JP2008205931A - Antenna built-in vehicle exterior and manufacturing method thereof - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To make structure of vehicle exterior having a built-in antenna device simple. <P>SOLUTION: An antenna substrate 30 on which a circuit of the antenna device is mounted is integrated by resin with interior structure material 22 of a roof spoiler 18 which is the vehicle exterior. The interior structure material 22 has a substrate storage part 38 which stores the antenna substrate. In a state that the antenna substrate is stored in the substrate storage part, melted resin is poured into the substrate storage part to be hardened to form a substrate holding member 40. The antenna substrate is integrated with the interior structure material by the substrate holding member. The antenna substrate is fixed without depending on a fixing tool such as a screw. In addition, the antenna substrate is sealed to be made into waterproof structure. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a vehicle exterior product that is mounted on a vehicle body as a vehicle exterior product and includes an antenna device, and a method for manufacturing the vehicle exterior product.

  Additions attached to a vehicle body as exterior parts of vehicles, for example, aerodynamic additions such as spoilers and wings are known. On the other hand, various systems have been developed that receive information from outside the vehicle and provide this information to passengers. In addition to ordinary AM and FM radio, a system for distributing information such as televisions, car phones (mobile phones), roads, traffic information, entertainment facilities, restaurants, and the like has been put into practical use. In these systems, a vehicle is provided with an antenna corresponding to the characteristics of each system in order to receive information from the outside. If a plurality of antennas are attached to the vehicle body, a complicated impression is given, which is not preferable in terms of vehicle design.

  Therefore, an antenna element of an antenna device is built in the vehicle exterior product (see Patent Document 1 below).

JP 2003-273627 A

  When a part of the antenna device part is built in the exterior of the vehicle, it is necessary to fix the part to the attachment. When fixing with a screw, it is necessary to form a female screw corresponding to the screw in the structural material of the exterior product, and the thickness increases accordingly. Further, when a circuit board on which a transmission / reception circuit or the like of the antenna device is mounted is built in, it is necessary to have a waterproof structure, and the number of parts increases.

  An object of the present invention is to simplify the structure and manufacturing method of a vehicle exterior product incorporating at least a part of the configuration of an antenna device, and to solve at least a part of the above problems.

  The antenna built-in vehicle exterior product of the present invention relates to an antenna substrate on which at least a part of a transmission / reception circuit is mounted, covering the surface on which the circuit is mounted with a resin, and further integrating the structural material of the exterior product with the resin. To do. The antenna board circuit is sealed by waterproofing by covering the surface on which the antenna board circuit is mounted with resin. Further, since the antenna substrate is integrated with the structural material of the exterior product by the resin, a fixing part such as a screw becomes unnecessary.

  In addition, a substrate housing portion that houses the antenna substrate and into which the melted resin is poured can be provided in the structural material of the exterior product. The antenna substrate can be entirely covered with the resin poured into the substrate housing portion. As a result, the antenna substrate is completely sealed.

  Further, the substrate housing portion may be provided with an outflow hole through which a part of the resin flows. The resin flowing into the outflow hole is cured, so that the antenna substrate is securely fixed to the substrate housing portion. Further, by monitoring the resin flowing out from the outflow hole, it can be determined that the resin is filled in the substrate housing portion.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a view showing an appearance of a rear portion of a vehicle 10 showing a state in which an aerodynamic addition product as an example of a vehicle exterior product is mounted. The vehicle 10 has a body shape called a minivan, does not have an independent trunk, and has a hatch gate 16 that opens from the rear end of the roof 12 to the upper end of the bumper 14. The aerodynamic addition of the present embodiment is a roof spoiler 18 that protrudes from the rear end of the roof 12 so as to extend rearward. The roof spoiler 18 has an approximately same width as that of the roof 12 and is an aerodynamic addition for smoothly flowing the airflow flowing on the surface of the roof 12 to the rear. The shape of the roof spoiler 18 is long in the vehicle width direction. It has a thin plate shape that is thin in the height direction.

  FIG. 2 is an exploded perspective view of the roof spoiler 18. The roof spoiler 18 is provided on the inner side of the outer structural material 20 that forms an external shape and the outer structural material 20, and maintains the strength of the entire roof spoiler and supports the components attached to the roof spoiler. 22 is included. A stop lamp 24 is integrated with the roof spoiler 18. As will be described later, the stop lamp 24 is fixed to the outer structural member 20.

  The roof spoiler 18 incorporates an antenna device 26. As shown in FIG. 3, the antenna device 26 includes an antenna element 28, an antenna substrate 30 on which at least a part of the transmission / reception circuit is mounted, and a harness 32 for connecting the antenna device 26 to a vehicle-side device. The antenna element 28 is provided with a fixture 34 for fixing the antenna element 28 to the inner structural member 22.

  FIG. 4 is a cross-sectional view of a portion where the roof spoiler 18 and the spoiler 18 at the rear end of the vehicle roof 12 are mounted. The stop lamp 24 is fixed to the outer structural member 20 with bolts 36. The inner structural member 22 is provided with a substrate accommodating portion 38 that accommodates the antenna substrate 30. The board accommodating portion 38 is a hole opened in the inner structural member 22 and slightly larger than the antenna board 30 and penetrates the front and back as shown in FIG. The antenna substrate 30 is placed in the substrate housing portion 38 and the melted resin is poured into the substrate housing portion 38 to cover the periphery of the antenna substrate 30. The antenna substrate 30 is held by the cured resin. A member formed by curing the resin is referred to as a substrate holding member 40. The antenna substrate 30 is entirely covered with a substrate holding member 40 and sealed.

  FIG. 5 is a diagram showing a detailed structure of a coupling portion between the substrate holding member 40 and the inner structural member 22. One or a plurality of holes 42 are provided in the wall surface around the substrate housing portion 38. When the antenna substrate is covered with the melted resin, a part of the melted resin flows out from the hole 42 and hardens in this state, and this portion is used for securely fixing the substrate holding member 40 to the inner structural member 22. It becomes the anchor part 44.

  FIG. 6 is a diagram illustrating a process when the inner structural member 22 and the antenna substrate 30 are integrated. A temporary support member 46 for supporting the antenna substrate 30 is provided in the substrate housing portion 38 of the inner structural member 22 before the resin is poured. The temporary support member 46 extends inward from the wall surface around the substrate housing portion 38. As illustrated in FIG. 6A, the antenna substrate 30 is supported by the temporary support member 46 in the substrate housing portion 38 of the inner structural material. The temporary support member 46 extends from the opposite wall surface to the front and back of the antenna substrate 30 and holds the substrate so as to sandwich the substrate. With the antenna substrate 30 held, the inner structural member 22 is set in the resin molds 48 and 50 as shown in FIG. By the resin molding dies 48 and 50, a molding space 52 filled with resin is formed around the antenna substrate 30. The molding space 52 is also formed in a portion 52a outside the hole 42, and the resin flowing out from the hole 42 is also filled here.

  As shown in FIG. 6C, the melted resin is injected into the molding space 52 by the injector 54. The injected resin is filled into the substrate housing portion 38, further flows out from the hole 42, and is also filled into a portion 52 a of the molding space 52 formed outside the hole 42. The resin injected in this state is cured to form the substrate holding member 40. As shown in FIG. 6D, the molds 48 and 50 are removed, and the inner structural member 22 in which the antenna substrate 30 is integrated with resin is taken out.

  In this embodiment, the entire inner structural member 22 is housed in a mold and the antenna substrate is integrated with resin. However, the mold is disposed only on the front and back opening portions of the substrate housing portion 38, and the molding space is reduced. It can also be formed. In this case, the portion outside the hole 42 is open, and the resin flowing out from the hole 42 can be monitored. By monitoring the resin flowing out, it is determined whether the molding space is filled with the resin, and the injection is stopped. That is, when a predetermined amount of the resin has flowed out of the hole, it is determined that the molding space is filled with the resin, and the injection is stopped.

  FIG. 7 is a diagram showing the configuration of another embodiment of the present invention. In this embodiment, the structures of the inner structural member 56 and the substrate holding member 58 are different from the embodiment shown in FIG. About the same structure, the same code | symbol is attached | subjected and the description is abbreviate | omitted. A bottom plate 62 is provided in the substrate housing portion 60 of the inner structural member 56, and a hole 64 through which melted resin flows is provided in the bottom plate. Further, a protrusion (not shown) for supporting the antenna substrate 30 is provided on the bottom plate 62 before the resin is poured. When the resin is poured and integrated, the melted resin is injected into the substrate housing portion, and a part thereof flows out of the hole 64 and hardens to become the anchor portion 66.

  In the case of this embodiment, when the antenna substrate 30 is integrated with the inner structural member 56, a resin melted in the substrate housing portion 60 may be poured without using a mold. In this case, the viscosity of the resin is increased, and the resin is cured so as to slightly protrude from the hole 64. It can be determined that the necessary amount is filled with the resin flowing out of the hole.

  In the above-described two embodiments, the anchor portions 44 and 64 are provided to fix the substrate holding members 40 and 58. However, only the concave and convex portions or only the convex portions are formed on the wall surfaces of the substrate accommodating portions 38 and 60. However, the substrate holding member formed by curing the resin may be formed following these concave and convex shapes. The unevenness meshes with each other, and the substrate holding member is fixed.

  FIG. 8 is a diagram showing a two-split spoiler as another embodiment and a manufacturing method thereof. The spoiler 70 is formed by combining an upper structural member 72 and a lower structural member 74. The “upper” and “lower” of the upper structural member and the lower structural member are used for the sake of convenience in FIG. 8 and may not coincide with the upper and lower in the state where the spoiler is actually attached to the vehicle. Good. In a state where the upper and lower structural members 72 and 74 are joined, the outer surface thereof forms the surface of the finished spoiler 70, and the antenna substrate 76 and the antenna element (non-element) are formed in the space formed inside these structural members. (Shown) is arranged. The antenna substrate 76 is placed on the lower structural member 74, covered with resin from above, and integrated with the lower structural member 74.

  Next, the manufacturing process will be described. A positioning projection 78 is provided at a predetermined position of the lower structural member 74 to determine the position where the antenna substrate 76 is placed (FIG. 8A). The antenna substrate 76 is placed on the lower structural member 74 so that the surface on which the circuit is mounted faces upward in accordance with the positioning projection 78 (FIG. 8B). Resin melted by the injector 80 is discharged from above the placed antenna substrate 76 (FIG. 8C). The resin is discharged so as to completely cover the upper surface of the antenna substrate 76 and further reach a part of the lower structural member 74 around the antenna substrate 76. In this state, the resin is cured, and the antenna substrate 76 is integrated with the lower structural member 74 (FIG. 8D). Finally, the upper structural member 72 is placed over the lower structural member 74, and these are combined and integrated (FIG. 8 (e)).

  The circuit is waterproofed by covering the surface of the antenna substrate 76 on which the circuit is mounted with resin. In addition, since the antenna substrate 76 and the lower structural member 74 are integrated by the resin that covers the discharged antenna substrate 76, the manufacturing process is simplified.

  In each of the above-described embodiments, the antenna substrate is integrated with the structural material of the exterior component, but may be integrated including the antenna element. As the resin, resins such as hot melt, silicone, and polypropylene can be used.

  Further, although the embodiment in which the present invention is applied to a roof spoiler as a vehicle exterior product has been described, the antenna device may be applied to another vehicle exterior product, for example, a spoiler provided at the rear end of a trunk lid, a wing, a stay that supports the wing, and the like. The present invention can also be applied to the case of incorporating the.

It is a figure which shows the state with which the roof spoiler was mounted | worn with the vehicle. It is a disassembled perspective view of a roof spoiler. It is a figure which shows the detail of an antenna apparatus. It is sectional drawing of the roof spoiler of embodiment. FIG. 4 is a diagram showing a detailed structure of a joint portion between an inner structural member 22 and a substrate holding member 40. FIG. 6 is a process diagram when the antenna substrate 30 is integrated with the inner structural member 22. It is sectional drawing which shows the structure of the roof spoiler of other embodiment. It is the structure of the spoiler of other embodiment, and its manufacturing process figure.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 10 Vehicle, 18 Roof spoiler, 20 Outer structure material, 22, 56 Inner structure material, 26 Antenna apparatus, 30 Antenna board | substrate, 38,60 Board | substrate accommodating part, 40,58 Board | substrate holding member, 42,64 hole (outflow hole), 44, 66 Anchor portion, 46 Temporary support member, 48, 50 Resin mold, 52 Molding space.

Claims (6)

A vehicle exterior that is mounted outside the vehicle body,
An antenna element incorporated in the vehicle exterior product;
An antenna board that is built in the vehicle exterior product, connected to the antenna element, and on which at least a part of the transmission / reception circuit is mounted;
The surface of the antenna substrate on which the transmission / reception circuit is mounted is covered with a resin, and the exterior substrate structure material in which the antenna substrate is integrated with the resin,
Vehicle exterior goods having. The vehicle exterior product according to claim 1,
The exterior article structural material is a substrate housing portion that houses the antenna substrate, and has a substrate housing portion into which resin is poured in a state of housing the antenna substrate,
The antenna substrate is entirely covered by the resin poured into the substrate housing portion.
Vehicle exterior products. The vehicle exterior product according to claim 2,
The substrate housing part is provided with an outflow hole through which a part of the melted resin flows out of the substrate housing part,
The resin that has flowed into the outflow hole is cured, and the resin in which the antenna substrate is integrated with the exterior structure is fixed to the substrate housing portion.
Vehicle exterior products. A method of manufacturing an exterior product that includes an antenna device and is mounted outside a vehicle body,
Producing an exterior article structure material having a substrate housing portion that accommodates an antenna substrate on which at least a part of a transmission / reception circuit of the antenna device is mounted by resin molding,
Accommodating the antenna substrate in the substrate accommodating portion;
Arranging a molding die around the substrate housing portion to form a molding space;
Filling the molding space with a melted resin and curing to integrate the antenna substrate with the exterior structural member;
A method of manufacturing an antenna built-in vehicle exterior product comprising: A method of manufacturing an antenna built-in vehicle exterior product according to claim 4,
The substrate housing portion is provided with an outflow hole through which a part of the melted resin flows out from the housing portion, and the resin is filled until the resin flows out from the outflow hole in the step of integrating the antenna substrate with the exterior structural member. ,
A method of manufacturing a vehicle exterior with built-in antenna. An antenna device built in a vehicle exterior mounted outside a vehicle body,
An antenna element;
An antenna substrate connected to the antenna element and mounted with at least a part of the transmission / reception circuit;
Have
The antenna substrate has a surface on which the transmission / reception circuit is mounted covered with a resin, and further integrated with the vehicle exterior product by the resin.
Antenna device.

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