JP2008220728A - Device for obtaining a plurality of differently cut piece - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To efficiently form even a plurality of pairs of differently cut pieces in excellent and uniform shapes from an original block in a solid rectangle shape without requiring an experienced technique nor taking time and labor. <P>SOLUTION: A device for obtaining the plurality of differently cut pieces includes: a first blade pattern 10 for obtaining diagonal cut lines, which are cut from one side of each small block e<SB>1</SB>, e<SB>2</SB>, e<SB>1</SB>', e<SB>2</SB>' to the other side, to face mutually oppositely from both the respective planes of the original block E to the half of the thickness by block unit by the use of respective thin blades 10a, 10b, 10a', 10b'; a second blade pattern 20 for obtaining straight cut lines, with a width being the same as that of the diagonal cut lines over the whole width direction length of the block unit, from the center of a thickness place in the original block E by the use of respective thin blades 21-24; and a straight cutting blade 30 for dividing the original block E with the respective cut lines by block unit. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention is a device for taking a plurality of cut products, in which a plurality of cut products (also referred to as “cutter products”) are taken as small blocks from a prototype block, which is a solid rectangular thick-boiled egg as a representative example. It is about.

As an example of a cut product obtained from a thick-fried egg, as shown in FIG. 13, a solid rectangular base A having a predetermined height h ₁ is used as a base, and has a rising h _{2 in the} extending direction from one side of the base A. An upright surface b ₁ , b ₁ ′ and slopes b ₂ , b ₂ ′ inclined from the vertices of the upright surfaces b ₁ , b ₁ ′ toward the other side of the base A exhibit a substantially right triangle. Decorative cutting is performed in which a pair of ridges B ₁ and B ₁ ′, which are half-thick and pass in opposite directions, are used as decorations.

  In the cut-off product, first, the original block having a standard three-dimensional rectangle is cut into a plurality of small blocks with a knife. Next, within a predetermined width across the width direction at the center of the longitudinal direction of the small block, the step of making diagonal cuts from one side to the other side in opposite directions from both sides to half the thickness, and making diagonal cuts From the process of making a straight line cut across the entire length in the width direction from the center of the thickness surface, it is made as a two-piece cut product (Non-Patent Document 1).

  In addition to being offered at regular sushi restaurants, thick-sliced egg cut products are also packed in sushi packs at large mass merchandisers. In general, large mass merchandising stores and the like are made by packing the block-shaped thick block eggs taken from a specialized manufacturer of thick block eggs into sushi packs because they are produced as two-piece cut products in the store.

In large-scale general merchandising stores, etc., because it is intended for mass sales, a large number of two-piece cut products are required, so that the work in accordance with the above-mentioned process takes a lot of time and effort. Have been forced. In addition, since it is required to make two-piece cut products from the thick block egg of the original block into a uniform form with good appearance, skilled techniques equivalent to those of ordinary sushi chefs are required.
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  It is an object of the present invention to efficiently produce even a large number of cut pieces of a set of two sets from a solid rectangular original block without requiring skilled techniques and without taking time and effort. There is a place to provide a multi-piece picking device.

Claim 1 of the present application is a plurality of cut products used for taking a plurality of cut products in a unit of two blocks from a solid rectangular original block having an area shape that can be cut into a plurality of small blocks. A piece-taking device,
A plurality of the same number of small blocks as the number of small blocks with a predetermined interval between the blade side surfaces and a rectangular thin plate blade standing upright in parallel with each other from the plate surface of the base frame, at the center in the longitudinal direction of each small block A first blade type that is inserted in each sheet blade in opposite directions up to half the thickness of the block unit from both planes of the original block within a predetermined width across the width direction from one side to the other side of the original block; ,
A plurality of the same number of small blocks as the number of small blocks is provided between the blade thickness surface and a strip-shaped thin plate blade protruding in line from the plate surface of the base frame, and having the oblique cut. A second blade mold having the same width as the width, and a straight cut extending across the entire length in the width direction of the block unit with each thin blade from the center of the thickness surface of the original block;
It is characterized in that it comprises a straight blade-like cutting blade that cuts the original block with each cut into blocks.

  Claim 2 of the present application includes a set table on which the original block is placed so as to be able to be reversed, and the first blade type is assembled so as to be vertically movable toward the set table, and the second blade type is directed to the set table. Assembling to move back and forth in the horizontal direction, the cutting blade can be replaced with the first blade type, and assembled so that it can move up and down in the vertical direction toward the set base, and each set base on which the original block is placed The blades are assembled so that they can be automatically and sequentially operated.

  According to the device for taking a plurality of cut products according to claim 1 of the present application, the first and second blade shapes are cut in the vertical and horizontal directions required to form at least a pair of ridges while keeping the original block in a three-dimensional rectangle. In addition, each block can be inserted once at a time, and it is easy to cut the original block with each cut with a cutting blade in units of blocks. Efficiently without hanging, it is possible to make a large number of two-piece cut pieces from a solid rectangular prototype block into a uniform shape.

  According to the multi-piece taking device for the cut product according to claim 2 of the present application, by assembling each blade in such a manner that the blades are automatically and sequentially operated with respect to the set base on which the original block is placed, Even a large number of double cut pieces can be created more efficiently and in a short time.

  The embodiment shown in the figure is based on the premise that an operator performs each process manually using each blade and each process is performed as a flow operation. It is applied as a device for taking multiple cut products. The prototype block to be handled is a thick-boiled egg as a representative example, and it is applied to create eight cut pieces of double-branch from the thick-boiled egg.

  FIG. 1 shows the direction of action of each blade 10, 20, 30 with respect to the prototype block E. The blade 10 is a first blade shape in which a slant cut that cuts out a peak portion is put in a block unit from both planes of the original block E. The blade 11 is a second blade type in which a straight cut that bisects the thickness of the original block E is inserted into the entire length in the width direction of the block unit from the center of the thickness surface of the original block E. The blade 30 is a grid-like cutting blade that cuts the original block E with each cut into blocks.

  FIG. 2 shows a set jig for placing diagonal cuts that cut out the crests of the cut product with the first blade mold 10 into units of eight blocks. In the figure, 11 is a set block for the original block, and 12 and 13 are clamping holders for the original block.

First blade mold 10, Fig. 3a, a rectangular thin plate blades 10a spaced between the blade side surface by a predetermined distance _{G 1} as shown in Figure 3b, 10b ..., 10a ', 10b' ... the two rows each A total of 8 pieces are arranged in an obliquely parallel manner, with the same number of small blocks as 4 rows, standing up from the plate surface of the base frame 10c. Each of the thin blades 10a, 10b,..., 10a ′, 10b ′... Has a blade size that can be cut from the plane of the original block to half the thickness of the block unit. Spacing G ₁ is set to twice the height of the base portion of the switching difference products.

  The base frame 10c is made of a flat plate material, and is formed so as to have an area shape wider than the planar shape of the original block for convenience of providing the sandwich holders 12 and 13. The base frame 10c can be provided with a pair of left and right handle frames (not shown) on the top side opposite to the thin blades 10a, 10b,..., 10a ′, 10b ′.

  The set table 11 can be placed with the sandwiching holders 12 and 13 of the original block, and is formed of a flat plate material having the same area shape as the base frame 10c of the blade mold 10. The set base 11 is provided with L-shaped channel guide frames 11 a to 11 d so as to rise at four corners so as to restrict the vertical movement of the first blade mold 10 and the cutting blade 30.

  The sandwiching holders 12 and 13 hold the original block from above and below, and are configured as a set of frames having the same shape and structure in reverse. The sandwiching holders 12 and 13 are provided with both butt flange portions 12a, 12b, 13a and 13b which keep the space for accommodating the original block by bending both ends in the longitudinal direction into an L shape.

  On the holder surface, the U-shaped rising pieces 12c, 12d, 12c ′, 12d ′, 13c, 13d, 13c ′, 13d ′ for restricting the receiving position of the original block in a planar manner are opposed to each other in the vertical direction. It is mounted and fixed near the corner of the side. In addition, slits 13e, 13f, 13e ', 13f' ... for inserting and guiding the thin blades 10a, 10b ..., 10a ', 10b' ... of the blade mold 10 are formed on the thin blades 10a, 10b ..., 10a ', 10b' ... It is provided in alignment with the oblique direction.

  FIG. 4 shows a set jig for placing a straight cut that bisects the thickness of the original block with the second blade mold 20 from the center of the thickness surface of the original block to the entire length in the width direction of the block unit. In the figure, reference numerals 21 to 24 denote strip-like thin plate blades having a predetermined blade width W, and 25 denotes a base frame of the blade mold 20.

Thin blade 21 to 24 is provided so as to protrude alongside the predetermined distance G ₂ on each clear distinction from the plate surface of the base frame 25 with four equal and the number of small blocks spaced between the blade thickness surface . Spacing G ₂ is, in the same manner as described above, is set to be twice the height of the base portion of the switching difference products. The blade width W is set to the rise and the equivalent width of the crest in the cut product.

  The second blade mold 20 is provided with a set base 40 for assembling and placing the original block. On the set base 40, installation flange portions 41a and 41b are provided in a U-shape so as to restrict both ends in the longitudinal direction of the original block. With respect to the set base 40, overhanging edges 25a and 25b for stopping the movement of the blade mold 20 are provided at both end edges of the base frame 25 engaged with the front end edges of the installation flange portions 41a and 41b.

  In addition, a rear side wall 42 is provided over the rear end edges of the installation flange portions 41a and 41b. In addition, on the front side of the installation flange portions 41a and 41b, a horizontal girder beam 43 that regulates the moving height of the blade mold 20 and defines the mounting surface of the original block is provided on the base surface of the installation flange portions 41a and 41b. It is provided in between. On the plate surface of the rear side wall 42, slits 42a, 42b,... For receiving the blade edges of the thin plate blades 21 to 24 are provided.

  As the cutting blade 30, a normal knife may be used because the original block is only cut into small blocks. However, in order to cut once in the same manner as the first and second blade molds 10 and 20, the thin blade 31 at the center in the longitudinal direction as shown in FIG. 5 and the small block width in the direction orthogonal to the thin blade 31 at the center. A blade type having a lattice-like blade structure can be used from the thin plate blades 32a to 33c and 32a ′ to 33c ′ opposed to each other in parallel on the blade surface with a corresponding interval therebetween.

The above-described multi-piece take-off device provided with the respective blades 10, 20, 30 is used to take eight cut pieces in a unit of two blocks from a solid rectangular original block E as shown in FIG. It is done. The form of the original block E is kept in the original form until the final small block cutting step. In the figure, the alternate long and short dash line indicates a reference line (hereinafter the same) for dividing the original block E into small blocks e ₁ , e ₂ , e ₁ ′, e ₂ ′.

  As shown in FIG. 8, the incision standard by each blade is that a diagonal cut (see crossed dotted lines) extending from one side to the other side is put in a block unit in a predetermined direction in the width direction Y at the center of the longitudinal direction X. The width is set to W. In addition, a straight cut (see a parallel dotted line) over the entire length in the width direction of the block unit is set so as to be inserted from the thickness direction Z of the original block with the same width W as the oblique cut. Each width W corresponds to the blade width W of the thin blades 21 to 24 in the second blade mold 20.

  As an example of the process, by using the first blade mold 10 (see FIG. 1), first, as shown in FIG. 9, within a predetermined width in the width direction at the center in the longitudinal direction of each small block, A diagonal cut across the side is made from one plane of the original block to half the thickness of the block unit.

  Next, the original block is inverted, and the first blade is used to make a cut in the direction opposite to the previous one from the opposite plane of the original block to half the thickness of the block unit as shown in FIG. Thereby, a pair of mountains in a cut article are formed.

  Next to the first blade mold, the second blade mold has the same width as the diagonal cut as shown in FIG. 11a and FIG. Insert from the thickness center. Thereby, a pair of mountains in a cut article are cut out.

  Finally, the original block with each cut is cut into blocks by a cutting blade. Thereby, when a small block is divided into two blocks, it is obtained as a set of two pieces (see FIG. 12).

  In this way, while maintaining the original block E in a three-dimensional rectangle, the vertical and horizontal cuts required to make at least a pair of ridges can be made once in each block unit by the first and second blade molds 10 and 20. it can. In addition, since it is easy to divide the original block E with each cut with the cutting blade 30 in units of blocks, it does not require a skilled technique, and it is efficient without taking time and effort, and a solid rectangular original block E. Therefore, even a large number of two-piece cut pieces can be created in a uniform and uniform form.

  In the above-described process, the first blade mold is set as the first process and the second blade mold is set as the second process. However, both processes may be set in reverse, and the first and first blades of each blade are set. 2 does not indicate a process procedure.

  The above-described multiple-cutting device for cut products can be configured to fully automate each process including the operations of the first blade mold, the second blade mold, and the cutting blade. For example, based on the machine base, the first blade type, the second blade type, and the cutting blade are operably equipped with a drive cylinder, and the sandwiching holder of the cut product is supported by a rotating shaft extending from both sides, It is possible to employ a mechanism in which a rotating shaft is connected to a drive motor via a bearing capable of moving up and down.

  Specifically, the guide frame of the set stand in the first blade type is provided on the set stand in the second blade type, and the above-mentioned sandwiching holder for the cut product is partitioned of the set stand in the second blade type. The first blade type and the cutting blade are assembled so that they can be moved up and down in the plane, and the first blade type and the cutting blade can be switched alternately by an auto changer above the set base. The second blade type can be configured to be controlled by a cross beam.

  The worker puts the original block on the pinch holder and closes it, operates the first blade mold and puts the first oblique cut into one side of the original block, and then reverses the pinch holder of the original block And then operating the first blade mold again to put the second oblique cut into the other plane of the original block, and operating the second blade mold to make the entire length in the width direction from the center of the thickness surface of the original block. A clamping holder in which the worker finally opens the small block from the process of making a straight line cut and the process of cutting the original block into blocks by operating the cutting blade replaced with the first blade mold You just need to take out more.

  Although the above-described embodiment has been described in the case of obtaining a cut product from thick baked eggs, in addition to this, a cut product is obtained from articles exhibiting various three-dimensional rectangles including kneaded products such as rice cakes and confectionery products such as sheep candy. Applicable to. Further, depending on the width of the article, it is possible to appropriately change the design of the blade structure so as to cut the cut product into one row or two or more rows.

It is explanatory drawing which shows the 1st blade type | mold, 2nd blade type | mold, and cutting blade which comprise the multiple picking apparatus of a cut product which concerns on this invention by arrangement | positioning positional relationship. It is explanatory drawing which shows the set jig containing the 1st blade type | mold in FIG. 1 in an unfolded state. It is explanatory drawing which shows the blade type | mold of FIG. 2 by a back surface. It is explanatory drawing which shows the blade type | mold of FIG. 2 by the side. It is explanatory drawing which shows the set jig containing the 2nd blade type | mold in FIG. 1 in the expansion | deployment state. It is explanatory drawing which shows the 2nd blade type | mold of FIG. 4 with a plane. It is explanatory drawing which shows the cutting blade in FIG. 1 by the back surface. It is explanatory drawing which shows the original block cut out with the apparatus of FIG. 1 in a block unit. It is explanatory drawing which shows the cut | interruption put in the block unit of FIG. It is explanatory drawing which shows the 1st diagonal cut | interruption made with the blade type | mold of FIG. 3a. It is explanatory drawing which shows the 2nd diagonal cut | interruption made with the blade type | mold of FIG. 3a. It is explanatory drawing shown on the plane of an original block by the cut | interruption made with the blade type | mold of FIG. It is explanatory drawing shown from the side of a prototype block with the cut | interruption made with the blade type | mold of FIG. It is explanatory drawing which shows the cut piece of 2 sets which concerns on a general example by one.

Explanation of symbols

E Prototype block e ₁ , e ₂ , e ₁ ′, e ₂ ′ Small block 10 First blade type 10a, 10b, 10a ′, 10b ′ Thin blade 20 Second blade type 21-24 Thin plate blade 30 Cutting blade

Claims (2)

From a three-dimensional rectangular original block having an area shape that can be cut into a plurality of small blocks, a plurality of cut-off device used for taking a plurality of cut-off products in a unit of two blocks,
A plurality of the same number of small blocks as the number of small blocks with a predetermined interval between the blade side surfaces and a rectangular thin plate blade standing upright in parallel with each other from the plate surface of the base frame, at the center in the longitudinal direction of each small block A first blade type that is inserted in a thin plate blade in opposite directions from each side of the original block to half the thickness of the block unit from each plane of the original block within a predetermined width in the width direction; ,
A plurality of the same number of small blocks as the number of small blocks is provided between the blade thickness surface and a strip-shaped thin plate blade protruding in line from the plate surface of the base frame, and having the oblique cut. A second blade mold having the same width as the width, and a straight cut extending across the entire length in the width direction of the block unit with each thin blade from the center of the thickness surface of the original block;
A device for taking a plurality of cut products, comprising a straight blade-like cutting blade for cutting the original block with each cut into blocks.   Equipped with a set base on which the original block is placed so as to be reversible, the first blade mold can be moved up and down in the vertical direction toward the set base, and the second blade mold can be moved back and forth in the lateral direction toward the set base Assembling and cutting blades can be replaced with the first blade type and can be moved up and down in the vertical direction toward the set base, and each blade is automatically and sequentially operated with respect to the set base on which the original block is placed. 2. The multi-piece picking device according to claim 1, which is assembled in a possible manner.

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