JP2008221044A - Rotary pressure dehydrator - Google Patents

Rotary pressure dehydrator Download PDF

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JP2008221044A
JP2008221044A JP2007058826A JP2007058826A JP2008221044A JP 2008221044 A JP2008221044 A JP 2008221044A JP 2007058826 A JP2007058826 A JP 2007058826A JP 2007058826 A JP2007058826 A JP 2007058826A JP 2008221044 A JP2008221044 A JP 2008221044A
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sludge
rotary pressure
dehydration
spacer
filter plate
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Shiro Toyohisa
志朗 豊久
Takeo Yoshigae
武男 吉ヶ江
隆英 ▲高▼田
Takahide Takada
Yoshio Doinaga
芳夫 土井長
Nobuhiro Nakamura
暢大 中村
Hitoshi Ogue
仁志 小久江
Tomohiro Sato
朋弘 佐藤
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Shinko Pantec Co Ltd
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Kobelco Eco Solutions Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotary pressure dehydrator allowing stable dehydration of sludge, easy discharge of dehydrated cake, and preferable dehydration of sludge. <P>SOLUTION: A dehydrated cake discharge part 9 of the rotary pressure dehydrator 1 is provided at a place discharging the dehydrated cake in a dehydration chamber 10 from an upper side of a rotary center O of a disk-like filter plate, and from the outer peripheral part of the dehydration chamber 10. A sludge supply part 8 is provided at a lower side from the dehydrated cake discharge part 9, and at a place supplying sludge into the dehydration chamber 10 from the outer peripheral part of the dehydration chamber 10. An upward guide face 5c gradually rising from the outer peripheral face of the upper side of an inner ring spacer 3 toward an upper face 5b side, is formed between the upper face 5b of the dehydrated cake discharge part 9 of a partitioning spacer 5 and the upper outer peripheral face of the inner ring spacer 3 rotated by a drive shaft 2. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、産業排水汚泥、下水汚泥等の汚泥を、少なくとも幅方向の一方側に、多数の水透過穴が設けられてなるろ過面を有する円盤状のろ過板を備えた脱水処理室内に供給し、汚泥を円盤状のろ過板の回転に追随させて回転させながら、ろ過板によりろ過液をろ過して濃縮脱水する回転加圧脱水機に関するものである。   The present invention supplies sludge such as industrial wastewater sludge and sewage sludge into a dehydration chamber equipped with a disk-shaped filter plate having a filtration surface provided with a large number of water permeation holes on at least one side in the width direction. In addition, the present invention relates to a rotary pressure dehydrator that filters and concentrates and dehydrates the filtrate with a filter plate while rotating the sludge following the rotation of the disk-shaped filter plate.

産業排水汚泥、下水汚泥等の汚泥を濃縮脱水する回転加圧脱水機は、例えば後述するように構成されている。即ち、減速機付きの電動機で駆動される水平な駆動軸により内輪スペーサを介して回転され、多数の水透過穴が設けられたろ過面を有する一対の円盤状のろ過板が設けられている。また、これら一対のろ過板と、これら一対のろ過板の外縁が摺接する外輪スペーサとの間に脱水処理室が形成されている。そして、この脱水処理室に、高分子凝集剤の添加・混合によって調質された汚泥を供給する汚泥供給部が設けられると共に、この脱水処理室から脱水ケーキを排出する脱水ケーキ排出部が設けられている。   A rotary pressure dehydrator for concentrating and dewatering sludge such as industrial wastewater sludge and sewage sludge is configured as described below. That is, a pair of disc-shaped filter plates having a filtration surface that is rotated by an inner ring spacer by a horizontal drive shaft driven by an electric motor with a speed reducer and provided with a large number of water permeable holes are provided. In addition, a dehydration chamber is formed between the pair of filter plates and an outer ring spacer with which the outer edges of the pair of filter plates are in sliding contact. The dewatering chamber is provided with a sludge supply section for supplying sludge conditioned by the addition and mixing of the polymer flocculant, and a dewatered cake discharge section for discharging the dehydrated cake from the dewatering chamber. ing.

上記従来例に係る回転加圧脱水機の前記汚泥供給部は、前記円盤状のろ過板の回転中心より上部側であって、かつ脱水処理室の外周部から脱水処理室内に汚泥を供給する位置に設けられている。また、前記脱水ケーキ排出部は、脱水処理室内の脱水ケーキを前記円盤状のろ過板の回転中心より下部側であって、かつ脱水処理室の外周部から排出する位置に設けられており、また汚泥供給部と脱水ケーキ排出部とを仕切る仕切りスペーサの脱水ケーキ排出部側の下面には、駆動軸で回転される内輪スペーサの下側の外周面と同一高さの水平ガイド面が形成されている(例えば、特許文献1,2、非特許文献1参照。)。
特表2004−532733号公報 特開2004−90048号公報 回転加圧脱水機、社団法人下水道新技術推進機構、2002年3月、p.12−35
The sludge supply part of the rotary pressure dehydrator according to the conventional example is a position above the rotation center of the disc-shaped filter plate and supplying sludge from the outer peripheral part of the dehydration treatment chamber into the dehydration treatment chamber. Is provided. The dewatering cake discharge portion is provided at a position on the lower side of the rotation center of the disk-shaped filter plate and discharging the dewatering cake in the dewatering chamber from the outer periphery of the dewatering chamber. A horizontal guide surface having the same height as the outer peripheral surface on the lower side of the inner ring spacer rotated by the drive shaft is formed on the lower surface of the dewatering cake discharging portion side of the partition spacer that partitions the sludge supply portion and the dewatering cake discharging portion. (For example, see Patent Documents 1 and 2 and Non-Patent Document 1).
JP-T-2004-532733 Japanese Patent Laid-Open No. 2004-90048 Rotary pressurization dehydrator, Japan Sewerage New Technology Promotion Organization, March 2002, p. 12-35

上記従来例に係る回転加圧脱水機には、下記のような優れた特徴を備えているため、近年、産業排水汚泥、下水汚泥等の汚泥の処理施設において次第に採用されるようになってきている。
(1)起動、停止に特別な工程を必要とせず、構造がシンプルである。
(2)既存の高分子系の脱水機よりも脱水性能が優れている。
(3)複数台の回転加圧脱水機を容易に並設することができるため、幅広い処理量に容易に対応することができる。
(4)他種の高分子系の脱水機よりも軽量でコンパクトである。
(5)密閉構造であるため、臭気対策が容易である。
(6)回転速度が極めて低速(0.5〜1.3rpm)であるため、所要動力が小さい。
(7)ろ過板の表面積が小さいため、洗浄水量が僅かである。
(8)低速回転であり、かつ回転部分も少なく給油・給脂個所も少ないため、維持管理が容易である。
(9)ろ過板の洗浄時間が短く、運転中の洗浄も可能であり、短時間で起動することができ、無駄時間が少ないため、他種の脱水機に比較して稼働率が高い。
Since the rotary pressure dehydrator according to the above conventional example has the following excellent characteristics, it has been gradually adopted in sludge treatment facilities such as industrial wastewater sludge and sewage sludge. Yes.
(1) No special process is required for starting and stopping, and the structure is simple.
(2) Dehydration performance is superior to existing polymer dehydrators.
(3) Since a plurality of rotary pressurization dehydrators can be easily arranged side by side, it is possible to easily cope with a wide range of processing amounts.
(4) Lighter and more compact than other types of polymer dehydrators.
(5) Because of the sealed structure, odor countermeasures are easy.
(6) Since the rotational speed is extremely low (0.5 to 1.3 rpm), the required power is small.
(7) Since the surface area of the filter plate is small, the amount of washing water is small.
(8) Since the rotation is low speed and there are few rotating parts, there are few lubrication / greasing points, so maintenance is easy.
(9) Since the cleaning time of the filter plate is short, cleaning during operation is possible, the filter plate can be started up in a short time, and the dead time is small, the operation rate is high compared to other types of dehydrators.

従来例に係る回転加圧脱水機には上記のような利点があるから、極めて優れていると考えられる。ところで、この従来例に係る回転加圧脱水機は、上記のとおり、ろ過板の回転中心よりも上部側から脱水処理室内に供給された汚泥を、ろ過し圧搾脱水して脱水ケーキとして、ろ過板の回転中心より下部側の脱水ケーキ排出部の排出口から排出する構成である。そのため、未脱水汚泥が脱水処理室の下部側に流下し、下部側の脱水ケーキ排出部の排出口から低脱水率の脱水ケーキが排出されることがある。つまり、汚泥の脱水が不安定になることがあるという問題がある。このように低脱水率の脱水ケーキが排出されると、後続のホッパ貯留量の極端な増加や、コンベヤの場合は汚泥の漏れが発生し、無人での復旧は不可能であるというような問題が生じるので好ましくない。   Since the rotary pressure dehydrator according to the conventional example has the advantages as described above, it is considered to be extremely excellent. By the way, the rotary pressure dehydrator according to this conventional example, as described above, the sludge supplied into the dehydration chamber from the upper side of the rotation center of the filter plate is filtered, squeezed and dehydrated as a dehydrated cake, and the filter plate It is the structure discharged | emitted from the discharge port of the dewatering cake discharge | emission part below the rotation center. Therefore, non-dehydrated sludge may flow down to the lower side of the dehydration treatment chamber, and dehydrated cake with a low dehydration rate may be discharged from the discharge port of the dehydrated cake discharge section on the lower side. That is, there is a problem that the dewatering of sludge may become unstable. If a dewatered cake with a low dewatering rate is discharged in this way, there will be an extreme increase in subsequent hopper storage, and in the case of a conveyor, sludge leakage will occur, making it impossible to restore unattended. Is not preferable.

また、従来例に係る回転加圧脱水機では、ろ過板の回転中心より下部側の脱水ケーキ排出部の排出口から脱水ケーキが排出されるが、脱水ケーキに作用する脱水ケーキ排出部の排出口へ向かう押出力が小さいため、脱水ケーキが排出され難くなり閉塞するという問題が生じるので、脱水ケーキに作用する脱水ケーキ排出部の排出口へ向かう押出力ができる限り大きい方が好ましい。因みに、脱水ケーキに作用する脱水ケーキ排出部の排出口へ向かう押出力が小さくなるのは、下記の理由によるものと理解することができる。即ち、脱水ケーキに作用する水平分力(脱水ケーキの排出方向への推進力)説明図の図6に示すように、ろ過板の回転中心Oから、例えば半径r離れた位置に付着している脱水ケーキが仕切りスペーサの脱水ケーキ排出部側の上部面における押付位置Pに推進力Fで押付けられ、また回転中心Oを通る水平線と、回転中心Oと前記押付位置Pを結ぶ線とのなす角度がθであるとする。すると、脱水ケーキに作用する水平分力FxはFsinθとなるが、前記角度θが小さいため大きな水平分力Fxが得られないからである。 Moreover, in the rotary pressure dehydrator according to the conventional example, the dehydrated cake is discharged from the discharge port of the dehydrated cake discharge unit below the rotation center of the filter plate, but the discharge port of the dehydrated cake discharge unit that acts on the dehydrated cake Since the pushing force toward the bottom is small, it becomes difficult for the dehydrated cake to be discharged and clogging occurs. Therefore, it is preferable that the pushing force toward the discharge port of the dewatered cake discharge portion acting on the dewatered cake is as large as possible. Incidentally, it can be understood that the pushing force toward the discharge port of the dewatered cake discharger acting on the dewatered cake is reduced due to the following reason. That is, as shown in FIG. 6 of the explanatory diagram of horizontal component force acting on the dewatered cake (propulsive force in the discharging direction of the dewatered cake), it adheres to a position away from the rotation center O of the filter plate, for example, by a radius r. An angle formed between a horizontal line passing through the rotation center O and a line connecting the rotation center O and the pressing position P, with the dewatering cake pressed against the pressing position P on the upper surface of the partitioning spacer on the side of the dewatering cake discharge portion Is θ 1 . Then, the horizontal force component Fx 1 acting on the dewatered cake is a Fsinshita 1, because a large no horizontal force Fx 1 is obtained for the angle theta 1 is less.

さらに、高分子凝集剤の添加・混合によって調質された汚泥は、汚泥供給部の汚泥流入口からろ過板を備えた脱水処理室内に供給されるが、脱水処理室内に供給される汚泥の殆どは水分(例えば、水分は97%程度)である。従って、脱水処理室内における汚泥流入口の近傍で多量の水分がろ過されるから、汚泥を能率よく脱水処理するためには、脱水処理室内における汚泥流入口の近傍により広いろ過面積を確保することが好ましい。   Furthermore, the sludge conditioned by the addition / mixing of the polymer flocculant is supplied from the sludge inlet of the sludge supply unit into the dehydration chamber equipped with a filter plate, but most of the sludge supplied into the dehydration chamber is supplied. Is moisture (for example, moisture is about 97%). Therefore, since a large amount of water is filtered in the vicinity of the sludge inlet in the dehydration chamber, in order to efficiently dewater the sludge, it is necessary to secure a wider filtration area near the sludge inlet in the dehydration chamber. preferable.

従って、本発明の目的は、安定的に汚泥を脱水することを可能ならしめ、かつ脱水ケーキを排出し易くすると共に、汚泥を良好に脱水することができる回転加圧脱水機を提供することである。   Accordingly, an object of the present invention is to provide a rotary pressure dehydrator that makes it possible to stably dewater sludge, makes it easy to discharge a dewatered cake, and can dewater sludge well. is there.

発明者等は、発想を転換して鋭意研究を進めた結果、ろ過板を逆回転させても脱水処理室の汚泥を下側から上側に汚泥を移動させることができることを知見し、そして下記のことを考えて、本発明を具現するに至ったものである。
(1)脱水ケーキに作用する水平分力、つまり脱水ケーキ排出部の排出口へ向かう推進力を大きくするためには、図6からよく理解されるように、回転中心を通る水平線と、回転中心と脱水ケーキの脱水ケーキ排出部側の上部面における押付位置を結ぶ線とのなす角度を大きする、つまり脱水ケーキが押付けられる仕切りスペーサの上部面と、ろ過板の回転中心を通る水平線との間の間隔を大きくすればよい。
(2)前記仕切りスペーサの下部面を上部面の移動分だけ、この上部面の方向に移動させれば脱水処理室内における汚泥流入口の近傍位置に、前記仕切りスペーサの強度を損なうことなく、より広いろ過面積を確保することができる。
As a result of diligent research by changing the idea, the inventors have found that the sludge in the dehydration chamber can be moved from the lower side to the upper side even if the filter plate is rotated in the reverse direction, and the following: In view of this, the present invention has been realized.
(1) In order to increase the horizontal component force acting on the dewatered cake, that is, the driving force toward the discharge port of the dewatered cake discharge section, as well understood from FIG. 6, the horizontal line passing through the rotation center and the rotation center And the line connecting the pressing positions on the upper surface of the dehydrated cake discharge part of the dehydrated cake, that is, between the upper surface of the partition spacer where the dehydrated cake is pressed and the horizontal line passing through the center of rotation of the filter plate What is necessary is just to enlarge the space | interval.
(2) If the lower surface of the partition spacer is moved in the direction of the upper surface by an amount corresponding to the movement of the upper surface, the partition spacer can be moved closer to the sludge inlet in the dehydration chamber without damaging the strength of the partition spacer. A wide filtration area can be secured.

上記課題を解決するために、本発明の請求項1に係る回転加圧脱水機が採用した手段の要旨は、水平な駆動軸により回転され、少なくとも幅方向の一方側に、多数の水透過穴が設けられた円盤状のろ過板を備えた脱水処理室内に汚泥を供給する汚泥供給部と、脱水ケーキを排出する脱水ケーキ排出部とが仕切りスペーサにより仕切られてなる回転加圧脱水機において、前記脱水ケーキ排出部は脱水処理室内の脱水ケーキを、前記円盤状のろ過板の回転中心より上部側であって、かつ脱水処理室の外周部から排出する位置に設けられ、前記汚泥供給部は前記脱水ケーキ排出部より下部側であって、かつ脱水処理室の外周部から脱水処理室内に汚泥を供給する位置に設けられると共に、前記仕切りスペーサの前記脱水ケーキ排出部側の上部面と、前記駆動軸で回転される内輪スペーサの上側の外周面との間に、この内輪スペーサの上側の外周面から前記上部面側に向かうに連れて次第に高くなる上向きガイド面が形成されてなることを特徴とするものである。   In order to solve the above-mentioned problem, the gist of the means adopted by the rotary pressure dehydrator according to claim 1 of the present invention is that it is rotated by a horizontal drive shaft and has a plurality of water-permeable holes at least on one side in the width direction. In a rotary pressure dehydrator in which a sludge supply unit that supplies sludge into a dehydration treatment chamber equipped with a disk-shaped filter plate provided with a dehydrated cake discharge unit that discharges dehydrated cake is partitioned by a partition spacer, The dewatering cake discharge unit is provided at a position on the upper side of the rotation center of the disk-shaped filter plate, and the sludge supply unit is configured to discharge the dewatering cake in the dewatering chamber from the outer periphery of the dehydration chamber. The lower side of the dehydrated cake discharge part and provided at a position for supplying sludge from the outer periphery of the dehydration process chamber into the dehydration process chamber, and the upper surface of the partition spacer on the dehydrated cake discharge part side; Between the upper outer peripheral surface of the inner ring spacer rotated by the drive shaft, an upward guide surface that gradually increases from the upper outer peripheral surface of the inner ring spacer toward the upper surface side is formed. It is a feature.

本発明の請求項2に係る回転加圧脱水機が採用した手段の要旨は、請求項1に記載の回転加圧脱水機において、前記仕切りスペーサの上向きガイド面は、勾配が緩やかに変化する曲面であることを特徴とするものである。   The gist of the means adopted by the rotary pressure dehydrator according to claim 2 of the present invention is the rotary pressure dehydrator according to claim 1, wherein the upward guide surface of the partition spacer is a curved surface with a gradually changing gradient. It is characterized by being.

本発明の請求項3に係る回転加圧脱水機が採用した手段の要旨は、請求項1に記載の回転加圧脱水機において、前記仕切りスペーサの上向きガイド面は、傾斜面であることを特徴とするものである。   The gist of the means adopted by the rotary pressure dehydrator according to claim 3 of the present invention is the rotary pressure dehydrator according to claim 1, wherein the upward guide surface of the partition spacer is an inclined surface. It is what.

本発明の請求項4に係る回転加圧脱水機が採用した手段の要旨は、請求項1乃至3のうちの何れか一つの項に記載の回転加圧脱水機において、前記汚泥供給部の汚泥流入口の上端は、前記仕切りスペーサの脱水ケーキ排出部側の上部面の位置に応じて、前記円盤状のろ過板の回転中心を通る水平線より上部面側に移動した高位置になるように設定されてなることを特徴とするものである。   The gist of the means adopted by the rotary pressure dehydrator according to claim 4 of the present invention is the rotary pressure dehydrator according to any one of claims 1 to 3, wherein the sludge of the sludge supply unit is The upper end of the inflow port is set to be a high position moved to the upper surface side from the horizontal line passing through the rotation center of the disk-shaped filter plate according to the position of the upper surface of the partition spacer on the dehydrated cake discharge portion side. It is characterized by being made.

本発明の請求項1乃至3に係る回転加圧脱水機では、脱水ケーキ排出部は脱水処理室内の脱水ケーキを、円盤状のろ過板の回転中心より上部側であって、かつ脱水処理室の外周部から排出する位置に設けられ、汚泥供給部は脱水ケーキ排出部より下部側であって、かつ脱水処理室の外周部から脱水処理室内に汚泥を供給する位置に設けられているが、汚泥供給部から供給された汚泥を脱水処理室の下部側から上部側に移動させて脱水することができる。即ち、本発明の請求項1乃至3に係る回転加圧脱水機によれば、未脱水汚泥は流動性が高いため脱水処理室の上部側に移動することがなく、脱水処理室の下部側で確実にろ過されて流動性が失われて始めて脱水処理室の上部側に移動するので、従来例に係る回転加圧脱水機による汚泥の脱水方法のように、脱水ケーキ排出部の排出口から低脱水率の脱水ケーキが排出されるようなことがなく、汚泥が安定的に脱水される。   In the rotary pressure dehydrator according to the first to third aspects of the present invention, the dewatering cake discharge unit is configured to dispose the dewatering cake in the dewatering processing chamber above the rotation center of the disk-shaped filter plate, and in the dewatering processing chamber. The sludge supply part is provided at a position for discharging from the outer peripheral part, and the sludge supply part is provided at a position lower than the dewatered cake discharge part and at a position for supplying sludge from the outer peripheral part of the dehydration treatment chamber into the dehydration treatment chamber. The sludge supplied from the supply unit can be dehydrated by moving from the lower side to the upper side of the dehydration chamber. That is, according to the rotary pressure dehydrator according to the first to third aspects of the present invention, the non-dehydrated sludge has a high fluidity and therefore does not move to the upper side of the dehydration treatment chamber, but on the lower side of the dehydration treatment chamber. Since it moves to the upper side of the dehydration chamber only after it is reliably filtered and loses its fluidity, it is low from the discharge port of the dewatered cake discharge section as in the conventional sludge dehydration method using a rotary pressure dehydrator. The sludge is stably dewatered without the dewatering cake having a dewatering rate being discharged.

また、本発明の請求項1乃至3に係る回転加圧脱水機では、仕切りスペーサの前記脱水ケーキ排出部側の上部面と、前記駆動軸で回転される内輪スペーサの上側の外周面との間に、この内輪スペーサの上側の外周面から前記上部面側に向かうに連れて次第に高くなる上向きガイド面が形成されていて、仕切りスペーサの脱水ケーキ排出部側の上部面と、ろ過板の回転中心を通る水平線との間の間隔が大きくなる。そのため、回転中心を通る水平線と、回転中心と脱水ケーキの脱水ケーキ排出部側の上部面における押付位置を結ぶ線とのなす角度を大きくすることができる。従って、本発明の請求項1乃至3に係る回転加圧脱水機によれば、脱水ケーキに作用する水平分力、つまり脱水ケーキ排出部の排出口側へ向かう推進力が大きくなるので、脱水ケーキが排出され易くなる。また、脱水処理室の上側の圧搾脱水ゾーンの汚泥流路が脱水ケーキ排出部に向かうに連れて次第に狭くなっているので、汚泥が圧密されて良好に脱水される。   In the rotary pressure dehydrator according to claims 1 to 3 of the present invention, the space between the upper surface of the partition spacer on the dehydrated cake discharge portion side and the upper outer peripheral surface of the inner ring spacer rotated by the drive shaft. Further, an upward guide surface that gradually increases from the outer peripheral surface on the upper side of the inner ring spacer toward the upper surface side is formed, and the upper surface on the side of the dehydrated cake discharge portion of the partition spacer and the rotation center of the filter plate The distance between the horizontal line passing through and increases. Therefore, the angle formed by the horizontal line passing through the rotation center and the line connecting the rotation center and the pressing position on the upper surface of the dehydrated cake on the dehydrated cake discharge portion side can be increased. Therefore, according to the rotary pressure dehydrator according to claims 1 to 3 of the present invention, the horizontal component force acting on the dewatered cake, that is, the propulsive force toward the discharge port side of the dewatered cake discharge portion is increased. Is easily discharged. Moreover, since the sludge flow path of the pressing dewatering zone on the upper side of the dewatering treatment chamber is gradually narrowed toward the dewatered cake discharge section, the sludge is compacted and dehydrated well.

また、本発明の請求項1乃至3に係る回転加圧脱水機によれば、脱水ケーキは、仕切りスペーサの脱水ケーキ排出部側の上部面に連なる上向きガイド面(請求項2では曲面、請求項3では傾斜面)にも押付けられる。しかしながら、脱水ケーキの含水率が上部面側で押付けられる脱水ケーキの含水率より高く、流動性が高いのに加えて、上向きガイド面も脱水ケーキ排出部側に向うに連れてろ過板の回転中心を通る水平線から離れるので、脱水ケーキの仕切りスペーサ側の部位の脱水ケーキ排出部側への移動に支障が生じるようなことがない。   Further, according to the rotary pressure dehydrator according to claims 1 to 3 of the present invention, the dewatered cake is an upward guide surface that is continuous with the upper surface of the partition spacer on the dehydrated cake discharge portion side (the curved surface in claim 2, the claim). 3 is inclined to the inclined surface). However, the moisture content of the dehydrated cake is higher than the moisture content of the dehydrated cake that is pressed on the upper surface side, and the fluidity is high. Therefore, the movement of the part on the partition spacer side of the dehydrated cake to the dehydrated cake discharge part side is not hindered.

本発明の請求項4に係る回転加圧脱水機では、汚泥供給部の汚泥流入口の上端は、仕切りスペーサの脱水ケーキ排出部側の上部面の位置に応じて、円盤状のろ過板の回転中心をとおる水平線より上部面側に移動した高位置になるように設定されている。従って、本発明の請求項4に係る回転加圧脱水機によれば、仕切りスペーサの強度を損なうことなく、仕切りスペーサの脱水ケーキ排出部側の上部面側への移動量に応じた分ろ過面積が広くなるから、脱水処理室内における汚泥流入口の近傍により広いろ過面積を確保することができ、汚泥を良好に脱水することができる。   In the rotary pressurization dehydrator according to claim 4 of the present invention, the upper end of the sludge inlet of the sludge supply section rotates the disk-shaped filter plate according to the position of the upper surface of the partition spacer on the dehydrated cake discharge section side. It is set to be a high position that has moved to the upper surface side from the horizontal line passing through the center. Therefore, according to the rotary pressure dehydrator according to claim 4 of the present invention, the separation filtration area according to the amount of movement of the partition spacer to the upper surface side on the dewatered cake discharge portion side without impairing the strength of the partition spacer. Therefore, a wider filtration area can be secured in the vicinity of the sludge inlet in the dehydration chamber, and sludge can be dehydrated satisfactorily.

以下、本発明の実施の形態1に係る回転加圧脱水機を、添付図面を順次参照しながら説明する。図1は本発明の実施の形態1に係る回転加圧脱水機の概略構成を示す一部省略側面図、図2は図1のA−A線断面図、図3は本発明の実施の形態1に係る回転加圧脱水機の外輪スペーサの概略構成を示す平面図、図4は本発明の実施の形態1に係り、脱水ケーキに作用する押出力説明図である。   Hereinafter, a rotary pressurizing dehydrator according to Embodiment 1 of the present invention will be described with reference to the attached drawings. 1 is a partially omitted side view showing a schematic configuration of a rotary pressure dehydrator according to Embodiment 1 of the present invention, FIG. 2 is a cross-sectional view taken along line AA of FIG. 1, and FIG. 3 is an embodiment of the present invention. 4 is a plan view showing a schematic configuration of an outer ring spacer of a rotary pressurizing dehydrator according to FIG. 1, and FIG. 4 is an explanatory diagram of pushing force acting on a dewatering cake according to Embodiment 1 of the present invention.

図1に示す符1は、本発明の実施の形態1に係る回転加圧脱水機である。この回転加圧脱水機1の基本的な構成は従来例に係るものと同様である。即ち、この回転加圧脱水機1は、図示しない減速機付の駆動装置により、0.5〜1.3rpmの回転速度で回転される駆動軸2を備えている。この駆動軸2には、この駆動軸2の回転にとり沈みキー2aを介して回転される内輪スペーサ3が嵌着されると共に、この内輪スペーサ3を囲む外輪スペーサ4が配設されている。なお、前記内輪スペーサ3はボス部3aと同心に設けられており、このボス部3aを介して回転されるように構成されている。   Reference numeral 1 shown in FIG. 1 is a rotary pressure dehydrator according to Embodiment 1 of the present invention. The basic configuration of the rotary pressure dehydrator 1 is the same as that according to the conventional example. That is, the rotary pressure dehydrator 1 includes a drive shaft 2 that is rotated at a rotation speed of 0.5 to 1.3 rpm by a drive device with a speed reducer (not shown). The drive shaft 2 is fitted with an inner ring spacer 3 that is rotated by the rotation of the drive shaft 2 through a key 2 a and an outer ring spacer 4 that surrounds the inner ring spacer 3. The inner ring spacer 3 is provided concentrically with the boss portion 3a, and is configured to rotate via the boss portion 3a.

前記外輪スペーサ4には、この外輪スペーサ4の中心側に、前記内輪スペーサ3の外周面に摺接する凹曲面を有する、後述する構成になる仕切りスペーサ5が設けられている。
そして、この仕切りスペーサ5の下側には、横方向に開口する、後述する構成になる汚泥流入口10aが形成されている。また、この仕切りスペーサ5の上側に、横方向に開口する脱水ケーキ排出部9が設けられている。さらに、前記仕切りスペーサ5の側面には、横方向に長い溝と、この溝の底部に開口する複数の水流出口とから構成され、後述する第1,2ろ過板を洗浄する洗浄水を排出する洗浄水排出部5aが設けられている。
The outer ring spacer 4 is provided with a partition spacer 5 having a concave curved surface in sliding contact with the outer peripheral surface of the inner ring spacer 3, which will be described later, on the center side of the outer ring spacer 4.
And the sludge inflow port 10a which becomes the structure mentioned later which opens in the horizontal direction is formed under this partition spacer 5. As shown in FIG. In addition, a dehydrated cake discharge portion 9 that opens in the horizontal direction is provided above the partition spacer 5. Further, the side wall of the partition spacer 5 includes a laterally long groove and a plurality of water outlets opened at the bottom of the groove, and discharges washing water for washing first and second filter plates described later. A washing water discharge part 5a is provided.

前記仕切りスペーサ5の前記脱水ケーキ排出部9側に形成された水平な上部面5bと、前記駆動軸2で回転される内輪スペーサ3の上側の外周面との間に、この内輪スペーサ3の上側の外周面から前記上部面5b側に向かうに連れて次第に高くなる上向きガイド面5cが形成されている。この上向きガイド面5cは、勾配が緩やかに変化する上側に凸の曲面(例えば、円弧曲面、楕円弧曲面、双曲線状の曲面等)になっている。そして、前記汚泥流入口10aの上端10′は、前記仕切りスペーサ5の脱水ケーキ排出部9側の上部面5bの位置に応じて、この上部面5b側に移動した高位置、より詳しくは前記駆動軸2の回転中心より上位位置になるように設定されている。   An upper side of the inner ring spacer 3 is disposed between a horizontal upper surface 5b formed on the dehydrated cake discharge portion 9 side of the partition spacer 5 and an outer peripheral surface of the upper side of the inner ring spacer 3 rotated by the drive shaft 2. An upward guide surface 5c that gradually increases from the outer peripheral surface toward the upper surface 5b is formed. The upward guide surface 5c is an upwardly convex curved surface (for example, an arcuate curved surface, an elliptical arc curved surface, a hyperbolic curved surface, etc.) whose gradient gradually changes. The upper end 10 'of the sludge inlet 10a moves to the upper surface 5b side according to the position of the upper surface 5b of the partition spacer 5 on the dehydrated cake discharge portion 9 side, more specifically, the drive. It is set to be higher than the rotation center of the shaft 2.

前記内輪スペーサ3の両側面から突出する前記ボス部3aの前記駆動軸2の先端側には、多数の水透過穴6aが設けられた円盤状の第1ろ過板6が設けられている。また、前記駆動軸2の基端側には、前記第1ろ過板6と同構成であって、多数の水透過穴7aが設けられた円盤状の第2ろ過板7が設けられている。ところで、本実施の形態に係る回転加圧脱水機1の第1ろ過板6および第2ろ過板7としては、直径0.5mmの水透過穴を有するパンチングメタルを用いた。しかしながら、これに限らず、回転加圧脱水機においては、ろ過板の水透過穴への汚泥の目詰まり抑制等の観点から、ろ過板の水透過穴の直径を、0.3〜1.0mmの範囲に設定するのが好ましい。   A disc-shaped first filter plate 6 provided with a large number of water permeable holes 6a is provided on the tip end side of the drive shaft 2 of the boss portion 3a protruding from both side surfaces of the inner ring spacer 3. Further, a disc-shaped second filter plate 7 having the same configuration as the first filter plate 6 and provided with a large number of water permeation holes 7a is provided on the proximal end side of the drive shaft 2. By the way, as the first filtration plate 6 and the second filtration plate 7 of the rotary pressurization dehydrator 1 according to the present embodiment, punching metal having a water permeation hole having a diameter of 0.5 mm was used. However, not limited to this, in the rotary pressure dehydrator, the diameter of the water permeation hole of the filter plate is 0.3 to 1.0 mm from the viewpoint of suppressing clogging of sludge into the water permeation hole of the filter plate. It is preferable to set in the range.

即ち、これら第1ろ過板6と第2ろ過板7は、駆動軸2にそれらの回中心に設けられた嵌合穴が嵌合されることにより取付けられている。これら第1ろ過板6と第2ろ過板7の嵌合穴側は、図示しない固着手段により、これら第1,2ろ過板6,7の相対する面が、図示しない機械的締結手段により、前記内輪スペーサ3の側面に密着する状態に固着されている。そして、これら第1,2ろ過板6,7の外周付近の相対する面は、前記外輪スペーサ4の内周部付近の面に摺接するように構成されている。   That is, the first filter plate 6 and the second filter plate 7 are attached to the drive shaft 2 by fitting a fitting hole provided at the center of rotation. The fitting hole sides of the first filter plate 6 and the second filter plate 7 are fixed by means (not shown), and the opposing surfaces of the first and second filter plates 6 and 7 are moved by the mechanical fastening means (not shown). The inner ring spacer 3 is fixed in close contact with the side surface. The opposing surfaces in the vicinity of the outer periphery of the first and second filter plates 6 and 7 are configured to be in sliding contact with the surface in the vicinity of the inner peripheral portion of the outer ring spacer 4.

前記内輪スペーサ3の外周面、前記外輪スペーサ4の内周面、前記第1ろ過板6、および前記第2ろ過板7との間には、前記汚泥流入口10aから前記脱水ケーキ排出部9側に向って順に、前記汚泥流入部10aから流入する、調質された汚泥をろ過するろ過ゾーン10bと、ろ過水が除去された汚泥を圧搾脱水する圧搾脱水ゾーン10cとに区分される脱水処理室10が形成されている。前記汚泥流入口10aには、下側に開口する汚泥入口8a、汚泥流路を介して前記汚泥入口部10aに汚泥を供給する汚泥供給部8が取付けられている。なお、前記脱水処理室10内であって、かつ第1ろ過板6と第2ろ過板7との相対する側の面のそれぞれに接触してなるものは、第1ろ過板6と第2ろ過板7の面のそれぞれに付着するケーキを掻取るスクレーパ10dである。   Between the outer peripheral surface of the inner ring spacer 3, the inner peripheral surface of the outer ring spacer 4, the first filter plate 6, and the second filter plate 7, the sludge inlet 10 a to the dehydrated cake discharge unit 9 side. The dehydration treatment chamber is divided into a filtration zone 10b for filtering conditioned sludge flowing in from the sludge inflow portion 10a and a squeezing dehydration zone 10c for squeezing and dewatering sludge from which filtered water has been removed. 10 is formed. The sludge inlet 10a is attached with a sludge inlet 8a that opens downward, and a sludge supply unit 8 that supplies the sludge to the sludge inlet 10a via a sludge channel. In addition, what is in the dehydration processing chamber 10 and is in contact with each of the surfaces on the opposite sides of the first filter plate 6 and the second filter plate 7 is the first filter plate 6 and the second filter plate. This is a scraper 10 d that scrapes the cake adhering to each surface of the plate 7.

前記第1ろ過板6の外側には第1カバー11が配設され、この第1カバー11はフランジ部が前記前記外輪スペーサ4の側面に固着されている。また、前記第2ろ過板6の外側には第2カバー12が配設され、この第2カバー12はフランジ部が前記前記外輪スペーサ4の側面に固着されている。これら第1カバー11、第2カバー12それぞれの下部には、下方に突出するドレン管13が設けられており、前記汚泥供給部8、汚泥入口部8aを経て脱水処理室10内に供給され、前記第1,2ろ過板6,7に設けられた多数の水透過穴6a,7aを介して、前記第1カバー11内、前記第2カバー12内に排出された汚泥中の水分は、前記ドレン管13から機外に排水されるようになっている。   A first cover 11 is disposed outside the first filter plate 6, and a flange portion of the first cover 11 is fixed to a side surface of the outer ring spacer 4. A second cover 12 is disposed outside the second filter plate 6, and a flange portion of the second cover 12 is fixed to a side surface of the outer ring spacer 4. A drain pipe 13 projecting downward is provided at the lower part of each of the first cover 11 and the second cover 12, and is supplied into the dehydration treatment chamber 10 through the sludge supply section 8 and the sludge inlet section 8a. The water in the sludge discharged into the first cover 11 and the second cover 12 through the numerous water-permeable holes 6a and 7a provided in the first and second filter plates 6 and 7 The drain pipe 13 is drained out of the machine.

また、前記汚泥供給部8は、前記脱水ケーキ排出部9の排出口9aから排出される脱水ケーキの下方への落下を妨げない形状に形成されている。より具体的には、図1,3から良く理解されるように、この汚泥供給部8の図における左方向への突出寸法は、この脱水ケーキ排出部9の排出口9aの図における左方向への突出寸法よりも小寸法になるように設定されている。そのため、脱水ケーキ排出部9の排出口9aから排出される脱水ケーキを搬送する、図示しない脱水ケーキ搬送コンベアの一端を、脱水ケーキ排出部9の排出口9aの下側に配設することができ、汚泥供給部8が脱水ケーキ搬送コンベアの配設に支障になるようなことがない。   The sludge supply unit 8 is formed in a shape that does not prevent the dehydrated cake discharged from the discharge port 9a of the dehydrated cake discharge unit 9 from dropping downward. More specifically, as is well understood from FIGS. 1 and 3, the protruding size of the sludge supply unit 8 in the left direction in the drawing is in the left direction in the drawing of the discharge port 9 a of the dewatered cake discharge unit 9. It is set to be smaller than the projecting dimension. Therefore, one end of a dehydrated cake transport conveyor (not shown) that conveys the dehydrated cake discharged from the discharge port 9a of the dehydrated cake discharge unit 9 can be disposed below the discharge port 9a of the dehydrated cake discharge unit 9. The sludge supply unit 8 does not interfere with the arrangement of the dewatered cake transport conveyor.

さらに、前記脱水ケーキ排出部9の排出口9aには、脱水処理室10の圧搾脱水ゾーン10b内の圧搾脱水汚泥に対して背圧を付与するための背圧板14が垂直に設けられている。この背圧板14は、図示しない空気ばねやアクチュエータにより押圧されて排出口9aの幅寸法を狭めるように構成されている。 Further, a back pressure plate 14 for applying a back pressure to the squeezed dewatered sludge in the squeezing and dewatering zone 10 b of the dewatering treatment chamber 10 is provided vertically at the discharge port 9 a of the dewatered cake discharge unit 9. The back pressure plate 14 is configured to be pressed by an air spring or an actuator (not shown) to narrow the width of the discharge port 9a.

以下、本発明の実施の形態1に係る回転加圧脱水機の作用態様を説明する。即ち、本発明の実施の形態1に係る回転加圧脱水機1によれば、高分子凝集剤の添加・混合により調質された汚泥が、汚泥圧入ポンプ(図示省略)により最大100kPa(約1.0kgf/cm)に加圧される。加圧された汚泥が前記汚泥供給部8の下側に開口する汚泥入口8a、汚泥流路、および汚泥流入口10aを介して、0.5〜1.3rpmのゆっくりした速度で回転されている脱水処理室10の下側のろ過ゾーン10bに連続供給され続けるが、脱水処理室10内における汚泥流入口10aの近傍により広いろ過面積が形成されているため、能率よく脱水される。そして、脱水処理室10の下側のろ過ゾーン10bに供給された汚泥は、このろ過ゾーン10bでろ過され、徐々に流動性が失われる。 Hereinafter, the operation mode of the rotary pressure dehydrator according to Embodiment 1 of the present invention will be described. That is, according to the rotary pressure dehydrator 1 according to Embodiment 1 of the present invention, the sludge conditioned by the addition / mixing of the polymer flocculant is converted to a maximum of 100 kPa (about 1) by a sludge press-fitting pump (not shown). To 0.0 kgf / cm 2 ). The pressurized sludge is rotated at a slow speed of 0.5 to 1.3 rpm through the sludge inlet 8a, the sludge flow path, and the sludge inlet 10a that open to the lower side of the sludge supply unit 8. Although it is continuously supplied to the filtration zone 10b on the lower side of the dehydration processing chamber 10, it is efficiently dehydrated because a wider filtration area is formed near the sludge inlet 10a in the dehydration processing chamber 10. And the sludge supplied to the lower filtration zone 10b of the dehydration processing chamber 10 is filtered by this filtration zone 10b, and fluidity | liquidity is lost gradually.

前記ろ過ゾーン10bにおけるろ過により流動性が低下した汚泥は、多数の水透過穴が設けられた円盤状の第1ろ過板6、および第2ろ過板7の表面にケーキ層を徐々に形成しながら、これら第1ろ過板6、第2ろ過板7の回転により圧搾脱水ゾーン10c側に移動する。これら第1ろ過板6、第2ろ過板7の表面に形成されたケーキ層により固形物の捕捉が向上するために、ろ液は清浄になる。   The sludge whose fluidity has been reduced by filtration in the filtration zone 10b gradually forms a cake layer on the surfaces of the disk-shaped first filter plate 6 and the second filter plate 7 provided with a large number of water permeation holes. The first filtration plate 6 and the second filtration plate 7 move to the squeeze dehydration zone 10c side by the rotation. Since the trapping of the solid matter is improved by the cake layer formed on the surfaces of the first filter plate 6 and the second filter plate 7, the filtrate is cleaned.

そして、前記圧搾脱水ゾーン10c領域中における汚泥は、前記脱水ケーキ排出部9の排出口9aに設けられた背圧板14の押圧力制御(空気ばね、アクチュエータの空気圧力制御)により背圧が最大600kPa(約6.0kgf/cm)の一定圧力(調整可能である)に保持され続ける。流動性を失った汚泥は、これら第1ろ過板6、第2ろ過板7によるせん断力と、背圧板14による発生する背圧により圧搾脱水される。そして、圧搾脱水された低含水率になった脱水ケーキは、背圧板14を押し退けて脱水ケーキ排出部9から機外へ排出される。 The sludge in the compressed dewatering zone 10c region has a maximum back pressure of 600 kPa by pressing force control (air spring, actuator air pressure control) of the back pressure plate 14 provided at the discharge port 9a of the dewatered cake discharge unit 9. It is kept at a constant pressure (adjustable) of (about 6.0 kgf / cm 2 ). The sludge that has lost its fluidity is squeezed and dehydrated by the shearing force generated by the first filter plate 6 and the second filter plate 7 and the back pressure generated by the back pressure plate 14. Then, the dehydrated cake having a low water content that has been pressed and dehydrated is pushed out of the back pressure plate 14 and discharged from the dehydrated cake discharge unit 9 to the outside of the machine.

本発明の実施の形態1に係る回転加圧脱水機1では、汚泥供給部8から回転加圧脱水機1の脱水処理室10の下側のろ過ゾーン10bに供給された汚泥は、上記のようにしてろ過される。次いで、上側の圧搾脱水ゾーン10cに移動し、ここにおいて圧搾脱水されて脱水ケーキになる。しかしながら、未脱水汚泥は流動性が高いため、ろ過ゾーン10bから圧搾脱水ゾーン10cに移動することがなく、下側のろ過ゾーン10bで確実にろ過されて流動性が失われて始めて、上側の圧搾脱水ゾーン10cに移動する。そのため、従来例に係る回転加圧脱水機のように、脱水ケーキ排出部の排出口から低脱水率の脱水ケーキが排出されるようなことがなく、汚泥が安定的に脱水される。   In the rotary pressure dehydrator 1 according to Embodiment 1 of the present invention, the sludge supplied from the sludge supply unit 8 to the filtration zone 10b below the dehydration treatment chamber 10 of the rotary pressure dehydrator 1 is as described above. And filtered. Subsequently, it moves to the upper pressing dehydration zone 10c, where it is pressed and dehydrated to become a dehydrated cake. However, since the non-dehydrated sludge has a high fluidity, it does not move from the filtration zone 10b to the squeezing and dehydration zone 10c, and is filtered without fail in the lower filtration zone 10b and loses its fluidity. It moves to the dehydration zone 10c. Therefore, unlike the conventional rotary pressure dehydrator according to the conventional example, the dewatered cake having a low dewatering rate is not discharged from the discharge port of the dewatered cake discharging unit, and the sludge is stably dewatered.

また、本発明の実施の形態1に係る回転加圧脱水機1によれば、仕切りスペーサ5の脱水ケーキ排出部9側の上部面5bと、ろ過板の回転中心O、つまり駆動軸2の回転中心Oを通る水平線との間の間隔が大きいため、図4に示すように、ろ過板の回転中心Oを通る水平線と、回転中心Oと仕切りスペーサ5の脱水ケーキ排出部9側の上部面5bにおける押付位置Pを結ぶ線とのなす角度θは、図6に示すθより大きい。従って、脱水ケーキに作用する水平分力(脱水ケーキの排出方向への推進力)FxはFsinθとなり、図6に示すFxより大きくなるから、脱水ケーキが排出され易くなるという効果を得ることができる。また、脱水処理室10の上側の圧搾脱水ゾーン10cの汚泥流路が脱水ケーキ排出部9に向かうに連れて次第に狭くなっているので、汚泥が圧密されて良好に脱水されるという効果を得ることができる。 Further, according to the rotary pressure dehydrator 1 according to the first embodiment of the present invention, the upper surface 5b of the partition spacer 5 on the dehydrated cake discharger 9 side and the rotation center O of the filter plate, that is, the rotation of the drive shaft 2 is achieved. Since the distance between the horizontal line passing through the center O is large, as shown in FIG. 4, the horizontal line passing through the rotation center O of the filter plate, and the upper surface 5b on the dehydrated cake discharger 9 side of the rotation center O and the partition spacer 5 are provided. An angle θ 2 formed with a line connecting the pressing positions P is larger than θ 1 shown in FIG. Accordingly, the horizontal component force acting on the dehydrated cake (the propulsive force in the direction of discharging the dehydrated cake) Fx 2 becomes Fsin θ 2 and is larger than Fx 1 shown in FIG. 6, and thus the effect that the dehydrated cake is easily discharged is obtained. be able to. Moreover, since the sludge flow path of the pressure dehydration zone 10c on the upper side of the dehydration treatment chamber 10 is gradually narrowed toward the dewatered cake discharge part 9, the effect that the sludge is compacted and dehydrated well is obtained. Can do.

ところで、脱水ケーキは、仕切りスペーサ5の脱水ケーキ排出部9側の上部面5bに連なる上向きガイド面5cにも押付けられる。しかしながら、脱水ケーキの含水率が上部面5b側で押付けられる脱水ケーキの含水率より高く、流動性が高いのに加えて、上向きガイド面5cも脱水ケーキ排出部9側に向うに連れてろ過板6,7の回転中心Oを通る水平線から離れるので、脱水ケーキの仕切りスペーサ5側の部位の脱水ケーキ排出部9側への移動に支障が生じるようなことがない。   By the way, the dehydrated cake is also pressed against the upward guide surface 5c connected to the upper surface 5b of the partition spacer 5 on the dehydrated cake discharge portion 9 side. However, the moisture content of the dehydrated cake is higher than the moisture content of the dehydrated cake pressed on the upper surface 5b side, and the fluidity is high. In addition, the upward guide surface 5c also moves toward the dehydrated cake discharge section 9 side. Since it is away from the horizontal line passing through the rotation centers O of 6 and 7, there is no problem in the movement of the portion of the dehydrated cake partitioning spacer 5 side to the dehydrated cake discharge portion 9 side.

さらに、本発明の実施の形態1に係る回転加圧脱水機1では、汚泥供給部8の汚泥流入口10aの上端10a′は、仕切りスペーサ5の脱水ケーキ排出部9側の上部面5bの位置に応じて、この上部面5b側に移動した位置(駆動軸2の回転中心より上位位置)になるように設定されている。従って、本発明の実施の形態1に係る回転加圧脱水機1によれば、仕切りスペーサ5の強度を損なうことなく、仕切りスペーサ5の脱水ケーキ排出部9側の上部面5b側への移動量に応じた分ろ過面積が広くなる。従って、脱水処理室10内における汚泥流入口10aの近傍により広いろ過面積を確保することができるから、汚泥の脱水処理能力の向上に寄与することができる。   Furthermore, in the rotary pressure dehydrator 1 according to Embodiment 1 of the present invention, the upper end 10a ′ of the sludge inlet 10a of the sludge supply unit 8 is positioned on the upper surface 5b of the partition spacer 5 on the dehydrated cake discharge unit 9 side. Accordingly, the position is set so as to be moved to the upper surface 5b side (position higher than the rotation center of the drive shaft 2). Therefore, according to the rotary pressure dehydrator 1 according to the first embodiment of the present invention, the amount of movement of the partition spacer 5 toward the upper surface 5b side on the dehydrated cake discharger 9 side without impairing the strength of the partition spacer 5. The filtration area according to the size is increased. Therefore, a wider filtration area can be secured in the vicinity of the sludge inlet 10a in the dehydration treatment chamber 10, which can contribute to the improvement of the sludge dewatering ability.

また、本発明の実施の形態1に係る回転加圧脱水機1によれば、凝集剤が添加・混合された汚泥が流入する、汚泥供給部8の汚泥入口8aは、上記のとおり、下方に開口している。従って、凝集剤の添加・混合により生成されたフロックが破損し難くなるため、高分子凝集剤の添加・混合量の削減が可能になり、汚泥の脱水処理コストの低減に大いに寄与することができるという優れた経済効果も得ることができる。   In addition, according to the rotary pressure dehydrator 1 according to Embodiment 1 of the present invention, the sludge inlet 8a of the sludge supply unit 8 into which the sludge to which the flocculant is added and mixed flows is downward as described above. It is open. Therefore, flocs generated by adding / mixing the flocculant are less likely to be damaged, so that the amount of the polymer flocculant added / mixed can be reduced, which can greatly contribute to the reduction of sludge dewatering cost. An excellent economic effect can also be obtained.

次に、本発明の実施の形態2に係る回転加圧脱水機を、添付図面を参照しながら説明する。図5は本発明の実施の形態2に係る回転加圧脱水機の外輪スペーサの概略構成を示す平面図である。本発明の実施の形態2に係る回転加圧脱水機が、上記実施の形態1に係る回転加圧脱水機と相違するところは、仕切りスペーサの上向きガイド面の形状の相違にあり、この相違以外は全く同構成であるから、同一のもの並びに同一機能を有するものに、同一符号を付してその相違する点について説明する。   Next, a rotary pressurizing dehydrator according to Embodiment 2 of the present invention will be described with reference to the accompanying drawings. FIG. 5 is a plan view showing a schematic configuration of the outer ring spacer of the rotary pressurizing dehydrator according to Embodiment 2 of the present invention. The difference between the rotary pressure dehydrator according to Embodiment 2 of the present invention and the rotary pressure dehydrator according to Embodiment 1 is the difference in the shape of the upward guide surface of the partition spacer. Since they have exactly the same configuration, the same components and components having the same functions are denoted by the same reference numerals and different points will be described.

即ち、本発明の実施の形態2に係る回転加圧脱水機1は、上記実施の形態1に係る回転加圧脱水機に係る外輪スペーサの平面図の図3との比較において良く理解されるように、仕切りスペーサ5の脱水ケーキ排出部9側の水平な上部面5bに連なる上向きガイド面5cは、平坦な傾斜面になっている。従って、勾配が緩やかに変化する上側に凸の曲面が傾斜面になっただけであるから、本発明の実施の形態2に係る回転加圧脱水機によれば、上記実施の形態1に係る回転加圧脱水機と同等の効果を得ることができる。   That is, the rotary pressure dehydrator 1 according to the second embodiment of the present invention is well understood in comparison with FIG. 3 of the plan view of the outer ring spacer according to the rotary pressure dehydrator according to the first embodiment. Moreover, the upward guide surface 5c connected to the horizontal upper surface 5b of the partition spacer 5 on the side of the dehydrated cake discharger 9 is a flat inclined surface. Therefore, since the curved surface convex upward is gradually changed into a slope, the rotary pressure dehydrator according to the second embodiment of the present invention rotates according to the first embodiment. An effect equivalent to that of a pressure dehydrator can be obtained.

なお、以上の実施の形態1,2においては、何れも仕切りスペーサ5の脱水ケーキ排出部9側の上部面が水平である場合を例として説明したが、このような構成に限定されるものではない。即ち、脱水ケーキの上部面5bに対するベクトルで表される左斜め下向きの押付力Fと、仕切りスペーサ5の上部面5bとのなす角度θを小さくすることができればよいので、前記上部面は脱水ケーキ排出部9側に向かって上向きに傾斜(例えば、5°以下)していてもよく、下向きに傾斜していてもよい。   In Embodiments 1 and 2 described above, the upper surface of the partition spacer 5 on the side of the dehydrated cake discharger 9 is described as an example. However, the present invention is not limited to such a configuration. Absent. That is, it is only necessary to reduce the angle θ formed between the pressing force F, which is expressed by a vector with respect to the upper surface 5b of the dehydrated cake, and the upper surface 5b of the partition spacer 5, so that the upper surface is dehydrated cake. It may be inclined upward (for example, 5 ° or less) toward the discharge unit 9 or may be inclined downward.

また、脱水処理室の幅方向の両側に多数の水透過穴が設けられてなるろ過面を有する円盤状のろ過板が配設されている回転加圧脱水機を例として説明した。しかしながら、例えば脱水処理室の幅方向の何れか一方に円盤状のろ過板が配設されていれば、それなりの効果を得ることができる。また、ろ過板にパンチングメタルを用いた場合を説明したが、ウエッジワイヤースクリーン等、汚泥と水分を分離することができる部材であれば利用可能である。従って、上記実施の形態1,2に係る回転加圧脱水機は、本発明の具体例に過ぎず、本発明の技術的思想を逸脱しない範囲内における設計変更等は自由自在であるから、回転加圧脱水機の形態は上記実施の形態1,2に係る回転加圧脱水機の形態に限定されるものではない。   Further, the rotary pressure dehydrator in which a disk-shaped filter plate having a filtration surface provided with a large number of water permeation holes is provided on both sides in the width direction of the dehydration treatment chamber has been described as an example. However, for example, if a disc-shaped filter plate is disposed in any one of the width directions of the dehydration chamber, a certain effect can be obtained. Moreover, although the case where punching metal was used for the filter plate was demonstrated, if it is a member which can isolate | separate sludge and a water | moisture content, such as a wedge wire screen, it can utilize. Accordingly, the rotary pressurization dehydrator according to the first and second embodiments is merely a specific example of the present invention, and design changes and the like within a range not departing from the technical idea of the present invention are free. The form of the pressure dehydrator is not limited to the form of the rotary pressure dehydrator according to the first and second embodiments.

本発明の実施の形態1に係る回転加圧脱水機の概略構成を示す一部省略側面図である。1 is a partially omitted side view showing a schematic configuration of a rotary pressure dehydrator according to Embodiment 1 of the present invention. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG. 本発明の実施の形態1に係る回転加圧脱水機の外輪スペーサの概略構成を示す平面図である。It is a top view which shows schematic structure of the outer ring | wheel spacer of the rotary pressurization dehydrator which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係り、脱水ケーキに作用する水平分力(脱水ケーキの排出方向への推進力)説明図である。FIG. 6 is an explanatory diagram of horizontal component force (propulsive force in the discharging direction of the dewatered cake) acting on the dewatered cake according to the first embodiment of the present invention. 本発明の実施の形態2に係る回転加圧脱水機の外輪スペーサの概略構成を示す平面図である。It is a top view which shows schematic structure of the outer ring | wheel spacer of the rotary pressurization dehydrator which concerns on Embodiment 2 of this invention. 脱水ケーキに作用する水平分力(脱水ケーキの排出方向への推進力)説明図である。It is explanatory drawing of the horizontal component force (propulsive force to the discharge direction of a dewatering cake) which acts on a dewatering cake.

符号の説明Explanation of symbols

1…回転加圧脱水機
2…駆動軸,2a…沈みキー
3…内輪スペーサ,3a…ボス部
4…外輪スペーサ
5…仕切りスペーサ,5a…洗浄水排出,5b…上部面,5c…上向きガイド面
6…第1ろ過板,6a…水透過
7…第2ろ過板,7a…水透過穴
8…汚泥供給部,8a…汚泥入口
9…脱水ケーキ排出部,9a…排出口
10…脱水処理室,10a…汚泥流入口,10a′…上端(汚泥流入口),10b…ろ過ゾーン,10c…圧搾脱水ゾーン,10d…スクレーパ
11…第1カバー
12…第2カバー
13…ドレン管
14…背圧板
O…ろ過板(駆動軸)の回転中心
DESCRIPTION OF SYMBOLS 1 ... Rotary pressure dehydrator 2 ... Drive shaft, 2a ... Sink key 3 ... Inner ring spacer, 3a ... Boss part 4 ... Outer ring spacer 5 ... Partition spacer, 5a ... Washing water discharge, 5b ... Upper surface, 5c ... Upward guide surface DESCRIPTION OF SYMBOLS 6 ... 1st filter plate, 6a ... Water permeation 7 ... 2nd filter plate, 7a ... Water permeation hole 8 ... Sludge supply part, 8a ... Sludge inlet 9 ... Dehydrated cake discharge part, 9a ... Discharge port 10 ... Dehydration processing chamber, DESCRIPTION OF SYMBOLS 10a ... Sludge inlet, 10a '... Upper end (sludge inlet), 10b ... Filtration zone, 10c ... Squeeze dehydration zone, 10d ... Scraper 11 ... First cover 12 ... Second cover 13 ... Drain pipe 14 ... Back pressure plate O ... Rotation center of filter plate (drive shaft)

Claims (4)

水平な駆動軸により回転され、少なくとも幅方向の一方側に、多数の水透過穴が設けられた円盤状のろ過板を備えた脱水処理室内に汚泥を供給する汚泥供給部と、脱水ケーキを排出する脱水ケーキ排出部とが仕切りスペーサにより仕切られてなる回転加圧脱水機において、前記脱水ケーキ排出部は脱水処理室内の脱水ケーキを、前記円盤状のろ過板の回転中心より上部側であって、かつ脱水処理室の外周部から排出する位置に設けられ、前記汚泥供給部は前記脱水ケーキ排出部より下部側であって、かつ脱水処理室の外周部から脱水処理室内に汚泥を供給する位置に設けられると共に、前記仕切りスペーサの前記脱水ケーキ排出部側の上部面と、前記駆動軸で回転される内輪スペーサの上側の外周面との間に、この内輪スペーサの上側の外周面から前記上部面側に向かうに連れて次第に高くなる上向きガイド面が形成されてなることを特徴とする回転加圧脱水機。   A sludge supply unit that feeds sludge into a dewatering chamber equipped with a disk-shaped filter plate that is rotated by a horizontal drive shaft and has a large number of water-permeable holes on at least one side in the width direction, and discharges dewatered cake In the rotary pressure dehydrator in which the dewatering cake discharge portion is partitioned by a partition spacer, the dewatering cake discharge portion is disposed above the center of rotation of the disk-shaped filter plate. And a position for discharging the sludge from the outer peripheral part of the dehydration chamber, the sludge supply part being below the dewatered cake discharge part, and a position for supplying the sludge from the outer peripheral part of the dehydration chamber to the dehydration room The upper outer periphery of the inner ring spacer is disposed between the upper surface of the partition spacer on the dehydrated cake discharge portion side and the upper outer peripheral surface of the inner ring spacer rotated by the drive shaft. Rotation pressurized dehydration machine characterized by comprising formed upward guide surface gradually increases As the toward the upper surface side from. 前記仕切りスペーサの上向きガイド面は、勾配が緩やかに変化する曲面であることを特徴とする請求項1に記載の回転加圧脱水機。   The rotary pressure dehydrator according to claim 1, wherein the upward guide surface of the partition spacer is a curved surface whose gradient gradually changes. 前記仕切りスペーサの上向きガイド面は、傾斜面であることを特徴とする請求項1に記載の回転加圧脱水機。   The rotary pressure dehydrator according to claim 1, wherein the upward guide surface of the partition spacer is an inclined surface. 前記汚泥供給部の汚泥流入口の上端は、前記仕切りスペーサの脱水ケーキ排出部側の上部面の位置に応じて、前記円盤状のろ過板の回転中心を通る水平線より上部面側に移動した高位置になるように設定されてなることを特徴とする請求項1乃至3のうちの何れか一つの項に記載の回転加圧脱水機。   The upper end of the sludge inlet of the sludge supply unit is moved to the upper surface side from the horizontal line passing through the center of rotation of the disk-shaped filter plate according to the position of the upper surface of the partition spacer on the dewatered cake discharge unit side. The rotary pressure dehydrator according to any one of claims 1 to 3, wherein the rotary pressure dehydrator is set to be in a position.
JP2007058826A 2007-03-08 2007-03-08 Rotary pressure dehydrator Pending JP2008221044A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009022854A (en) * 2007-07-18 2009-02-05 Kobelco Eco-Solutions Co Ltd Rotary pressure dehydrator and sludge dehydrating method using it
JP2010142733A (en) * 2008-12-18 2010-07-01 Kobelco Eco-Solutions Co Ltd Rotary pressure dehydrator and sludge dehydrating method using the same
CN104587731A (en) * 2014-12-10 2015-05-06 宁波创蓝环境科技有限公司 Rotary disk type automatic slag removal device and slag removal method thereof
CN112044169A (en) * 2020-08-12 2020-12-08 殷震花 Environment-friendly interior wall coating process system and waste material filter pressing treatment process thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009022854A (en) * 2007-07-18 2009-02-05 Kobelco Eco-Solutions Co Ltd Rotary pressure dehydrator and sludge dehydrating method using it
JP2010142733A (en) * 2008-12-18 2010-07-01 Kobelco Eco-Solutions Co Ltd Rotary pressure dehydrator and sludge dehydrating method using the same
CN104587731A (en) * 2014-12-10 2015-05-06 宁波创蓝环境科技有限公司 Rotary disk type automatic slag removal device and slag removal method thereof
CN112044169A (en) * 2020-08-12 2020-12-08 殷震花 Environment-friendly interior wall coating process system and waste material filter pressing treatment process thereof

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