JP2008196270A - Heat insulating material for floor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat insulating material for a floor which is executed by being easily cut at the site when the width of the heat insulating material is excessively larger than the inner dimension of a frame body constituting a floor structure. <P>SOLUTION: The heat insulating material 10 for the floor is mounted between the frame bodies constituting the floor structure and is arranged below a planar material for the floor. The heat insulating material has a heat insulating plate 11 which is formed into a plate shape and has flexibility and self-shape retainability and nonwoven cloth 12 which is stuck on the one surface of the heat insulating plate and is extended to both the sides of the heat insulating plate in a width direction and covers both the sides of the heat insulating plate and further has a length enough to extend in a flange to constitute edge parts. The nonwoven cloth is separated from at least one side of the heat insulating plate with not less than 5 mm and is stuck on the one surface of the heat insulating plate by an adhesive layer 13. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a heat insulating material for floors that is mounted between frames constituting a floor structure and disposed below a floor material for flooring. More specifically, the heat insulating plate is attached to one surface of the heat insulating plate. The present invention relates to a heat insulating material for floors having a non-woven fabric.

  In the construction of a building such as a house, heat insulation is performed from the viewpoint of energy saving and living comfort, and a heat insulating material is laid on the floor, wall, ceiling, and roof base of the building. For example, in the heat insulation construction under the floor of a house, etc., a heat insulating material is arranged between the frames constituting the floor structure such as a base, a large pull, and a joist, and a floor surface material (floor board, floor base board) is provided thereon. Etc. are laid.

  As such a floor heat insulating material, the following Patent Document 1 discloses a plate-shaped heat insulating material having a width that fits between the large drawing or joists in the under floor heat insulating material disposed between the large drawing or joists under the floor. A material body and a water-permeable sheet adhered to one side of the heat-insulating material body, the water-permeable sheet covering both side surfaces of the heat-insulating material body and extending to both sides. Have been disclosed. In addition, the water-permeable sheet is stuck on one side and both side surfaces of the heat insulating body.

  Further, in Patent Document 2 below, a heat-insulating plate having a flexible shape and having a self-holding property, and a sheet covering the upper surface of the heat-insulating plate, both ends in the width direction are the width of the heat-insulating plate. A moisture-proof sheet that protrudes outward from both ends in the direction, and a sheet that covers the lower surface and side surfaces of the heat insulating plate and that has air permeability in which both ends in the width direction are bonded to both ends in the width direction of the moisture-proof sheet; The heat insulating material which the flange which protrudes in the width direction both ends of the heat insulation board upper surface by the adhesion part of the width direction both ends of both sheets was disclosed.

Further, in Patent Document 3 below, a covering material formed of a synthetic resin film having a thickness of 50 to 100 μm is bonded to one surface of an inorganic fiber mat, and attachment portions formed on both ends of the covering material are attached to both ends of the mat. There is disclosed a floor heat insulating structure which is provided so as to protrude and is fixed to the upper surface of the floor joist with the attachment parts on both sides being attached to the side surfaces of the mat with the covering material on the lower side.
Japanese Utility Model Publication No. 2-31616 JP-A-57-119058 Japanese Utility Model Publication No. 55-132250

  In the heat insulating materials of Patent Documents 1 and 2, sheets that cover the lower surface and both side surfaces of the heat insulating plate (heat insulating material main body) are also bonded to both side surfaces of the heat insulating plate. For this reason, when the width | variety of the heat insulation board was too large compared with the internal dimension of the frame of a building, either side surface of the heat insulation board was cut and it was not able to correct to the just right magnitude | size.

  Further, in the heat insulating material described in Patent Document 3, the covering material is bonded to one surface of the inorganic fiber mat and is not bonded to the side surface, but the heat insulating plate is compared with the internal dimensions of the building frame. When the width is too large, it is necessary to peel off the side portion of the covering material from the heat insulating plate, and to cut the heat insulating plate at that portion, which is troublesome.

  Therefore, an object of the present invention is to provide a floor heat insulating material that can be easily cut and constructed on site when the width of the heat insulating material is too larger than the internal dimensions of the frame constituting the floor structure. There is to do.

  In order to achieve the above object, the floor heat insulating material of the present invention is mounted between the frames constituting the floor structure, and is formed into a plate shape in the floor heat insulating material disposed below the floor surface material. In addition, a heat-insulating plate having flexibility and self-holding property, and is attached to one side of the heat-insulating plate, extends to both sides in the width direction of the heat-insulating plate, covers both side surfaces of the heat-insulating plate, Furthermore, the non-woven fabric has a length that can be formed into a flange shape so as to form an ear portion, and the non-woven fabric is attached to one surface of the heat insulating plate at a distance of 5 mm or more from at least one side of the heat insulating plate. It is characterized by.

  According to this invention, since the said nonwoven fabric is 5 mm or more away from the at least one side of the said heat insulation board, and is affixed on the single side | surface of the said heat insulation board, the width | variety of a heat insulation board constitutes a floor structure When it is too larger than the internal dimensions of the body, it is possible to easily cut the heat insulating plate at the side portion where the non-woven fabric is not pasted to fit the internal dimensions of the frame. For this reason, construction work becomes easy and workability can be improved.

  In this invention, it is preferable that the said nonwoven fabric is 5 to 200 mm away from the at least one side of the said heat insulation board, and is affixed on the single side | surface of the said heat insulation board. If the distance is less than 5 mm, it may be difficult to take a sufficient length to correct the size of the heat insulating plate. If the distance exceeds 200 mm, the nonwoven fabric hangs down from the lower surface of the heat insulating plate, and the heat insulating plate is removed. When fitting into the frame, it becomes difficult to place the nonwoven fabric on the frame, resulting in poor workability.

  In one preferable aspect of the present invention, the non-woven fabric is adhered to one side of the heat insulating plate at a distance of 5 mm or more from both sides of the heat insulating plate. According to this, even if one side of the heat insulating plate is cut to the maximum, and if the width of the heat insulating plate is too larger than the internal dimensions of the frame, the other side of the heat insulating plate can also be cut. The adjustable range of the size can be widened. Moreover, since a nonwoven fabric is stuck in the center of the width direction of a heat insulating board, it can prevent drooping significantly to one side of a heat insulating board, and can improve workability | operativity.

  In another preferable aspect of the present invention, one side portion of the nonwoven fabric is 5 to 200 mm away from one side of the heat insulating plate, and is attached to one side of the heat insulating plate, and the other side portion of the nonwoven fabric is The side surface of the heat insulating plate is attached. According to this, the heat insulating plate is held in the frame constituting the floor structure while holding the heat insulating plate with the side of the nonwoven fabric stuck to the side of the heat insulating plate facing away from the operator's body. The length of the non-woven fabric that hangs away from the operator's body is reduced, and the work of inserting the heat insulating plate into the frame body is facilitated so that the non-woven fabric rides on the frame body. it can.

  In the present invention, it is preferable that the width of the nonwoven fabric is set so that the length of the ear portion is 5 mm or more and 1/2 or less of the width of the frame. According to this, when both sides of the non-woven fabric are placed on the frame as ears, a sufficient length can be secured for fixing the ears on the frame.

Moreover, it is preferable that the fabric weight of the nonwoven fabric which comprises the said nonwoven fabric is 10-80 g / m < ² >. According to this, as a non-woven fabric, strength sufficient to support the heat insulating plate can be imparted.

  Furthermore, it is preferable that the said nonwoven fabric contains 10-60 mass% of inorganic fibers, and contains 90-40 mass% of organic fibers. According to this, the rigidity of the nonwoven fabric is increased due to the inclusion of the inorganic fibers, and when the heat insulating plate is held and disposed between the frame bodies, the sagging of the nonwoven fabric is reduced and ears on both sides of the nonwoven fabric are formed. A part can make it easy to get on a frame.

  Furthermore, it is preferable that the heat insulating material is a fiber heat insulating material.

  According to the present invention, since the nonwoven fabric is attached to one side of the heat insulating plate at a distance of 5 mm or more from at least one side of the heat insulating plate, the width of the heat insulating plate is within the frame constituting the floor structure. When it is too larger than the legal dimension, it is possible to easily cut the heat insulating plate at the side portion where the nonwoven fabric is not adhered and adapt the inner dimension of the frame. For this reason, construction work becomes easy and workability can be improved.

  Hereinafter, the floor heat insulating material of the present invention will be described with reference to the drawings. 1-4, the 1st Embodiment of the heat insulating material for floors by this invention is shown.

  As shown in FIG. 1, the floor heat insulating material 10 includes a heat insulating plate 11 that is formed into a plate shape and has flexibility and self-holding property, and one surface of the heat insulating plate 11 (in FIG. 1). And a non-woven fabric 12 attached to the lower surface. The nonwoven fabric 12 is extended to both sides of the heat insulating plate 11 in the width direction, and this extended portion covers both side surfaces of the heat insulating plate 11 as shown in FIG. 12a can be configured. The length of the ear 12a is preferably adjusted to 20 mm or more, more preferably 50 mm or more. If the length of the ear portion 12a is less than 20 mm, when the both sides of the nonwoven fabric are placed on the frame body as the ear portion, there is a possibility that the length for fixing the ear portion on the frame body cannot be sufficiently taken. Further, the length of the ear portion 12a is adjusted to be ½ or less of the width of the frame body 20, but the ear portions of adjacent heat insulating materials do not overlap each other, and are installed on the ear portion. It is preferable because unevenness of the flooring material for the floor can be prevented. When the length of the ear portion 12a exceeds 1/2 of the width of the frame body 20, the ear portions of the adjacent heat insulating materials may overlap with each other, resulting in the occurrence of unevenness of the floor covering material installed thereon. There is.

  As the heat insulating plate 11, a fiber heat insulating material, a foamed plastic heat insulating material such as polystyrene resin or polyurethane resin, and the like can be used. Thermal insulation is preferred. Examples of the fiber heat insulating material include inorganic fiber heat insulating materials such as glass wool and rock wool, organic fiber heat insulating materials such as polyester wool (PET wool) and cellulose mat, and natural fiber heat insulating materials such as wool. From the viewpoint of material cost and flame retardancy, an inorganic fiber heat insulating material can be preferably used.

For example, in the case of a heat insulating material using glass wool, the density is preferably 24 to 96 kg / m ³ in order to have flexibility and self-shape retention. In the case of rock wool, the density is preferably 20 to 100 kg / m ³ .

  As the nonwoven fabric 12, for example, organic fibers such as polyester resin and polyolefin resin, natural fibers such as cellulose and pulp, inorganic fibers such as glass fibers, etc., which are formed into a sheet shape by means of adhesion, welding, etc. are used. However, those using organic fibers are preferably used from the viewpoints of tear strength, flex resistance, economy and the like of the nonwoven fabric.

  Furthermore, since it hangs down from the heat insulation board 11 at the time of construction and becomes easy to insert into a frame, what contains an organic fiber and an inorganic fiber is used preferably. In this case, 10 to 60% by mass of inorganic fiber and 90 to 40% by mass of organic fiber are preferably used, 30 to 50% by mass of inorganic fiber, and 70 to 50% by mass of organic fiber. More preferably. If the inorganic fiber content is less than 10% by mass, the effect of preventing the nonwoven fabric from sagging will be poor. If the inorganic fiber content exceeds 60% by mass, the flexibility will be poor, and the fiber will break and break during construction. It becomes easy.

  The width of the heat insulating plate 11 is preferably increased by 0 to 4 mm with respect to the internal dimension of the frame body 20. Thereby, the heat insulating plate 11 can be inserted between the frame bodies 20 while being slightly compressed, and the heat insulating plate 11 can be brought into close contact with the inner periphery of the frame body 20 without any gap, thereby enhancing the heat insulating effect.

Basis weight of the nonwoven fabric 12 is preferably 10 to 80 g / ^{m 2,} more preferably ^{20~50g / m 2, 25~30g / m} 2 is most preferred. If the basis weight is less than 10 g / m ² , the mechanical properties such as the tear strength of the nonwoven fabric are inferior, so the nonwoven fabric is easily broken or the fastening strength at the time of construction to the floor structure is insufficient, and the work at the time of construction There is a possibility that the heat resistance may fall off due to the deterioration of the property, the durability of the nonwoven fabric over time, and the nonwoven fabric being torn. In addition, the adhesive oozes out to adhere to the heat insulating plate 11 and may adhere to products or a packaging material for packing the products. On the other hand, if the basis weight exceeds 80 g / m ² , the thickness and density of the nonwoven fabric increase, and the water drainage property when rainwater or the like is impregnated in the heat insulating plate 11 during construction deteriorates. Furthermore, since the nonwoven fabric is disposed between the frame and the floor surface material (floor plate or floor base plate, etc.), when the nonwoven fabric becomes thick, the floor surface material that is abutted on the frame body is uneven. May occur. In addition, when the floor material and the frame are fixed with an adhesive, if the non-woven fabric interposed between them is thick, the adhesive impregnation property is deteriorated, and the adhesion property may be deteriorated. .

  One feature of the present invention resides in that when the nonwoven fabric 12 is attached to the lower surface of the heat insulating plate 11, it is attached 5 mm or more away from at least one side of the heat insulating plate 11. That is, in this embodiment, as shown in FIGS. 1 and 2, the adhesive is not applied to the portion of the distance a from both sides of the heat insulating plate 11, and the adhesive is applied only to the central portion between them. Thus, the adhesive layer 13 is formed. The distance a is more preferably 5 to 200 mm, still more preferably 10 to 50 mm, and most preferably 20 to 50 mm. When the distance a is less than 5 mm, as will be described later, when the internal dimensions between the frames and the width of the heat insulating plate 11 do not match, the range in which the heat insulating plate 11 can be cut and adjusted becomes narrow or unemployed. When only the cloth is peeled from the heat insulating plate, if the heat insulating plate is a fiber-based heat insulating material, the heat insulating plate is likely to be delaminated. When the distance a exceeds 200 mm, the length of the nonwoven fabric 12 hanging from the heat insulating plate 11 becomes long, and it is difficult to insert the heat insulating material 10 between the frames so that both sides of the nonwoven fabric 12 are on the frame. Become.

  Moreover, in FIG. 1, although the adhesive agent is apply | coated to the whole area | region other than the said distance a of the lower surface of the heat insulation board 11, as shown in FIG. 9, in the area | regions other than the said distance a, along a longitudinal direction. The adhesive layer 13 running in a stripe shape may be formed at a predetermined interval along the width direction.

  The adhesive is not particularly limited. For example, hot-melt adhesives such as ethylene-vinyl acetate copolymer resins, polyurethane resins, polyamide resins, and polyolefin resins, and rubber adhesives such as chloroprene rubber and styrene-butadiene rubber. , Water-soluble adhesives such as acrylic resin and polyvinyl alcohol, and emulsion adhesives such as acrylic resin, vinyl acetate resin, and polyvinyl alcohol, etc. An adhesive is preferably used. In the manufacturing process of the heat insulating plate 11, the adhesive is applied along the traveling direction of the heat insulating material 11, and the non-woven fabric 12 is brought into contact with and pressed against the non-woven fabric 12 on the heat insulating plate 11 on the downstream side of the line. It is preferable to stick. By applying the adhesive 5 mm or more away from at least one side of the heat insulating plate 11, the problem that the adhesive protrudes from both sides of the heat insulating plate 11 and stains the line can also be solved.

  3 and 4 show a method of constructing the floor heat insulating material 10. That is, as shown to FIG. 3 (A), the floor heat insulating material 10 is arrange | positioned between the frame bodies 20 which comprise a floor structure, and the floor heat insulating material 10 is inserted between the frame bodies 20 from upper direction. At this time, when the non-woven fabric 12 extended from both sides of the heat insulating plate 11 is placed on the frame body 20 and the heat insulating plate 11 is inserted between the frame bodies 20, it is shown in FIG. As described above, the both side portions of the nonwoven fabric 12 that are extended cover the both side surfaces of the heat insulating plate 11, and the ear portions 12 a that extend in a flange shape are disposed so as to contact the upper surface of the frame body 20.

  Examples of the space between the frame bodies 20 include, for example, between the base and the fork, between the fork, and between the joists placed on the base and the fork.

  And in this invention, when the width | variety of the heat insulation board 11 is too larger than the internal dimension of the said frame 20, and the heat insulation board 11 cannot be inserted, or when it inserts forcibly, it will curve, etc. Any one of the side portions or both sides thereof can be cut to bring about an effect that the frame body 11 can be fitted. That is, as described above, since the adhesive is not applied to the part of the distance a from both sides of the heat insulating plate 11, the side portions of the heat insulating plate 11 can be easily cut without peeling the nonwoven fabric 12 from the heat insulating plate 11. can do.

  The floor heat insulating material 10 thus installed can be held between the frame bodies 20 by fixing the ears 12a of the nonwoven fabric 12 on the frame body 20 with nails, screws, adhesives or the like. And even if rainwater infiltrates into the heat insulation board 11 at the time of construction, since the nonwoven fabric 12 has water permeability, water can be dropped through the nonwoven fabric 12 and extracted. Moreover, when a heat insulation board is a fiber-type heat insulating material, since rain water passes through the inside of a fiber-type heat insulating material, water can be drained earlier than a foaming-type resin heat insulating material.

  5 and 6 show a second embodiment of the floor insulation according to the present invention. This floor heat insulating material 10a is different from the embodiment in the arrangement of the adhesive layer 13.

  That is, in this heat insulating material 10a for floors, the adhesive layer 13 is formed in a part away from the one side of the heat insulating plate 11 by a distance a and from the other side by a distance b. As described above, the distance a is preferably 5 to 200 mm. The distance b may be 0 mm. However, as described above, when the adhesive is applied to the heat insulating plate 11, the distance b is set to 5 to 10 mm so that the adhesive does not protrude from the heat insulating material 11. preferable.

  In this heat insulating material for floors 10a, since a non-adhesive portion having a large width is provided only on one side of the heat insulating plate 11, when the heat insulating material 10a is inserted between the frame bodies 20, the sag of the nonwoven fabric 12 is small. By disposing the side that is bonded with b in the direction away from the operator and holding the side that is bonded with the distance a in the direction close to the operator, the side that is far away from the operator's hand Then, since the sag of the non-woven fabric 12 is small, the non-woven fabric 12 can be easily placed on the frame 20, and even if the non-woven fabric 12 hangs down on the side near the operator's hand, the frame 12 can be pulled up by hand. 20 on top. Therefore, the operation of inserting the heat insulating plate 11 between the frame bodies 20 can be facilitated. Even when an unbonded portion having a wide distance a is provided only on one side of the heat insulating plate 11, the cut for conforming to the internal dimensions of the frame 20 is only on one side portion of the heat insulating plate 11. Therefore, the object of the present invention can be achieved.

  7 and 8 show a third embodiment of a floor heat insulating material according to the present invention. This floor heat insulating material 10b is further different from the above embodiments in the arrangement of the adhesive layer 13.

  That is, in this heat insulating material 10b for floors, the adhesive layer 13 is formed on the lower surface of the heat insulating plate 11 at a distance a or more from one side of the heat insulating plate 11, and the heat insulating plate 11 of the nonwoven fabric 12 is formed. A portion extending from the other side is attached to the same side surface of the heat insulating plate 11 via an adhesive layer 13a. As a result, on the other side of the heat insulating plate 11, the ear portion 12a of the nonwoven fabric 12 is stuck to the side surface of the heat insulating plate 11 and extends in a flange shape.

  In this floor heat insulating material 10b, when the heat insulating material 10b is inserted between the frame bodies 20, the side on which the nonwoven fabric 12 is adhered to the side surface of the heat insulating plate 11 is set to the direction away from the operator, and the distance a is set. By holding the side that is provided and bonded in a direction close to the worker, the nonwoven fabric 12 hardly hangs down on the far side where the operator cannot reach, so the ear 12a of the nonwoven fabric 12 is framed. Since the nonwoven fabric 12 can be pulled up by hand on the side near the operator's hand, it can be placed on the frame 20. Therefore, the operation | work which inserts the heat insulation board 11 between the frame bodies 20 can be made easier.

It is a perspective view which shows 1st Embodiment of the heat insulating material for floors by this invention. It is a top view of the heat insulating material. The construction method of the heat insulating material is shown, (A) is an explanatory view showing a state in which the heat insulating material is supported above the frames, and (B) is an explanatory view showing a state in which the heat insulating material is inserted between the frames. It is. It is explanatory drawing which shows the state which has inserted and installed the same heat insulating material between the frames of a floor structure. It is a perspective view which shows 2nd Embodiment of the heat insulating material for floors by this invention. It is a top view of the heat insulating material. It is a perspective view which shows 3rd Embodiment of the heat insulating material for floors by this invention. It is a top view of the heat insulating material. It is a fragmentary perspective view which shows the other example of the formation method of an adhesive bond layer.

Explanation of symbols

10, 10a, 10b: heat insulating material for floor 11: heat insulating plate 12: non-woven fabric 12a: ear portion 13: adhesive layer

Claims (8)

  Insulation for floors that is mounted between frames constituting the floor structure and disposed below the flooring material, and is formed into a plate shape and has flexibility and self-retaining properties And affixed to one side of this heat insulating plate, extended to both sides in the width direction of the heat insulating plate, covered both side surfaces of the heat insulating plate, and further extended into a flange shape so that the ear portion could be configured. A floor heat insulating material, comprising: a non-woven fabric, wherein the non-woven fabric is attached to one surface of the heat insulating plate at a distance of 5 mm or more from at least one side of the heat insulating plate.   The heat insulating material for floors of Claim 1 in which the said nonwoven fabric is 5 to 200 mm away from the at least one side of the said heat insulating board, and is affixed on the single side | surface of the said heat insulating board.   The floor insulating material according to claim 1 or 2, wherein the nonwoven fabric is adhered to one side of the heat insulating plate at a distance of 5 mm or more from both sides of the heat insulating plate.   One side of the nonwoven fabric is 5 to 200 mm away from one side of the heat insulating plate, and is attached to one side of the heat insulating plate, and the other side of the nonwoven fabric is attached to the side of the heat insulating plate. The heat insulating material for floors according to claim 1 or 2.   The floor heat insulating material according to any one of claims 1 to 4, wherein a width of the nonwoven fabric is set so that a length of the ear portion is 20 mm or more. Floor insulation according to any one of claims 1 to 5 weight per unit area of the nonwoven fabric constituting the nonwoven fabric is 10 to 80 g / m ^2.   The said nonwoven fabric is a heat insulating material for floors as described in any one of Claims 1-6 containing 10-60 mass% of inorganic fibers, and containing 90-40 mass% of organic fibers.   The said heat insulating material is a fiber type heat insulating material, The heat insulating material for floors as described in any one of Claims 1-7.

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