JP2008207091A - Coated steel plate, processed goods and panel for thin-shaped television - Google Patents

Coated steel plate, processed goods and panel for thin-shaped television Download PDF

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JP2008207091A
JP2008207091A JP2007045981A JP2007045981A JP2008207091A JP 2008207091 A JP2008207091 A JP 2008207091A JP 2007045981 A JP2007045981 A JP 2007045981A JP 2007045981 A JP2007045981 A JP 2007045981A JP 2008207091 A JP2008207091 A JP 2008207091A
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film
steel sheet
coated steel
coating
undercoat
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JP4983305B2 (en
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Hiroyuki Ogata
浩行 尾形
Chiyoko Tada
千代子 多田
Tomokazu Nagao
智一 長尾
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coated steel plate excellent in burring processability compared to a conventional coated steel plate, processed goods and a panel for thin-shaped television. <P>SOLUTION: A zinc based plating layer and a chemical film containing no chromium are successively formed on both surfaces of a steel plate, an under coating film is formed on the chemical film of one surface of the steel plate, a top coating film is formed on the under coating film and a partial defect is formed in the vicinity of the boundary of the under coating film/the chemical film after burring processing, wherein the ratio of the formed defect is 5-60% and the total thickness of the under coating film and the top coating film is ≤10 μm. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、亜鉛系めっき層およびクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に特定の皮膜構造を持つ下塗り塗膜と上塗り塗膜を形成した、バーリング加工性に優れる塗装鋼板、加工品及び薄型テレビ用パネルに関するものである。本発明の塗装鋼板は、例えば液晶テレビやプラズマテレビのような薄型テレビ用パネルで代表されるAV機器などの素材として使用することができる。   The present invention provides a burring process in which a zinc-based plating layer and a conversion coating not containing chromium are sequentially formed, and an undercoat coating and a topcoat coating having a specific coating structure are formed on the conversion coating on one surface of the steel sheet. The present invention relates to a coated steel plate, a processed product, and a thin panel for television that are excellent in performance. The coated steel sheet of the present invention can be used as a material for AV equipment typified by a thin TV panel such as a liquid crystal television or a plasma television.

通常、プレコート鋼板では、外面側の下塗り塗料に主として変性ポリエステル樹脂やエポキシ樹脂を使用することで、下地鋼板との密着性、耐食性などを確保し、また、外面側の上塗り塗料にポリエステル系、アクリル系塗料などを使用することで、主として耐汚染性、意匠性、耐傷付き性、バリア性などを付与している。   Normally, pre-coated steel sheets use mainly modified polyester resins and epoxy resins for the undercoat on the outer surface to ensure adhesion to the base steel sheet, corrosion resistance, etc. Mainly imparting stain resistance, design properties, scratch resistance, barrier properties, etc. by using paints.

また、プレコート鋼板には、高硬度、高加工性、耐汚染性、耐薬品性、耐水性、耐食性などの多くの性能が要求される。なかでも塗装・焼付けを行った後にプレス加工が施されるプレコート鋼板にとって、加工性、特にプレス加工性は非常に重要な性能である。ここでいうプレス加工性とは、平らな金属板から種々の形状に加工していく際の折曲げ、絞り、切断などの工程において塗膜の損傷が少ないことを指し、比較的温和な曲げ加工などの加工においては、塗膜自身の伸びや柔軟性の程度が大きいほど加工性は良好となるが、絞り加工のような厳しいプレス加工では塗膜の伸びや柔軟性のみならず、変形や加工時の応力に耐え得る強度と耐傷付き性も重要となってくる。   In addition, precoated steel sheets are required to have many performances such as high hardness, high workability, contamination resistance, chemical resistance, water resistance, and corrosion resistance. In particular, workability, particularly press workability, is a very important performance for a pre-coated steel sheet that is subjected to press work after painting and baking. The press workability mentioned here means that there is little damage to the coating film in the process of bending, drawing, cutting, etc. when processing from a flat metal plate into various shapes. In processing such as, the greater the degree of elongation and flexibility of the coating film, the better the workability, but in severe press processing such as drawing, not only the elongation and flexibility of the coating film, but also deformation and processing Strength that can withstand the stress of time and scratch resistance are also important.

このようなプレコート鋼板の要求特性に対して、例えば、特許文献1では、ポリエステル樹脂、メラミン樹脂(硬化剤)、防錆顔料、有機高分子微粒子などを配合した塗料組成物を塗装することにより、1コートで加工性、耐食性、密着性、耐衝撃性、耐スクラッチ性、意匠性を満足させる塗装鋼板が提案されている。
特開平9−111183号公報
For the required characteristics of such a pre-coated steel sheet, for example, in Patent Document 1, by applying a coating composition containing a polyester resin, a melamine resin (curing agent), an antirust pigment, organic polymer fine particles, and the like, Coated steel sheets that satisfy the workability, corrosion resistance, adhesion, impact resistance, scratch resistance, and design properties with one coat have been proposed.
Japanese Patent Laid-Open No. 9-111183

特許文献1に記載された塗装鋼板は、化成皮膜としてクロムを含有するクロメート系皮膜を用いることを想定しており、これは環境上好ましくなく、また、クロメート皮膜は硬質であり、加工性に劣るため、前記塗装鋼板に、図1(a)及び(b)に示すようなバーリング加工を施した場合、加工部分の塗膜が剥離し、その後の耐食性を維持することができないという問題があった。なお、バーリング加工とは、平板に下穴をあけて、円筒状にストレッチ、フランジングする加工であり、ネジ部を得るものである。   The coated steel sheet described in Patent Document 1 assumes that a chromate-based film containing chromium is used as a chemical conversion film. This is not environmentally preferable, and the chromate film is hard and has poor workability. Therefore, when the burring process as shown in FIGS. 1 (a) and 1 (b) is performed on the coated steel sheet, there is a problem that the coated film of the processed part is peeled off and the subsequent corrosion resistance cannot be maintained. . The burring process is a process of making a pilot hole in a flat plate and stretching and flanging it into a cylindrical shape, and obtaining a threaded portion.

したがって、本発明の目的は、上記のような従来技術の課題を解決し、鋼板の両面に、亜鉛系めっき層及びクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に、特定の皮膜構造を有する下塗り塗膜と、有機樹脂皮膜である上塗り塗膜を形成することで、従来の性能を維持しつつ、バーリング加工性に優れた塗装鋼板、加工品及び薄型テレビ用パネルを提供することにある。   Therefore, the object of the present invention is to solve the above-described problems of the prior art, and sequentially form a zinc-based plating layer and a conversion coating not containing chromium on both sides of the steel plate, and the conversion coating on one side of the steel plate On top of this, by forming an undercoat film having a specific film structure and an overcoat film that is an organic resin film, a coated steel sheet, a processed product, and a thin TV with excellent burring workability while maintaining the conventional performance Is to provide panels.

一般的に、塗装鋼板における下塗り塗膜は、下地(鋼板)との密着性の効果を有し、上塗り塗膜は、耐食性の効果を有する。前記塗装鋼板にバーリング加工を施した際、塗膜が剥離するという問題があり、バーリング加工後の塗装鋼板にセロハン粘着テープを貼り付け、これを引き剥がし、塗膜が剥離した界面について、X線分析でさらに詳しく調べた。その結果、図2に示すように、鋼板と化成皮膜との間で剥離していることがわかった。本発明者らは、上記の課題を解決して優れた性能の塗膜の塗装鋼板を得るために検討を重ねたところ、バーリング加工を施すと、上塗り塗膜に欠陥が生じ、塗膜全体に生じた応力の低減ができないため、鋼板と化成皮膜の間で剥離が生じること見出した。そして、さらに鋭意検討を行った結果、下塗り塗膜/化成皮膜の界面近傍に積極的に部分的欠陥を生成させることで、塗膜全体の応力を低減でき、バーリング加工性に優れた塗装鋼板が得られることを見出した。   Generally, the undercoat coating film in the coated steel sheet has an effect of adhesion to the base (steel sheet), and the top coat film has an effect of corrosion resistance. When the coated steel sheet is subjected to burring, there is a problem that the coating film is peeled off. A cellophane adhesive tape is applied to the coated steel sheet after burring, and this is peeled off. Further analysis was conducted. As a result, as shown in FIG. 2, it was found that separation occurred between the steel plate and the chemical conversion film. The inventors of the present invention have repeatedly studied to solve the above-mentioned problems and obtain a coated steel sheet having an excellent performance. When the burring process is performed, a defect occurs in the top coat film, and the entire coat film is formed. Since the generated stress cannot be reduced, it has been found that peeling occurs between the steel sheet and the chemical conversion film. As a result of further intensive studies, it is possible to reduce the stress of the entire coating film by actively generating partial defects in the vicinity of the interface between the undercoat coating film / the conversion coating film, and to produce a coated steel sheet having excellent burring workability. It was found that it can be obtained.

本発明は、このような知見に基づきなされたもので、その要旨は以下の通りである。
(1)鋼板の両面に亜鉛系めっき層及びクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に、下塗り塗膜を形成し、該下塗り塗膜上に、上塗り塗膜を形成し、バーリング加工後の下塗り塗膜/化成皮膜界面近傍に、部分的欠陥を生成させ、該欠陥の生成割合が5〜60%であり、かつ下塗り塗膜と上塗り塗膜の合計膜厚が10μm以下であることを特徴とする塗装鋼板。
The present invention has been made based on such findings, and the gist thereof is as follows.
(1) A zinc-based plating layer and a conversion coating not containing chromium are sequentially formed on both surfaces of the steel sheet, an undercoat film is formed on the conversion film on one surface of the steel sheet, and an overcoat is formed on the undercoat film. A coating film is formed, a partial defect is generated in the vicinity of the undercoat / chemical conversion film interface after burring, the generation ratio of the defect is 5 to 60%, and the total of the undercoat film and the topcoat film A coated steel sheet having a thickness of 10 μm or less.

(2)前記下塗り塗膜は、顔料の含有量が、5〜60質量%であることを特徴とする上記(1)記載の塗装鋼板。 (2) The coated steel sheet according to (1), wherein the undercoat coating film has a pigment content of 5 to 60% by mass.

(3)前記顔料は、TiO2、Cブラック、Mg処理トリポリリン酸Al、Ca処理トリポリリン酸Al及びMg交換SiO2の中から選ばれる1または2種以上である上記(2)記載の塗装鋼板。 (3) The coated steel sheet according to (2), wherein the pigment is one or more selected from TiO 2 , C black, Mg-treated tripolyphosphate Al, Ca-treated tripolyphosphate Al and Mg-exchanged SiO 2 .

(4)前記鋼板の他方の面は、導電荷重が500g以下であることを特徴とする上記(1)、(2)または(3)のいずれか1項記載の塗装鋼板。 (4) The coated steel sheet according to any one of (1), (2), and (3) above, wherein the other surface of the steel sheet has a conductive load of 500 g or less.

(5)上記(1)〜(4)のいずれか1項記載の塗装鋼板を用い、該塗装鋼板の前記一方の面が凸表面になるようにプレス加工を施して形成してなる加工品。 (5) A processed product formed by pressing the coated steel sheet according to any one of (1) to (4) so that the one surface of the coated steel sheet has a convex surface.

(6)上記(1)〜(4)のいずれか1項記載の塗装鋼板を用い、該該塗装鋼板の前記一方の面が外部に露出する凸表面になるようにプレス加工を施して形成してなる薄型テレビ用パネル。 (6) Using the coated steel sheet according to any one of the above (1) to (4), and performing press working so that the one surface of the coated steel sheet becomes a convex surface exposed to the outside. A panel for a flat-screen TV.

本発明によれば、鋼板の両面に亜鉛系めっき層及びクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に、下塗り塗膜を形成し、該下塗り塗膜上に、上塗り塗膜を形成し、バーリング加工後の下塗り塗膜/化成皮膜の界面近傍に、内部応力低減するための部分的な欠陥を生成させ、該欠陥の生成割合が5〜60%であり、かつ下塗り塗膜と上塗り塗膜の合計膜厚が10μm以下であることを特徴とする、バーリング加工性に優れた塗装鋼板、加工品及び薄型テレビ用パネルを提供することが可能となった。   According to the present invention, a conversion coating not containing a zinc-based plating layer and chromium is sequentially formed on both surfaces of a steel plate, and an undercoat coating is formed on the conversion coating on one surface of the steel plate, In addition, a top coat film is formed, and a partial defect for reducing internal stress is generated in the vicinity of the interface between the undercoat film / chemical conversion film after burring, and the generation ratio of the defect is 5 to 60%. In addition, it is possible to provide a coated steel sheet, a processed product, and a thin TV panel excellent in burring workability, wherein the total film thickness of the undercoat film and the topcoat film is 10 μm or less.

以下、本発明の構成と限定理由を説明する。
本発明の塗装鋼板は、鋼板の両面に亜鉛系めっき層及びクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に、下塗り塗膜を形成し、該下塗り塗膜上に、上塗り塗膜を形成し、バーリング加工後の下塗り塗膜/化成皮膜の界面近傍に、部分的な欠陥を生成させ、該欠陥の生成割合が5〜60%であり、かつ下塗り塗膜と上塗り塗膜の合計膜厚が10μm以下であることを特徴とする塗装鋼板である。
Hereinafter, the configuration of the present invention and the reasons for limitation will be described.
The coated steel sheet of the present invention is formed by sequentially forming a zinc-based plating layer and a chromium-free conversion film on both surfaces of the steel sheet, and forming an undercoat on the conversion film on one side of the steel sheet, the undercoat film A top coat film is formed on the top, a partial defect is generated in the vicinity of the interface between the undercoat film / chemical conversion film after burring, and the generation ratio of the defect is 5 to 60%, and the undercoat film And the total thickness of the top coat film is 10 μm or less.

(亜鉛系めっき)
本発明の塗装鋼板の下地鋼板となる亜鉛系めっき鋼板としては、例えば、溶融亜鉛めっき鋼板、電気亜鉛めっき鋼板、合金化溶融亜鉛めっき鋼板、アルミニウム−亜鉛合金めっき鋼板(例えば、溶融亜鉛−55質量%アルミニウム合金めっき鋼板、溶融亜鉛−5質量%アルミニウム合金めっき鋼板)、鉄−亜鉛合金めっき鋼板、ニッケル−亜鉛合金めっき鋼板、黒色化処理後のニッケル-亜鉛合金めっき鋼板などの各種亜鉛系めっき鋼板を用いることができる。
(Zinc-based plating)
Examples of the galvanized steel sheet used as the base steel sheet of the coated steel sheet of the present invention include a hot dip galvanized steel sheet, an electrogalvanized steel sheet, an alloyed hot dip galvanized steel sheet, and an aluminum-zinc alloy plated steel sheet (for example, hot dip zinc-55 mass). % Aluminum alloy-plated steel sheet, hot-dip zinc-5 mass% aluminum alloy-plated steel sheet), iron-zinc alloy-plated steel sheet, nickel-zinc alloy-plated steel sheet, various zinc-based plated steel sheets such as blackened nickel-zinc alloy-plated steel sheet Can be used.

(化成皮膜)
亜鉛系めっき層を有するめっき鋼板の両面に化成皮膜を形成する。前記化成皮膜は、環境の観点よりクロムを含有しない化成皮膜とする。この化成皮膜は、主としてめっき層と下塗り塗膜との密着性向上のために形成される。密着性を向上するものであればどのようなものでも支障はないが、密着性だけでなく耐食性を向上できるものがより好ましい。密着性と耐食性の点からシリカ微粒子を含有し、耐食性の点からリン酸及び/又はリン酸化合物を含有することが好ましい。シリカ微粒子は、湿式シリカ、乾式シリカのいずれを用いても構わないが、密着性向上効果の大きいシリカ微粒子、特に乾式シリカが含有されることが好ましい。リン酸やリン酸化合物は、例えば、オルトリン酸、ピロリン酸、ポリリン酸など、これらの金属塩や化合物などのうちから選ばれる1種以上を含有すれば良い。さらに、アクリル樹脂などの樹脂、シランカップリング剤などの1種以上を添加してもよい。なお、前記化成皮膜の膜厚は、膜厚が薄いと密着性及び耐食性に不利となる傾向にあり、膜厚が厚いと電磁波シールド性に不利となる傾向があるので、0.02〜1.0μmの範囲であることが好ましい。
上記のような化成皮膜を有することにより、従来のクロメート皮膜と同程度の耐食性、密着性を有することが可能となる。
(Chemical conversion film)
A chemical conversion film is formed on both surfaces of a plated steel sheet having a zinc-based plating layer. The chemical film is a chemical film containing no chromium from the viewpoint of the environment. This chemical conversion film is formed mainly for improving the adhesion between the plating layer and the undercoat film. Any material that improves adhesion can be used, but it is more preferable to improve not only adhesion but also corrosion resistance. It is preferable to contain silica fine particles from the viewpoint of adhesion and corrosion resistance and to contain phosphoric acid and / or a phosphoric acid compound from the viewpoint of corrosion resistance. As the silica fine particles, either wet silica or dry silica may be used, but it is preferable that silica fine particles having a large effect of improving adhesion, particularly dry silica, be contained. The phosphoric acid or phosphoric acid compound may contain at least one selected from these metal salts and compounds such as orthophosphoric acid, pyrophosphoric acid, and polyphosphoric acid. Furthermore, you may add 1 or more types, such as resin, such as an acrylic resin, and a silane coupling agent. In addition, since the film thickness of the chemical film tends to be disadvantageous for adhesion and corrosion resistance when the film thickness is thin, it tends to be disadvantageous for electromagnetic shielding properties when the film thickness is thick, so the range is 0.02 to 1.0 μm. It is preferable that
By having the chemical conversion film as described above, it becomes possible to have the same degree of corrosion resistance and adhesion as a conventional chromate film.

(下塗り塗膜)
下塗り塗膜は、前記鋼板の一方の面の化成皮膜上であって、上塗り塗膜の下層として形成される。バーリング加工後の前記下塗り塗膜/化成皮膜の界面近傍に、内部応力低減するための部分的な欠陥を生成させ、該欠陥の生成割合が5〜60%となる必要がある。本発明者らは、図2に示すように、塗装鋼板にバーリング加工を行うと、加工部分の塗膜が剥離するという問題について、バーリング加工によって塗膜全体に生じる応力が塗膜の剥離と関係していることに着目し、問題の解決策について鋭意検討を行った。その結果、バーリング加工時に前記下塗り塗膜/化成皮膜の界面近傍に積極的に欠陥を生成させ、生成した前記欠陥の割合が5〜60%となるように制御することで、バーリング加工時に発生する塗膜/化成皮膜の部分的な欠陥により、バーリング加工時に塗膜にかかる応力を低減し、塗膜の剥離を抑止することができることを見出した。
(Undercoat)
The undercoating film is formed on the chemical conversion film on one surface of the steel sheet and as a lower layer of the topcoating film. It is necessary that a partial defect for reducing internal stress is generated in the vicinity of the undercoat / chemical conversion film interface after the burring process, and the generation ratio of the defect is 5 to 60%. As shown in FIG. 2, the inventors of the present invention are concerned with the problem that when a burring process is performed on a coated steel sheet, the coating film on the processed part is peeled off. Focusing on the fact that they are doing, we have studied earnestly about solutions to problems. As a result, defects are generated during the burring process by actively generating defects in the vicinity of the undercoat / chemical conversion film interface during burring and controlling the ratio of the generated defects to be 5 to 60%. It has been found that due to partial defects in the coating film / chemical conversion film, the stress applied to the coating film during burring can be reduced and peeling of the coating film can be suppressed.

ここで、図3は、本発明による塗装鋼板1のバーリング加工した部分の塗膜/化成皮膜界面を断面より観察した図である。下塗り塗膜2/化成皮膜3の界面4近傍に生じる欠陥5の生成割合とは、バーリング加工部の長さLに対する部分的な欠陥の発生長さ(a+b+c)の割合((a+b+c)/L×100%)であり、この割合((a+b+c)/L×100%)が5〜60%の範囲内となる必要がある。5%未満では、バーリング加工時に塗膜に生じる応力を十分に低減することができないため、塗膜が剥離する恐れがあり、60%超えでは、欠陥長が長すぎるため、密着性が劣化するためである。   Here, FIG. 3 is the figure which observed the coating-film / chemical-coating film interface of the part which carried out the burring process of the coated steel plate 1 by this invention from the cross section. The generation ratio of defects 5 generated in the vicinity of the interface 4 of the undercoat coating film 2 / the conversion coating film 3 is the ratio of the partial defect generation length (a + b + c) to the length L of the burring portion ((a + b + c) / L × 100%), and this ratio ((a + b + c) / L × 100%) needs to be in the range of 5 to 60%. If it is less than 5%, the stress generated in the coating film during burring cannot be sufficiently reduced, so that the coating film may be peeled off. If it exceeds 60%, the defect length is too long and the adhesiveness deteriorates. It is.

前記欠陥の生成割合の測定方法としては塗膜/化成皮膜近傍の部分的欠陥を特定できる方法であれば限定はなく、例えば、図4に示すように、走査型分析電子顕微鏡(SEM-EDX)により測定する方法が挙げられる。図4中のCに示しているように、黒色の部分が前記下塗り塗膜/化成皮膜の界面近傍に生じる欠陥であり、その部分の長さを測定することで欠陥の生成割合を得ることができる。その他の測定方法としては、電子線マイクロアナライザ(EPMA)による測定等がある。   The method for measuring the defect generation rate is not limited as long as it is a method that can identify partial defects in the vicinity of the coating film / chemical conversion film. For example, as shown in FIG. 4, a scanning analytical electron microscope (SEM-EDX) The method of measuring by is mentioned. As shown in C in FIG. 4, the black part is a defect generated in the vicinity of the interface of the undercoat / chemical conversion film, and the generation ratio of the defect can be obtained by measuring the length of the part. it can. Other measurement methods include measurement with an electron beam microanalyzer (EPMA).

下塗り塗膜は、従来から用いられている組成のものを用いればよいが、例えば、変性ポリエステル樹脂、エポキシ樹脂、アクリル樹脂およびウレタン樹脂の中から選択される少なくとも1種の有機樹脂で構成することが、下地鋼板との密着性、耐食性などを確保する上で好ましい。   The undercoating film may be one having a composition conventionally used. For example, it should be composed of at least one organic resin selected from a modified polyester resin, an epoxy resin, an acrylic resin, and a urethane resin. However, it is preferable for securing adhesion to the base steel sheet, corrosion resistance, and the like.

また、前記下塗り塗膜は、顔料の含有量が、5〜60質量%であることが好ましい。5質量%未満では、前記下塗り塗膜が強靭なため、バーリング加工された際の塗膜全体にかかる応力の低減を十分に行うことができず、上塗り塗膜の破壊が生じる恐れがあり、60質量%超えでは、前記下塗り塗膜が破壊し、塗膜剥離が発生するためである。さらに、前記顔料は、TiO2、Cブラック、Mg処理トリポリリン酸Al、Ca処理トリポリリン酸Al及びMg交換SiO2の中から選ばれる1種または2種以上であることが好ましい。これら顔料の種類は要求される特性に応じて、防錆顔料、着色顔料のうちから選択すればよい。 The undercoat coating film preferably has a pigment content of 5 to 60% by mass. If it is less than 5% by mass, the undercoating film is tough, so the stress applied to the entire coating film cannot be sufficiently reduced when burring is performed, and the top coating film may be destroyed. This is because if the content is more than% by mass, the undercoat coating film is destroyed and the coating film is peeled off. Furthermore, the pigment is preferably one or more selected from TiO 2 , C black, Mg-treated tripolyphosphate Al, Ca-treated tripolyphosphate Al and Mg-exchanged SiO 2 . The types of these pigments may be selected from rust preventive pigments and colored pigments according to required characteristics.

(上塗り塗膜)
上塗り塗膜は、前記下塗り塗膜上に、形成する有機樹脂皮膜である。この有機樹脂皮膜としては、ポリエステル樹脂、エポキシ変性ポリエステル樹脂、アクリル樹脂などが挙げられるが、特に、主として耐汚染性、意匠性、耐傷付き性、バリア性などを付与する点から、ポリエステル樹脂、アクリル樹脂などを使用することが好ましい。
(Top coat)
The top coat film is an organic resin film formed on the undercoat film. Examples of the organic resin film include polyester resins, epoxy-modified polyester resins, acrylic resins, and the like. In particular, polyester resins and acrylic resins are mainly used for imparting stain resistance, design properties, scratch resistance, barrier properties, and the like. It is preferable to use a resin or the like.

下塗り塗膜と上塗り塗膜の総膜厚は、塗装作業の合理化や省資源化の観点から10μm以下の必要がある。   The total film thickness of the undercoat film and the topcoat film needs to be 10 μm or less from the viewpoint of rationalizing the painting operation and saving resources.

なお、下塗り塗膜の膜厚は、1〜5μmの範囲であることが好ましい。下塗り塗膜の膜厚が1μm未満だと、耐食性と化成皮膜との密着性が不十分となるからであり、前記膜厚が5μm超えだと、塗装作業の合理化や省資源化の観点から不利となるからである。   In addition, it is preferable that the film thickness of an undercoat coating film is the range of 1-5 micrometers. This is because if the film thickness of the undercoat film is less than 1 μm, the corrosion resistance and the adhesion between the chemical conversion film will be insufficient, and if the film thickness exceeds 5 μm, it is disadvantageous from the viewpoint of rationalizing the painting work and saving resources. Because it becomes.

また、上塗り塗膜の膜厚は3〜7μmの範囲であることが好ましい。上塗り塗膜の膜厚が3μm未満だと、意匠性とバリア性が不十分となるからであり、前記膜厚が7μm超えだと、塗装作業の合理化や省資源化の観点から不利となるからである。   Moreover, it is preferable that the film thickness of a top coat film is the range of 3-7 micrometers. This is because if the film thickness of the top coat film is less than 3 μm, the design and barrier properties will be insufficient, and if the film thickness exceeds 7 μm, it will be disadvantageous from the viewpoint of rationalization of coating work and resource saving. It is.

上塗り塗膜、下塗り塗膜および後述する有機樹脂層の膜厚は、断面を光学顕微鏡または電子顕微鏡で観察し、1視野につき任意の3箇所の膜厚を求め、少なくとも5視野を観察し、合計15箇所以上の平均値とする。   The film thickness of the top coat film, the undercoat film, and the organic resin layer described later is obtained by observing the cross section with an optical microscope or an electron microscope, obtaining film thicknesses at any three locations per field of view, and observing at least 5 fields of view. The average value is 15 or more.

また、前記上塗り塗膜は、塗膜が10μm以下と薄いと、鋼板の素地面の色や疵が部分的に透けて見える可能性があり、膜厚変動が±1.5μm程度あると、明度(L値)が変化する恐れがあるため、安定した意匠性を得るために、鱗片状Alを6〜12質量%含有することが好ましい。従来の塗装鋼板のように塗膜が厚い場合に適用しても構わないが、特に、下塗り塗膜と上塗り塗膜の総膜厚が3〜10μmの範囲と薄い場合に、上述したような効果が顕著である点で好ましい。   In addition, when the coating film is as thin as 10 μm or less, the color and wrinkles of the base of the steel sheet may be partially seen through, and when the film thickness variation is about ± 1.5 μm, the brightness ( (L value) may change, so that it is preferable to contain 6 to 12% by mass of scaly Al in order to obtain stable design properties. Although it may be applied when the coating film is thick like the conventional coated steel plate, the effect as described above, especially when the total film thickness of the undercoat film and the topcoat film is as thin as 3 to 10 μm Is preferable in that it is remarkable.

前記上塗り塗膜中に含有させるAlの形状として鱗片状が好ましい理由は、鋼板の表面を効果的に被覆することができるからである。ここでいう「鱗片状Al」のサイズは、具体的には、平均粒径が5〜50μm、平均厚が0.02〜0.7μmのものを意味する。なお、平均粒径と平均厚は、光学顕微鏡又は電子顕微鏡で観察して任意の10個について平均値を求めたものである。前記平均粒径は、鱗片状Alの平面部を平面に対して垂直方向から観察したときの、最大径と最小径の平均値を1個のAlの粒径として10個の平均値とする。前記平均厚は、鱗片状Alを断面方向の任意の2箇所で測定したときの厚さの平均値を1個のAlの厚さとして10個の平均値とする。   The reason why the scale shape is preferable as the Al shape to be contained in the top coat film is that the surface of the steel sheet can be effectively coated. The size of the “scale-like Al” here means specifically those having an average particle diameter of 5 to 50 μm and an average thickness of 0.02 to 0.7 μm. The average particle diameter and the average thickness are obtained by observing with an optical microscope or an electron microscope and calculating an average value for any 10 particles. The average particle diameter is an average value of 10 when the average value of the maximum diameter and the minimum diameter when the flat portion of the scale-like Al is observed from the direction perpendicular to the plane is the particle diameter of one Al. The average thickness is an average value of 10 pieces when the average value of the thicknesses when the scaly Al is measured at two arbitrary positions in the cross-sectional direction is taken as the thickness of one Al.

また、鱗片状Alの含有量として6〜12質量%が好ましい理由は、6質量%未満だと、上塗り塗膜内の鱗片状Alで、鋼板の表面を十分に覆うことができず、安定した意匠性が得られなくなるからであり、12質量%超えでは、鱗片状Alが上塗り塗膜内で何層も重なりあって形成され、上塗り塗膜自体を脆くすることがある他、コストの上昇を招くからである。   Moreover, the reason why 6 to 12% by mass is preferable as the content of the flaky Al is that the surface of the steel plate cannot be sufficiently covered with the flaky Al in the top coat when the content is less than 6% by mass, which is stable. This is because the design property cannot be obtained. If the amount exceeds 12% by mass, scaly Al is formed by overlapping multiple layers in the top coating film, which may make the top coating film itself brittle and increase the cost. Because it invites.

さらに、鱗片状Alは、有機樹脂で被覆したものであることが、上塗り塗膜を構成する有機樹脂との密着性が高まり、バリア性(耐塩酸性や耐アルカリ性)が向上する点で好ましい。樹脂被覆は、その厚みとして0.02μm以上であると、優れたバリア性が得られ、0.08μm以下で充分な効果が得られる。したがって、樹脂被覆は、その厚みを0.02〜0.08μmとすることが好ましい。また、鱗片状Alを表面被覆する有機樹脂としては、アクリル樹脂が挙げられる。   Furthermore, it is preferable that the scaly Al is coated with an organic resin in terms of improving adhesion with the organic resin constituting the top coat film and improving barrier properties (hydrochloric acid resistance and alkali resistance). When the thickness of the resin coating is 0.02 μm or more, an excellent barrier property is obtained, and when the thickness is 0.08 μm or less, a sufficient effect is obtained. Therefore, the resin coating preferably has a thickness of 0.02 to 0.08 μm. Moreover, an acrylic resin is mentioned as organic resin which coat | covers scaly Al.

前記鱗片状Alは、水面拡散面積が10000〜50000 cm2/gであることが好ましく、より好適には20000〜40000 cm2/gである。なお、ここでいう「水面拡散面積」とは、具体的には、JIS K 5906:1998に規定されるように、試料を石油系スピリット又はアセトンで洗浄・乾燥して粉末化し、その粉末を水面上に散布し、一様にAl末が被覆したときの面積(cm2/g)を意味する。この水面拡散面積は、鋼板の表面を覆う(隠蔽する)面積(表面積)と比例関係にあるため、水面拡散面積が大きいほど、鋼板の表面を覆う表面積が大きくなることを意味する。 The scaly Al preferably has a water surface diffusion area of 10000 to 50000 cm 2 / g, more preferably 20000 to 40000 cm 2 / g. As used herein, the “water surface diffusion area” specifically refers to JIS K 5906: 1998, where a sample is washed with petroleum spirit or acetone and dried to form a powder, and the powder is It means the area (cm 2 / g) when sprayed on top and uniformly coated with Al powder. Since this water surface diffusion area is proportional to the area (surface area) that covers (hides) the surface of the steel sheet, the larger the water surface diffusion area, the larger the surface area that covers the surface of the steel sheet.

前記鱗片状Alの水面拡散面積として10000〜50000 cm2/gが好ましい理由は、10000 cm2/g未満だと、鋼板の表面を覆う面積が小さくなり、前記鋼板の素地面の色や疵を十分に隠蔽することができなくなる傾向があるからであり、また、50000 cm2/g超えだと、鱗片状Alが上塗り塗膜内で何層も重なりあって形成され、上塗り塗膜自体を脆くする傾向があるからである。 The reason why the surface diffusion area of the scaly Al is preferably 10000 to 50000 cm 2 / g is that if it is less than 10000 cm 2 / g, the area covering the surface of the steel sheet becomes small, and This is because there is a tendency that it cannot be sufficiently concealed, and when it exceeds 50000 cm 2 / g, scaly Al is formed by overlapping multiple layers in the top coat, making the top coat itself brittle. Because there is a tendency to.

また、本発明の塗装鋼板を、例えば薄型テレビ用パネルとして使用する場合には、プレス加工したパネルの内面になる塗装鋼板の裏面は、溶接や電磁波シールド等の必要性から導電性を有することが必要となる。   In addition, when the coated steel sheet of the present invention is used as, for example, a panel for a thin TV, the back surface of the coated steel sheet that becomes the inner surface of the pressed panel may have conductivity due to the necessity for welding, electromagnetic shielding, and the like. Necessary.

かかる場合には、鋼板の他方の面にも、上述のクロムを含有しない化成皮膜を有することで、従来のクロメート皮膜と同程度の耐食性と密着性を有するとともに、優れた導電性も有すること、具体的には、導電荷重を500g以下とすることが、電磁波シールド性の点で好ましい。さらに好ましいのは300g以下とすることである。導電荷重は表面抵抗が10−4Ω以下となる最小荷重である。 In such a case, the other surface of the steel sheet also has the above-mentioned chemical conversion film not containing chromium, so that it has the same degree of corrosion resistance and adhesion as the conventional chromate film, and also has excellent conductivity, Specifically, the conductive load is preferably 500 g or less from the viewpoint of electromagnetic shielding properties. More preferably, it is 300 g or less. The conductive load is the minimum load with a surface resistance of 10 −4 Ω or less.

耐食性の要求度がそれほど高くない用途には、この他方の面はクロムを含有しない化成皮膜だけを形成し、特に電磁波シールド性に優れた塗装鋼板として提供できる。   For applications where the degree of demand for corrosion resistance is not so high, the other surface can be formed only as a chemical conversion film containing no chromium, and can be provided as a coated steel sheet having particularly excellent electromagnetic shielding properties.

また、耐食性の要求度が高い用途には、この他方の面は、化成皮膜の上に有機樹脂層を設けて耐食性を向上させることが好ましい。有機樹脂層の有機樹脂種としてはエポキシ樹脂、ポリエステル樹脂が好ましい。有機樹脂層はCaイオン交換シリカを含有することがさらに優れた耐食性を得るために好ましい。   Moreover, for applications where the degree of demand for corrosion resistance is high, it is preferable that the other surface is provided with an organic resin layer on the chemical conversion film to improve the corrosion resistance. As an organic resin seed | species of an organic resin layer, an epoxy resin and a polyester resin are preferable. The organic resin layer preferably contains Ca ion exchange silica in order to obtain further excellent corrosion resistance.

有機樹脂層の膜厚が0.1μm未満では耐食性に不利となり、また1μm超えでは電磁波シールド性に不利となるので、0.1〜1μmが好ましい。   If the film thickness of the organic resin layer is less than 0.1 μm, it is disadvantageous for corrosion resistance, and if it exceeds 1 μm, it is disadvantageous for electromagnetic wave shielding properties, so 0.1 to 1 μm is preferable.

上述の塗装鋼板は、深絞り加工、張り出し加工、曲げ加工のうちのいずれか1以上のプレス加工が施され、さらに電磁波シールド性が要求される電子機器及び家電製品等の用途で使用される部材、特にバーリング加工によりネジ部加工される部材に好適である。例えばプラズマディスプレーパネルや液晶テレビなどの薄型TVの背面パネルに使用すると、大型のパネルであっても優れた電磁波シールド性が発現される。   The above-mentioned coated steel sheet is a member used in applications such as electronic devices and home appliances that are subjected to any one or more pressing processes of deep drawing, overhanging, and bending, and further require electromagnetic shielding properties. In particular, it is suitable for a member that is threaded by burring. For example, when used for a back panel of a thin TV such as a plasma display panel or a liquid crystal television, excellent electromagnetic shielding properties are exhibited even with a large panel.

次に、本発明の塗装鋼板の製造方法について説明すると、本発明の塗装鋼板は、被塗装鋼板である亜鉛系めっき鋼板の両面に先に述べた化成処理を施した後、下塗り塗膜用の塗料を、片面、または必要に応じて他方の面には有機樹脂層用の塗料を、塗布、加熱して、下塗り塗膜を形成した後、前記鋼板の一方の面のみに、上塗り塗膜用の塗料を塗布、加熱することにより製造される。   Next, the manufacturing method of the coated steel sheet according to the present invention will be described. The coated steel sheet according to the present invention is used for the undercoat film after the above-described chemical conversion treatment is performed on both surfaces of the zinc-based plated steel sheet to be coated. Apply the paint on one side or, if necessary, the coating for the organic resin layer on the other side and heat it to form an undercoat. Then, apply only one side of the steel sheet to the top coat. It is manufactured by applying and heating the paint.

上塗り塗膜用塗料に鱗片状Alを混合し攪拌した塗料を塗布して加熱すればよい。   What is necessary is just to apply | coat and heat the coating material which mixed and stirred scaly Al to the coating material for top coat films.

上塗り塗料、下塗り塗料の塗布方法は特に限定しないが、好ましくはロールコーター塗装で塗布するのがよい。塗料の塗布後、熱風乾燥、赤外線加熱、誘導加熱などの加熱手段により加熱処理を施し、樹脂を架橋させて硬化させた上塗り塗膜、下塗り塗膜を得る。加熱条件は温度170〜250℃(到達板温)で、時間20〜90秒の処理を行うことが好ましく、これによって上塗り塗膜、下塗り塗膜を形成し、塗装鋼板を製造する。   The method for applying the top coat and the undercoat paint is not particularly limited, but it is preferably applied by roll coater coating. After the coating is applied, heat treatment is performed by a heating means such as hot air drying, infrared heating, induction heating, etc. to obtain a top coat film and an undercoat film obtained by crosslinking and curing the resin. The heating conditions are a temperature of 170 to 250 ° C. (final plate temperature), and it is preferable to carry out a treatment for 20 to 90 seconds, thereby forming a top coat film and a bottom coat film to produce a coated steel sheet.

ここで、加熱温度が170℃未満では架橋反応が十分に進まないため、十分な塗膜性能が得られない。一方、加熱温度が250℃を超えると熱による塗膜の劣化が起こり、意匠性が低下し、さらに塗装作業の合理化や省資源化の観点から好ましくない。また、処理時間が20秒未満では架橋反応が十分に進まないため、十分な塗膜性能が得られない。一方、処理時間が90秒を超えると製造コスト面で不利となる。本発明の塗装鋼板は、さらに塗装鋼板裏面の耐食性を高める目的で、前記した有機樹脂層用の塗料を鋼板裏面にも同様の方法で塗装するのが好ましい。   Here, when the heating temperature is less than 170 ° C., the crosslinking reaction does not proceed sufficiently, so that sufficient coating film performance cannot be obtained. On the other hand, when the heating temperature exceeds 250 ° C., the coating film is deteriorated by heat, the design property is lowered, and further, it is not preferable from the viewpoint of rationalization of coating work and resource saving. In addition, if the treatment time is less than 20 seconds, the crosslinking reaction does not proceed sufficiently, so that sufficient coating film performance cannot be obtained. On the other hand, if the processing time exceeds 90 seconds, it is disadvantageous in terms of manufacturing cost. In the coated steel sheet of the present invention, for the purpose of further improving the corrosion resistance of the back surface of the coated steel sheet, it is preferable to apply the above-described coating for the organic resin layer to the back surface of the steel sheet in the same manner.

上述したところは、この発明の実施形態の一例を示したにすぎず、請求の範囲において種々の変更を加えることができる。   The above description is merely an example of the embodiment of the present invention, and various modifications can be made within the scope of the claims.

本発明の実施例について説明する。   Examples of the present invention will be described.

(本発明例1〜10及び比較例1〜2)
塗装用亜鉛系めっき鋼板として、各々板厚0.5mmの電気亜鉛めっき鋼板(めっき種記号:EG)、合金化溶融亜鉛めっき鋼板(Fe含有量:10質量%、めっき種記号:GA)、溶融亜鉛めっき鋼板(めっき種記号:GI)、溶融Zn−Alめっき鋼板(Al含有量:4.5質量%、めっき種記号:GF)、黒色化電気亜鉛−ニッケル合金めっき鋼板(Ni含有量:12質量%、めっき種記号:EZNB)および溶融Zn−Alめっき鋼板(Al含有量:55質量%、めっき種記号:GL)を準備した。めっき鋼板のめっき付着量を表1に示す。なお、鋼板の一方の面(オモテ面)と他方の面(ウラ面)のめっき付着量、およびめっき組成は同一とした。準備しためっき鋼板に脱脂処理を行った後、以下の(i)〜(iV)の処理工程を行い、塗装鋼板を作製した。
(Invention Examples 1-10 and Comparative Examples 1-2)
As galvanized steel sheets for coating, electrogalvanized steel sheets with a thickness of 0.5 mm each (plating type code: EG), galvannealed steel sheets (Fe content: 10 mass%, plating type code: GA), hot dip zinc Plated steel sheet (plating type code: GI), hot-dip Zn-Al-plated steel sheet (Al content: 4.5 mass%, plating type code: GF), blackened electrogalvanized-nickel alloy plated steel sheet (Ni content: 12 mass%, Plating type code: EZNB) and hot-dip Zn-Al plated steel sheet (Al content: 55 mass%, plating type code: GL) were prepared. Table 1 shows the coating amount of the plated steel sheet. In addition, the plating adhesion amount and the plating composition of one surface (front surface) and the other surface (back surface) of the steel plate were the same. After the prepared plated steel sheet was degreased, the following processing steps (i) to (iV) were performed to prepare a coated steel sheet.

(i)オモテ面に化成処理液を塗布し、加熱20秒後に到達板温100℃となるように加熱し、表3に示す組成のオモテ面の化成皮膜を形成した。
(ii)次に、ウラ面に化成処理液を塗布して表3に示す組成のウラ面の化成皮膜を形成した後、オモテ面に表1に示す含有量の顔料を有する下塗り塗料を塗布し、加熱30秒後に到達板温が210℃になる加熱処理を行い、表4に示すオモテ面の下塗り塗膜(3μm)を形成した。
(iii)その後、オモテ面に上塗り塗膜として表1に示す組成となる上塗り塗膜用塗料を、膜厚が2μmまたは6μmになるように塗布した後、ウラ面に、必要に応じて表5の組成となるように防錆顔料を添加した有機樹脂塗料を塗布した後、加熱開始から50秒後に到達板温が230℃となる加熱処理を行い、表1と表2に示すオモテ面の上塗り塗膜とウラ面の有機樹脂層を形成した。
(iV)その後、エリクセン押し出し装置を用いて、試験用鋼板に後述するバーリング加工を施し、バーリング加工部の端面近傍50μm長さの範囲の塗膜/化成皮膜界面近傍の断面を観察し、欠陥生成率をSEM−EDXにより測定した。
(I) A chemical conversion treatment liquid was applied to the front surface and heated so that the ultimate plate temperature reached 100 ° C. after 20 seconds of heating to form a front surface chemical conversion film having the composition shown in Table 3.
(Ii) Next, after applying a chemical conversion treatment liquid on the back surface to form a conversion film of the back surface having the composition shown in Table 3, an undercoat having the pigment content shown in Table 1 is applied to the front surface. Then, after 30 seconds of heating, a heat treatment was performed to reach a final plate temperature of 210 ° C., and an undercoat film (3 μm) on the front side shown in Table 4 was formed.
(Iii) Thereafter, a top coating film coating composition having the composition shown in Table 1 as a top coating film is applied to the front surface so that the film thickness becomes 2 μm or 6 μm, and then, on the back surface, if necessary, Table 5 After applying an organic resin paint with an anti-corrosive pigment added so that it has the following composition, heat treatment is performed to reach a reached plate temperature of 230 ° C. 50 seconds after the start of heating, and the top surface shown in Tables 1 and 2 is overcoated. The organic resin layer of the coating film and the back surface was formed.
(IV) Then, using an Erichsen extrusion device, the test steel plate was subjected to burring, which will be described later, and a cross section near the coating film / chemical conversion film interface in the range of 50 μm in the vicinity of the end surface of the burring portion was observed to generate defects. The rate was measured by SEM-EDX.

作製した塗装鋼板のオモテ面、ウラ面の化成皮膜、下塗り塗膜、上塗り塗膜および有機樹脂層の構成を表1および表2に示す。   Tables 1 and 2 show the structures of the front surface and the back surface of the prepared coated steel sheet, the chemical conversion coating, the undercoat coating, the top coating and the organic resin layer.

以上のようにして得られた塗装鋼板(上塗り塗膜の膜厚が2μm)について各種試験を行った。本実施例で行った試験の評価方法を以下に示す。   Various tests were performed on the coated steel plate (the film thickness of the top coat film was 2 μm) obtained as described above. The evaluation method of the test conducted in this example is shown below.

<オモテ面の評価>
(1)バーリング加工後塗膜密着性
バーリング加工後塗膜密着性は、バーリング加工を施した各塗装鋼板に粘着テープを貼り付け、これを引き剥がした後の塗膜の剥離状態を観察し、以下の評価基準に従って評価した。バーリング加工は、5.5mmφの下穴をあけた後、オモテ面を上方とし、図1(b)に示すように、下方から13mmφのパンチで、10mm高さ円筒押し出した。
○:バーリング加工立ち上がり部mにのみわずかな剥離あり
×:連続的な剥離あり
<Evaluation of the front side>
(1) Film adhesion after burring process The film adhesion after burring process was performed by observing the peeled state of the coated film after affixing an adhesive tape to each coated steel sheet that had been subjected to burring, Evaluation was performed according to the following evaluation criteria. In the burring process, a 5.5 mmφ pilot hole was drilled, the front side was turned upward, and a 10 mm high cylinder was extruded from below with a 13 mmφ punch as shown in FIG.
○: Slight peeling only at the burring rising edge m ×: Continuous peeling

(2)バーリング加工後耐食性
バーリング加工後耐食性は、上記のようにバーリング加工を施した各塗装鋼板にSST試験(塩水噴霧試験:JIS Z 2371−2000)に供し、塗膜の剥離状態を観察し、以下の評価基準に従って評価した。
○:穴端面n側から立ち上がり部mに至らない剥離のみ発生
×:穴端面n側から立ち上がり部mに至る剥離が発生
(2) Corrosion resistance after burring processing Corrosion resistance after burring processing is applied to each coated steel sheet subjected to burring processing as described above for the SST test (salt spray test: JIS Z 2371-2000), and the peeling state of the coating film is observed. Evaluation was performed according to the following evaluation criteria.
○: Only peeling that does not reach the rising portion m from the hole end surface n side occurs ×: Peeling that occurs from the hole end surface n side to the rising portion m occurs

(3)明度安定性
明度安定性は、上塗り塗膜の膜厚が2μmと6μmの塗装鋼板の色調(L* )の差を分光式色差計(“SQ2000”日本電色工業株式会社製)を用いて測定し、以下の評価基準に従って評価した。
○:△L* ≦1
△:1<△L* ≦2
×:△L* >2
(3) Lightness stability Lightness stability is measured using a spectroscopic color difference meter (“SQ2000” manufactured by Nippon Denshoku Industries Co., Ltd.) for the difference in color tone (L * ) between two and 6 μm thick coated steel sheets. And measured according to the following evaluation criteria.
○: △ L * ≦ 1
△: 1 <△ L * ≦ 2
×: ΔL * > 2

(4)素地面隠蔽性
素地面隠蔽性は、塗装用亜鉛系めっき鋼板のオモテ面を、先端が金属のペンで傷を付けたのち、前記した処理工程を行ない塗装鋼板を作製した。塗装鋼板のオモテ面を目視で観察し以下の評価基準に従って評価した。
○:傷がわからない
△:傷がややわかる
×:傷が明瞭にわかる
(4) Ground surface concealing property The ground surface concealing property produced the coated steel plate by carrying out the above-mentioned processing process after scratching the front surface of the zinc-plated steel plate for coating with a metal pen at the tip. The front side of the coated steel sheet was visually observed and evaluated according to the following evaluation criteria.
○: I do not know the scratch Δ: Slightly understand the scratch ×: Clearly understand the scratch

(5)耐塩酸性
20℃、5質量%HCl水溶液に裏面と端面をシールした試験片を24時間浸漬した後、ニチバン(株)製のセロハン粘着テープを貼り付け、これを引き剥がした後の、塗膜残存面積率を目視で評価した。
○:塗膜剥離なし
△:塗膜残存面積率が100%未満50%以上
×:塗膜残存面積率が50%未満
(5) Hydrochloric acid resistance
After immersing a test piece with the back and end surfaces sealed in a 5 mass% HCl aqueous solution at 20 ° C. for 24 hours, a cellophane adhesive tape made by Nichiban Co., Ltd. was applied, and this was peeled off, and the coating film remaining area ratio Was visually evaluated.
○: No peeling of coating film △: Less than 100% coating area remaining ratio 50% or more ×: Less than 50% coating film remaining area ratio

<ウラ面の評価>
(6)導電性
低抵抗測定装置(ロレスタGP:三菱化学(株)製:ESPプローブ)を用い、塗装板のウラ面の表面抵抗値を測定した。その時、プローブ先端にかかる荷重を20g/sで増加させ、表面抵抗が10−4Ω以下になった時の荷重値で以下のように評価した。
表面抵抗が10−4Ω以下になった時の荷重値
○:10点測定の平均荷重が300g以下
△:10点測定の平均荷重が300g超700g以下
×:10点測定の平均荷重が700g超960g以下
<Evaluation of the back surface>
(6) Conductivity Using a low resistance measurement device (Loresta GP: manufactured by Mitsubishi Chemical Corporation: ESP probe), the surface resistance value of the back surface of the coated plate was measured. At that time, the load applied to the probe tip was increased at 20 g / s, and the load value when the surface resistance was 10 −4 Ω or less was evaluated as follows.
Load value when surface resistance is 10 -4 Ω or less ○: Average load at 10 point measurement is 300 g or less △: Average load at 10 point measurement is more than 300 g and less than 700 g ×: Average load at 10 point measurement is more than 700 g 960g or less

上記各試験の評価結果を表6に示す。
これによれば、実施例1〜10の塗装鋼板は、いずれも優れたバーリング加工性及びバーリング加工後耐食性を有し、さらに、明度安定性及び素地面隠蔽性を有していることがわかる。また、ウラ面は導電性に優れる。さらに、短時間で加熱処理を行っても十分な性能が得られており、製造の際の高速操業に非常に適していることが判る。
Table 6 shows the evaluation results of the above tests.
According to this, it turns out that the coated steel plates of Examples 1 to 10 all have excellent burring workability and post-burring corrosion resistance, and also have lightness stability and bare ground concealment. Further, the back surface is excellent in conductivity. Furthermore, it can be seen that sufficient performance is obtained even if the heat treatment is performed in a short time, which is very suitable for high-speed operation during production.

本発明によれば、鋼板の両面に亜鉛系めっき層及びクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に、下塗り塗膜を形成し、該下塗り塗膜上に、上塗り塗膜を形成し、バーリング加工後の下塗り塗膜/化成皮膜の界面近傍に、内部応力低減するための部分的な欠陥を生成させ、該欠陥の生成割合が5〜60%であり、かつ下塗り塗膜と上塗り塗膜の合計膜厚が10μm以下であることを特徴とする、バーリング加工性に優れた塗装鋼板、加工品及び薄型テレビ用パネルを提供することが可能である。   According to the present invention, a conversion coating not containing a zinc-based plating layer and chromium is sequentially formed on both surfaces of a steel plate, and an undercoat coating is formed on the conversion coating on one surface of the steel plate, In addition, a top coat film is formed, and a partial defect for reducing internal stress is generated in the vicinity of the interface between the undercoat film / chemical conversion film after burring, and the generation ratio of the defect is 5 to 60%. In addition, it is possible to provide a coated steel sheet, a processed product, and a thin TV panel excellent in burring workability, wherein the total film thickness of the undercoat film and the topcoat film is 10 μm or less.

バーリング加工を施した従来の塗装鋼板の加工部分を模式的に示したものであり、(a)が斜視図、(b)が(a)のI−I断面図である。The processed part of the conventional coated steel plate which performed the burring process is shown typically, (a) is a perspective view, (b) is II sectional drawing of (a). バーリング加工を施した従来の塗装鋼板の剥離部分の状態を示した図であって、(a)は剥離状態を模式的に示した斜視図であり、(b)は(a)中の剥離面(X面及びY面)をX線分析した結果を示す図である。It is the figure which showed the state of the peeling part of the conventional coated steel plate which performed the burring process, Comprising: (a) is the perspective view which showed typically the peeling state, (b) is the peeling surface in (a) It is a figure which shows the result of having carried out X-ray analysis of (X surface and Y surface). バーリング加工した塗装鋼板の加工部分の塗膜/化成皮膜界面近傍を断面を模式的に示した断面図である。It is sectional drawing which showed typically the cross section of the coating-film / chemical-coating interface vicinity of the process part of the coated steel plate which carried out the burring process. バーリング加工を施した塗装鋼板の加工部分を観察した断面写真である。It is the cross-sectional photograph which observed the process part of the coated steel plate which performed the burring process.

符号の説明Explanation of symbols

1 塗装鋼板
2 下塗り塗膜
3 化成皮膜
4 下塗り塗膜/化成皮膜界面
5 欠陥
6 上塗り塗膜
7 めっき鋼板
a、b、c 欠陥の発生長さ
L バーリング加工部の長さ
m バーリング加工の立ち上がり部
n バーリング加工の穴端面
DESCRIPTION OF SYMBOLS 1 Coated steel plate 2 Undercoat film 3 Chemical conversion film 4 Undercoat film / chemical conversion film interface 5 Defect 6 Top coat film 7 Plated steel sheet a, b, c Defect generation length L Length of burring process part m Rising part of burring process n Burring hole end face

Claims (6)

鋼板の両面に亜鉛系めっき層及びクロムを含有しない化成皮膜を順次形成し、前記鋼板の一方の面の化成皮膜上に、下塗り塗膜を形成し、該下塗り塗膜上に、上塗り塗膜を形成し、バーリング加工後の下塗り塗膜/化成皮膜界面近傍に部分的な欠陥を生成させ、該欠陥の生成割合が5〜60%であり、かつ下塗り塗膜と上塗り塗膜の合計膜厚が10μm以下であることを特徴とする塗装鋼板。   A zinc-based plating layer and a conversion coating not containing chromium are sequentially formed on both surfaces of the steel plate, an undercoat coating is formed on the conversion coating on one surface of the steel plate, and an overcoat coating is formed on the undercoat coating. And forming partial defects in the vicinity of the undercoat / chemical conversion film interface after burring, the generation ratio of the defects being 5 to 60%, and the total film thickness of the undercoat and topcoat Painted steel sheet characterized by being 10 μm or less. 前記下塗り塗膜は、顔料の含有量が、5〜60質量%であることを特徴とする請求項1記載の塗装鋼板。   The coated steel sheet according to claim 1, wherein the undercoat coating film has a pigment content of 5 to 60 mass%. 前記顔料は、TiO2、Cブラック、Mg処理トリポリリン酸Al、Ca処理トリポリリン酸Al及びMg交換SiO2の中から選ばれる1または2種以上であることを特徴とする請求項2記載の塗装鋼板。 3. The coated steel sheet according to claim 2 , wherein the pigment is one or more selected from TiO 2 , C black, Mg-treated tripolyphosphate Al, Ca-treated tripolyphosphate Al, and Mg-exchanged SiO 2. . 前記鋼板の他方の面は、導電荷重が500g以下であることを特徴とする請求項1、2または3記載の塗装鋼板。   The coated steel sheet according to claim 1, 2 or 3, wherein the other surface of the steel sheet has a conductive load of 500 g or less. 請求項1〜4のいずれか1項記載の塗装鋼板を用い、該塗装鋼板の前記一方の面が凸表面になるようにプレス加工を施して形成してなる加工品。   The processed product formed by performing press work using the coated steel plate of any one of Claims 1-4 so that said one surface of this coated steel plate may become a convex surface. 請求項1〜4のいずれか1項記載の塗装鋼板を用い、該塗装鋼板の前記一方の面が外部に露出する凸表面になるようにプレス加工を施して形成してなる薄型テレビ用パネル。   A panel for a thin television set, which is formed by pressing the coated steel sheet according to any one of claims 1 to 4 so that the one surface of the coated steel sheet is a convex surface exposed to the outside.
JP2007045981A 2007-02-26 2007-02-26 Painted steel sheets, processed products, and thin TV panels Expired - Fee Related JP4983305B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004005579A1 (en) * 2002-07-02 2004-01-15 Nippon Steel Corporation Precoat metal plate excellent in press workability and method for production thereof
JP2004237498A (en) * 2003-02-04 2004-08-26 Nippon Steel Corp Precoated metal sheet excellent in press moldability and processed part corrosion resistance
JP2005246815A (en) * 2004-03-04 2005-09-15 Jfe Steel Kk Ecological precoated steel sheet excellent in corrosion resistance, moisture resistance, processability, and coating film separation resistance
JP2005313609A (en) * 2004-03-30 2005-11-10 Jfe Steel Kk Pre-coated steel sheet

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004005579A1 (en) * 2002-07-02 2004-01-15 Nippon Steel Corporation Precoat metal plate excellent in press workability and method for production thereof
JP2004237498A (en) * 2003-02-04 2004-08-26 Nippon Steel Corp Precoated metal sheet excellent in press moldability and processed part corrosion resistance
JP2005246815A (en) * 2004-03-04 2005-09-15 Jfe Steel Kk Ecological precoated steel sheet excellent in corrosion resistance, moisture resistance, processability, and coating film separation resistance
JP2005313609A (en) * 2004-03-30 2005-11-10 Jfe Steel Kk Pre-coated steel sheet

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