 is low. For example, the trajectory of the transport path R of the electrode base material 9 immediately after the coating material 12 is applied is made substantially L-shaped in a substantially vertical direction. After being lowered, it cannot be introduced into the drying furnace 15 as a substantially parallel direction. For this reason, the highest point of the height of the conveyance path R through the drying furnace 15 is necessarily the same position as the coating backup roller 11 or slightly lower than the coating backup roller 11, and the coating apparatus 10 and the coating apparatus. The building to accommodate 10 was tall.

ところで、従来、搬送ベルトにシート状材を真空吸着させて搬送させる技術が公知となっている。例えば、特許文献1に記載の技術は、薄板基板を搬送ベルトに真空吸着させながら搬送するうちに、該薄板基板に液体レジストを塗布することにて、塗布時の薄板基板の浮き上がりや変形を防止し、薄板基板に液体レジストを安定して塗布しようとするものである。
特開2000−151074号公報
By the way, conventionally, a technique in which a sheet-like material is vacuum-adsorbed on a conveyance belt and conveyed is known. For example, the technique described in Patent Document 1 prevents the thin plate substrate from being lifted or deformed during application by applying a liquid resist to the thin plate substrate while the thin plate substrate is conveyed while being vacuum-adsorbed on the conveyance belt. However, the liquid resist is stably applied to the thin plate substrate.
JP 2000-151074 A

上記に鑑み、本発明では、搬送ベルトにシート状材(箔状体)を真空吸着させて搬送させる技術を利用して、連続的に繰り出されるシート状体を、略垂直方向と略水平方向とを組み合わせて略L字状に搬送するための技術を提案する。   In view of the above, in the present invention, a sheet-like body that is continuously drawn out using a technique in which a sheet-like material (foil-like body) is vacuum-adsorbed and conveyed by a conveyance belt is divided into a substantially vertical direction and a substantially horizontal direction. We propose a technique for transporting in a substantially L shape by combining the two.

本発明の解決しようとする課題は以上の如くであり、次にこの課題を解決するための手段を説明する。   The problem to be solved by the present invention is as described above. Next, means for solving the problem will be described.

即ち、請求項1においては、駆動ローラと、従動ローラと、これらのローラ間に巻回される無端状で複数の吸引孔が形成された搬送ベルトと、前記搬送ベルトの内周側から前記吸引孔を通じて該搬送ベルトとともにシート状の被搬送物を吸引する減圧ケースとを備え、前記被搬送物を前記搬送ベルトに吸着させた状態で搬送する搬送装置において、前記搬送ベルトが吸着される前記減圧ケースの吸着面のうち少なくとも送り側経路を、略垂直面と略水平面とを滑らかに繋ぎ合わせた略L字状に形成するとともに、前記搬送ベルトの縁部を押圧して前記減圧ケースの吸着面に圧接させる押さえローラを設けるものである。   That is, according to the first aspect of the present invention, the driving roller, the driven roller, the endlessly wound conveyance belt formed between the rollers, and the suction belt from the inner peripheral side of the conveyance belt. A decompression case for sucking a sheet-like object to be conveyed together with the conveying belt through a hole, and the depressurization for adsorbing the conveying belt in a conveying device that conveys the object to be conveyed while adsorbed to the conveying belt At least the feeding-side path of the suction surface of the case is formed in a substantially L shape that smoothly connects a substantially vertical surface and a substantially horizontal surface, and the edge of the conveyor belt is pressed to attract the suction surface of the decompression case A pressing roller is provided to be brought into pressure contact therewith.

請求項2においては、前記減圧ケースの送り側経路の吸着面は、前記搬送ベルトの搬送方向に沿って、角部が円弧形状となる略L字状に並設された複数のバックアップローラで成るものである。   According to a second aspect of the present invention, the suction surface of the feeding-side path of the decompression case is composed of a plurality of backup rollers arranged in parallel in a substantially L shape with corners having arc shapes along the transport direction of the transport belt. Is.

請求項3においては、駆動ローラと、従動ローラと、これらのローラ間に巻回される無端状で複数の吸引孔が形成された搬送ベルトと、前記搬送ベルトの内周側から前記吸引孔を通じて該搬送ベルトとともにシート状の被搬送物を吸引する減圧ケースとを具備する搬送ユニットを少なくとも二組備え、前記搬送ユニットのうち、一の搬送ユニットを、被搬送物を略垂直下方向に搬送する縦搬送ユニットとし、他の一の搬送ユニットを、被搬送物を略水平方向に搬送する横搬送ユニットとし、前記縦搬送ユニットと前記横搬送ユニットとが、各々の駆動ローラが略平行に対峙するように、隣接して配置されて成るものである。   According to a third aspect of the present invention, there is provided a driving roller, a driven roller, an endless conveyor belt that is wound between these rollers, and a plurality of suction holes, and an inner peripheral side of the conveyor belt through the suction holes. At least two sets of conveyance units each having a decompression case that sucks the sheet-like object to be conveyed together with the conveyance belt are provided, and one of the conveyance units conveys the object to be conveyed substantially vertically downward. A vertical conveyance unit is used, and the other conveyance unit is a horizontal conveyance unit that conveys an object to be conveyed in a substantially horizontal direction. The vertical conveyance unit and the horizontal conveyance unit face each other in a substantially parallel manner. Thus, they are arranged adjacent to each other.

請求項4においては、前記縦搬送ユニットと前記横搬送ユニットとの間を搬送される被搬送物の面方向の変位を検出する変位検出手段と、前記縦搬送ユニットに具備される駆動ローラの回転駆動手段と、前記横搬送ユニットに具備される駆動ローラの回転駆動手段と、前記変位検出手段の検出信号を受けて前記二つの回転駆動手段の動作を制御する弛み制御手段とを備え、前記弛み制御手段は、前記変位検出手段にて検出された変位が所定の閾値を超えていれば、前記縦搬送ユニットと前記横搬送ユニットとの間を搬送される被搬送物の面方向の変位が所定の範囲内となるように、前記二つの回転駆動手段のうち何れか一方又は双方の回転速度を変化させる制御を行うものである。   In Claim 4, the displacement detection means which detects the displacement of the surface direction of the to-be-conveyed object conveyed between the said vertical conveyance unit and the said horizontal conveyance unit, and rotation of the drive roller with which the said vertical conveyance unit is equipped. A driving means; a rotation driving means for a driving roller provided in the lateral conveyance unit; and a slack control means for controlling the operation of the two rotation driving means in response to a detection signal from the displacement detection means, If the displacement detected by the displacement detection unit exceeds a predetermined threshold, the control unit determines that the displacement in the surface direction of the object to be conveyed conveyed between the vertical conveyance unit and the horizontal conveyance unit is predetermined. Thus, control is performed to change the rotational speed of one or both of the two rotational drive means so as to fall within the range.

請求項5においては、床に設置される基台と、前記基台に対して略水平方向に相対変位可能に設けられ、前記横搬送ユニットが固定された基板と、前記基台に対して前記基板を変位させる基板駆動手段と、前記横搬送ユニットの搬送路上流側において被搬送物の振れを検出する変位検出手段と、前記変位検出手段の検出信号を受けて前記基板駆動手段の動作を制御する蛇行制御手段とを備え、前記蛇行制御手段は、前記変位検出手段にて検出された変位が所定の閾値を超えていれば、前記横搬送ユニットにて搬送される被搬送物の振れが所定の範囲内となるように、前記基板駆動手段を動作させる制御を行うものである。   In Claim 5, it is provided with the base installed in a floor, the board | substrate with which the said horizontal conveyance unit was fixed provided in the substantially horizontal direction with respect to the said base, and the said base with respect to the said base. Substrate driving means for displacing the substrate, displacement detection means for detecting the shake of the object to be conveyed on the upstream side of the conveyance path of the lateral conveyance unit, and controlling the operation of the substrate driving means in response to a detection signal from the displacement detection means Meander control means, and the meander control means has a predetermined swing of the object to be transported by the lateral transport unit if the displacement detected by the displacement detection means exceeds a predetermined threshold. Control for operating the substrate driving means is performed so as to fall within the range.

本発明の効果として、以下に示すような効果を奏する。   As effects of the present invention, the following effects can be obtained.

本発明によれば、連続的に繰り出されるシート状体を、略垂直方向と略水平方向とを組み合わせて略L字状に搬送することができる。
特に、本発明によれば、シート状体の一面が他の物体と非接触となる状態で搬送できるので、電池の電極となる電極箔の製造に用いる塗工装置において、電極基材の搬送路を形成するために用いると好適である。この場合、電極基材の搬送路に、略垂直方向と略水平方向とを組み合わせて略L字状に連続的に搬送する搬送路を含めることにより、電極基材の搬送路の形状の自由度が高まり、塗工装置(乾燥炉)の高さを低く抑えることができる。
According to the present invention, a continuously fed sheet-like body can be conveyed in a substantially L shape by combining a substantially vertical direction and a substantially horizontal direction.
In particular, according to the present invention, since one surface of the sheet-like body can be conveyed in a non-contact state with another object, in the coating apparatus used for manufacturing the electrode foil to be the electrode of the battery, the electrode substrate conveyance path It is preferable to use for forming. In this case, the degree of freedom of the shape of the electrode substrate conveyance path is included in the electrode substrate conveyance path by including a conveyance path that continuously conveys a substantially L shape by combining a substantially vertical direction and a substantially horizontal direction. The height of the coating apparatus (drying furnace) can be kept low.

次に、発明の実施の形態を説明する。
図1は本発明に係るL字搬送装置を備えた塗工装置の全体的な構成を示した図である。
図2は本発明の実施例1に係るL字搬送装置の側面断面図、図3は本発明の実施例1に係るL字搬送装置の背面図である。
図4は本発明の実施例2に係るL字搬送装置の側面断面図、図5は本発明の実施例2に係るL字搬送装置の背面図である。
図6は従来の塗工装置の全体的な構成を示した図である。
Next, embodiments of the invention will be described.
FIG. 1 is a diagram showing an overall configuration of a coating apparatus provided with an L-shaped conveying device according to the present invention.
FIG. 2 is a side sectional view of the L-shaped transport device according to the first embodiment of the present invention, and FIG. 3 is a rear view of the L-shaped transport device according to the first embodiment of the present invention.
FIG. 4 is a side sectional view of an L-shaped conveying apparatus according to the second embodiment of the present invention, and FIG. 5 is a rear view of the L-shaped conveying apparatus according to the second embodiment of the present invention.
FIG. 6 is a diagram showing an overall configuration of a conventional coating apparatus.

本発明の一実施例として、電池の電極となる電極箔の製造に用いる塗工装置において、シート状体(箔状体)である電極基材を、略垂直方向と略水平方向とを組み合わせて略L字状に搬送する技術について説明する。
但し、本発明は、前記電極基材に限らず、連続的に繰り出されるシート状体を搬送する技術において、該シート状体を略垂直方向と略水平方向とを組み合わせて略L字状に搬送させるために、適用することができる。
As an example of the present invention, in a coating apparatus used for manufacturing an electrode foil to be an electrode of a battery, an electrode base material that is a sheet-like body (foil-like body) is combined with a substantially vertical direction and a substantially horizontal direction. A technique for transporting in a substantially L shape will be described.
However, the present invention is not limited to the electrode base material, and in a technique for conveying a continuously fed sheet-like body, the sheet-like body is conveyed in a substantially L shape by combining a substantially vertical direction and a substantially horizontal direction. Can be applied to

図1は、電極基材9に活物質層を形成するための塗工装置10の概要図である。本図に示されるように、塗工装置10には、ロール状に巻かれた電極基材9から、該電極基材9を連続的に繰り出して搬送する搬送路Rが形成される。前記搬送路Rには、電極基材9を略垂直方向と略水平方向とを組み合わせて略L字状に搬送する搬送経路が含まれる。   FIG. 1 is a schematic diagram of a coating apparatus 10 for forming an active material layer on an electrode substrate 9. As shown in the figure, the coating apparatus 10 is formed with a transport path R that continuously feeds and transports the electrode base material 9 from the electrode base material 9 wound in a roll shape. The transport path R includes a transport path for transporting the electrode base material 9 in a substantially L shape by combining a substantially vertical direction and a substantially horizontal direction.

前記搬送路Rを形成するために、搬送下流側から順に、電極基材9のロールを支持する供給ローラ18、ダイコーター13からの塗布圧を受ける塗工バックアップローラ11、L字搬送装置30、電極基材9を挟み込んで送り出すテンションコントロールローラ16・16、及び電極基材9を巻き取る巻取ローラ20が配置され、前記各ローラの間の適宜位置にガイドローラ19・19・・・が配置される。   In order to form the transport path R, in order from the transport downstream side, a supply roller 18 that supports the roll of the electrode substrate 9, a coating backup roller 11 that receives coating pressure from the die coater 13, an L-shaped transport device 30, Tension control rollers 16 and 16 that sandwich and feed the electrode base material 9 and a winding roller 20 that winds up the electrode base material 9 are disposed, and guide rollers 19, 19... Are disposed at appropriate positions between the rollers. Is done.

前記塗工バックアップローラ11上を搬送される電極基材9に対して、電極活物質とバインダーと溶剤とを含む塗材12がダイコーター13にて塗布される。また、前記塗工バックアップローラ11とテンションコントロールローラ16・16との間の搬送路Rは、乾燥炉15内に形成され、該乾燥炉15内を搬送されるうちに電極基材9に塗布された塗材12が乾燥される。   A coating material 12 containing an electrode active material, a binder, and a solvent is applied to the electrode base material 9 conveyed on the coating backup roller 11 by a die coater 13. A conveying path R between the coating backup roller 11 and the tension control rollers 16 and 16 is formed in the drying furnace 15 and applied to the electrode substrate 9 while being conveyed in the drying furnace 15. The coated material 12 is dried.

前記L字搬送装置30は、電極基材9を略垂直方向と略水平方向とを組み合わせた略L字状に搬送する搬送経路を形成するためのものである。前記L字搬送装置30は、ダイコーター13よりも搬送路Rの搬送上流側で、且つ、乾燥炉15よりも搬送路Rの搬送下流側に配置される。
前記L字搬送装置30では、前記ダイコーター13にて塗材12が塗布された直後の電極基材9の搬送方向を略垂直下方向に変更したのち、続いて、略水平方向に変更する。そして、L字搬送装置30にて搬送方向が略水平方向とされた電極基材9は、乾燥炉15へ搬入される。
The L-shaped transport device 30 is for forming a transport path for transporting the electrode base material 9 in a substantially L-shape combining a substantially vertical direction and a substantially horizontal direction. The L-shaped transport device 30 is disposed on the transport upstream side of the transport path R with respect to the die coater 13 and on the transport downstream side of the transport path R with respect to the drying furnace 15.
In the L-shaped conveying device 30, the conveying direction of the electrode substrate 9 immediately after the coating material 12 is applied by the die coater 13 is changed to a substantially vertical downward direction, and subsequently changed to a substantially horizontal direction. Then, the electrode base material 9 whose conveying direction is set to be substantially horizontal by the L-shaped conveying device 30 is carried into the drying furnace 15.

上記のように、電池の電極となる電極箔の製造に用いる塗工装置10において、電極基材9の搬送路Rを形成するためにL字搬送装置30を備えることで、前記搬送路Rに略垂直方向と略水平方向とを組み合わせて略L字状に電極基材9を搬送する搬送経路を含むことができる。
これにより、電極基材9の搬送路Rの形状の自由度が高まり、例えば、塗材12を塗布した直後の電極基材9の搬送経路を略垂直方向と略水平方向とを組み合わせた側面視略L字状として、乾燥炉15への前記電極基材9の搬入口を塗工バックアップローラ11よりも十分に低い位置とすることができる。
従って、従来、塗材12を塗布した直後の電極基材9の搬送高さを下げることが困難であるために背の高い建物となっていた塗工装置(乾燥炉)及び該塗工装置を収容する建屋の高さを抑えて、塗工装置の設置スペース及び設置コストのダウンに寄与することができる。
As described above, in the coating apparatus 10 used for manufacturing the electrode foil to be the electrode of the battery, the L-shaped conveying device 30 is provided to form the conveying path R of the electrode base material 9, so that the conveying path R The conveyance path | route which conveys the electrode base material 9 in a substantially L shape combining the substantially vertical direction and a substantially horizontal direction can be included.
Thereby, the freedom degree of the shape of the conveyance path | route R of the electrode base material 9 increases, for example, the side view which combined the substantially vertical direction and the substantially horizontal direction about the conveyance path | route of the electrode base material 9 immediately after apply | coating the coating material 12. The entrance of the electrode base material 9 to the drying furnace 15 can be set to a position sufficiently lower than the coating backup roller 11 in a substantially L shape.
Therefore, the coating apparatus (drying furnace) and the coating apparatus, which have conventionally been a tall building because it is difficult to reduce the conveying height of the electrode base material 9 immediately after the coating material 12 is applied, The height of the house to be accommodated can be suppressed, which can contribute to a reduction in installation space and installation cost of the coating apparatus.

続いて、以下に示す実施例1及び実施例2において、前記L字搬送装置30の詳細な構成について説明する。   Next, a detailed configuration of the L-shaped transport device 30 will be described in the following first and second embodiments.

まず、本発明の実施例1について説明する。
図2及び図3に示すように、実施例1に係るL字搬送装置30には、駆動ローラ32と、従動ローラ31と、これらのローラ間に巻回される無端状で複数の吸引孔33a・33a・・・が形成された搬送ベルト33と、前記搬送ベルト33の内周側から前記吸引孔33a・33a・・・を通じて該搬送ベルト33とともにシート状の被搬送物(本実施例では、電極基材9)を吸引する減圧ケース36とが、少なくとも備えられる。前記L字搬送装置30では、被搬送物である電極基材9は、前記搬送ベルト33に吸着された状態で搬送される。
First, Example 1 of the present invention will be described.
As shown in FIGS. 2 and 3, the L-shaped conveying device 30 according to the first embodiment includes a driving roller 32, a driven roller 31, and a plurality of endless suction holes 33 a wound between these rollers. A sheet-like object to be conveyed together with the conveying belt 33 from the inner peripheral side of the conveying belt 33 through the suction holes 33a, 33a,. A decompression case 36 for sucking the electrode substrate 9) is provided at least. In the L-shaped transport device 30, the electrode base material 9 that is a transported object is transported while being attracted to the transport belt 33.

前記無端状の搬送ベルト33は、電極基材9の幅よりも大きい幅を有し、前記吸引孔33a・33a・・・は、搬送ベルト33のうち電極基材9の搬送部分に沿って設けられる。よって、前記吸引孔33a・33a・・・は搬送ベルト33で搬送される電極基材9にて塞がれることとなる。なお、吸引孔33a・33a・・・の孔径は、搬送ベルト33にて搬送される電極基材9の表面が変形しない程度の大きさに調整される。   The endless transport belt 33 has a width larger than the width of the electrode base 9, and the suction holes 33 a, 33 a... Are provided along the transport portion of the transport base 33 of the electrode base 9. It is done. Therefore, the suction holes 33a, 33a,... Are blocked by the electrode base material 9 transported by the transport belt 33. The hole diameters of the suction holes 33a, 33a,... Are adjusted to such a size that the surface of the electrode base material 9 conveyed by the conveyor belt 33 is not deformed.

前記減圧ケース36は、駆動ローラ32と従動ローラ31との間に配置され、該減圧ケース36には、搬送ベルト33の送り側(上側)経路及び戻り側(下側)経路の内周側の適宜位置において搬送ベルト33に接して支持するバックアップローラ34・34・・・が回動可能に設けられる。各バックアップローラ34・34・・・は搬送ベルト33の搬送方向(搬送ベルト33の移動方向)と略直交する姿勢で配置され、前記搬送方向に沿って複数並設される。   The decompression case 36 is disposed between the driving roller 32 and the driven roller 31, and the decompression case 36 is disposed on the inner peripheral side of the feeding side (upper side) path and the return side (lower side) path of the conveyor belt 33. Back-up rollers 34, 34,.. Each of the backup rollers 34, 34,... Is arranged in a posture substantially orthogonal to the conveying direction of the conveying belt 33 (the moving direction of the conveying belt 33), and a plurality of backup rollers 34, 34.

前記減圧ケース36は、前記送り側と戻り側のバックアップローラ34・34・・・間に形成され、減圧ケース36内に減圧室が形成される。前記減圧ケース26には、吸引パイプ37が接続されていて、この吸引パイプ37を通じて減圧室が吸引ブロワにて吸引されることで、各隣接するバックアップローラ34・34の間隙が負圧とされ、減圧ケース36に搬送ベルト33が吸着される。
なお、この減圧ケース36において、搬送ベルト33の戻り側よりエアが吸引されて電極基材9の吸着力が低下するのを防止するため、減圧室内の搬送ベルト33の戻り側に仕切り板36aが設けられる。
The decompression case 36 is formed between the feed-side and return-side backup rollers 34, 34, and a decompression chamber is formed in the decompression case 36. A suction pipe 37 is connected to the decompression case 26, and the decompression chamber is sucked by the suction blower through the suction pipe 37, so that the gap between the adjacent backup rollers 34 and 34 is set to a negative pressure, The conveyor belt 33 is adsorbed to the decompression case 36.
In this decompression case 36, a partition plate 36a is provided on the return side of the transport belt 33 in the decompression chamber in order to prevent air from being sucked from the return side of the transport belt 33 and reducing the adsorption force of the electrode base material 9. Provided.

前記搬送ベルト33が吸着される前記減圧ケース36の吸着面のうち、少なくとも送り側経路は、略垂直面と略水平面とを滑らかに繋ぎ合わせて角部が円弧形状となる略L字状に形成される。
本実施例では、搬送ベルト33の送り側経路において、前記搬送ベルト33の搬送方向に沿って、略L字を成す円弧状に並設された複数のバックアップローラ34・34・・・にて、前記略垂直面と略水平面とを滑らかに繋ぎ合わせた略L字状の吸着面が形成されている。
Of the suction surface of the decompression case 36 to which the conveyor belt 33 is suctioned, at least the feed-side path is formed in a substantially L shape with a corner portion having an arc shape by smoothly connecting a substantially vertical surface and a substantially horizontal surface. Is done.
In this embodiment, a plurality of backup rollers 34, 34... Arranged in a substantially L-shaped arc along the conveying direction of the conveying belt 33 in the feeding side path of the conveying belt 33. A substantially L-shaped suction surface is formed by smoothly joining the substantially vertical surface and the substantially horizontal surface.

また、減圧ケース36の送り側経路の吸着面の上方、つまり、円弧状に配置されたバックアップローラ34・34・・・の上方には、前記搬送ベルト33の縁部を押圧することにて前記減圧ケース36の吸着面に圧接させる押さえローラ35・35・・・が設けられる。この押さえローラ35・35・・・により、搬送ベルト33はバックアップローラ34・34・・・が形成する角部が円弧形状となる略L字状に沿って、離れたり、弛んだり、撓んだりすることなく周回移動することとなる。   Further, the edge of the conveyor belt 33 is pressed above the suction surface of the feeding path of the decompression case 36, that is, above the backup rollers 34, 34,. Pressing rollers 35, 35... That are brought into pressure contact with the suction surface of the decompression case 36 are provided. By means of the pressing rollers 35, 35..., The conveyor belt 33 is separated, slackened, or bent along a substantially L shape in which the corners formed by the backup rollers 34, 34. It will move around without turning.

よって、搬送ベルト33の送り側経路には、略垂直方向に移動する部分と、略水平方向に移動する部分と、これらの部分の間で略円弧状に移動して移動方向を略垂直方向から略水平方向に滑らかに移行する部分とが含まれ、この搬送ベルト33にて略垂直方向と略水平方向とを組み合わせた略L字状の搬送路が形成されることとなる。   Therefore, in the feeding side path of the conveyor belt 33, a portion that moves in a substantially vertical direction, a portion that moves in a substantially horizontal direction, and a movement in a substantially arc shape between these portions, the movement direction is changed from a substantially vertical direction. A portion that smoothly transitions in a substantially horizontal direction is included, and the conveyance belt 33 forms a substantially L-shaped conveyance path that combines a substantially vertical direction and a substantially horizontal direction.

前述した通り、各隣接するバックアップローラ34・34の間隙が負圧となることで、減圧ケース36に搬送ベルト33が真空(減圧)吸引されるため、前記搬送ベルト33に設けられた吸引孔33a・33a・・・を通じて、該搬送ベルト33で搬送される電極基材9も減圧ケース36に吸引される。これにより、電極基材9は搬送ベルト33に真空吸着(減圧吸着)された状態で搬送される。
このように、電極基材9は前記搬送ベルト33に吸着されて搬送されることで、該搬送ベルト33にて形成される略垂直方向と略水平方向とを組み合わせた略L字状の搬送路に沿って搬送される。
As described above, since the gap between the adjacent backup rollers 34 and 34 becomes negative pressure, the conveying belt 33 is sucked into the decompression case 36 by vacuum (decompression), so the suction holes 33a provided in the conveying belt 33 are sucked. ... The electrode base material 9 transported by the transport belt 33 is also sucked into the decompression case 36 through 33a. Thereby, the electrode base material 9 is conveyed in the state of being vacuum-adsorbed (reduced-pressure adsorption) to the conveyor belt 33.
As described above, the electrode base material 9 is attracted to and transported by the transport belt 33, thereby forming a substantially L-shaped transport path that combines a substantially vertical direction and a substantially horizontal direction formed by the transport belt 33. It is conveyed along.

上記構成のL字搬送装置30にて搬送される電極基材9は、搬送ベルト33に吸着される搬送面以外の面は、他の物体と非接触となる状態で搬送することができる。つまり、ダイコーター13にて塗材12が塗布された直後の電極基材9を、前記塗材12が塗布された面を上方に向けた状態で、他の物体と接触させずに搬送することができる。   The electrode base material 9 transported by the L-shaped transport device 30 having the above-described configuration can be transported in a state where the surfaces other than the transport surface attracted to the transport belt 33 are not in contact with other objects. That is, the electrode base material 9 immediately after the coating material 12 is applied by the die coater 13 is transported in a state in which the surface on which the coating material 12 is applied is directed upward without being in contact with other objects. Can do.

また、電極基材9は真空吸着されている搬送ベルト33に付随して移動するので、駆動ローラ32の回転駆動による搬送ベルト33の周回移動にて、前記電極基材9に搬送路Rを移動するためのテンションが付与される。従って、搬送ベルト33の周回速度(駆動ローラ32の回転速度)を調整することにて、電極基材9の搬送速度を調整することが可能となる。このように、テンションコントロールローラ16・16よりもダイコーター13に近い位置で電極基材9のテンションを調整することができるので、該電極基材9に塗材12を塗布するときの搬送速度を、より高精度に調整することが可能となる。   In addition, since the electrode base material 9 moves along with the transport belt 33 that is vacuum-adsorbed, the transport path R moves to the electrode base material 9 by the circumferential movement of the transport belt 33 by the rotational drive of the drive roller 32. Tension is applied. Therefore, the conveyance speed of the electrode base material 9 can be adjusted by adjusting the circumferential speed of the conveyance belt 33 (the rotation speed of the driving roller 32). As described above, the tension of the electrode base material 9 can be adjusted at a position closer to the die coater 13 than the tension control rollers 16 and 16, so that the conveying speed when the coating material 12 is applied to the electrode base material 9 can be adjusted. It becomes possible to adjust with higher accuracy.

次に、本発明の実施例2について説明する。
図4及び図5に示すように、実施例2に係るL字搬送装置30には、駆動ローラ42と、従動ローラ43と、これらのローラ間に巻回される無端状で複数の吸引孔47a・47a・・・が形成された搬送ベルト47と、前記搬送ベルト47の内周側から前記吸引孔47a・47a・・・を通じて該搬送ベルト47とともにシート状の被搬送物(本実施例では、電極基材9)を吸引する減圧ケース46とを具備する搬送ユニットが、少なくとも二組備えられる。
前記少なくとも二組の搬送ユニットのうち、一の搬送ユニットは、被搬送物である電極基材9を略垂直下方向に搬送する縦搬送ユニット40とされ、他の一の搬送ユニットは、電極基材9を略水平方向に搬送する横搬送ユニット41とされる。前記縦搬送ユニット40と前記横搬送ユニット41とは、各々の駆動ローラ42・42が略平行に対峙するように、隣接して配置される。このようにして、L字搬送装置30では、連続的に繰り出される電極基材9を、略垂直方向と略水平方向とを組み合わせて略L字状に搬送する搬送路が形成される。
Next, a second embodiment of the present invention will be described.
As shown in FIGS. 4 and 5, the L-shaped conveying device 30 according to the second embodiment includes a driving roller 42, a driven roller 43, and a plurality of endless suction holes 47 a wound between these rollers. A sheet-like object to be conveyed together with the conveying belt 47 from the inner peripheral side of the conveying belt 47 through the suction holes 47a, 47a, ... (in this embodiment, At least two sets of transport units including a decompression case 46 for sucking the electrode base material 9) are provided.
Of the at least two sets of transport units, one transport unit is a vertical transport unit 40 that transports the electrode substrate 9 that is a transported object in a substantially vertical downward direction, and the other transport unit is an electrode base. A lateral transport unit 41 that transports the material 9 in a substantially horizontal direction is used. The vertical conveyance unit 40 and the horizontal conveyance unit 41 are arranged adjacent to each other so that the respective driving rollers 42 and 42 face each other substantially in parallel. In this way, in the L-shaped transport device 30, a transport path for transporting the continuously drawn electrode base material 9 in a substantially L shape by combining a substantially vertical direction and a substantially horizontal direction is formed.

前記減圧ケース46では、搬送ベルト47の送り側と戻り側の両方の搬送経路に沿ってバックアップローラ44・44・・・が回転可能に支持される。
前記減圧ケース46は、前記送り側と戻り側のバックアップローラ44・44・・・間に形成され、減圧ケース46内に減圧室が形成される。前記減圧ケース46には、吸引パイプ45が接続されていて、この吸引パイプ45を通じて減圧室が吸引ブロワにて吸引されることで、各隣接するバックアップローラ44・44の間隙が負圧とされ、減圧ケース46に搬送ベルト47が吸着される。
なお、この減圧ケース46において、搬送ベルト47の戻り側よりエアが吸引されて電極基材9の吸着力が低下するのを防止するため、減圧室内の搬送ベルト47の戻り側に仕切り板46aが設けられる。
In the decompression case 46, backup rollers 44, 44,... Are rotatably supported along both the transporting path on the feeding side and the return side of the transporting belt 47.
The decompression case 46 is formed between the feed-side and return-side backup rollers 44, 44, and a decompression chamber is formed in the decompression case 46. A suction pipe 45 is connected to the decompression case 46, and the decompression chamber is sucked by the suction blower through the suction pipe 45, whereby the gap between the adjacent backup rollers 44 and 44 is set to a negative pressure. The conveyor belt 47 is adsorbed to the decompression case 46.
In this decompression case 46, a partition plate 46a is provided on the return side of the transport belt 47 in the decompression chamber in order to prevent air from being sucked from the return side of the transport belt 47 and reducing the adsorption force of the electrode base material 9. Provided.

上記のようにバックアップローラ44・44・・・の間が負圧となることで、該バックアップローラ44・44・・・に搬送ベルト47が真空吸着される。さらに、前記搬送ベルト47に設けられた吸引孔47a・47a・・・を通じて、該搬送ベルト47で搬送される電極基材9は減圧室へ吸引され、これにより、電極基材9は搬送ベルト47に真空吸着(減圧吸着)された状態で搬送されることとなる。   As described above, a negative pressure is generated between the backup rollers 44, 44, so that the transport belt 47 is vacuum-sucked by the backup rollers 44, 44,. Further, the electrode base material 9 transported by the transport belt 47 is sucked into the decompression chamber through the suction holes 47a provided in the transport belt 47, whereby the electrode base material 9 is transported by the transport belt 47. It is conveyed in a state of being vacuum-adsorbed (vacuum-adsorbed).

前記二組の搬送ユニットのうち、前記横搬送ユニット41には、上記構成に加え、蛇行補正機構部60が備えられる。この蛇行補正機構部60は、横搬送ユニット41の搬送方向を微量に調整して、該横搬送ユニット41にて搬送される電極基材9の蛇行を補正するためのものである。   Of the two sets of transport units, the lateral transport unit 41 is provided with a meandering correction mechanism 60 in addition to the above configuration. The meandering correction mechanism section 60 is for adjusting the meandering direction of the lateral transport unit 41 to correct the meandering of the electrode base material 9 transported by the lateral transport unit 41.

前記蛇行補正機構部60は、床に設置される基台64と、前記基台64に対して略水平方向に相対変位可能に設けられて前記横搬送ユニット41が固定された基板62と、前記基台64に対して前記基板62を変位させる基板駆動手段と、前記横搬送ユニット41の搬送路上流側において電極基材9の振れを検出する変位検出手段としての蛇行検出手段70と、前記蛇行検出手段70の検出信号を受けて前記基板駆動手段の動作を制御する蛇行制御手段69が備えられる。   The meandering correction mechanism 60 includes a base 64 installed on the floor, a substrate 62 that is provided so as to be relatively displaceable in a substantially horizontal direction with respect to the base 64, and to which the lateral transport unit 41 is fixed. Substrate driving means for displacing the substrate 62 with respect to the base 64, meander detection means 70 as displacement detection means for detecting deflection of the electrode base material 9 on the upstream side of the conveyance path of the lateral conveyance unit 41, and the meandering A meandering control means 69 for receiving the detection signal of the detection means 70 and controlling the operation of the substrate driving means is provided.

本実施例においては、床に載置される基台64にて、支持柱61・61・・・を介して横搬送ユニット41を支持する基板62が、枢支軸63を介して回動可能に支承される。そして、前記基台64に対して前記基板62が枢支軸63を中心として回転することにて、前記基台64に対して前記基板62が略水平方向に相対変位する構成とされる。   In the present embodiment, the base plate 64 mounted on the floor can turn the substrate 62 that supports the lateral conveyance unit 41 via the support columns 61, 61. It is supported by. Then, the substrate 62 rotates relative to the base 64 about the pivot shaft 63, so that the substrate 62 is relatively displaced with respect to the base 64 in a substantially horizontal direction.

前記基板駆動手段は、前記基台64の上面に固設された枢支枠65・65に架設されたボールネジ66と、該ボールネジ66を螺入して前記基板62の下面に固設されたスライダ67と、電動モータ等の前記ボールネジ66の回転駆動手段68とで構成される。前記回転駆動手段68は蛇行制御手段69に接続される。   The substrate driving means includes a ball screw 66 installed on pivot frames 65 and 65 fixed on the upper surface of the base 64, and a slider fixedly installed on the lower surface of the substrate 62 by screwing the ball screw 66. 67 and rotation driving means 68 of the ball screw 66 such as an electric motor. The rotation driving means 68 is connected to a meandering control means 69.

前記蛇行検出手段70は、前記横搬送ユニット41の搬送路上流側において電極基材9の振れを検出する変位検出手段であって、前記蛇行制御手段69に接続される。前記蛇行検出手段70では、搬送される電極基材9が、予定された搬送方向と略直交する方向にズレて蛇行していることが検出される。蛇行検出手段70は、例えば、レーザー式変位センサ等の非接触式変位センサ、又は電極基材9の側面に接して変位を検出する接触式変位センサとすることができる。   The meandering detection means 70 is a displacement detection means for detecting the deflection of the electrode base material 9 on the upstream side of the conveyance path of the lateral conveyance unit 41, and is connected to the meandering control means 69. The meandering detection means 70 detects that the electrode substrate 9 to be conveyed is meandering while being shifted in a direction substantially perpendicular to the intended conveying direction. The meander detection means 70 can be, for example, a non-contact type displacement sensor such as a laser type displacement sensor, or a contact type displacement sensor that detects a displacement in contact with the side surface of the electrode base 9.

前記蛇行制御手段69では、前記蛇行検出手段70にて検出された変位が所定の閾値を超えていれば、前記回転駆動手段68を動作させて基板62を基台64に対して相対変位させることにて、前記横搬送ユニット41にて搬送される電極基材9の振れが所定の範囲内となるように調整する制御が行われる。
つまり、蛇行制御手段69では、蛇行検出手段70にて検出された変位が予め設定された閾値を超えていれば、変位量に対して関係づけられて予め設定された所定量だけ、ボールネジ66を正回転又は逆回転させるように回転駆動手段68を動作させる制御が行われる。これにより、横搬送ユニット41を支持する基板62が、電極基材9の蛇行を補正する方向に枢支軸63を中心として微量に回転することとなる。
In the meandering control means 69, if the displacement detected by the meandering detection means 70 exceeds a predetermined threshold, the rotation driving means 68 is operated to cause the substrate 62 to be displaced relative to the base 64. Thus, control is performed to adjust the deflection of the electrode base material 9 conveyed by the lateral conveyance unit 41 to be within a predetermined range.
That is, in the meandering control means 69, if the displacement detected by the meandering detection means 70 exceeds a preset threshold value, the ball screw 66 is moved by a predetermined amount that is related to the displacement amount. Control for operating the rotation driving means 68 so as to rotate forward or backward is performed. As a result, the substrate 62 that supports the lateral conveyance unit 41 rotates in a small amount around the pivot shaft 63 in the direction in which the meandering of the electrode base material 9 is corrected.

前記縦搬送ユニット40と横搬送ユニット41とは、各々の駆動ローラ42・42が、略平行であって且つ対峙するように配置される。つまり、縦搬送ユニット40においては、搬送方向上流側に駆動ローラ42が配置され、横搬送ユニット41においては、搬送方向下流側に駆動ローラ42が配置される。これらの駆動ローラ42・42の間にて、電極基材9の搬送方向が略垂直方向から略水平方向に変換される。縦搬送ユニット40と横搬送ユニット41との間の搬送路Rでは、縦搬送ユニット40の搬送ベルト47の搬送速度と横搬送ユニット41の搬送ベルト47の搬送速度との微量な相対誤差により、電極基材9が弛んできたり、逆に引っ張られたりするおそれがある。   The vertical conveyance unit 40 and the horizontal conveyance unit 41 are arranged so that the respective drive rollers 42 and 42 are substantially parallel and face each other. That is, in the vertical conveyance unit 40, the drive roller 42 is disposed on the upstream side in the conveyance direction, and in the horizontal conveyance unit 41, the drive roller 42 is disposed on the downstream side in the conveyance direction. Between these drive rollers 42 and 42, the conveyance direction of the electrode base material 9 is changed from a substantially vertical direction to a substantially horizontal direction. In the conveyance path R between the vertical conveyance unit 40 and the horizontal conveyance unit 41, the electrode is caused by a slight relative error between the conveyance speed of the conveyance belt 47 of the vertical conveyance unit 40 and the conveyance speed of the conveyance belt 47 of the horizontal conveyance unit 41. There is a possibility that the substrate 9 may be loosened or pulled back.

そこで、縦搬送ユニット40と横搬送ユニット41の間を移動する電極基材9の弛みを調整するための弛み調整機構部50がL字搬送装置30に備えられる。
この弛み調整機構部50には、縦搬送ユニット40と横搬送ユニット41の間を移動する電極基材9の面方向の変位(弛み)を検出するための変位検出手段である、弛み検出手段51が具備される。前記弛み検出手段51は、レーザー式変位センサ等の非接触式変位センサである。
In view of this, the L-shaped transport device 30 includes a slack adjustment mechanism 50 for adjusting slack of the electrode base material 9 that moves between the vertical transport unit 40 and the horizontal transport unit 41.
The slack adjusting mechanism 50 includes a slack detecting means 51 which is a displacement detecting means for detecting a displacement (slack) in the surface direction of the electrode substrate 9 moving between the vertical transport unit 40 and the horizontal transport unit 41. Is provided. The slack detection means 51 is a non-contact displacement sensor such as a laser displacement sensor.

前記弛み検出手段51は、弛み制御手段49に接続される。この弛み制御手段49は、前記縦搬送ユニット40の駆動ローラ42を回転駆動する回転駆動手段48、並びに前記横搬送ユニット41の駆動ローラ42を回転駆動する回転駆動手段48に接続される。
前記弛み制御手段49では、前記弛み検出手段51にて検出された変位が所定の閾値を超えていれば、前記縦搬送ユニット40と前記横搬送ユニット41との間を搬送される電極基材9の面方向の変位が所定の範囲内となるように、前記二つの回転駆動手段48・48のうち何れか一方又は双方の回転速度を変化させる制御が行われる。これにより、記縦搬送ユニット40と前記横搬送ユニット41との間を搬送される電極基材9は、過度の弛み又は引張が解消されて常に所定の弛みとなるように調整される。
The slack detection means 51 is connected to a slack control means 49. The slack control means 49 is connected to a rotation drive means 48 for rotating the drive roller 42 of the vertical conveyance unit 40 and a rotation drive means 48 for rotating the drive roller 42 of the horizontal conveyance unit 41.
In the slack control means 49, if the displacement detected by the slack detection means 51 exceeds a predetermined threshold value, the electrode base material 9 transported between the vertical transport unit 40 and the horizontal transport unit 41. Control is performed to change the rotational speed of either one or both of the two rotation driving means 48 and 48 so that the displacement in the surface direction is within a predetermined range. Thereby, the electrode base material 9 conveyed between the vertical conveyance unit 40 and the horizontal conveyance unit 41 is adjusted so that excessive slack or tension is eliminated and always becomes a predetermined slack.

上記構成のL字搬送装置30では、縦搬送ユニット40と横搬送ユニット41とにより、略垂直方向と略水平方向とを組み合わせた略L字状の搬送路が形成され、電極基材9は縦搬送ユニット40及び横搬送ユニット41の搬送ベルト47・47に真空(減圧)吸着された状態で、前記略L字状の搬送路に沿って搬送されることとなる。   In the L-shaped conveyance device 30 having the above-described configuration, the vertical conveyance unit 40 and the horizontal conveyance unit 41 form a substantially L-shaped conveyance path that is a combination of a substantially vertical direction and a substantially horizontal direction, and the electrode substrate 9 is vertically In the state where the belts 47 and 47 of the transport unit 40 and the lateral transport unit 41 are attracted by vacuum (decompression), they are transported along the substantially L-shaped transport path.

さらに、L字搬送装置30にて搬送される電極基材9は、搬送ベルト47・47に吸着される搬送面以外の面は、他の物体と非接触となる状態で搬送することができる。つまり、ダイコーター13にて塗材12が塗布された直後の電極基材9を、前記塗材12が塗布された面を上方に向けた状態で、他の物体と接触させずに搬送することができる。   Furthermore, the electrode base material 9 transported by the L-shaped transport device 30 can be transported in a state where the surfaces other than the transport surface attracted by the transport belts 47 and 47 are not in contact with other objects. That is, the electrode base material 9 immediately after the coating material 12 is applied by the die coater 13 is transported in a state in which the surface on which the coating material 12 is applied is directed upward without being in contact with other objects. Can do.

また、電極基材9は真空吸着されている搬送ベルト47・47に付随して移動するので、駆動ローラ42・42の回転駆動による搬送ベルト47・47の周回移動にて、前記電極基材9に搬送路Rを移動するためのテンションが付与される。従って、搬送ベルト47・47の周回速度(駆動ローラ42・42の回転速度)を調整することにて、電極基材9の搬送速度を調整することが可能となる。このように、テンションコントロールローラ16・16よりもダイコーター13に近い位置で電極基材9のテンションを調整することができるので、該電極基材9に塗材12を塗布するときの搬送速度を、より高精度に調整することが可能となる。   Further, since the electrode base material 9 moves in association with the transport belts 47 and 47 that are vacuum-adsorbed, the electrode base material 9 is moved by the circular movement of the transport belts 47 and 47 by the rotational driving of the drive rollers 42 and 42. A tension for moving the transport path R is applied. Therefore, the conveyance speed of the electrode base material 9 can be adjusted by adjusting the circumferential speed of the conveyance belts 47 and 47 (the rotation speed of the drive rollers 42 and 42). As described above, the tension of the electrode base material 9 can be adjusted at a position closer to the die coater 13 than the tension control rollers 16 and 16, so that the conveying speed when the coating material 12 is applied to the electrode base material 9 can be adjusted. It becomes possible to adjust with higher accuracy.

また、前記L字搬送装置30には、縦搬送ユニット40と横搬送ユニット41との間の電極基材9が常に所定の弛みとなるように弛み調整機構部50が備えられているため、二つの搬送ベルト47・47の間で過度な弛みや引張が生じない。
そして、前記L字搬送装置30には、該L字搬送装置30を搬送される電極基材9の蛇行を補正するために蛇行補正機構部60が備えられているため、後の工程(ここでは乾燥炉15)への進入位置・姿勢を自動的に良好に調整することができる。
Further, the L-shaped transport device 30 is provided with the slack adjusting mechanism 50 so that the electrode base 9 between the vertical transport unit 40 and the horizontal transport unit 41 always has a predetermined slack. No excessive slack or tension occurs between the two conveyor belts 47.
The L-shaped transport device 30 is provided with a meandering correction mechanism 60 for correcting the meandering of the electrode base material 9 transported by the L-shaped transport device 30, so that a later process (here, The approach position / posture to the drying furnace 15) can be automatically and satisfactorily adjusted.

本発明に係るL字搬送装置を備えた塗工装置の全体的な構成を示した図。The figure which showed the whole structure of the coating device provided with the L-shaped conveying apparatus which concerns on this invention. 本発明の実施例1に係るL字搬送装置の側面断面図。Side surface sectional drawing of the L-shaped conveying apparatus which concerns on Example 1 of this invention. 本発明の実施例1に係るL字搬送装置の背面図。The rear view of the L-shaped conveying apparatus which concerns on Example 1 of this invention. 本発明の実施例2に係るL字搬送装置の側面断面図。Side surface sectional drawing of the L-shaped conveying apparatus which concerns on Example 2 of this invention. 本発明の実施例2に係るL字搬送装置の背面図。The rear view of the L-shaped conveying apparatus which concerns on Example 2 of this invention. 従来の塗工装置の全体的な構成を示した図。The figure which showed the whole structure of the conventional coating apparatus.

符号の説明Explanation of symbols

R 搬送路
10 塗工装置
11 塗工バックアップローラ
13 ダイコーター
15 乾燥炉
30 L字搬送装置
31 従動ローラ
32 駆動ローラ
33 搬送ベルト
34 バックアップローラ
35 押さえローラ
36 減圧ケース
40 縦搬送ユニット
41 横搬送ユニット
42 駆動ローラ
43 従動ローラ
50 弛み調整機構部
60 蛇行補正機構部
R conveying path 10 coating device 11 coating backup roller 13 die coater 15 drying furnace 30 L-shaped conveying device 31 driven roller 32 driving roller 33 conveying belt 34 backup roller 35 pressing roller 36 decompression case 40 vertical conveying unit 41 horizontal conveying unit 42 Drive roller 43 Followed roller 50 Slack adjustment mechanism 60 Meander correction mechanism

Claims (5)

駆動ローラと、従動ローラと、これらのローラ間に巻回される無端状で複数の吸引孔が形成された搬送ベルトと、前記搬送ベルトの内周側から前記吸引孔を通じて該搬送ベルトとともにシート状の被搬送物を吸引する減圧ケースとを備え、前記被搬送物を前記搬送ベルトに吸着させた状態で搬送する搬送装置において、
前記搬送ベルトが吸着される前記減圧ケースの吸着面のうち少なくとも送り側経路を、略垂直面と略水平面とを滑らかに繋ぎ合わせた略L字状に形成するとともに、前記搬送ベルトの縁部を押圧して前記減圧ケースの吸着面に圧接させる押さえローラを設けることを、
特徴とする搬送装置。
A driving roller, a driven roller, an endless conveyor belt wound between these rollers, and a sheet-like sheet together with the conveyor belt from the inner peripheral side of the conveyor belt through the suction hole A depressurizing case that sucks the object to be conveyed, and a conveying device that conveys the object to be conveyed while adsorbed to the conveying belt,
At least the feeding side path of the suction surface of the decompression case to which the transport belt is sucked is formed in a substantially L shape that smoothly connects a substantially vertical surface and a substantially horizontal plane, and an edge of the transport belt is formed. Providing a pressing roller that presses and contacts the suction surface of the decompression case;
Characteristic transport device.
前記減圧ケースの送り側経路の吸着面は、前記搬送ベルトの搬送方向に沿って、角部が円弧形状となる略L字状に並設された複数のバックアップローラで成ることを特徴とする、
請求項1に記載の搬送装置。
The suction surface of the feeding-side path of the decompression case is composed of a plurality of backup rollers arranged in parallel in a substantially L shape with corners having arc shapes along the transport direction of the transport belt.
The transport apparatus according to claim 1.
駆動ローラと、従動ローラと、これらのローラ間に巻回される無端状で複数の吸引孔が形成された搬送ベルトと、前記搬送ベルトの内周側から前記吸引孔を通じて該搬送ベルトとともにシート状の被搬送物を吸引する減圧ケースとを具備する搬送ユニットを少なくとも二組備え、
前記搬送ユニットのうち、一の搬送ユニットを、被搬送物を略垂直下方向に搬送する縦搬送ユニットとし、他の一の搬送ユニットを、被搬送物を略水平方向に搬送する横搬送ユニットとし、
前記縦搬送ユニットと前記横搬送ユニットとが、各々の駆動ローラが略平行に対峙するように、隣接して配置されて成ることを、
特徴とする搬送装置。
A driving roller, a driven roller, an endless conveyor belt wound between these rollers, and a sheet-like sheet together with the conveyor belt from the inner peripheral side of the conveyor belt through the suction hole Including at least two pairs of transport units each including a decompression case for sucking the object to be transported,
Among the transport units, one transport unit is a vertical transport unit that transports a transported object in a substantially vertical downward direction, and the other transport unit is a horizontal transport unit that transports a transported object in a substantially horizontal direction. ,
The vertical conveyance unit and the horizontal conveyance unit are arranged adjacent to each other so that the respective driving rollers face each other substantially in parallel.
Characteristic transport device.
前記縦搬送ユニットと前記横搬送ユニットとの間を搬送される被搬送物の面方向の変位を検出する変位検出手段と、
前記縦搬送ユニットに具備される駆動ローラの回転駆動手段と、
前記横搬送ユニットに具備される駆動ローラの回転駆動手段と、
前記変位検出手段の検出信号を受けて前記二つの回転駆動手段の動作を制御する弛み制御手段とを備え、
前記弛み制御手段は、前記変位検出手段にて検出された変位が所定の閾値を超えていれば、前記縦搬送ユニットと前記横搬送ユニットとの間を搬送される被搬送物の面方向の変位が所定の範囲内となるように、前記二つの回転駆動手段のうち何れか一方又は双方の回転速度を変化させる制御を行うことを特徴とする、
請求項3に記載の搬送装置。
A displacement detecting means for detecting a displacement in a surface direction of an object to be conveyed conveyed between the vertical conveying unit and the horizontal conveying unit;
A rotation driving means of a driving roller provided in the vertical conveyance unit;
Rotation driving means of a driving roller provided in the lateral conveyance unit;
A slack control means for receiving the detection signal of the displacement detection means and controlling the operation of the two rotation driving means,
If the displacement detected by the displacement detection means exceeds a predetermined threshold, the slack control means is a displacement in the surface direction of the object to be conveyed that is conveyed between the vertical conveyance unit and the horizontal conveyance unit. Control is performed to change the rotational speed of either one or both of the two rotational drive means so that is within a predetermined range,
The transport apparatus according to claim 3.
床に設置される基台と、
前記基台に対して略水平方向に相対変位可能に設けられ、前記横搬送ユニットが固定された基板と、
前記基台に対して前記基板を変位させる基板駆動手段と、
前記横搬送ユニットの搬送路上流側において被搬送物の振れを検出する変位検出手段と、
前記変位検出手段の検出信号を受けて前記基板駆動手段の動作を制御する蛇行制御手段とを備え、
前記蛇行制御手段は、前記変位検出手段にて検出された変位が所定の閾値を超えていれば、前記横搬送ユニットにて搬送される被搬送物の振れが所定の範囲内となるように、前記基板駆動手段を動作させる制御を行うことを特徴とする、
請求項3又は請求項4に記載の搬送装置。
A base installed on the floor;
A substrate provided so as to be relatively displaceable in a substantially horizontal direction with respect to the base, and a substrate on which the lateral transfer unit is fixed;
Substrate driving means for displacing the substrate with respect to the base;
A displacement detecting means for detecting a shake of the object to be conveyed on the upstream side of the conveyance path of the horizontal conveyance unit;
Meandering control means for receiving the detection signal of the displacement detection means and controlling the operation of the substrate driving means,
If the displacement detected by the displacement detection unit exceeds a predetermined threshold, the meandering control unit is configured so that the shake of the object conveyed by the lateral conveyance unit falls within a predetermined range. Control is performed to operate the substrate driving means,
The conveying apparatus of Claim 3 or Claim 4.
JP2007060526A 2007-03-09 2007-03-09 Conveying device Pending JP2008222347A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012251763A (en) * 2011-05-12 2012-12-20 Sharp Corp Apparatus and method for drying electrode
CN115417066A (en) * 2022-09-19 2022-12-02 昆明理工大学 Tobacco leaf separating and conveying device based on vacuum adsorption conveying belt and self-adaptive storage bin

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012251763A (en) * 2011-05-12 2012-12-20 Sharp Corp Apparatus and method for drying electrode
CN115417066A (en) * 2022-09-19 2022-12-02 昆明理工大学 Tobacco leaf separating and conveying device based on vacuum adsorption conveying belt and self-adaptive storage bin

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