JP2008209593A - Method for ultrasonically welding developing cartridge case - Google Patents

Method for ultrasonically welding developing cartridge case Download PDF

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JP2008209593A
JP2008209593A JP2007045320A JP2007045320A JP2008209593A JP 2008209593 A JP2008209593 A JP 2008209593A JP 2007045320 A JP2007045320 A JP 2007045320A JP 2007045320 A JP2007045320 A JP 2007045320A JP 2008209593 A JP2008209593 A JP 2008209593A
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developing cartridge
welding
toner
developing
image
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Tadayasu Sekioka
忠康 関岡
Nobuyuki Kawai
伸幸 河合
Shoji Imaizumi
昭治 今泉
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Konica Minolta Business Technologies Inc
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Konica Minolta Business Technologies Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B29C66/1312Single flange to flange joints, the parts to be joined being rigid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/92Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/929Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/767Printing equipment or accessories therefor

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for ultrasonically welding a developing cartridge case with high welding strength, and with less dimensional variation, even in the case of welding a large-sized developing cartridge case. <P>SOLUTION: The ultrasonic welding method of the developing cartridge case is to ultrasonically weld the developing cartridge case used for an electrophotographic image forming apparatus. When the developing cartridge case is ultrasonically welded, the pressure of a horn pressed against the developing cartridge case is 200 to 700 kPa, and also, the amplitude of the leading end of the horn is 40 to 80 μm. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は電子写真方式の画像形成装置に用いられる現像カートリッジ筐体の超音波溶着方法に関する。   The present invention relates to an ultrasonic welding method for a developing cartridge housing used in an electrophotographic image forming apparatus.

複写機やレーザビームプリンタ等の電子写真方式を利用した画像形成装置には、像担持体と現像装置、或いはそれに加えて、帯電装置、クリーニング装置等、複数のプロセス手段を一体的にユニット化したプロセスカートリッジを有するものがある。プロセスカートリッジは、画像形成装置本体に対して感光体ドラムや現像装置等の複数のプロセス手段を一体的に着脱可能な構成としたもので、この構成により画像形成装置のメンテナンスが容易となるという特徴を有する。   In an image forming apparatus using an electrophotographic method such as a copying machine or a laser beam printer, a plurality of process means such as an image carrier and a developing device, or a charging device, a cleaning device, etc. are integrated into a unit. Some have a process cartridge. The process cartridge has a structure in which a plurality of process means such as a photosensitive drum and a developing device can be integrally attached to and detached from the image forming apparatus main body, and this structure facilitates maintenance of the image forming apparatus. Have

一般に、プロセスカートリッジに含まれる現像装置(以下、現像カートリッジともいう)は、現像剤を収納して現像ローラに供給するハウジングとしての現像カートリッジ筐体を有している。   In general, a developing device (hereinafter, also referred to as a developing cartridge) included in a process cartridge has a developing cartridge housing as a housing that stores a developer and supplies the developer to a developing roller.

また、他の画像形成装置には、プロセスカートリッジという形態を採らず、現像カートリッジ筐体を備えた現像カートリッジ単体を画像形成装置に対して着脱可能とした構成を有するものもある。   Other image forming apparatuses do not take the form of a process cartridge, but have a configuration in which a single developing cartridge provided with a developing cartridge housing is detachable from the image forming apparatus.

これらの現像カートリッジ筐体は、通常、樹脂等からなる複数の成型品の貼り合わせにより形成され、現像剤が周辺のプロセス手段に飛散しないような密閉された筐体として構成されている。   These developing cartridge casings are usually formed by bonding a plurality of molded products made of resin or the like, and are configured as sealed casings so that the developer does not scatter to the surrounding process means.

A4サイズまでの通常サイズの用紙に画像形成する画像形成装置に用いられる現像カートリッジ筐体の溶着においては超音波溶着法を採用しているものが多い。然るに、A3サイズ等、大きなサイズの用紙に画像形成する画像形成装置では現像カートリッジも大きくなるため、現像カートリッジ筐体の接合部に十分な溶着強度を持たせることができるか否かが問題となる。   In the welding of a developing cartridge housing used in an image forming apparatus for forming an image on a normal size paper up to A4 size, there are many that employ an ultrasonic welding method. However, in an image forming apparatus that forms an image on a large size sheet such as A3 size, the size of the developing cartridge becomes large, and therefore, it becomes a problem whether or not the bonding portion of the developing cartridge housing can have sufficient welding strength. .

十分な溶着強度を要する大物部品の溶着には振動溶着法が用いられることが多い。しかしながら、振動溶着法による溶着では溶着時の圧力が強いため接合部にずれが生じ易いという問題があり、かつ溶着機が大型でインライン加工が困難なため生産効率が悪いという問題もある。   The vibration welding method is often used for welding large parts that require sufficient welding strength. However, in the welding by the vibration welding method, there is a problem that the pressure at the time of welding is strong, and thus there is a problem that the joining portion is easily displaced, and there is a problem that the production efficiency is poor because the welding machine is large and inline processing is difficult.

超音波溶着法は、振動溶着法に比較して、部品へのダメージが少なく、装置が小型であるため小物部品の溶着に適し、インライン加工が容易であるという特徴を有している。   The ultrasonic welding method has characteristics that damage to parts is less than that of the vibration welding method, and the apparatus is small, so that it is suitable for welding small parts and easy in-line processing.

超音波溶着を行う際に注意を要する点は、溶着時の部品の変形による寸法のばらつきと溶着強度の不足である。特にA3サイズ等、大きなサイズの用紙に画像形成することができる画像形成装置に用いられる現像カートリッジ筐体の溶着においては、成形加工時の寸法のばらつきが大となるという問題もあり、溶着時に溶着する部材がずれ易いという問題がある。溶着する部材のずれは寸法のばらつきと溶着強度の不足とに繋がり、溶着強度の不足は接合部の剥がれやトナー漏れといった問題を引き起こす。   The points to be noted when performing ultrasonic welding are dimensional variation due to deformation of parts during welding and insufficient welding strength. In particular, in the welding of a developing cartridge housing used in an image forming apparatus capable of forming an image on a large size paper such as A3 size, there is a problem that a variation in dimensions at the time of molding becomes large. There is a problem that a member to be moved easily shifts. The displacement of the members to be welded leads to dimensional variation and insufficient welding strength, and the insufficient welding strength causes problems such as peeling of the joint and toner leakage.

これらの問題に対する対策として、溶着時の寸法のばらつきを抑え溶着強度を向上させるため、溶着する2つの部材に突起部と溝部とを設けるという技術が開示されている(例えば特許文献1参照)。   As a countermeasure against these problems, a technique has been disclosed in which protrusions and grooves are provided on two members to be welded in order to suppress dimensional variations during welding and improve the welding strength (see, for example, Patent Document 1).

特許文献1の技術は、プロセスカートリッジの現像カートリッジ筐体において、溶着する一方の部材に突起部を設け、もう一方の部材に溝部を設けて溶着時に突起部と溝部とを嵌合させることにより、溶着時の寸法のばらつきを抑え、強度の向上を図るものである。   In the technology of Patent Document 1, in the developing cartridge housing of the process cartridge, a protrusion is provided on one member to be welded, a groove is provided on the other member, and the protrusion and the groove are fitted at the time of welding. It is intended to improve the strength by suppressing dimensional variation during welding.

しかしながら、近年の画像形成装置の小型化への要望から個々の部材の小型化も厳しく要求されており、現像カートリッジ筐体の溶着面に突起部や溝部を設けることが設計上困難となる場合がある。また、突起部と溝部とを嵌合させるためには、部材寸法のばらつきを厳しく管理する必要があって、製造コストの増大に繋がるという問題もある。   However, due to the recent demand for miniaturization of image forming apparatuses, miniaturization of individual members is also strictly required, and it may be difficult to design projections and grooves on the welding surface of the developing cartridge housing. is there. In addition, in order to fit the protrusion and the groove, it is necessary to strictly manage the variation in member dimensions, which leads to an increase in manufacturing cost.

更に、個々の部材の小型化のため溶着部のサイズも厳しく制限されるため、A3サイズ等、大きなサイズの画像形成に用いられる現像カートリッジ筐体の溶着部のサイズも大きくし難い。このため、溶着部に十分な溶着強度を与える目的でホーンの押し圧を大きくするとずれが生じ易く、逆に溶着強度が不足するという現象を引き起こす危険性がある。   Furthermore, since the size of the welded portion is strictly limited due to the miniaturization of the individual members, it is difficult to increase the size of the welded portion of the developing cartridge housing used for forming a large size image such as A3 size. For this reason, if the pressing force of the horn is increased for the purpose of giving a sufficient welding strength to the welded portion, there is a risk of causing a shift and conversely causing a phenomenon that the welding strength is insufficient.

一方、溶着するロールフィルムカートリッジ部材を小型化するという目的から、部材に接合するためのリブを設けずに溶着ホーンの形状と溶着条件(ホーン圧力:5〜35kg・f、振幅:10〜45μm)との組み合わせにより溶着を行うという技術が開示されている(例えば特許文献2参照)。   On the other hand, for the purpose of downsizing the roll film cartridge member to be welded, the shape of the welding horn and the welding conditions (horn pressure: 5-35 kg · f, amplitude: 10-45 μm) without providing a rib for joining the member A technique of performing welding by combining with (see, for example, Patent Document 2) is disclosed.

しかしながら、特許文献2に記載の溶着部材は長さ40mm以下、直径23mm以下の小さな部材に対する発明であり、本発明の現像カートリッジ筐体のように幅が300mmを超える部材に対しては、この溶着条件では寸法精度と強度を確保することは難しい。
特開平9−101734号公報 特開平7−244359号公報
However, the welding member described in Patent Document 2 is an invention for a small member having a length of 40 mm or less and a diameter of 23 mm or less. For a member having a width exceeding 300 mm, such as the developing cartridge housing of the present invention, this welding member is used. Under certain conditions, it is difficult to ensure dimensional accuracy and strength.
JP-A-9-101734 Japanese Patent Laid-Open No. 7-244359

本発明は、上記のような問題を解決し、大きなサイズの現像カートリッジ筐体に対しても、寸法のばらつきが少なく、高い溶着強度を有する現像カートリッジ筐体の超音波溶着方法を提供することを目的とする。   The present invention provides an ultrasonic welding method of a developing cartridge housing that solves the above-described problems and has a small welding size and high welding strength even for a large developing cartridge housing. Objective.

本発明の目的は下記の構成により達成することが出来る。   The object of the present invention can be achieved by the following constitution.

1.電子写真方式の画像形成装置に用いられる現像カートリッジ筐体を、超音波を用いて溶着する現像カートリッジ筐体の超音波溶着方法において、
前記超音波を用いて溶着する際に、前記現像カートリッジ筐体に押し当てるホーンの圧力が200kPa以上、700kPa以下であり、かつ、前記ホーンの先端の振幅が40μm以上、80μm以下であることを特徴とする現像カートリッジ筐体の超音波溶着方法。
1. In the ultrasonic welding method of the developing cartridge housing for welding the developing cartridge housing used in the electrophotographic image forming apparatus using ultrasonic waves,
When welding using the ultrasonic wave, the pressure of the horn pressed against the developing cartridge housing is 200 kPa or more and 700 kPa or less, and the amplitude of the tip of the horn is 40 μm or more and 80 μm or less. An ultrasonic welding method for the developing cartridge housing.

2.前記現像カートリッジ筐体が、A3サイズの用紙に画像形成しうる画像形成装置に用いられる現像カートリッジ筐体であることを特徴とする1に記載の現像カートリッジ筐体の超音波溶着方法。   2. 2. The developing cartridge housing ultrasonic welding method according to 1, wherein the developing cartridge housing is a developing cartridge housing used in an image forming apparatus capable of forming an image on A3 size paper.

本発明によれば、溶着時のホーンに大きな押し圧を与えることなく溶着することにより、大きなサイズの現像カートリッジ筐体に対しても溶着部のずれを少なくした適正な溶着が可能となる。これにより、溶着時の寸法のばらつきの少ない、高い溶着強度を有する現像カートリッジ筐体をインラインで製造することができるようになる。   According to the present invention, by performing welding without applying a large pressing pressure to the horn at the time of welding, it is possible to perform appropriate welding with less deviation of the welding portion even for a large size developing cartridge housing. As a result, a developing cartridge housing having a high welding strength with little variation in dimensions during welding can be manufactured in-line.

本発明を図示の実施の形態に基づいて説明するが、本発明は該実施の形態に限定されない。   Although the present invention will be described based on the illustrated embodiment, the present invention is not limited to the embodiment.

最初に、本発明に係る画像形成装置について説明する。   First, an image forming apparatus according to the present invention will be described.

図1は、本発明に係る画像形成装置の実施形態の一つであるフルカラーの画像形成装置の全体構成を示す概要図である。   FIG. 1 is a schematic diagram showing an overall configuration of a full-color image forming apparatus which is one embodiment of an image forming apparatus according to the present invention.

図1に示すフルカラー画像形成装置においては、回転駆動される感光体ドラム10の周囲に、この感光体ドラム10の表面を所定の電位に均一に帯電させる帯電ブラシ111や、この感光体ドラム10上に残留したトナーを掻き落すクリーナ112が設けられている。   In the full-color image forming apparatus shown in FIG. 1, a charging brush 111 that uniformly charges the surface of the photosensitive drum 10 to a predetermined potential around the photosensitive drum 10 that is rotationally driven, and the photosensitive drum 10 A cleaner 112 for scraping off the remaining toner is provided.

また、帯電ブラシ111によって帯電された感光体ドラム10をレーザビームによって走査露光するレーザ走査光学系20が設けられており、このレーザ走査光学系20はレーザダイオード,ポリゴンミラー,fθ光学素子を内蔵した周知のものである。このフルカラー画像形成装置の制御部にはイエロー,マゼンタ,シアン,ブラック毎の印字データがホストコンピュータから転送されるようになっている。そして、このレーザ走査光学系20は、上記の各色毎の印字データに基づいて、順次レーザビームとして出力し、感光体ドラム10上を走査露光し、これにより感光体ドラム10上に各色毎の静電潜像を順次形成するようになっている。   Further, a laser scanning optical system 20 for scanning and exposing the photosensitive drum 10 charged by the charging brush 111 with a laser beam is provided. The laser scanning optical system 20 includes a laser diode, a polygon mirror, and an fθ optical element. It is well known. Print data for each of yellow, magenta, cyan, and black is transferred from the host computer to the control unit of the full-color image forming apparatus. The laser scanning optical system 20 sequentially outputs the laser beam as a laser beam based on the print data for each color, scans and exposes the photosensitive drum 10, and thereby the static image for each color is formed on the photosensitive drum 10. Electro latent images are sequentially formed.

静電潜像が形成された感光体ドラム10に各色のトナーを供給してフルカラーの現像を行なうフルカラー現像装置30は、支軸33の周囲に4つの色別の現像カートリッジ13Y、13M、13C、13Bkを備えている。イエロー、マゼンタ、シアン、ブラックの4色の各非磁性1成分トナーを収容させた4つ現像カートリッジ13Y、13M、13C、13Bkは、支軸33を中心として回転し、各現像カートリッジ13Y、13M、13C、13Bkが感光体ドラム10と対向する位置に導かれるようになっている。以下、これら4つの現像カートリッジ13Y、13M、13C、13Bkを総称して現像カートリッジ13ともいう。   A full-color developing device 30 that supplies toner of each color to the photosensitive drum 10 on which the electrostatic latent image is formed to perform full-color development includes four color-development developing cartridges 13Y, 13M, 13C, 13Bk. Four developing cartridges 13Y, 13M, 13C, and 13Bk containing non-magnetic one-component toners of four colors of yellow, magenta, cyan, and black rotate around the support shaft 33, and each developing cartridge 13Y, 13M, 13C and 13Bk are guided to positions facing the photosensitive drum 10. Hereinafter, the four developing cartridges 13Y, 13M, 13C, and 13Bk are collectively referred to as the developing cartridge 13.

また、このフルカラー現像装置30における各現像カートリッジ13Y、13M、13C、13Bkにおいては、回転してトナーを搬送する現像剤担持体(現像ローラ)131の外周面に図示しないトナー規制部材が圧接されている。このトナー規制部材により、現像ローラ131によって搬送されるトナーの量を規制すると共に、搬送されるトナーを帯電させるという構成になっている。なお、このフルカラー現像装置30においては、現像ローラによって搬送されるトナーの規制と帯電とを適切に行なうために、トナー規制部材を2つ設けるようにしてもよい。   Further, in each of the developing cartridges 13Y, 13M, 13C, and 13Bk in the full-color developing device 30, a toner regulating member (not shown) is pressed against the outer peripheral surface of a developer carrier (developing roller) 131 that rotates and conveys toner. Yes. The toner regulating member regulates the amount of toner conveyed by the developing roller 131 and charges the conveyed toner. In the full color developing device 30, two toner regulating members may be provided in order to appropriately regulate and charge the toner conveyed by the developing roller.

そして、上記のようにレーザ走査光学系20によって感光体ドラム10上に各色の静電潜像が形成される毎に、上記のように支軸33を中心にして、このフルカラー現像装置30を回転させる。フルカラー現像装置30の回転により対応する色のトナーが収容された現像カートリッジ13Y、13M、13C、13Bkを感光体ドラム10と対向する位置に順々に導く。導かれた現像カートリッジ13Y、13M、13C、13Bkにおけるそれぞれの現像ローラ131を感光体ドラム10に接触させて、各色の静電潜像が順々に形成された感光体ドラム10上に、帯電された各色のトナーを順々に供給して現像を行なう。   Then, whenever the electrostatic latent image of each color is formed on the photosensitive drum 10 by the laser scanning optical system 20 as described above, the full-color developing device 30 is rotated around the support shaft 33 as described above. Let The developing cartridges 13Y, 13M, 13C, and 13Bk containing the corresponding color toners are sequentially guided to positions facing the photosensitive drum 10 by the rotation of the full-color developing device 30. Each developing roller 131 in the guided developing cartridges 13Y, 13M, 13C, and 13Bk is brought into contact with the photosensitive drum 10 to be charged on the photosensitive drum 10 on which electrostatic latent images of each color are sequentially formed. Each color toner is supplied one after another for development.

また、このフルカラー現像装置30より感光体ドラム10の回転方向下流側の位置には、中間転写体40として、回転駆動される無端状の中間転写ベルト40が設けられている。この中間転写ベルト40は感光体ドラム10と同期して回転駆動される。そして、この中間転写ベルト40は回転可能な1次転写ローラ41により押圧されて感光体ドラム10に接触する。またこの中間転写ベルト40を支持する支持ローラ42の部分には、2次転写ローラ43が回転可能に設けられ、この2次転写ローラ43によって記録紙等の記録材Sが中間転写ベルト40に押圧されるようになっている。   Further, an endless intermediate transfer belt 40 that is rotationally driven is provided as an intermediate transfer body 40 at a position downstream of the full-color developing device 30 in the rotation direction of the photosensitive drum 10. The intermediate transfer belt 40 is driven to rotate in synchronization with the photosensitive drum 10. The intermediate transfer belt 40 is pressed by a rotatable primary transfer roller 41 and comes into contact with the photosensitive drum 10. A secondary transfer roller 43 is rotatably provided at a portion of the support roller 42 that supports the intermediate transfer belt 40, and the recording material S such as recording paper is pressed against the intermediate transfer belt 40 by the secondary transfer roller 43. It has come to be.

更に、前記のフルカラー現像装置30とこの中間転写ベルト40との間のスペースには、中間転写ベルト40上に残留したトナーを掻き取るクリーナ50が中間転写ベルト40に対して接離可能に設けられている。   Further, a cleaner 50 that scrapes off the toner remaining on the intermediate transfer belt 40 is provided in a space between the full-color developing device 30 and the intermediate transfer belt 40 so as to be able to contact with and separate from the intermediate transfer belt 40. ing.

また、普通紙等の記録材Sを中間転写ベルト40に導く給紙手段60は、給紙トレイ61と、給紙ローラ62と、タイミングローラ63とで構成されている。給紙トレイ61は記録材Sを収容し、給紙ローラ62は給紙トレイ61に収容された記録材Sを1枚ずつ給紙し、タイミングローラ63は中間転写ベルト40上に形成された画像に同期させて記録材Sを中間転写ベルト40と2次転写ローラ43との間に送り込むという機能を有する。   The paper feeding means 60 that guides the recording material S such as plain paper to the intermediate transfer belt 40 includes a paper feeding tray 61, a paper feeding roller 62, and a timing roller 63. The sheet feeding tray 61 accommodates the recording material S, the sheet feeding roller 62 feeds the recording material S accommodated in the sheet feeding tray 61 one by one, and the timing roller 63 is an image formed on the intermediate transfer belt 40. The recording material S is fed in between the intermediate transfer belt 40 and the secondary transfer roller 43 in synchronization with the above.

このようにして中間転写ベルト40と2次転写ローラ43との間に送られた記録材Sは、2次転写ローラ43によって中間転写ベルト40に押圧され、中間転写ベルト40からトナー像を押圧転写される。   Thus, the recording material S sent between the intermediate transfer belt 40 and the secondary transfer roller 43 is pressed against the intermediate transfer belt 40 by the secondary transfer roller 43, and the toner image is pressed and transferred from the intermediate transfer belt 40. Is done.

一方、上記のようにトナー像が押圧転写された記録材Sは、エアーサクションベルト等で構成された搬送手段66により定着装置70に導かれる。この定着装置70において転写されたトナー像が記録材S上に定着され、その後、この記録材Sが垂直搬送路80を通して装置本体100の上面に排出される。   On the other hand, the recording material S on which the toner image has been pressed and transferred as described above is guided to the fixing device 70 by the conveying means 66 constituted by an air suction belt or the like. The toner image transferred by the fixing device 70 is fixed on the recording material S, and then the recording material S is discharged onto the upper surface of the apparatus main body 100 through the vertical conveyance path 80.

次に、このフルカラー画像形成装置を用いてフルカラーの画像形成を行なう動作について具体的に説明する。   Next, the operation of forming a full color image using this full color image forming apparatus will be specifically described.

まず、感光体ドラム10と中間転写ベルト40とを同じ周速度でそれぞれの方向に回転駆動させ、感光体ドラム10を帯電ブラシ11によって所定の電位に帯電させる。   First, the photosensitive drum 10 and the intermediate transfer belt 40 are rotationally driven in the respective directions at the same peripheral speed, and the photosensitive drum 10 is charged to a predetermined potential by the charging brush 11.

そして、このように帯電された感光体ドラム10に対して、上記のレーザ走査光学系20によりイエロー画像の露光を行ない、感光体ドラム10上にイエロー画像の静電潜像を形成する。その後、この感光体ドラム10にイエロートナーを収容させた現像カートリッジ13Yから前記のようにトナー規制部材によって荷電されたイエロートナーを供給してイエロー画像を現像する。イエローのトナー像が形成された感光体ドラム10に対して中間転写ベルト40を1次転写ローラ41によって押圧させ、感光体ドラム10に形成されたイエローのトナー像を中間転写ベルト40に1次転写させる。   The photosensitive drum 10 thus charged is exposed to a yellow image by the laser scanning optical system 20 to form an electrostatic latent image of the yellow image on the photosensitive drum 10. Thereafter, the yellow toner charged by the toner regulating member as described above is supplied from the developing cartridge 13Y containing the yellow toner in the photosensitive drum 10 to develop the yellow image. The intermediate transfer belt 40 is pressed by the primary transfer roller 41 against the photosensitive drum 10 on which the yellow toner image is formed, and the yellow toner image formed on the photosensitive drum 10 is primarily transferred to the intermediate transfer belt 40. Let

イエローのトナー像を中間転写ベルト40に転写させた後は、前記のようにフルカラー現像装置30を支軸33を中心にして回転させ、マゼンタトナーが収容された現像カートリッジ13Mを感光体ドラム10と対向する位置に導く。レーザ走査光学系20は、イエロー画像の場合と同様に、帯電された感光体ドラム10に対してマゼンタ画像を露光して静電潜像を形成し、この静電潜像をマゼンタトナーが収容された現像カートリッジ13Mによって現像する。現像されたマゼンタのトナー像を感光体ドラム10から中間転写ベルト40に1次転写させ、更に同様にして、シアン画像及びブラック画像の露光,現像及び1次転写を順々に行なう。このように、中間転写ベルト40上にイエロー,マゼンタ,シアン,ブラックのトナー画像を順々に重ねてフルカラーのトナー像を形成する。   After the yellow toner image is transferred to the intermediate transfer belt 40, the full-color developing device 30 is rotated about the support shaft 33 as described above, and the developing cartridge 13M containing magenta toner is moved to the photosensitive drum 10. Lead to the opposite position. As in the case of a yellow image, the laser scanning optical system 20 exposes a magenta image to the charged photosensitive drum 10 to form an electrostatic latent image, and this electrostatic latent image is accommodated with magenta toner. Development is performed by the developing cartridge 13M. The developed magenta toner image is primarily transferred from the photosensitive drum 10 to the intermediate transfer belt 40, and in the same manner, exposure, development, and primary transfer of a cyan image and a black image are sequentially performed. In this way, a yellow, magenta, cyan, and black toner image is sequentially superimposed on the intermediate transfer belt 40 to form a full-color toner image.

そして、中間転写ベルト40上に最終のブラックのトナー像が1次転写されると、記録材Sをタイミングローラ63により2次転写ローラ43と中間転写ベルト40との間に送る。記録材Sは、2次転写ローラ43により中間転写ベルト40に押圧され、中間転写ベルト40上に形成されたフルカラーのトナー像を2次転写される。   When the final black toner image is primarily transferred onto the intermediate transfer belt 40, the recording material S is sent between the secondary transfer roller 43 and the intermediate transfer belt 40 by the timing roller 63. The recording material S is pressed against the intermediate transfer belt 40 by the secondary transfer roller 43, and the full color toner image formed on the intermediate transfer belt 40 is secondarily transferred.

そして、記録材S上にはフルカラーのトナー像が2次転写され、この記録材Sは搬送手段66により定着装置70に導かれ、転写されたフルカラーのトナー像がこの定着装置70によって定着される。その後、この記録材Sは垂直搬送路80を経て装置本体100の上面に排出される。   Then, a full color toner image is secondarily transferred onto the recording material S, the recording material S is guided to the fixing device 70 by the conveying means 66, and the transferred full color toner image is fixed by the fixing device 70. . Thereafter, the recording material S is discharged to the upper surface of the apparatus main body 100 through the vertical conveyance path 80.

次に、現像カートリッジ13は、現像剤として例えば、トナーとキャリアより構成される二成分系現像剤やトナーのみから構成される一成分系現像剤を用い、感光体ドラム10の表面にトナーを供給して現像を行うものである。   Next, the developer cartridge 13 uses, for example, a two-component developer composed of toner and carrier or a one-component developer composed only of toner as the developer, and supplies the toner to the surface of the photosensitive drum 10. Then, development is performed.

図2は、本発明に係る現像カートリッジの実施形態における構成を説明するための図であり、本実施形態の現像カートリッジは一成分系の現像剤を用いた例である。図2(a)は現像カートリッジの一例に示す斜視図であり、図2(b)は現像カートリッジの一例に示す断面図である。本実施形態における現像カートリッジ13は、A3サイズの用紙に画像形成しうる画像形成装置に用いられる構成を有するものである。   FIG. 2 is a view for explaining the configuration of the embodiment of the developing cartridge according to the present invention. The developing cartridge of this embodiment is an example using a one-component developer. FIG. 2A is a perspective view illustrating an example of a developing cartridge, and FIG. 2B is a cross-sectional view illustrating an example of a developing cartridge. The developing cartridge 13 in this embodiment has a configuration used for an image forming apparatus capable of forming an image on A3 size paper.

また、現像カートリッジ13は現像ローラ等の部品が配置された内部に所定量のトナーを収納するという構成を有する。カートリッジの形態で供給される現像カートリッジ13は、画像形成装置内の所定位置に装填後、収納されている現像剤を感光体ドラムに供給して現像を行う。所定枚数の画像形成を行って現像剤がなくなると、装置より取り外され、新しい現像カートリッジ13が装填される。   The developing cartridge 13 has a configuration in which a predetermined amount of toner is accommodated in a part where components such as a developing roller are arranged. The developing cartridge 13 supplied in the form of a cartridge is loaded at a predetermined position in the image forming apparatus, and then the developer stored therein is supplied to the photosensitive drum for development. When a predetermined number of images are formed and the developer runs out, it is removed from the apparatus and a new developing cartridge 13 is loaded.

図2(b)において、現像カートリッジ13は、前述の現像ローラ131に隣接するバッファ室132と、バッファ室132に隣接する現像カートリッジ筐体133等とを有する。現像カートリッジ筐体133は筐体下部133aと筐体上部133bとで構成され、超音波溶着される。   2B, the developing cartridge 13 has a buffer chamber 132 adjacent to the developing roller 131 described above, a developing cartridge housing 133 adjacent to the buffer chamber 132, and the like. The developing cartridge housing 133 includes a housing lower portion 133a and a housing upper portion 133b, and is ultrasonically welded.

現像ローラ131は、導電性の円柱基体と、基体の外周にシリコーンゴム等の物質を用いて形成した弾性層を有する。   The developing roller 131 has a conductive cylindrical base and an elastic layer formed using a substance such as silicone rubber on the outer periphery of the base.

図中、現像ローラ131の直上には、トナーに関する情報を検知する検知手段に該当するトナー状態検知部241が配置されている。トナー状態検知部241は、例えば、光センサやCCD等が用いられ、現像ローラ131上に形成されたトナー層を構成するトナーを検知して、検知信号を画像形成装置の図示しない制御装置に送信する。   In the drawing, a toner state detection unit 241 corresponding to detection means for detecting information related to toner is disposed immediately above the developing roller 131. The toner state detection unit 241 uses, for example, an optical sensor, a CCD, or the like, detects toner constituting the toner layer formed on the developing roller 131, and transmits a detection signal to a control device (not shown) of the image forming apparatus. To do.

バッファ室132にはトナー規制部材であるブレード134が現像ローラ131に圧接させた状態で配置されている。ブレード134は、現像ローラ131上のトナーの帯電量及び付着量を規制するものである。また、現像ローラ131の回転方向に対してブレード131の下流側に、現像ローラ131上のトナー帯電量・付着量の規制を補助するための補助ブレード135をさらに設けることも可能である。   In the buffer chamber 132, a blade 134 as a toner regulating member is disposed in pressure contact with the developing roller 131. The blade 134 regulates the charge amount and adhesion amount of the toner on the developing roller 131. Further, it is possible to further provide an auxiliary blade 135 for assisting the regulation of the toner charge amount and adhesion amount on the developing roller 131 on the downstream side of the blade 131 with respect to the rotation direction of the developing roller 131.

現像ローラ131には供給ローラ136が押圧されている。供給ローラ136は、図示しないモータにより現像ローラ131と同一方向(図中反時計回り方向)に回転駆動する。供給ローラ136は、導電性の円柱基体と基体の外周にウレタンフォームなどで形成された発泡層を有する。   A supply roller 136 is pressed against the developing roller 131. The supply roller 136 is rotationally driven in the same direction as the developing roller 131 (counterclockwise direction in the figure) by a motor (not shown). The supply roller 136 has a conductive cylindrical base and a foam layer formed of urethane foam or the like on the outer periphery of the base.

現像カートリッジ筐体133には一成分現像剤であるトナーTが収容されている。また、現像カートリッジ筐体133にはトナーを攪拌する回転体137が設けられている。回転体137には、フィルム状の搬送羽根が取付けられており、回転体137の矢印方向への回転によりトナーを搬送する。搬送羽根により搬送されたトナーは、現像カートリッジ筐体133とバッファ室132を隔てる隔壁に設けられた通路138を介してバッファ室132に供給される。なお、搬送羽根の形状は、回転体137の回転に伴い羽根の回転方向前方でトナーを搬送しながら撓むとともに、通路138の左側端部に到達すると真っ直ぐの状態に戻るようになっている。このように羽根はその形状を湾曲状態を経て真っ直ぐに戻るようにすることでトナーを通路138に供給している。   The developing cartridge housing 133 contains toner T that is a one-component developer. The developing cartridge housing 133 is provided with a rotating body 137 for stirring the toner. A film-like conveying blade is attached to the rotator 137, and the toner is conveyed by the rotation of the rotator 137 in the direction of the arrow. The toner conveyed by the conveying blades is supplied to the buffer chamber 132 via a passage 138 provided in a partition wall that separates the developing cartridge housing 133 and the buffer chamber 132. The shape of the conveying blade is bent while the toner is conveyed in front of the rotating direction of the blade as the rotating body 137 rotates, and returns to a straight state when the left end of the passage 138 is reached. Thus, the toner is supplied to the passage 138 by returning the shape of the blade straightly through the curved state.

また、通路138には通路138を閉鎖する弁321が設けられている。この弁はフィルム状の部材で、一端が隔壁の通路32右側面上側に固定され、トナーが現像カートリッジ筐体133から通路138に供給されると、トナーからの押圧力により右側に押されて通路138を開けるようになっている。その結果、バッファ室132内にトナーが供給される。   The passage 138 is provided with a valve 321 for closing the passage 138. This valve is a film-like member, one end of which is fixed to the upper right side of the passage 32 of the partition wall, and when toner is supplied from the developing cartridge housing 133 to the passage 138, the valve is pushed rightward by the pressing force from the toner. 138 can be opened. As a result, toner is supplied into the buffer chamber 132.

また、弁321の他端には規制部材322が取り付けられている。規制部材322と供給ローラ136は、弁321が通路138を閉鎖した状態でも僅かな隙間を形成する様に配置される。規制部材322は、バッファ室132の底部に溜まるトナー量が過度にならないように調整するもので、現像ローラ131から供給ローラ136に回収されたトナーがバッファ室132の底部に多量に落下しないように調整される。   Further, a regulating member 322 is attached to the other end of the valve 321. The regulating member 322 and the supply roller 136 are arranged so as to form a slight gap even when the valve 321 closes the passage 138. The regulating member 322 adjusts the amount of toner accumulated at the bottom of the buffer chamber 132 so as not to be excessive, so that a large amount of toner collected from the developing roller 131 to the supply roller 136 does not fall on the bottom of the buffer chamber 132. Adjusted.

現像カートリッジ13では、画像形成時に現像ローラ131が矢印方向に回転駆動するとともに供給ローラ136の回転によりバッファ室132のトナーが現像ローラ131上に供給される。現像ローラ131上に供給されたトナーは、ブレード134、補助ブレード135により帯電、薄層化された後、像担持体との対向領域に搬送され、像担持体上の静電潜像の現像に供される。現像に使用されなかったトナーは、現像ローラ131の回転に伴ってバッファ室132に戻り、供給ローラ136により現像ローラ131から掻き取られ回収される。   In the developing cartridge 13, the developing roller 131 is rotationally driven in the arrow direction during image formation, and the toner in the buffer chamber 132 is supplied onto the developing roller 131 by the rotation of the supply roller 136. The toner supplied onto the developing roller 131 is charged and thinned by a blade 134 and an auxiliary blade 135 and then conveyed to a region facing the image carrier to develop an electrostatic latent image on the image carrier. Provided. The toner that has not been used for development returns to the buffer chamber 132 as the developing roller 131 rotates, and is scraped and collected from the developing roller 131 by the supply roller 136.

本発明の実施形態に係る現像カートリッジ筐体133はプロセスカートリッジに含まれる現像カートリッジ13を構成する部材である。プロセスカートリッジの構成は、電子写真感光体(以下、単に感光体ともいう)と現像カートリッジ、或いはそれに加えて、帯電器又はクリーニング装置の内、少なくともどちらか1つを有するという構成である。   The developing cartridge housing 133 according to the embodiment of the present invention is a member constituting the developing cartridge 13 included in the process cartridge. The process cartridge has a configuration in which an electrophotographic photosensitive member (hereinafter also simply referred to as a photosensitive member) and a developing cartridge or at least one of a charger or a cleaning device is added thereto.

現像ローラ131回転軸方向における現像カートリッジ筐体133の長さは、トナーを現像ローラ131上に一様に供給するため、現像ローラ131の長さとほぼ同一に形成されている。本実施形態における現像ローラ131の長さは、A3サイズの用紙に画像形成することを可能とするため少なくとも300mmの長さに形成されており、現像カートリッジ筐体133の長さもほぼ同一の長さに形成されている。   The length of the developing cartridge housing 133 in the direction of the rotation axis of the developing roller 131 is formed to be substantially the same as the length of the developing roller 131 in order to uniformly supply toner onto the developing roller 131. The length of the developing roller 131 in the present embodiment is at least 300 mm so that an image can be formed on A3 size paper, and the length of the developing cartridge housing 133 is also substantially the same. Is formed.

前記プロセスカートリッジは、画像形成装置本体に着脱自在に装着され、画像形成装置本体に設けた本体側駆動力伝達手段とプロセスカートリッジ側駆動力伝達手段との結合により、駆動力を伝達される。   The process cartridge is detachably attached to the main body of the image forming apparatus, and the driving force is transmitted by the combination of the main body side driving force transmitting means and the process cartridge side driving force transmitting means provided in the image forming apparatus main body.

図3は本発明に係る現像カートリッジ筐体133の超音波溶着法による溶着方法を説明するための断面図である。図3(a)は溶着する前の筐体下部133aと筐体上部133bとを示す図であり、図3(b)は現像カートリッジ筐体133の溶着加工時の状態を示す図である。   FIG. 3 is a cross-sectional view for explaining a welding method by an ultrasonic welding method of the developing cartridge housing 133 according to the present invention. FIG. 3A is a diagram showing the housing lower portion 133a and the housing upper portion 133b before welding, and FIG. 3B is a diagram showing a state of the developing cartridge housing 133 during welding processing.

図3(a)において、現像カートリッジ筐体133は、下部を構成する筐体下部133aと下部を構成する筐体下部133bとを接着することにより密閉された筐体となる。接着は超音波溶着により行われ、筐体下部133aの溶着部Ya1、Ya2と、筐体上部133bの溶着部Yb1、Yb2とを溶着する。   In FIG. 3A, the developing cartridge housing 133 is a sealed housing by bonding a housing lower portion 133a constituting the lower portion and a housing lower portion 133b constituting the lower portion. Adhesion is performed by ultrasonic welding, and the welded portions Ya1 and Ya2 of the housing lower portion 133a and the welded portions Yb1 and Yb2 of the housing upper portion 133b are welded.

筐体下部133aと筐体上部133bは非結晶性樹脂又は結晶性樹脂を用いて成形加工される。非結晶性樹脂としては、アクリロニトリル・ブタジエン・スチレン樹脂(ABS樹脂)、ポリカーボネート、ポリメタクリル酸メチル、XTポリマー、変性PPE樹脂、ポリアミドイミド、ポリアリレート、ポリエーテルイミド、ポリエ−テルスルホン、一般用ポリスチレン、ポリサルフォン、ポリ塩化ビニル、スチレン・アクリロニトリル樹脂等が用いられる。また、結晶性樹脂としては、ポリオキシメチレン、セルロース、フッソ重合体、アイオノマー、液晶ポリマー、ポリアミド、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレン、TPXポリマー、ポリフェニレンスルフィド、ポリプロピレン等が用いられる。   The casing lower portion 133a and the casing upper portion 133b are molded using an amorphous resin or a crystalline resin. As an amorphous resin, acrylonitrile / butadiene / styrene resin (ABS resin), polycarbonate, polymethyl methacrylate, XT polymer, modified PPE resin, polyamideimide, polyarylate, polyetherimide, polyethersulfone, general-purpose polystyrene, Polysulfone, polyvinyl chloride, styrene / acrylonitrile resin and the like are used. Examples of the crystalline resin include polyoxymethylene, cellulose, fluorine polymer, ionomer, liquid crystal polymer, polyamide, polyethylene terephthalate, polybutylene terephthalate, polyethylene, TPX polymer, polyphenylene sulfide, and polypropylene.

図3(b)において、Ha、Hbは溶着機のホーンであり、Ua、Ubは筐体下部133aを保持する治具の受台である。   In FIG.3 (b), Ha and Hb are the horns of a welding machine, Ua and Ub are the stand of the jig | tool holding the housing | casing lower part 133a.

溶着の手順は、始めに治具の受台Ua、Ubに筐体下部133aを設置し、次に筐体下部133aの溶着部Ya1、Ya2と、筐体上部133bの溶着部Yb1、Yb2とが合致するように筐体上部133bを筐体下部133aにかぶせる。最後に溶着機のホーンHa、Hbを筐体上部133bの溶着部Yb1、Yb2の背面から押し当てて溶着する。   The welding procedure is as follows. First, the housing lower part 133a is installed on the jig cradle Ua, Ub. The housing upper part 133b is placed on the housing lower part 133a so as to match. Finally, the horns Ha and Hb of the welding machine are pressed from the back surface of the welding parts Yb1 and Yb2 of the upper part 133b of the casing to weld them.

本発明に係る現像カートリッジ筐体133の溶着条件は、前述の特許文献2におけるロールフィルムカートリッジ部材の溶着条件と比較して、溶着機のホーンを押し当てる圧力を小さく、ホーン先端の振幅を大きくしている。この溶着条件によれば、長さ300mmを超える大きなサイズの現像カートリッジ筐体133に対しても、溶着時の寸法のばらつきの少ない、高い溶着強度を有する溶着が可能となる。   The welding condition of the developing cartridge housing 133 according to the present invention is such that the pressure for pressing the horn of the welding machine is smaller and the amplitude of the horn tip is larger than the welding condition of the roll film cartridge member in the above-mentioned Patent Document 2. ing. According to this welding condition, it is possible to perform welding having a high welding strength with little variation in dimensions at the time of welding even for a large developing cartridge casing 133 having a length exceeding 300 mm.

1.溶着する部材:筐体上部133b及び筐体下部133a(断面形状は図3参照、長さ(現像ローラ131の回転軸方向)は430mm)
2.溶着する部材の材質:ABS(アクリロニトリル・ブタジエン・スチレン)樹脂、(ガラス繊維20%入り)
3.溶着機:超音波溶着機2000d(ブランソン社製)
4.溶着条件:ウェルドタイム0.25〜0.3s、ホールドタイム0.3s
ホーンの圧力及びホーン先端の振幅については実施例1〜6、及び比較例1〜4に記載
(実施例1)
1.ホーンの圧力:200kPa
2.ホーン先端の振幅:60μm
(実施例2)
1.ホーンの圧力:300kPa
2.ホーン先端の振幅:60μm
(実施例3)
1.ホーンの圧力:500kPa
2.ホーン先端の振幅:60μm
(実施例4)
1.ホーンの圧力:700kPa
2.ホーン先端の振幅:60μm
(実施例5)
1.ホーンの圧力:500kPa
2.ホーン先端の振幅:40μm
(実施例6)
1.ホーンの圧力:500kPa
2.ホーン先端の振幅:80μm
(比較例1)
1.ホーンの圧力:500kPa
2.ホーン先端の振幅:35μm
(比較例2)
1.ホーンの圧力:500kPa
2.ホーン先端の振幅:85μm
(比較例3)
1.ホーンの圧力:150kPa
2.ホーン先端の振幅:60μm
(比較例4)
1.ホーンの圧力:750kPa
2.ホーン先端の振幅:60μm
(評価方法)
1.溶着強度:溶着後の現像カートリッジ筐体133の筐体上部133bと筐体下部133aとを上下引き離す方向に10kgの静荷重を5分間かけて結果を目視確認した。
1. Members to be welded: upper housing part 133b and lower housing part 133a (see FIG. 3 for the cross-sectional shape, and the length (rotating shaft direction of developing roller 131) is 430 mm)
2. Material of the material to be welded: ABS (acrylonitrile butadiene styrene) resin (with 20% glass fiber)
3. Welding machine: Ultrasonic welding machine 2000d (manufactured by Branson)
4). Welding conditions: Weld time 0.25 to 0.3 s, hold time 0.3 s
About the pressure of a horn, and the amplitude of a horn tip, it describes in Examples 1-6 and Comparative Examples 1-4 (Example 1).
1. Horn pressure: 200kPa
2. Horn tip amplitude: 60 μm
(Example 2)
1. Horn pressure: 300kPa
2. Horn tip amplitude: 60 μm
(Example 3)
1. Horn pressure: 500kPa
2. Horn tip amplitude: 60 μm
Example 4
1. Horn pressure: 700kPa
2. Horn tip amplitude: 60 μm
(Example 5)
1. Horn pressure: 500kPa
2. Horn tip amplitude: 40 μm
(Example 6)
1. Horn pressure: 500kPa
2. Horn tip amplitude: 80 μm
(Comparative Example 1)
1. Horn pressure: 500kPa
2. Horn tip amplitude: 35 μm
(Comparative Example 2)
1. Horn pressure: 500kPa
2. Horn tip amplitude: 85 μm
(Comparative Example 3)
1. Horn pressure: 150kPa
2. Horn tip amplitude: 60 μm
(Comparative Example 4)
1. Horn pressure: 750 kPa
2. Horn tip amplitude: 60 μm
(Evaluation methods)
1. Welding strength: 10 kg of static load was applied for 5 minutes in the direction in which the housing upper portion 133b and the housing lower portion 133a of the developing cartridge housing 133 after welding were pulled up and down, and the results were visually confirmed.

2.寸法安定性:筐体上部133bと筐体下部133aとのずれ量を実測し、ずれ量が0.5mm以下であれば合格とした。   2. Dimensional stability: The amount of displacement between the housing upper portion 133b and the housing lower portion 133a was measured, and if the displacement amount was 0.5 mm or less, it was judged as acceptable.

実験の結果を表1に示す。   The results of the experiment are shown in Table 1.

Figure 2008209593
Figure 2008209593

表1から判るように、溶着の強度及び寸法安定性に問題がない範囲は、ホーンの圧力が200〜700kPa(実施例1〜4)の範囲であり、より好ましくは300〜500kPaの範囲である。同様に、溶着の結果に問題がない範囲は、ホーン先端の振幅が40〜80μm(実施例5〜6)の範囲であり、より好ましくは50〜70μmの範囲である。   As can be seen from Table 1, the range in which there is no problem in the strength and dimensional stability of the welding is the range where the horn pressure is 200 to 700 kPa (Examples 1 to 4), and more preferably the range is 300 to 500 kPa. . Similarly, the range in which there is no problem in the result of welding is a range where the amplitude of the horn tip is 40 to 80 μm (Examples 5 to 6), and more preferably a range of 50 to 70 μm.

実施例1〜6については、溶着強度及び寸法安定性のいずれも問題なく、判定は合格であった。   About Examples 1-6, both the welding strength and dimensional stability were satisfactory, and the determination was acceptable.

一方、比較例1及び3では溶着部に隙間の発生が目視で確認されて溶着強度が不足しており、判定が不合格となった。比較例2及び4では筐体上部133bと筐体下部133aとのずれ量が0.8〜1.0mmとなり、溶着の強度及び寸法安定性に問題があり、判定が不合格となった。   On the other hand, in Comparative Examples 1 and 3, the occurrence of a gap in the welded portion was visually confirmed, the welding strength was insufficient, and the determination failed. In Comparative Examples 2 and 4, the amount of deviation between the case upper portion 133b and the case lower portion 133a was 0.8 to 1.0 mm, and there was a problem in the strength and dimensional stability of the welding, and the determination was rejected.

本発明に係る画像形成装置の代表的な実施形態の一つであるフルカラーの画像形成装置の全体構成を示す概要図である。1 is a schematic diagram illustrating an overall configuration of a full-color image forming apparatus that is one of representative embodiments of an image forming apparatus according to the present invention. 本発明に係る現像カートリッジの実施形態における構成を説明するための図である。FIG. 4 is a diagram for explaining a configuration in an embodiment of a developing cartridge according to the present invention. 本発明に係る現像カートリッジ筐体133の超音波溶着法による溶着方法を説明するための断面図である。It is sectional drawing for demonstrating the welding method by the ultrasonic welding method of the developing cartridge housing | casing 133 which concerns on this invention.

符号の説明Explanation of symbols

13、13Y、13M、13C、13Bk 現像カートリッジ
30 現像装置
133 現像カートリッジ筐体
133a 筐体下部
133b 筐体上部
Ha、Hb 溶着機のホーン
Ua、Ub 治具の受台
Ya1、Ya2 筐体下部133aの溶着部
Yb1、Yb2 筐体上部133bの溶着部
13, 13Y, 13M, 13C, 13Bk Developing cartridge 30 Developing device 133 Developing cartridge housing 133a Housing lower portion 133b Housing upper portion Ha, Hb Welding machine horn Ua, Ub Jig base Ya1, Ya2 Housing lower portion 133a Welding part Yb1, Yb2 Welding part of housing upper part 133b

Claims (2)

電子写真方式の画像形成装置に用いられる現像カートリッジ筐体を、超音波を用いて溶着する現像カートリッジ筐体の超音波溶着方法において、
前記超音波を用いて溶着する際に、前記現像カートリッジ筐体に押し当てるホーンの圧力が200kPa以上、700kPa以下であり、かつ、前記ホーンの先端の振幅が40μm以上、80μm以下であることを特徴とする現像カートリッジ筐体の超音波溶着方法。
In the ultrasonic welding method of the developing cartridge housing for welding the developing cartridge housing used in the electrophotographic image forming apparatus using ultrasonic waves,
When welding using the ultrasonic wave, the pressure of the horn pressed against the developing cartridge housing is 200 kPa or more and 700 kPa or less, and the amplitude of the tip of the horn is 40 μm or more and 80 μm or less. An ultrasonic welding method for the developing cartridge housing.
前記現像カートリッジ筐体が、A3サイズの用紙に画像形成しうる画像形成装置に用いられる現像カートリッジ筐体であることを特徴とする請求項1に記載の現像カートリッジ筐体の超音波溶着方法。 2. The method for ultrasonic welding of a developing cartridge case according to claim 1, wherein the developing cartridge case is a developing cartridge case used in an image forming apparatus capable of forming an image on A3 size paper.
JP2007045320A 2007-02-26 2007-02-26 Method for ultrasonically welding developing cartridge case Pending JP2008209593A (en)

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