JP2008186784A - Membrane electrode assembly for polymer electrolyte fuel cell - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a membrane electrode assembly for a polymer electrolyte fuel cell which has a high output voltage and an excellent load response. <P>SOLUTION: The membrane electrode assembly 10 for the polymer electrolyte fuel cell is provided with an anode 13 and a cathode 14 which have a catalyst layer 11 containing a proton conductive fluorine-contained polymer and a carbon material and a solid polymer electrolyte membrane 15 arranged between the anode 13 and the cathode 14. An ion exchange capacity of the proton conductive fluorine-contained polymer is 1.4-1.8 milli-equivalent/g dry resin, and a moisture content of the proton conductive fluorine-contained polymer is 150 mass% or less, and a mass ratio of the proton conductive fluorine-contained polymer and the carbon material (the proton conductive fluorine-contained polymer/the carbon material) is 0.7-0.8. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a membrane electrode assembly for a polymer electrolyte fuel cell.

  Solid polymer fuel cells are attracting attention as power sources for electric vehicles and households. The polymer electrolyte fuel cell is a cell in which a membrane electrode assembly is sandwiched between two separators, and a plurality of cells are stacked such that separators and membrane electrode assemblies are alternately stacked. is there. The membrane / electrode assembly includes an anode and a cathode having a catalyst layer containing a catalyst and a proton conducting polymer, and a solid polymer electrolyte membrane disposed between the anode and the cathode.

As the catalyst, a supported catalyst in which platinum or a platinum alloy is supported on a support made of a carbon material such as carbon black is known.
The following polymers are known as proton conductive polymers.
Tetrafluoroethylene and ^{_{CF 2 = CF- (OCF 2 CFX}} 1) m -O p - (CF 2) n -A ( provided that, ^{X 1} is a fluorine atom or a trifluoromethyl group, m is an integer of 0 to 3 N is an integer of 1 to 12, p is 0 or 1, and A is a sulfonic acid type functional group) (Patent Document 1).

When the proton conductive polymer is used in the catalyst layer, in order to obtain a membrane electrode assembly having a high output voltage, the mass ratio between the proton conductive polymer and the carbon material that is the carrier of the supported catalyst (proton conductive polymer). / Carbon material) usually needs to be 0.9 or more. However, the membrane electrode assembly has the following problems.
For example, when an abrupt current change occurs due to sudden depression of an accelerator of an electric vehicle, the output voltage rapidly decreases, and it takes time for the decreased output voltage to return to the original output voltage.

Therefore, the membrane electrode assembly is required to have a performance (hereinafter referred to as load responsiveness) in which the reduced output voltage quickly returns to the original output voltage even if the output voltage rapidly decreases due to a rapid current change. The
Usually, in the solid molecular fuel cell, the larger the pressure and flow rate of the fuel gas supplied to the anode and the oxidizing gas supplied to the cathode, the larger the output current can be taken out. Therefore, in a normal solid molecular fuel cell, load responsiveness is ensured by increasing the pressure or flow rate of the fuel gas and the oxidizing gas.
However, supplying fuel gas and oxidizing gas at a pressure or flow rate higher than necessary increases the loss of fuel gas and oxidizing gas, and also wastes power to drive the compressor, reducing the efficiency of the fuel cell system. Inevitable.
JP 2004-96835 A (paragraphs 0002 to 0006)

  The present invention provides a membrane electrode assembly for a solid molecular fuel cell having a high output voltage and good load response.

A membrane electrode assembly for a solid molecular fuel cell according to the present invention includes an anode and a cathode each having a catalyst layer containing a proton conductive fluoropolymer and a carbon material, and a solid polymer disposed between the anode and the cathode. An ion exchange capacity of the proton conductive fluorine-containing polymer is 1.4 to 1.8 meq / g dry resin, and a water content of the proton conductive fluorine-containing polymer is 150% by mass. The mass ratio of the proton conductive fluorine-containing polymer to the carbon material (proton conductive fluorine-containing polymer / carbon material) is 0.7 to 0.8.
The proton conductive fluorine-containing polymer is preferably a perfluorocarbon polymer having an ionic group.

  The membrane / electrode assembly for a polymer electrolyte fuel cell of the present invention has a high output voltage and good load responsiveness.

  In the present specification, a group represented by the formula (α) is referred to as a group (α). Groups represented by other formulas are also described in the same manner. Moreover, the compound represented by Formula (1) is described as a compound (1). The same applies to compounds represented by other formulas.

<Membrane electrode assembly>
FIG. 1 is a cross-sectional view showing an example of a membrane electrode assembly for a polymer electrolyte fuel cell of the present invention (hereinafter referred to as a membrane electrode assembly). The membrane electrode assembly 10 is in contact with the catalyst layer 11 between the anode 13 having the catalyst layer 11 and the gas diffusion layer 12, the cathode 14 having the catalyst layer 11 and the gas diffusion layer 12, and the anode 13 and the cathode 14. And a solid polymer electrolyte membrane 15 arranged in the above state.

(Catalyst layer)
The catalyst layer 11 is a layer containing a catalyst (including a carbon material as a carrier) and a proton conductive fluoropolymer.
Examples of the catalyst include a supported catalyst in which platinum or a platinum alloy is supported on a carbon material as a support. The carbon material means a material substantially composed of carbon atoms. Examples of the carbon material include carbon black, activated carbon, carbon nanotube, and carbon nanohorn.
The catalyst layer may contain a carbon material on which platinum or a platinum alloy is not supported, if necessary.

  The ion exchange capacity of the proton-conductive fluorine-containing polymer is 1.4 to 1.8 meq / g dry resin, and preferably 1.5 to 1.7 meq / g dry resin. When the ion exchange capacity of the proton conductive fluoropolymer is 1.4 meq / g dry resin or more, the proton conductivity is good, and the load response of the membrane electrode assembly is good. Further, the output of the membrane electrode assembly is increased. If the ion-exchange capacity of the proton-conducting fluoropolymer is 1.8 meq / g dry resin or less, the proton-conducting fluoropolymer can be prevented from swelling, so that the output voltage due to clogging of the catalyst layer and the gas diffusion layer, etc. Can be prevented from decreasing.

The ion exchange capacity of the proton conductive fluoropolymer is determined by the following method.
The proton-conducting fluoropolymer is hydrolyzed by immersing it in a fixed concentration sodium hydroxide solution containing water and methanol as solvents, and the solution is subjected to back titration to determine the ion exchange capacity.

  The water content of the proton conductive fluoropolymer is 150% by mass or less, preferably 140% by mass or less, and more preferably 130% by mass or less. If the water content of the proton conductive fluorine-containing polymer is 150% by mass or less, swelling of the proton conductive fluorine-containing polymer can be suppressed, so that a decrease in output voltage due to blockage of the gas diffusion layer or the like can be suppressed. The water content of the proton conductive fluoropolymer is preferably 65% by mass or more.

The water content of the proton conductive fluoropolymer is determined by the following method.
After immersing the proton conductive fluorine-containing polymer in warm water of 80 ° C. for 16 hours, the proton conductive fluorine-containing polymer is cooled to room temperature together with the warm water. Take out the proton conductive fluoropolymer from water, wipe off the water droplets adhering to the surface, and immediately measure the mass of the proton conductive fluoropolymer in water. Next, the proton conductive fluorine-containing polymer is put in a glove box and left in an atmosphere of flowing dry nitrogen for 24 hours or more to dry the proton conductive fluorine-containing polymer. Then, the dry mass of the proton conductive fluorine-containing polymer is measured in the glove box. The difference between the moisture content of the proton-conductive fluoropolymer and the dry mass is the mass of water absorbed by the proton-conductive fluoropolymer when it contains water. And the moisture content of a proton conductive fluorine-containing polymer is calculated | required from the following Formula.
Water content = (mass of water absorbed by proton-conductive fluoropolymer when it contains water / dry mass of proton-conductive fluoropolymer) × 100.

  When the proton-conducting fluoropolymer is a liquid composition described later, the liquid composition is applied to a suitable substrate, dried and heat-treated to form a film, and then the water content is determined. The heat treatment temperature is preferably 180 to 200 ° C. If the temperature of the heat treatment is too low, depending on the type of the proton conductive fluorine-containing polymer, the polymer skeleton may not be stable, and the moisture content may be higher than the original moisture content. If the temperature of the heat treatment is too high, thermal decomposition of the ionic group starts and there is a possibility that the moisture content is lower than the original moisture content.

  In the present invention, from the viewpoint of chemical durability, a proton conductive fluorine-containing polymer is used as the proton conductive polymer. The proton conductive fluorine-containing polymer is preferably a perfluoropolymer having an ionic group from the viewpoint of chemical durability. Examples of the ionic group include a sulfonic acid group, a sulfonimide group, and a sulfonemethide group.

  As the fluorine-containing polymer having an ionic group, a polymer having a repeating unit having a group (α) (hereinafter referred to as polymer Q) is preferable.

However, Q ¹ is a perfluoroalkylene group which may have an etheric oxygen atom, and Q ² is a perfluoroalkylene group which may have a single bond or an etheric oxygen atom. , R ^f1 is a perfluoroalkyl group which may have an etheric oxygen atom, X is an oxygen atom, a nitrogen atom or a carbon atom, and a is 0 when X is an oxygen atom , 1 when X is a nitrogen atom, 2 when X is a carbon atom, and Y is a fluorine atom or a monovalent perfluoro organic group.

When the perfluoroalkylene group of Q ¹ and Q ² has an etheric oxygen atom, the oxygen atom may be 1 or 2 or more. The oxygen atom may be inserted between the carbon atom-carbon atom bonds of the perfluoroalkylene group or may be inserted at the carbon atom bond terminal.
The perfluoroalkylene group may be linear or branched, and is preferably linear.
1-6 are preferable and, as for carbon number of a perfluoroalkylene group, 1-4 are more preferable. When there are too many carbon numbers, the boiling point of a fluorine-containing monomer will become high and distillation purification will become difficult. Moreover, when there are too many carbon numbers, the ion exchange capacity of the polymer Q will fall.

Q ² is preferably a C 1-6 perfluoroalkylene group which may have an etheric oxygen atom. When Q ² is a perfluoroalkylene group having 1 to 6 carbon atoms which may have an etheric oxygen atom, the polymer electrolyte fuel cell can be operated over a longer period than when Q ² is a single bond. The output voltage is stable.
At least one of Q ¹ and Q ² is preferably a C 1-6 perfluoroalkylene group having an etheric oxygen atom. Since the fluorine-containing monomer having a C 1-6 perfluoroalkylene group having an etheric oxygen atom can be synthesized without undergoing a fluorination reaction with a fluorine gas, the yield is good and the production is easy.

The ^{H +} group, a sulfonic acid group ^{_{- -SO 2 X (SO 2 R}} f1) a (-SO 3 - H + group), a sulfonimide group ^{_{(-SO 2 N (SO 2 R}} f1) - H + group) , sulfonmethide group ^{_{(-SO 2 C (SO 2 R}} f1) 2 - H + group).
The perfluoroalkyl group for R ^f1 may be linear or branched, and is preferably linear. The number of carbon atoms of R ^f1 is 1 to 6 preferably 1 to 4 is more preferred. R ^f1 is preferably a perfluoromethyl group, a perfluoroethyl group, or the like.
In the case of a sulfonemethide group, the two R ^f1 groups may be the same group or different groups.
Y is preferably a fluorine atom or a linear perfluoroalkyl group having 1 to 6 carbon atoms which may have an etheric oxygen atom.

The polymer Q may further have repeating units based on other monomers described later.
The polymer Q is preferably a perfluorocarbon polymer from the viewpoint of chemical durability. The perfluorocarbon polymer may have an etheric oxygen atom.

The polymer Q can be manufactured through the following steps, for example.
(I) A monomer having a group (β) (hereinafter referred to as a compound (m1)) and another monomer as required, and a precursor polymer having a —SO ₂ F group (hereinafter referred to as a polymer P). Step to obtain.

(II) A step of bringing polymer P and fluorine gas into contact with each other as necessary to fluorinate unstable terminal groups of polymer P.
(III) A step of obtaining a polymer Q by converting the —SO ₂ F group of the polymer P into a sulfonic acid group, a sulfonimide group, or a sulfonemethide group.

(I) Process:
Compound (m1) can be obtained, for example, by a synthesis example shown in Example 1 described later.

Other monomers include, for example, tetrafluoroethylene, chlorotrifluoroethylene, vinylidene fluoride, hexafluoropropylene, trifluoroethylene, vinyl fluoride, ethylene, CF ₂ = CFOR ^f2 , CH ₂ = CHR ^f3 , CH ₂ = CHCH ₂ R ^f3, and the like. However, ^Rf2 is a C1-C12 perfluoroalkyl group which may contain an etheric oxygen atom, and ^Rf3 is a C1-C12 perfluoroalkyl group.
Among other monomers, perfluoromonomer is preferable and tetrafluoroethylene is more preferable from the viewpoint of chemical durability and mechanical strength.

Examples of the polymerization method include known polymerization methods such as a bulk polymerization method, a solution polymerization method, a suspension polymerization method, and an emulsion polymerization method.
Polymerization is performed under conditions where radicals occur. Examples of the method for generating radicals include a method of irradiating radiation such as ultraviolet rays, γ rays, and electron beams, a method of adding an initiator, and the like.

The polymerization temperature is usually 20 to 150 ° C.
Examples of the initiator include bis (fluoroacyl) peroxides, bis (chlorofluoroacyl) peroxides, dialkyl peroxydicarbonates, diacyl peroxides, peroxyesters, azo compounds, persulfates and the like. Perfluoro compounds such as bis (fluoroacyl) peroxides are preferred from the viewpoint of obtaining a precursor polymer P with few unstable terminal groups.

  Solvents used in the solution polymerization method include polyfluorotrialkylamine compounds, perfluoroalkanes, hydrofluoroalkanes, chlorofluoroalkanes, fluoroolefins that do not have double bonds at the molecular chain ends, polyfluorocycloalkanes, and polyfluorocyclics. Examples include ether compounds, hydrofluoroethers, fluorine-containing low molecular weight polyethers, and tert-butanol.

(II) Process:
The unstable terminal group is a group formed by a chain transfer reaction, a group based on a radical initiator, or the like. Specifically, a —COOH group, —CF═CF ₂ group, —COF group, —CF ₂ H Group. By fluorinating the unstable terminal groups, the decomposition of the polymer Q can be suppressed.

The fluorine gas may be diluted with an inert gas such as nitrogen, helium or carbon dioxide, or may be used as it is without being diluted.
The temperature at which the polymer P and the fluorine gas are brought into contact is preferably room temperature to 300 ° C, more preferably 50 to 250 ° C, further preferably 100 to 220 ° C, and particularly preferably 150 to 200 ° C.
The contact time between the polymer P and the fluorine gas is preferably 1 minute to 1 week, and more preferably 1 to 50 hours.

(III) Process:
For example, when converting a —SO ₂ F group into a sulfonic acid group, the step (III-1) is performed. When converting a —SO ₂ F group into a sulfonimide group, the step (III-2) is performed.
(III-1) A step of hydrolyzing the —SO ₂ F group of the polymer P to form a sulfonate, converting the sulfonate into an acid form and converting it to a sulfonate group.
(III-2) Step of converting the —SO ₂ F group of the polymer P to sulfonimide to convert it to sulfonimide groups.

(III-1) Process:
The hydrolysis is performed, for example, by bringing the polymer P and the basic compound into contact in a solvent.
Examples of the basic compound include sodium hydroxide and potassium hydroxide. Examples of the solvent include water, a mixed solvent of water and a polar solvent, and the like. Examples of the polar solvent include alcohols (methanol, ethanol, etc.), dimethyl sulfoxide and the like.
The acidification is performed, for example, by bringing the polymer P in which —SO ₂ F group is hydrolyzed into contact with an aqueous solution such as hydrochloric acid or sulfuric acid.
Hydrolysis and acidification are usually performed at 0 to 120 ° C.

(III-2) Process:
As the sulfonimide, a method described in US Pat. No. 5,463,005, Inorg. Chem. 32 (23), page 5007 (1993), and the like.

The mass ratio of the proton conductive fluoropolymer to the carbon material (proton conductive fluoropolymer / carbon material) is 0.7 to 0.8, preferably 0.72 to 0.78. When the mass ratio is 0.7 or more, the proton conductivity in the catalyst layer is good, and the output voltage of the membrane electrode assembly is sufficiently high. If the mass ratio is 0.8 or less, the gas diffusibility in the catalyst layer will be good, and the load responsiveness of the membrane electrode assembly will be good.
The carbon material in the mass ratio is a carbon material used as a carrier for a supported catalyst and a carbon material which is added as necessary and does not support platinum or a platinum alloy.

(Gas diffusion layer)
Examples of the gas diffusion layer 12 include carbon paper, carbon cloth, and carbon felt.
The gas diffusion layer 12 is preferably water repellent treated with polytetrafluoroethylene or the like.

(Solid polymer electrolyte membrane)
The solid polymer electrolyte membrane 15 is a membrane containing a proton conductive fluorine-containing polymer.
As the proton conductive fluorine-containing polymer, a polymer similar to the proton conductive fluorine-containing polymer constituting the catalyst layer 11 is preferably exemplified.

  The solid polymer electrolyte membrane 15 may contain a reinforcing material. Examples of the reinforcing material include porous bodies, fibers, woven fabrics, and nonwoven fabrics. Examples of the reinforcing material include polytetrafluoroethylene, tetrafluoroethylene-hexafluoropropylene copolymer, tetrafluoroethylene-perfluoro (alkyl vinyl ether) copolymer, polyethylene, polypropylene, polyphenylene sulfide, and the like.

(Carbon layer)
The membrane electrode assembly 10 may have a carbon layer 16 between the catalyst layer 11 and the gas diffusion layer 12, as shown in FIG. By disposing the carbon layer 16, gas diffusibility on the surface of the catalyst layer 11 is improved, and the output voltage of the polymer electrolyte fuel cell is greatly improved.

The carbon layer 16 is a layer containing carbon and a fluorine-based polymer.
As carbon, carbon nanofibers having a fiber diameter of 1 to 1000 nm and a fiber length of 1000 μm or less are preferable.
Examples of the fluorine-based polymer include polytetrafluoroethylene.

(Method for producing membrane electrode assembly)
The membrane electrode assembly 10 is manufactured by the following method, for example.
(A-1) A method in which the catalyst layer 11 is formed on the solid polymer electrolyte membrane 15 to form a membrane catalyst layer assembly, and the membrane catalyst layer assembly is sandwiched between the gas diffusion layers 12.
(A-2) A method in which the catalyst layer 11 is formed on the gas diffusion layer 12 to form electrodes (anode 13 and cathode 14), and the solid polymer electrolyte membrane 15 is sandwiched between the electrodes.

When membrane electrode assembly 10 has carbon layer 16, membrane electrode assembly 10 is manufactured by the following method, for example.
(B-1) A dispersion containing carbon and a fluorine-based polymer is applied on a base film and dried to form a carbon layer 16. A catalyst layer 11 is formed on the carbon layer 16. A method in which the solid polymer electrolyte membrane 15 is bonded, the base film is peeled off to form a membrane catalyst layer assembly having the carbon layer 16, and the membrane catalyst layer assembly is sandwiched between the gas diffusion layers 12.
(B-2) A dispersion containing carbon and a fluorine-based polymer is applied onto the gas diffusion layer 12 and dried to form the carbon layer 16, and the membrane catalyst layer assembly in the method (a-1) A method of sandwiching the gas diffusion layer 12 having the carbon layer 16.

The solid polymer electrolyte membrane 15 is manufactured by the following method.
(X-1) A method of converting a —SO ₂ F group into an ionic group after the precursor polymer is formed into a film.
(X-2) A method of forming a proton conductive fluorine-containing polymer into a film.

(X-1) Method:
Examples of the method for forming the precursor polymer into a film include an extrusion molding method, a pressure press molding method, and a stretching method.

(X-2) Method:
Examples of the method for forming the proton conductive fluorine-containing polymer into a film include a method in which a liquid composition of the proton conductive fluorine-containing polymer is applied to a substrate and dried (casting method).
The liquid composition is a dispersion in which a proton conductive fluoropolymer is dispersed in a dispersion medium containing an organic solvent having a hydroxyl group and water.

  The organic solvent having a hydroxyl group is preferably an organic solvent having 1 to 4 carbon atoms in the main chain, and examples thereof include methanol, ethanol, n-propanol, isopropanol, tert-butanol, and n-butanol. The organic solvent which has a hydroxyl group may be used individually by 1 type, and 2 or more types may be mixed and used for it.

The proportion of water is preferably 10 to 99% by mass and more preferably 40 to 99% by mass in the dispersion medium (100% by mass). By increasing the proportion of water, it is possible to improve the dispersibility of the proton conductive fluoropolymer in the dispersion medium.
The proportion of the organic solvent having a hydroxyl group is preferably from 1 to 90 mass%, more preferably from 1 to 60 mass%, in the dispersion medium (100 mass%).
1-50 mass% is preferable among liquid compositions (100 mass%), and, as for the ratio of a proton conductive fluorine-containing polymer, 3-30 mass% is more preferable.

  In order to stabilize the solid polymer electrolyte membrane 15, it is preferable to perform an annealing treatment. The temperature of the annealing treatment is preferably 130 to 200 ° C., although it depends on the type of proton conductive fluorine-containing polymer. When the annealing temperature is 130 or higher, the water content of the proton conductive fluoropolymer can be kept low. If the temperature of annealing treatment is 200 degrees C or less, the thermal decomposition of an ionic group will be suppressed and the proton conductivity fall will be suppressed.

Examples of the method for forming the catalyst layer 11 include the following methods.
(Y-1) A method of applying the catalyst layer forming liquid on the solid polymer electrolyte membrane 15, the gas diffusion layer 12, or the carbon layer 16 and drying it.
(Y-2) A method in which a catalyst layer forming solution is applied onto a base film, dried to form a catalyst layer 11, and the catalyst layer 11 is transferred onto a solid polymer electrolyte membrane 15.

The catalyst layer forming liquid is a liquid in which a proton conductive fluoropolymer and a catalyst are dispersed in a dispersion medium. The catalyst layer forming liquid can be prepared, for example, by mixing the liquid composition and a catalyst dispersion.
Since the viscosity of the catalyst layer forming liquid varies depending on the method of forming the catalyst layer 11, it may be a dispersion of about several tens of cP or a paste of about 20000 cP.

  In order to stabilize the proton conductive fluorine-containing polymer in the catalyst layer 11, it is preferable to perform an annealing treatment. The temperature of the annealing treatment is preferably 130 to 200 ° C., although it depends on the type of proton conductive fluorine-containing polymer. When the annealing temperature is 130 or more, the moisture content of the proton conductive fluoropolymer is suppressed low, the gas diffusibility in the catalyst layer 11 is suppressed from being decreased, and the output voltage is suppressed from decreasing. If the temperature of the annealing treatment is 200 ° C. or lower, thermal decomposition of the ionic group is suppressed, a decrease in proton conductivity is suppressed, and a decrease in output voltage is suppressed. In addition, when the temperature of heat processing exceeds 190 degreeC, there exists a possibility that a carbon support | carrier may oxidatively decompose depending on the kind of catalyst. Therefore, the annealing treatment is preferably performed in an environment in which oxygen in the catalyst layer 11 is reduced under a nitrogen atmosphere, reduced pressure, or pressure such as pressing.

  In the membrane electrode assembly 10 described above, the proton conductive fluorine-containing polymer contained in the catalyst layer 11 has a high ion exchange capacity of 1.4 meq / g dry resin or more, and the proton conductive fluorine-containing polymer. Since the mass ratio of the carbon material to the carbon material is 0.8 or less, that is, the ratio of the proton-conductive fluoropolymer is lower than that of the conventional material, the load response is good. Moreover, since the ion-exchange capacity of the proton conductive fluorine-containing polymer contained in the catalyst layer 11 is high, the output voltage is high even though the mass ratio between the proton conductive fluorine-containing polymer and the carbon material is low.

<Solid polymer fuel cell>
The membrane electrode assembly of the present invention is used for a polymer electrolyte fuel cell. In a polymer electrolyte fuel cell, for example, cells are formed by sandwiching a membrane electrode assembly between two separators, and a plurality of cells are stacked such that separators and membrane electrode assemblies are alternately stacked. Manufactured by.

Examples of the separator include a conductive carbon plate in which a groove serving as a gas passage is formed.
Examples of the polymer electrolyte fuel cell include a hydrogen / oxygen fuel cell and a direct methanol fuel cell (DMFC).

EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples.
Examples 6 to 10 are examples, and examples 11 to 13 are comparative examples.

(TQ value)
The TQ value (unit: ° C.) is an index of the molecular weight of the polymer, and the extrusion amount when the polymer is melt-extruded under the condition of the extrusion pressure of 2.94 MPa using a nozzle having a length of 1 mm and an inner diameter of 1 mm is 100 mm. ^The temperature is ³ / sec.
Using a flow tester CFT-500A (manufactured by Shimadzu Corporation), the extrusion amount of polymer P or polymer F was measured at different temperatures, and the TQ value at which the extrusion amount was 100 mm ³ / second was determined.

(Ion exchange capacity)
The ion exchange capacity of polymer P and polymer F was determined by the following method.
The polymer was immersed in a fixed concentration sodium hydroxide solution using water and methanol as a solvent for hydrolysis, and the ion exchange capacity was determined by back titrating the solution. In addition, the ratio (molar ratio) of —SO ₂ F groups of the polymers P and F is the same as the ratio (molar ratio) of —SO ₃ H groups of the polymers Q and H, and the molecular weight of the —SO ₂ F groups Since the molecular weights of the —SO ₃ H groups are almost the same, the ion exchange capacities of the polymers P and F can be directly treated as the ion exchange capacities of the polymers Q and H.

(conductivity)
The conductivity of polymer Q and polymer H was determined by the following method.
A substrate on which 4 terminal electrodes are arranged at intervals of 5 mm is adhered to a 5 mm width film made of a polymer, and an alternating current of 10 kHz under a constant temperature and humidity condition of a temperature of 80 ° C. and a relative humidity of 40% by a known 4 terminal method, The resistance of the film was measured at a voltage of 1 V, and the conductivity was calculated from the result.

(Moisture content)
The water content of polymer Q and polymer H was determined by the following method.
After the polymer was immersed in warm water at 80 ° C. for 16 hours, the polymer was cooled to room temperature together with the warm water. The polymer was taken out from the water, water droplets adhering to the surface were wiped off, and the mass of the polymer when it was wet was measured immediately. Then, the polymer was put in a glove box and left in an atmosphere of flowing dry nitrogen for 24 hours or more to dry the polymer. And the dry mass of the polymer was measured in the glove box. From the difference between the weight of the polymer when wet and the dry weight, the weight of water absorbed by the polymer when wet was determined. And the moisture content of the polymer was calculated | required from the following Formula.
Water content = (mass of water absorbed by polymer when it contains water / dry mass of polymer) × 100.

(Output voltage)
The membrane electrode assembly is incorporated into a power generation cell, the temperature of the membrane electrode assembly is maintained at 80 ° C., hydrogen (utilization rate 50%) at the anode, and air (utilization rate 50%) at the cathode are 100 kPa (absolute pressure). ). The cell voltage was recorded when the humidity of the gas was 50% relative humidity for hydrogen, 70% relative humidity for air, and the current density was 1.0 A / cm ² .

(Load response)
The membrane electrode assembly is incorporated into a power generation cell, the temperature of the membrane electrode assembly is maintained at 80 ° C., hydrogen (utilization rate 50%) at the anode, and air (utilization rate 50%) at the cathode are 100 kPa (absolute pressure). ). The humidity of the gas was 50% relative humidity for hydrogen and 70 relative humidity for air. Under this atmosphere, the current density was changed from 0 (open circuit state) to 1.0 A / cm ² over 30 seconds. When the load fluctuation is given, the cell voltage once decreases greatly in an overshoot manner and then gradually approaches a steady value. The change over time was recorded, and the time from the overshoot until the cell voltage recovered to 95% of the steady value at 1.0 A / cm ² was taken as the recovery time. It is judged that the load responsiveness of the membrane electrode assembly is better as the time is shorter.

[Example 1]
Compound (m11) was synthesized by the following synthesis route.

(I) Synthesis of compound (a1):
Compound (a1) was synthesized in the same manner as described in Example 2 of JP-A-57-176773.

(Ii) Synthesis of compound (c1):
Potassium fluoride (trade name: Crocat F, manufactured by Morita Chemical Co., Ltd.) under a nitrogen atmosphere in a 300 cm ³ four-necked round bottom flask equipped with a Dimroth condenser, thermometer, dropping funnel, and glass rod with stirring blades. 6 g and 15.9 g of dimethoxyethane were added. Next, the round bottom flask was cooled in an ice bath, and 49.1 g of compound (b1) was added dropwise from the dropping funnel over 32 minutes at an internal temperature of 10 ° C. or lower. After the completion of dropping, 82.0 g of the compound (a1) was added dropwise over 15 minutes from the dropping funnel. Little increase in internal temperature was observed. After completion of the dropwise addition, the internal temperature was returned to room temperature and stirred for about 90 hours. The lower layer was collected with a separatory funnel. The recovered amount was 127.6 g, and the purity of gas chromatography (hereinafter referred to as GC) was 55%. The recovered liquid was transferred to a 200 cm ³ 4-neck round bottom flask and distilled. 97.7 g of compound (c1) was obtained as a fraction having a degree of vacuum of 1.0 to 1.1 kPa (absolute pressure). The GC purity was 98% and the yield was 80%.

(Iii) Synthesis of compound (d1):
1.1 g of potassium fluoride (trade name: CROCAT F, manufactured by Morita Chemical Co., Ltd.) was placed in a 200 cm ³ stainless steel autoclave. After deaeration, under reduced pressure, 5.3 g of dimethoxyethane, 5.3 g of acetonitrile and 95.8 g of compound (c1) were placed in an autoclave.
Next, the autoclave was cooled in an ice bath, and 27.2 g of hexafluoropropene oxide was added over 27 minutes at an internal temperature of 0 to 5 ° C. Then, the internal temperature was returned to room temperature while stirring and stirred overnight. . The lower layer was collected with a separatory funnel. The recovered amount was 121.9 g, and the GC purity was 63%. The recovered liquid was distilled to obtain 72.0 g of compound (d1) as a fraction having a boiling point of 80 to 84 ° C./0.67 to 0.80 kPa (absolute pressure). The GC purity was 98% and the yield was 56%.

(Iv) Synthesis of compound (m11):
Using a stainless steel tube having an inner diameter of 1.6 cm, a U-shaped tube having a length of 40 cm was produced. One side of the U-shaped tube was filled with glass wool, and the other side was filled with glass beads using a stainless sintered metal as the eye plate to prepare a fluidized bed reactor. Nitrogen gas was used as the fluidizing gas, and the raw material could be continuously supplied using a metering pump. The outlet gas was collected with liquid nitrogen using a trap tube.

The fluidized bed reactor is placed in a salt bath, and the compound (d1) is added to the fluidized bed reactor so that the molar ratio of the compound (d1) / N ₂ is 1/20 while maintaining the reaction temperature at 340 ° C. 34.6 g was fed over 1.5 hours. After completion of the reaction, 27 g of liquid was obtained from a liquid nitrogen trap. The GC purity was 84%. Distillation of the liquid gave compound (m11) as a fraction having a boiling point of 69 ° C./0.40 kPa (absolute pressure). The GC purity was 98%.

¹⁹ F-NMR (282.7 MHz, solvent CDCl ₃ , standard: CFCl ₃ ) of the compound (m11).
δ (ppm): 45.5 (1F), 45.2 (1F), -79.5 (2F), -82.4 (4F), -84.1 (2F), -112.4 (2F) , −112.6 (2F), −112.9 (dd, J = 82.4 Hz, 67.1 Hz, 1F), −121.6 (dd, J = 112.9 Hz, 82.4 Hz, 1F), − 136.0 (ddt, J = 112.9 Hz, 67.1 Hz, 6.1 Hz, 1F), -144.9 (1F).

[Example 2]
(I) Synthesis of polymer P1:
In a 100 cm ³ stainless steel autoclave, 9.84 g of the compound (m11), 3.09 g of the compound (1-1) as a solvent and 1.3 mg of the compound (2) as an initiator are placed, cooled with liquid nitrogen, and removed. I worried.
CClF ₂ CF ₂ CHClF (1-1),
(CH ₃ ) ₂ C (CN) N = NC (CH ₃ ) ₂ (CN) (2).

The internal temperature was raised to 70 ° C., tetrafluoroethylene was introduced into the autoclave, and the pressure was 1.31 MPaG (gauge pressure). Polymerization was carried out for 5.7 hours while keeping the temperature and pressure constant. Subsequently, the inside of the autoclave was cooled to stop the polymerization, and the gas in the system was purged.
After diluting the reaction solution with compound (1-1), compound (1-2) was added, the polymer was aggregated and filtered.
CH ₃ CCl ₂ F (1-2).

  After stirring the polymer in compound (1-1), compound (1-2) was added, the polymer was re-agglomerated and filtered. The polymer was dried under reduced pressure at 80 ° C. overnight to obtain 1.2 g of polymer P1, which is a copolymer of tetrafluoroethylene and the compound (m11). Table 1 shows the ion exchange capacity and TQ value of the polymer P1.

(Ii) Production of polymer Q1 film:
The polymer P1 was treated by the following method to obtain an acid type polymer Q1 film.
First, the polymer P1 was processed into a film having a thickness of 25 μm by pressure press molding at the TQ temperature of the polymer P1.
Next, the film was immersed in an aqueous solution containing 30% by mass of dimethyl sulfoxide and 15% by mass of potassium hydroxide at 80 ° C. for 16 hours to hydrolyze the —SO ₂ F group in the film, Converted to SO ₃ K group.

Then, the film was immersed in a 3 mol / L hydrochloric acid aqueous solution at 50 ° C. for 2 hours. The hydrochloric acid aqueous solution was replaced, and the same treatment was repeated four more times. The film was sufficiently washed with ion-exchanged water to obtain a polymer Q1 film in which —SO ₃ K groups in the film were converted to sulfonic acid groups.
The conductivity and moisture content of polymer Q1 were measured. The results are shown in Table 1.

(Iii) Preparation of liquid composition S1:
A mixed solvent of ethanol, water and 1-butanol (ethanol / water / 1-butanol = 35/50/15 mass ratio) is added to polymer Q1, the solid content concentration is adjusted to 15 mass%, and 125 ° C. using an autoclave. For 8 hours. Water was further added to adjust the solid content concentration to 9% by mass to obtain a liquid composition S1 in which the polymer Q1 was dispersed in a dispersion medium. The composition of the dispersion medium was ethanol / water / 1-butanol = 21/70/9 (mass ratio).

[Example 3]
(I) Synthesis of polymer P2:
Except having changed into the conditions shown in Table 1, it carried out similarly to Example 2, and obtained the polymer P2 which is a copolymer of trifluoroethylene and a compound (m11). The yield, ion exchange capacity and TQ value of polymer P2 are shown in Table 1.

(Ii) Production of polymer Q2 film:
A film of acid-type polymer Q2 was obtained in the same manner as in Example 2 except that polymer P2 was used instead of polymer P1.
The conductivity and moisture content of polymer Q2 were measured. The results are shown in Table 1.

(Iii) Preparation of liquid composition S2:
A liquid composition S2 was obtained in the same manner as in Example 2 except that the polymer Q2 was used instead of the polymer Q1.

[Example 4]
(I) Synthesis of polymer P3:
Except having changed into the conditions shown in Table 1, it carried out similarly to Example 2, and obtained the polymer P3 which is a copolymer of trifluoroethylene and a compound (m11). The yield, ion exchange capacity and TQ value of the polymer P3 are shown in Table 1.

(Ii) Production of polymer Q3 film:
A film of acid-type polymer Q3 was obtained in the same manner as in Example 2 except that polymer P3 was used instead of polymer P1.
The conductivity and moisture content of polymer Q3 were measured. The results are shown in Table 1.

(Iii) Preparation of liquid composition S3:
A liquid composition S3 was obtained in the same manner as in Example 2 except that the polymer Q3 was used instead of the polymer Q1.

[Example 5]
(I) Synthesis of polymer F1:
Tetrafluoroethylene and compound (3) were copolymerized according to Example 1 of JP-A-60-243292 to obtain polymer F1. Table 2 shows the ion exchange capacity and TQ value of the polymer F1.
_{CF 2 = CFOCF 2 CF (CF} 3) OCF 2 CF 2 SO 2 F ··· (3).

(Ii) Production of polymer H1 film:
The polymer F1 was acidified in the same manner as the polymer P1 in Example 2 to obtain an acid type polymer H1 film. The conductivity and water content of the polymer H1 were measured. The results are shown in Table 2.

(Iii) Preparation of liquid composition S4:
A mixed solvent of ethanol and water (ethanol / water = 60/40 mass ratio) was added to the polymer H1, the solid content concentration was adjusted to 26 mass%, and the mixture was stirred at 100 ° C. for 8 hours using an autoclave. A liquid composition S4 in which the polymer H1 was dispersed in a dispersion medium was obtained.

[Example 6]
An appropriate amount of water was added to a supported catalyst in which 50% by mass of platinum was supported on carbon black powder, and ultrasonic waves were applied for 10 minutes to obtain a catalyst dispersion. The liquid composition S1 is added to the catalyst dispersion so that the mass ratio of the polymer Q1 and the carbon black powder (polymer Q1 / carbon black powder) is 0.75, and ethanol is further added to obtain a solid content concentration of 10 The catalyst layer forming liquid was obtained with the mass%. The solution was applied onto an ethylene-tetrafluoroethylene copolymer (hereinafter referred to as ETFE) sheet and dried to form a catalyst layer having a platinum amount of 0.4 mg / cm ² . In order to stabilize the polymer Q1 in the catalyst layer, an annealing treatment was performed at 170 to 190 ° C. in a nitrogen atmosphere.

The film of polymer Q1 of Example 2 was used as a solid polymer electrolyte membrane, the solid polymer electrolyte membrane was sandwiched between two catalyst layers, and heated and pressed under the conditions of a press temperature of 150 ° C., a press time of 5 minutes, and a pressure of 3 MPa, The catalyst layer was bonded to both surfaces of the solid polymer electrolyte membrane, and the ETFE film was peeled from the catalyst layer to obtain a membrane / catalyst layer assembly having an electrode area of 25 cm ² .

A carbon layer made of carbon and polytetrafluoroethylene was formed on the gas diffusion layer made of carbon paper.
The membrane / catalyst layer assembly was sandwiched between the gas diffusion layers so that the carbon layer and the catalyst layer were in contact with each other to obtain a membrane / electrode assembly. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 7]
A membrane / electrode assembly was obtained in the same manner as in Example 6 except that the mass ratio of the polymer Q1 and the carbon black powder (polymer Q1 / carbon black powder) was changed to 0.70. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 8]
A membrane / electrode assembly was obtained in the same manner as in Example 6 except that the mass ratio of the polymer Q1 and the carbon black powder (polymer Q1 / carbon black powder) was changed to 0.80. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 9]
A membrane / electrode assembly was obtained in the same manner as in Example 6 except that the polymer Q2 was used instead of the polymer Q1. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 10]
A membrane / electrode assembly was obtained in the same manner as in Example 6 except that the polymer Q3 was used instead of the polymer Q1. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 11]
A membrane / electrode assembly was obtained in the same manner as in Example 6 except that the mass ratio of the polymer Q1 and the carbon black powder (polymer Q1 / carbon black powder) was changed to 0.65. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 12]
A membrane / electrode assembly was obtained in the same manner as in Example 6 except that the mass ratio of the polymer Q1 and the carbon black powder (polymer Q1 / carbon black powder) was changed to 0.90. The membrane electrode assembly was evaluated. The results are shown in Table 3.

[Example 13]
An appropriate amount of water was added to a supported catalyst in which 50% by mass of platinum was supported on carbon black powder, and ultrasonic waves were applied for 10 minutes to obtain a catalyst dispersion. The liquid composition S4 is added to the catalyst dispersion so that the mass ratio of the polymer H1 to the carbon black powder (polymer H1 / carbon black powder) is 0.75, and ethanol is further added to obtain a solid concentration of 10 The catalyst layer forming liquid was obtained with the mass%. The solution was applied onto an ETFE sheet and dried to form a catalyst layer having a platinum amount of 0.4 mg / cm ² . In order to stabilize the polymer H1 in the catalyst layer, annealing treatment was performed at 130 ° C. in a nitrogen atmosphere.

The polymer H1 film of Example 5 was used as a solid polymer electrolyte membrane, the solid polymer electrolyte membrane was sandwiched between two catalyst layers, and heated and pressed under conditions of a press temperature of 150 ° C., a press time of 5 minutes, and a pressure of 3 MPa, The catalyst layer was bonded to both surfaces of the solid polymer electrolyte membrane, and the ETFE film was peeled from the catalyst layer to obtain a membrane / catalyst layer assembly having an electrode area of 25 cm ² .

A carbon layer made of carbon and polytetrafluoroethylene was formed on the gas diffusion layer made of carbon paper.
The membrane / catalyst layer assembly was sandwiched between the gas diffusion layers so that the carbon layer and the catalyst layer were in contact with each other to obtain a membrane / electrode assembly. The membrane electrode assembly was evaluated. The results are shown in Table 3.

  By using the membrane electrode assembly of the present invention, a solid molecular fuel cell having a high output voltage and good load response can be obtained.

It is sectional drawing which shows an example of the membrane electrode assembly of this invention. It is sectional drawing which shows the other example of the membrane electrode assembly of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Membrane electrode assembly 11 Catalyst layer 13 Anode 14 Cathode 15 Solid polymer electrolyte membrane

Claims (2)

An anode and a cathode having a catalyst layer containing a proton conductive fluorine-containing polymer and a carbon material, and a solid polymer electrolyte membrane disposed between the anode and the cathode,
The ion-exchange capacity of the proton conductive fluorine-containing polymer is 1.4 to 1.8 meq / g dry resin,
The proton conductive fluorine-containing polymer has a water content of 150% by mass or less,
A membrane electrode assembly for a polymer electrolyte fuel cell, wherein a mass ratio of the proton conductive fluoropolymer to the carbon material (proton conductive fluoropolymer / carbon material) is 0.7 to 0.8.   The membrane electrode assembly for a polymer electrolyte fuel cell according to claim 1, wherein the proton-conductive fluorine-containing polymer is a perfluorocarbon polymer having an ionic group.

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