JP2008185846A - Development device, process cartridge, and image forming apparatus - Google Patents

Development device, process cartridge, and image forming apparatus Download PDF

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JP2008185846A
JP2008185846A JP2007020192A JP2007020192A JP2008185846A JP 2008185846 A JP2008185846 A JP 2008185846A JP 2007020192 A JP2007020192 A JP 2007020192A JP 2007020192 A JP2007020192 A JP 2007020192A JP 2008185846 A JP2008185846 A JP 2008185846A
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developer
developing device
developing agent
carrier
regulating member
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JP4933288B2 (en
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Yasuo Miyoshi
康雄 三好
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a development device where deterioration in a two component developing agent on a developing agent carrier is suppressed, a developing agent layer can be stably formed into a thin layer, and a high quality image can be stably obtained over a long term, to provide a process cartridge using the development device, and to provide an image forming apparatus. <P>SOLUTION: The development device includes: a fixed magnetism generating means for generating a plurality of magnetic fields; a developing agent carrier composed of a sleeve surrounding the fixed magnetism generating means; and a developing agent regulation member for regulating the pressure of the developing agent layer on the developing agent carrier. The passage for feeding the developing agent onto the developing agent carrier includes a feed adjustment means for the developing agent, and the feed adjustment means includes an adjustment means for performing adjustment in such a manner that the amount of the developing agent held onto the developing agent carrier member before the adjustment of the developing agent reaches ≤2 times the amount of the developing agent after the passage of the developing agent regulation means. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、複写機、ファクシミリ、プリンタ等に用いられる現像装置、並びにこの現像装置を用いるプロセスカートリッジ及び画像形成装置に関し、詳しくは、潜像担持体上に担持された潜像を、トナー及びキャリアを含有する二成分現像剤によって現像する現像装置等の発明に関する。   The present invention relates to a developing device used in a copying machine, a facsimile machine, a printer, and the like, and a process cartridge and an image forming apparatus using the developing device. More specifically, a latent image carried on a latent image carrier is transferred to a toner and a carrier. The present invention relates to an invention of a developing device for developing with a two-component developer containing

従来から、キャリア及びトナーからなる二成分現像剤を用いる現像装置が知られている。この2成分現像剤を用いる現像装置では、現像剤を所謂磁気ブラシとして現像剤担持体上に担持し、この現像剤を所定の厚みに規制し、感光体等の潜像担持体上の静電潜像を現像することが一般的に行われている。
現像剤担持体としては、例えば、回転可能に配設され且つ二成分現像剤を担持搬送する円筒状の現像スリーブと、この現像スリーブ内に固定配置され且つ周囲に複数の磁極を配列する磁石ロールとを備えている。
上記潜像担持体上の静電潜像を忠実に現像するために、潜像担持体と現像剤担持体との間の距離を狭める必要がある。潜像担持体と現像剤担持体との間の距離が小さくなると、それに伴い現像剤担持体上に形成される現像剤層も、より薄層に形成する必要がある。 このような薄層の厚みを調節するには、たとえば現像剤担持体上の現像剤層の厚みを規制する手法が挙げられる。このような手法として、現像剤担持体に対し現像剤規制部材を一定の間隙(以下、ドクタギャップという)を開けて非接触に配設する方式が広く採用されている。この方式において、現像剤規制部材を通過する現像剤量はドクタギャップを制御することで調節できるが、薄層に形成するためにはドクタギャップを非常に小さく設定する必要がある。
しかしながら、ドクタギャップを小さく設定すると、大きく設定する場合に比べてドクタギャップを通過する現像剤量の変動が大きくなり、現像剤担持体上に形成される現像剤層が不均一となるという問題点がある。また、現像剤がドクタギャップを通過する際に現像剤に大きなストレスがかかり、現像剤の寿命が短くなるという問題点もある。
このような課題を解決するため、従来の現像装置では、現像剤担持体の磁石ロールで同極性の磁極を隣接配置し、現像剤搬送方向上流側の磁極の最大磁力位置とこれら磁極間の最小磁力位置の間に現像剤規制部材を設けている。これにより、ドクタギャップでの現像剤のパッキング密度が低くなり、ドクタギャップを通過する現像剤量を少なくすることができる。さらに、ドクタギャップを通過する現像剤には、現像スリーブの回転力以外に、ドクタギャップを通過させようとする力がほとんど作用しない。そのため、ドクタギャップを小さく設定しても、ドクタギャップを通過する現像剤量の変動が小さく、現像ローラ上に薄い均一層を形成することが可能となる(例えば特許文献1、2参照)。
特開平5−6103号公報 特開2005−275069公報
2. Description of the Related Art Conventionally, developing devices using a two-component developer composed of a carrier and a toner are known. In the developing device using the two-component developer, the developer is carried on a developer carrier as a so-called magnetic brush, the developer is regulated to a predetermined thickness, and the electrostatic image on the latent image carrier such as a photoconductor is regulated. It is common practice to develop a latent image.
As the developer carrying member, for example, a cylindrical developing sleeve that is rotatably arranged and carries and conveys a two-component developer, and a magnet roll that is fixedly arranged in the developing sleeve and has a plurality of magnetic poles arranged around it. And.
In order to faithfully develop the electrostatic latent image on the latent image carrier, it is necessary to reduce the distance between the latent image carrier and the developer carrier. As the distance between the latent image carrier and the developer carrier decreases, the developer layer formed on the developer carrier needs to be formed in a thinner layer. In order to adjust the thickness of such a thin layer, for example, there is a method of regulating the thickness of the developer layer on the developer carrying member. As such a technique, a system in which a developer regulating member is disposed in a non-contact manner with a predetermined gap (hereinafter referred to as a doctor gap) with respect to the developer carrying member is widely adopted. In this system, the amount of developer passing through the developer regulating member can be adjusted by controlling the doctor gap, but in order to form a thin layer, the doctor gap needs to be set very small.
However, if the doctor gap is set small, the amount of developer passing through the doctor gap becomes larger than when the doctor gap is set large, and the developer layer formed on the developer carrier becomes non-uniform. There is. Further, when the developer passes through the doctor gap, a great stress is applied to the developer, and there is a problem that the life of the developer is shortened.
In order to solve such a problem, in the conventional developing device, magnetic poles of the same polarity are arranged adjacent to each other on the magnet roll of the developer carrying member, and the maximum magnetic position of the magnetic pole upstream in the developer transport direction and the minimum between these magnetic poles A developer regulating member is provided between the magnetic positions. Thereby, the packing density of the developer in the doctor gap is lowered, and the amount of developer passing through the doctor gap can be reduced. In addition, the developer passing through the doctor gap is hardly affected by the force to pass through the doctor gap other than the rotational force of the developing sleeve. For this reason, even if the doctor gap is set small, the variation in the amount of developer passing through the doctor gap is small, and a thin uniform layer can be formed on the developing roller (see, for example, Patent Documents 1 and 2).
JP-A-5-6103 JP 2005-275069 A

しかしながら、特許文献1に記載される現像装置は、同極の磁極間の反発力が強いために、ドクタギャップを通過させるための現像剤搬送力が低下し過ぎてしまう。その結果、環境変動等により現像剤の特性が変動すると、現像剤搬送量も変動しやすくなり、現像剤層形成が不安定となってしまうという問題がある。
また、現像剤規制部材によって規制された現像剤の堆積量は、現像剤規制部材前に堆積してハイパッキング状態になり、トナーに継続的に剪断力や押圧力がかかる。トナーがハイパッキング状態になると、トナー表面の外添剤が離脱或いはトナー内部へ埋没しやすくなり、トナーの外添剤被覆率が減少する。トナーへの外添剤被覆率が減少するとキャリアとトナーの付着力が強くなりトナーが分離しづらくなるため現像性が低下してしまう。
本発明はこのような前記問題点に鑑み成されたものであって、現像剤規制部材によって規制された現像剤の堆積量が現像剤規制部材を通過する現像剤量の2倍以下となるように規制する。これにより、現像剤の総量のうち現像剤規制部材から力を受ける現像剤の相対量が低下し、現像剤の劣化の度合いが低減する。
換言すれば本発明は、現像剤担持体上の二成分現像剤の劣化を抑制し、現像剤層を安定して薄層に形成でき、長期にわたり安定した高画質画像を得ることのできる現像装置を提供し、この現像装置を用いるプロセスカートリッジ及び画像形成装置を提供することを目的とする。
However, since the developing device described in Patent Document 1 has a strong repulsive force between magnetic poles of the same polarity, the developer conveying force for allowing the doctor gap to pass is too low. As a result, when the characteristics of the developer fluctuate due to environmental fluctuations or the like, there is a problem that the developer conveyance amount is likely to fluctuate and the developer layer formation becomes unstable.
Further, the developer accumulation amount regulated by the developer regulating member is deposited before the developer regulating member to be in a high packing state, and a shearing force or a pressing force is continuously applied to the toner. When the toner is in a high packing state, the external additive on the toner surface is easily detached or embedded in the toner, and the external additive coverage of the toner is reduced. When the coverage of the external additive on the toner is reduced, the adhesion between the carrier and the toner becomes strong and the toner becomes difficult to separate, so that the developability is lowered.
The present invention has been made in view of the above-described problems, and the amount of developer accumulation regulated by the developer regulating member is not more than twice the amount of developer passing through the developer regulating member. To regulate. As a result, the relative amount of the developer that receives a force from the developer regulating member in the total amount of the developer is reduced, and the degree of deterioration of the developer is reduced.
In other words, the present invention is a developing device that can suppress deterioration of the two-component developer on the developer carrying member, stably form the developer layer into a thin layer, and obtain a stable high-quality image over a long period of time. And a process cartridge and an image forming apparatus using the developing device.

上記の課題を解決するために、請求項1に記載の発明は、複数の磁界を発生する固定磁気発生手段と、前記固定磁気発生手段を周回するスリーブからなる現像剤担持体と、当該現像剤担持体上の現像剤層圧を規制する現像剤規制部材を備える現像装置であり、前記現像剤担持体上に現像剤を供給する経路に現像剤の供給量調節手段を設け、前記供給量調節手段は、現像剤の調節前に前記現像剤担持体部材上に保持されている現像剤量が前記現像剤規制部材を通過した後の現像剤量の2倍以下であるように調節する調節手段を有する現像装置を特徴とする。
また、請求項2に記載の発明は、前記供給量調節手段は、トナー、キャリア、および循環する現像剤から選択される少なくとも1種を含む現像剤成分を撹拌する混合攪拌部の搬送量を制御する供給口から前記現像剤担持体上に供給する請求項1に記載の現像装置を特徴とする。
また、請求項3に記載の発明は、前記現像剤規制部材前に供給される現像剤は前記現像剤規制部材に到達するまでに少なくとも一部帯電させる請求項1又は2に記載の現像装置を特徴とする。
また、請求項4に記載の発明は、前記供給量調節手段は、前記供給口の開口面積を変化させて調節する請求項2又は3に記載の現像装置を特徴とする。
また、請求項5に記載の発明は、前記供給量調節手段は、センサーにより前記現像剤規制部材通過前後の差の出力信号に応じて、前記現像剤の供給量を調節する請求項1乃至4の何れか一項に記載の現像装置を特徴とする。
また、請求項6に記載の発明は、潜像担持体、帯電手段、クリーニング手段の中から選ばれる少なくとも1つと、前記現像手段とが一体になって画像形成装置本体に着脱可能に構成されたプロセスカートリッジであって、前記現像手段は、請求項1乃至5の何れか一項に記載の現像装置であるプロセスカートリッジを特徴とする。
また、請求項7に記載の発明は、請求項1乃至5の何れか一項に記載の現像装置を備えるか、又は請求項6に記載のプロセスカートリッジを備える画像形成装置を特徴とする。
In order to solve the above-described problems, the invention described in claim 1 is directed to a fixed magnetism generating means for generating a plurality of magnetic fields, a developer carrier comprising a sleeve that circulates the fixed magnetism generating means, and the developer. A developing device including a developer regulating member that regulates a developer layer pressure on a carrier, wherein a developer supply amount adjusting means is provided on a path for supplying the developer on the developer carrier, and the supply amount is adjusted. The adjusting means adjusts so that the amount of developer held on the developer carrying member before adjusting the developer is not more than twice the amount of developer after passing through the developer regulating member. A developing device having the following features.
According to a second aspect of the present invention, the supply amount adjusting means controls a conveyance amount of a mixing and agitating unit that agitates a developer component containing at least one selected from toner, a carrier, and a circulating developer. The developing device according to claim 1, wherein the developer is supplied onto the developer carrier from a supply port.
According to a third aspect of the present invention, there is provided the developing device according to the first or second aspect, wherein the developer supplied before the developer regulating member is at least partially charged before reaching the developer regulating member. Features.
According to a fourth aspect of the invention, there is provided the developing device according to the second or third aspect, wherein the supply amount adjusting means adjusts by changing an opening area of the supply port.
According to a fifth aspect of the invention, the supply amount adjusting means adjusts the supply amount of the developer according to an output signal of a difference before and after passing through the developer regulating member by a sensor. A developing device according to any one of the above.
The invention described in claim 6 is configured such that at least one selected from a latent image carrier, a charging unit, and a cleaning unit and the developing unit are integrated with the image forming apparatus main body. It is a process cartridge, Comprising: The said developing means is characterized by the process cartridge which is a developing device as described in any one of Claims 1 thru | or 5.
According to a seventh aspect of the invention, there is provided an image forming apparatus including the developing device according to any one of the first to fifth aspects or the process cartridge according to the sixth aspect.

本発明によれば、複数の磁界を発生する固定磁気発生手段と、その周囲を回転するスリーブからなる現像剤担持体と、当該現像剤担持体上の現像剤層圧を規制する現像剤規制部材を備える現像装置であり、前記現像剤担持体上に現像剤を供給する経路に現像剤の供給量調節手段を設け、調節前に前記現像剤担持体部材上に保持されている現像剤量が、前記現像剤規制部材を通過した以後の現像剤量の2倍以下であるように調節する調節手段を有することを特徴とする現像装置により、現像剤に発生するストレスを低減でき、現像剤担持体上の二成分現像剤の劣化を抑制し、現像剤層を安定して薄層に形成でき、長期にわたり安定した高画質画像を得ることのできる現像装置を提供することができる。並びにこの現像装置を用いるプロセスカートリッジ及び画像形成装置を提供することが可能となる。   According to the present invention, a fixed magnetism generating means for generating a plurality of magnetic fields, a developer carrying member comprising a sleeve rotating around it, and a developer regulating member for regulating the developer layer pressure on the developer carrying member A developer supply amount adjusting means provided in a path for supplying the developer onto the developer carrier, and the amount of developer held on the developer carrier member before adjustment is And a developing device characterized by having an adjusting means for adjusting the amount to be not more than twice the amount of developer after passing through the developer regulating member. It is possible to provide a developing device that can suppress deterioration of the two-component developer on the body, stably form the developer layer into a thin layer, and obtain a stable high-quality image over a long period of time. In addition, it is possible to provide a process cartridge and an image forming apparatus using the developing device.

以下、図面を参照して、本発明の実施形態を詳細に説明する。
本発明に係る現像装置の構成を、図1に示す。
詳細は後述するが、静電像の像担持体1に、磁界発生手段を有する現像剤担持体で現像剤10を搬送する際、現像剤規制部材12の前後で剪断力や押圧力が過剰にかかるのを防止する。それにより、トナーがハイパッキング状態になってトナー表面の外添剤が離脱或いはトナー内部へ埋没しやすくなったり、トナーの外添剤被覆率が減少したり、また、トナーへの外添剤被覆率が減少するとキャリアとトナーの付着力が強くなって現像性が低下してしまうことを未然に防止している。すなわち本発明は、現像剤規制部材によって規制された現像剤の堆積量が現像剤規制部材を通過する現像剤量の2倍以下となるように規制し、このようにすることにより、現像剤の総量のうち現像剤規制部材から力を受ける現像剤の相対量を低下させるため、現像剤の劣化の度合いを低減することが可能となった。
現像剤規制部材よりも現像剤担持体の現像剤搬送方向上流側で現像剤規制部材の対向部位にある磁界発生手段により保持される現像剤量は、現像剤担持体上で現像剤規制部材に対向する位置から、磁界発生手段の法線方向の磁力密度分布値が0となる位置までに担持されている現像剤量である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 shows the configuration of the developing device according to the present invention.
Although details will be described later, when the developer 10 is transported to the electrostatic image carrier 1 by a developer carrier having a magnetic field generating means, excessive shearing force or pressing force is generated before and after the developer regulating member 12. This is prevented. As a result, the toner is in a high-packing state and the external additive on the toner surface is easily detached or embedded in the toner, the external additive coverage of the toner is reduced, and the external additive coating on the toner When the rate is reduced, the adhesion between the carrier and the toner becomes strong, thereby preventing the developability from being lowered. That is, according to the present invention, the amount of developer deposited regulated by the developer regulating member is regulated to be not more than twice the amount of developer passing through the developer regulating member. Since the relative amount of the developer that receives a force from the developer regulating member out of the total amount is reduced, the degree of deterioration of the developer can be reduced.
The amount of developer held by the magnetic field generating means at the opposite side of the developer regulating member on the upstream side of the developer carrying member with respect to the developer carrying member relative to the developer regulating member is determined by the developer regulating member on the developer carrying member. This is the amount of developer carried from the facing position to the position where the magnetic force density distribution value in the normal direction of the magnetic field generating means becomes zero.

本現像装置では、剤規制部材(現像剤規制部材)は、現像剤担持体上に存在する現像剤の量を一定以上にならないように規制させる機能をもたせるため、規制部材における積極的な摩擦帯電は行わない。そのため、剤規制部材を通過する前に現像剤の帯電が立ち上がる必要があるため、攪拌部で、外部から帯電する機構を設けたり、供給されるトナーの流動性を向上させる等により、充分にトナーの帯電を行ない、現像剤担持体上に現像剤を供給する。たとえば帯電するのを助勢するため現像剤供給部13の内面を、撹拌部材11で撹拌された現像剤のキャリアとトナーとの接触帯電を促進するため粗面化処理を行っている。これによって撹拌部材の撹拌により多少生じる風流を現像剤の帯電のために有効に使用し、しかもこの風流による現像剤への押圧を防止することができる。
また、たとえば外添剤を含むトナーの外添剤との撹拌効率を上げることによって、現像剤の流動性が上昇するようにしている。
現像剤規制部材は、現像剤担持体の現像剤搬送方向の上流側で現像剤担持体に対向する対向面に供給口を配置し、現像剤は供給口を通過して供給される。現像剤の通過量と同程度の現像剤が通過するように開口面積を調節することで、規制部材前の現像剤堆積量を通過量の2倍以下にすることができる。
また、このような開口部を設けることで、一旦剤が蓄えられるため、スクリューピッチムラのない供給が可能であるといった利点がある。また、ドクター前に堆積させた場合では、動かない剤の領域が形成されるが、このような構成であれば、長い時間ストレスにさらされた現像剤の発生を極力抑えることができる。
In this developing apparatus, the agent regulating member (developer regulating member) has a function of regulating the amount of the developer present on the developer carrier so as not to exceed a certain level. Do not do. Therefore, since it is necessary for the developer to rise before passing through the agent regulating member, the toner can be sufficiently obtained by providing a mechanism for charging from the outside in the stirring unit or improving the fluidity of the supplied toner. The developer is supplied to the developer carrying member. For example, in order to assist charging, the inner surface of the developer supply unit 13 is subjected to a roughening process in order to promote contact charging between the developer carrier and the toner stirred by the stirring member 11. This makes it possible to effectively use the air flow slightly generated by the stirring of the stirring member for charging the developer, and to prevent the developer from being pressed by the air flow.
Further, for example, the flowability of the developer is increased by increasing the stirring efficiency of the toner including the external additive with the external additive.
The developer regulating member has a supply port disposed on a surface facing the developer carrier on the upstream side of the developer carrier in the developer transport direction, and the developer is supplied through the supply port. By adjusting the opening area so that the developer having the same amount as the amount of developer passing therethrough can be adjusted, the amount of developer deposited before the regulating member can be made twice or less the amount of passage.
Moreover, since the agent is once stored by providing such an opening, there is an advantage that supply without screw pitch unevenness is possible. In addition, when deposited before the doctor, a region of the agent that does not move is formed. With such a configuration, the generation of the developer that has been subjected to stress for a long time can be suppressed as much as possible.

また本発明では、現像剤の供給量を、規制部材前又は後の堆積量をモニターしながら、堆積量が多ければ、供給量を少なくするフィードバック機構あるいは供給量の変動を極力抑制するようなフィードフォワード機構を採用することとしている。これにより堆積量を制御し、極力余分な現像剤を抑制することによりストレスの掛かるような現像剤の発生を抑制し、潜像を現像する際に略同一の薄膜の厚さで現像化することができ、デジタル化における現像の理想的な条件を提供する事ができる。
特に、現像剤の堆積量の増加(減少)を、圧力をモニターしたり光センサーにより透過量をモニターしたり、画像や剤の濃度などをモニターして、剤供給量を調節する方法がある。これらの中で、たとえば圧力を感知する方法を採用すると、安価で簡素な構成にすることが可能であるため、望ましい。しかし、実際の現像剤では、供給量と通過量の関係を維持することが必要となるため、さらに剤供給量を調節するフィードバックしたりフィードフォワードする機構を採用する。
Further, according to the present invention, the developer supply amount is monitored by monitoring the deposition amount before or after the regulating member, and if the accumulation amount is large, a feedback mechanism that reduces the supply amount or a feed that suppresses fluctuations in the supply amount as much as possible. A forward mechanism is adopted. In this way, the amount of deposition is controlled, and excessive developer is suppressed as much as possible to suppress the generation of stressful developer, and when developing a latent image, development is performed with substantially the same thin film thickness. It is possible to provide ideal conditions for development in digitization.
In particular, there is a method of adjusting the supply amount of the developer by monitoring an increase (decrease) in the deposition amount of the developer, monitoring a transmission amount by a light sensor, monitoring an image, a concentration of the agent, or the like. Among these, it is desirable to adopt a method of sensing pressure, for example, because it is possible to make an inexpensive and simple configuration. However, in an actual developer, since it is necessary to maintain the relationship between the supply amount and the passage amount, a feedback or feedforward mechanism for adjusting the agent supply amount is further employed.

(実施形態1)
以下、本発明を画像形成装置である電子写真複写機(以下、プリンタという)に適用した場合の実施形態1について説明する。
図1は、現像装置の構成を示す概略構成図である。図2は、プロセスカートリッジの構成を示す概略構成図である。
まず、この画像形成装置(たとえばプリンタ)は、像担持体であるドラム状感光体1の周囲に、感光体1を帯電する帯電手段である帯電装置2、感光体1に潜像を形成する潜像形成手段である露光装置、および、感光体1の潜像を現像する現像手段である現像装置3を有する。感光体1の周囲には、感光体1上のトナー像を転写材に転写する転写手段である転写装置、感光体1の残留電位を除去する除電装置、感光体1の転写残トナーを除去するクリーニング手段であるクリーニング装置を有する。なお本発明の画像形成装置は、以下に説明する現像装置を有するか、このような現像装置を有するプロセスカートリッジを備えている。
図1に示すように、感光体1の表面は、所定の周速度で図中矢印A方向に回転駆動されながら、帯電装置2により正又は負の所定電位に均一に帯電される。次に、スリット露光やレーザビーム走査露光等の露光装置により画像に応じた光が照射されて静電潜像が形成される。静電潜像は、現像装置3によって現像されて顕像化される。この現像装置3により感光体1上に形成されたトナー像は、給紙部から感光体1と転写装置との間に感光体1の回転と同期して搬送されてきた転写材に、転写装置により転写される。トナー像が転写された転写材は、感光体1の表面から分離されて定着装置に送られ、熱及び圧力の作用を受けて像定着され、複写物として装置外へプリントアウトされる。
像転写後の感光体1は、クリーニング装置によって転写残トナーが除去されて清浄面化され、除電装置により残留電位が消去された後、繰り返し画像形成に使用される。なお、プリンタの構成は、これに限定されるものではない。例えばドラム状感光体ではなく、ベルト状感光体であってもよい。また、トナー像の転写の際には、中間転写体を用いてもよい。
(Embodiment 1)
A first embodiment in which the present invention is applied to an electrophotographic copying machine (hereinafter referred to as a printer), which is an image forming apparatus, will be described below.
FIG. 1 is a schematic configuration diagram showing the configuration of the developing device. FIG. 2 is a schematic configuration diagram showing the configuration of the process cartridge.
First, the image forming apparatus (for example, a printer) includes a charging device 2 that is a charging unit that charges the photosensitive member 1 and a latent image that forms a latent image on the photosensitive member 1 around the drum-shaped photosensitive member 1 that is an image carrier. It has an exposure device that is an image forming unit, and a developing device 3 that is a developing unit that develops a latent image on the photoreceptor 1. Around the photosensitive member 1, a transfer device that is a transfer unit that transfers a toner image on the photosensitive member 1 to a transfer material, a charge eliminating device that removes the residual potential of the photosensitive member 1, and a transfer residual toner on the photosensitive member 1 are removed. It has a cleaning device which is a cleaning means. The image forming apparatus of the present invention has a developing device described below or a process cartridge having such a developing device.
As shown in FIG. 1, the surface of the photoreceptor 1 is uniformly charged to a predetermined positive or negative potential by the charging device 2 while being rotationally driven in the direction of arrow A in the figure at a predetermined peripheral speed. Next, light corresponding to the image is irradiated by an exposure apparatus such as slit exposure or laser beam scanning exposure to form an electrostatic latent image. The electrostatic latent image is developed by the developing device 3 to be visualized. The toner image formed on the photoconductor 1 by the developing device 3 is transferred to a transfer material conveyed from the paper feeding unit between the photoconductor 1 and the transfer device in synchronization with the rotation of the photoconductor 1. Is transcribed by. The transfer material onto which the toner image has been transferred is separated from the surface of the photoreceptor 1 and sent to the fixing device, where the image is fixed by the action of heat and pressure, and printed out as a copy.
After the image transfer, the photoreceptor 1 is cleaned by removing the transfer residual toner by the cleaning device, and after the residual potential is erased by the static eliminator, it is repeatedly used for image formation. Note that the configuration of the printer is not limited to this. For example, instead of a drum-shaped photoreceptor, a belt-shaped photoreceptor may be used. An intermediate transfer member may be used for transferring the toner image.

ここで、図2に示すように、感光体1、帯電装置2、現像装置3は、プロセスカートリッジ4として一体に結合され、プリンタ本体に対して着脱可能に構成されている。これにより、プリンタの長期使用に対しても、保守性、交換性を向上することができる。なお、プロセスカートリッジに組み込まれる部材は、上記感光体1、帯電装置2、現像装置3に限定されるものではなく、例えば、さらにクリーニング装置を付加してもよい。
上記現像装置3は、図1に示すように、感光体1の側方に配設され、現像剤担持体としての現像スリーブ5が感光体1に向けて開口部が形成された攪拌収容部としての現像剤収容器6の開口部から一部を露出させて配置されている。
現像スリーブ5は、図示しない駆動手段で回転駆動され、その内部に、固定配置された磁界発生手段として、複数の固定磁石からなる磁石ロール7等を備えている。磁石ロール7は感光体1との対向領域である現像位置の箇所から現像スリーブ3の回転方向にS1、N2、S2、S3、N1の5磁極を有する。尚、図1の磁極配置は、構成例であり、磁極の個数や配置はこれに限定されない。これにより、現像スリーブ5は、トナー8及び磁性キャリア9とを含む二成分現像剤(以下「現像剤」という。)10を磁気ブラシとして表面に担持する。
Here, as shown in FIG. 2, the photosensitive member 1, the charging device 2, and the developing device 3 are integrally coupled as a process cartridge 4 and configured to be detachable from the printer main body. Thereby, maintainability and exchangeability can be improved even for long-term use of the printer. The members incorporated in the process cartridge are not limited to the photosensitive member 1, the charging device 2, and the developing device 3. For example, a cleaning device may be further added.
As shown in FIG. 1, the developing device 3 is provided on the side of the photosensitive member 1, and a developing sleeve 5 as a developer carrying member is formed as an agitation storage portion in which an opening is formed toward the photosensitive member 1. A part of the developer container 6 is exposed from the opening.
The developing sleeve 5 is rotationally driven by a driving means (not shown), and includes therein a magnet roll 7 composed of a plurality of fixed magnets as a magnetic field generating means fixedly arranged. The magnet roll 7 has five magnetic poles S 1, N 2, S 2, S 3, and N 1 in the rotation direction of the developing sleeve 3 from the position of the developing position that is a region facing the photoreceptor 1. The magnetic pole arrangement in FIG. 1 is a configuration example, and the number and arrangement of the magnetic poles are not limited to this. Accordingly, the developing sleeve 5 carries a two-component developer (hereinafter referred to as “developer”) 10 including the toner 8 and the magnetic carrier 9 on the surface as a magnetic brush.

現像剤10は、現像剤収容器6内に設置されたスクリューよりなる攪拌部材11によりトナー8と磁性キャリア9とが混合されることで規定の帯電量を得る。
現像スリーブ5上のトナー帯電量は−10〜−25[μC/g]の範囲が好適である。トナー8は、磁性体を含有させ、1成分磁性トナーとしても使用することも出来る。上記構成の現像装置3において、現像スリーブ5上の現像剤10は、現像スリーブ5の矢印B方向の回転に伴って搬送され、現像剤規制部材12により層厚が規制されて薄層化される。薄層化された現像剤10は、矢印A方向に回転している感光体1との対向位置である現像位置に搬送される。現像スリーブ5には、図示しない電源によって現像バイアスが印加されており、この現像位置では、現像剤10中のトナー8が感光体1表面に形成されている静電潜像に供給され、静電潜像を可視化し、現像が行われる。
The developer 10 obtains a specified charge amount by mixing the toner 8 and the magnetic carrier 9 by a stirring member 11 made of a screw installed in the developer container 6.
The toner charge amount on the developing sleeve 5 is preferably in the range of −10 to −25 [μC / g]. The toner 8 contains a magnetic material and can also be used as a one-component magnetic toner. In the developing device 3 configured as described above, the developer 10 on the developing sleeve 5 is conveyed as the developing sleeve 5 rotates in the direction of arrow B, and the layer thickness is regulated by the developer regulating member 12 to be thinned. . The thinned developer 10 is conveyed to a developing position which is a position facing the photosensitive member 1 rotating in the direction of arrow A. A developing bias is applied to the developing sleeve 5 by a power source (not shown), and at this developing position, the toner 8 in the developer 10 is supplied to the electrostatic latent image formed on the surface of the photosensitive member 1 and electrostatically charged. The latent image is visualized and developed.

感光体1と現像スリーブ5の間隙である現像ギャップGPは従来の0.8mmから0.4mmの範囲で設定でき値を小さくすることで現像効率の向上を図る事も可能である。本実施形態において、具体的な現像条件は、以下に示す通りである。上記感光体1の直径をたとえば50mm、線速を200mm/secとする。現像スリーブの直径18mm、線速を300mm/secとする。なお、現像スリーブ5の線速は、200〜300mm/secが主流である。感光体1の露光前の帯電電位V0を−350Vとし、露光後の電位VLを−50Vとして、現像バイアス電圧VBを−250V即ち現像ポテンシャル(VL−VB=200V)として現像工程が行われる。この時|VD−VL|>|VL−VB|となる。
本実施形態1に係る現像装置5は、現像剤規制部材12よりも現像剤搬送方向上流側であって、現像剤規制部材12の対向部位にある磁極N1により保持される現像剤量(以下、現像剤規制部材前の現像剤堆積量という)が、現像剤規制部材12を通過する現像剤量の2倍以下であることを特徴とする。なお、現像剤規制部材前の現像剤堆積量は、現像スリーブ5上において現像剤規制部材12に対向する位置から磁極N1の法線磁力密度分布値が0となる位置までの現像剤量である。この現像剤量は、一旦現像スリーブ5を回転させた後、現像剤規制部材12を保持した状態で現像スリーブ5を現像装置3外に取り出し、上記箇所の現像剤10を採取して量を測定すればよい。
The developing gap GP, which is the gap between the photosensitive member 1 and the developing sleeve 5, can be set in the range of 0.8 mm to 0.4 mm, and the developing efficiency can be improved by reducing the value. In the present embodiment, specific development conditions are as follows. The diameter of the photoreceptor 1 is 50 mm, for example, and the linear velocity is 200 mm / sec. The developing sleeve has a diameter of 18 mm and a linear velocity of 300 mm / sec. The linear velocity of the developing sleeve 5 is mainly 200 to 300 mm / sec. The developing process is performed with the charging potential V0 of the photoreceptor 1 before exposure set to -350V, the potential VL after exposure set to -50V, and the developing bias voltage VB set to -250V, that is, the developing potential (VL-VB = 200V). At this time, | VD−VL |> | VL−VB |.
The developing device 5 according to the first embodiment has a developer amount (hereinafter, referred to as a developer amount) held by a magnetic pole N1 that is upstream of the developer regulating member 12 in the developer transport direction and is opposed to the developer regulating member 12. The amount of developer accumulated before the developer regulating member) is equal to or less than twice the amount of developer passing through the developer regulating member 12. The developer accumulation amount before the developer regulating member is the developer amount from the position facing the developer regulating member 12 on the developing sleeve 5 to the position where the normal magnetic density distribution value of the magnetic pole N1 becomes zero. . The developer amount is measured by once rotating the developing sleeve 5 and then taking out the developing sleeve 5 out of the developing device 3 while holding the developer regulating member 12 and collecting the developer 10 at the above location. do it.

次に本実施形態1について説明する。図5が本実施形態1の構成を示すものである。また、図4は、比較のために記した従来の装置構成である。
図5に示すように、本実施形態1の画像形成装置では、剤規制部材12よりも上流側に現像剤の送付量(流量)を調節する調節手段を設けている。
たとえば図5において、攪拌部材11から現像ローラ5に現像剤10が供給される経路上に現像剤供給部13を設置する。現像剤供給部13は開口部13−1を有し、この開口部13−1を通り、現像ローラ5上に剤が供給される。このとき、開口部13−1の大きさを変えて、現像スリーブ上に保持される現像剤量を制約することができる。また本実施形態1では、現像剤に余分な応力の印加を防止するように、剤集積部13−2を設けることができる。このような剤集積部13−2および開口部13−1を通過する際に、トナーとキャリアとが効率よく接触して剤との摩擦による帯電等を増加させたり、撹拌効率を上げるように剤集積部13−2、開口部13−1の内面を粗面化して摩擦帯電を活発化させたり粗面化した内面との摩擦とでトナーの帯電効率を上げることにより、規制部材前での現像剤の帯電を効率よく発生させたり、あるいは撹拌部材による撹拌効果を剤集積部13−2の内面粗面化により上昇させることができる。なお開口部13−1および剤集積部13−2の少なくとも1つを有する現像剤供給部13は、非磁性部材によって形成されており、その粗面化は、公知の粗面化処理法、たとえばサンドブラスト処理、火炎法、プラズマ処理、電飾など物理的処理による方法などを用いて行うことができる。
本実施形態1では、現像剤供給機構13に一旦、現像剤が蓄積される。しかし、現像剤規制部材に堆積する場合よりも、低い磁場で保持されるため、受けるストレスは低下される。また、本構成では、堆積した現像剤は、一定時間内でスリーブ上に供給されるため、過剰なストレスが与えられることはない。
Next, the first embodiment will be described. FIG. 5 shows the configuration of the first embodiment. FIG. 4 shows a conventional apparatus configuration shown for comparison.
As shown in FIG. 5, in the image forming apparatus according to the first exemplary embodiment, an adjusting unit that adjusts the sending amount (flow rate) of the developer is provided upstream of the agent regulating member 12.
For example, in FIG. 5, the developer supply unit 13 is installed on a path through which the developer 10 is supplied from the stirring member 11 to the developing roller 5. The developer supply unit 13 has an opening 13-1, and the agent is supplied onto the developing roller 5 through the opening 13-1. At this time, the size of the opening 13-1 can be changed to restrict the amount of developer held on the developing sleeve. In the first embodiment, the agent accumulation unit 13-2 can be provided so as to prevent an excessive stress from being applied to the developer. When passing through the agent accumulation portion 13-2 and the opening portion 13-1, the agent and the carrier efficiently come into contact with each other to increase the charging due to friction with the agent, or to increase the stirring efficiency. Development in front of the regulating member by roughening the inner surfaces of the stacking portion 13-2 and the opening portion 13-1 to increase frictional charging or increasing the toner charging efficiency by friction with the roughened inner surface. The charging of the agent can be efficiently generated, or the stirring effect by the stirring member can be increased by roughening the inner surface of the agent stacking portion 13-2. The developer supply unit 13 having at least one of the opening 13-1 and the agent accumulation unit 13-2 is formed of a nonmagnetic member, and the roughening is performed by a known roughening treatment method, for example, It can be performed using a method such as a sandblast treatment, a flame method, a plasma treatment, or a physical treatment such as electrical decoration.
In the first embodiment, the developer is temporarily accumulated in the developer supply mechanism 13. However, since it is held in a lower magnetic field than when it is deposited on the developer regulating member, the stress received is reduced. Further, in this configuration, the accumulated developer is supplied onto the sleeve within a certain time, so that excessive stress is not applied.

以下、本実施形態1に係る現像装置について、実施例を基に具体的に説明する。
本実施例では、現像剤供給機構13の開口面積を変え、現像剤規制部材前の現像剤堆積量を図3に示すように変化させた実施例1、2、及び比較例1、2、3を用意した。ここでは、現像剤規制部材12を通過する現像剤量が0.5mg/cmとなるように、ドクタギャップを設定している。そして、現像スリーブ5の線速を200mm/secとして20分間、現像装置のみを駆動させたのち、現像剤収容器6内の現像剤を採取し、トナー8の外添加剤の埋没状態を電子顕微鏡で観察した。この結果を図3に示す。図3の結果から、現像剤規制部材前の現像剤堆積量を2倍以下にした実施例1、2では、トナーの外添加剤の埋没状態が改善されていることがわかる。
Hereinafter, the developing device according to the first exemplary embodiment will be specifically described based on examples.
In this embodiment, the opening area of the developer supply mechanism 13 is changed, and the developer accumulation amount before the developer regulating member is changed as shown in FIG. Prepared. Here, the doctor gap is set so that the amount of developer passing through the developer regulating member 12 is 0.5 mg / cm 2 . Then, after driving only the developing device for 20 minutes with the linear velocity of the developing sleeve 5 being 200 mm / sec, the developer in the developer container 6 is sampled, and the buried state of the external additive of the toner 8 is observed with an electron microscope. Observed at. The result is shown in FIG. From the results of FIG. 3, it can be seen that in Examples 1 and 2 in which the amount of developer deposited before the developer regulating member was doubled or less, the buried state of the external additive of the toner was improved.

(実施形態2)
次に、上記現像装置3において剤供給部を変えた実施形態2について、図6を用いて説明する。
本実施形態2の現像装置等の発明では、現像スリーブ上側に剤規制部材12を配置し、この剤規制部材12の手前で、かつ、現像スリーブ上に剤供給部13を設けている。現像剤は、たとえば実施形態1で説明した供給口14を通過し、現像スリーブ上に供給される。図6に示す現像装置では、現像剤は汲み上げ極などの磁極を介してあるいは介さずに供給され、この現像剤は、現像スリーブ5内に配置された磁石による磁場により、保持され、スリーブの回転により潜像が担持された感光体1上に運ばれる。その途中で、剤規制部材12を通過する際にこの現像剤はトナーとキャリアとが程よく摩擦帯電された後に剤規制部材12により、剤の変動がならされて安定して一定層厚に現像剤が形成されて、現像領域に運ばれることとなる。
このような現像装置であれば、剤への低ストレスが可能であり、剤の劣化の少ない径時使用によって、高画質の形成可能な現像装置の提供が可能になる。
攪拌部15は、外部(たとえば有効な磁界範囲外)に設置してあり、十分にキャリアとトナーとの攪拌をした後に、供給量を調節する部材13に供給される。本実施形態2では、この供給量調節部材13が開口部14により、現像剤が例えば図6に示すように下方方向に供給されるように調節されている。
この調節機能は、磁場のかからない状態で剤が維持されるために、堆積していても強いストレスがかからないため現像剤の劣化は生じないようになっている。このような、開口部を通って、所定量の現像剤が現像担持体に供給される。
本実施形態での現像剤の劣化度合いは、実施形態1より、さらに向上する。なお図6に示す撹拌部15を、実施形態1に示す撹拌部材を用いて行い、撹拌部15から剤供給部13までの現像剤の搬送を極力低エネルギー化するように現像ローラ内の磁力を活用して剤供給部13に搬送するようにすることも本実施形態の態様に含まれる。
(Embodiment 2)
Next, Embodiment 2 in which the agent supply unit is changed in the developing device 3 will be described with reference to FIG.
In the invention of the developing device or the like according to the second embodiment, the agent regulating member 12 is disposed on the upper side of the developing sleeve, and the agent supply unit 13 is provided in front of the agent regulating member 12 and on the developing sleeve. For example, the developer passes through the supply port 14 described in the first embodiment and is supplied onto the developing sleeve. In the developing device shown in FIG. 6, the developer is supplied through or without a magnetic pole such as a pumping pole, and this developer is held by a magnetic field by a magnet disposed in the developing sleeve 5 to rotate the sleeve. Is carried onto the photoreceptor 1 on which the latent image is carried. On the way, when the developer passes through the agent regulating member 12, the developer is moderately charged by friction between the toner and the carrier, and the developer regulating member 12 causes the variation of the agent to be stably and to have a constant layer thickness. Will be formed and carried to the development area.
With such a developing device, it is possible to provide a developing device capable of forming a high-quality image by using the agent at a low diameter with little deterioration of the agent.
The stirring unit 15 is installed outside (for example, outside the effective magnetic field range), and is sufficiently supplied to the member 13 that adjusts the supply amount after sufficiently stirring the carrier and the toner. In the second embodiment, the supply amount adjusting member 13 is adjusted by the opening 14 so that the developer is supplied downward as shown in FIG.
In this adjustment function, since the agent is maintained in a state where no magnetic field is applied, even if it is deposited, no strong stress is applied, so that the developer does not deteriorate. A predetermined amount of developer is supplied to the developing carrier through such an opening.
The degree of deterioration of the developer in this embodiment is further improved than that in the first embodiment. The stirrer 15 shown in FIG. 6 is performed using the stirrer shown in the first embodiment, and the magnetic force in the developing roller is increased so as to reduce the energy of the developer from the stirrer 15 to the agent supply unit 13 as much as possible. Utilizing and transporting to the agent supply unit 13 is also included in the aspect of the present embodiment.

(実施形態3)
本実施形態では、実施形態2で説明した現像装置に、現像剤規制部材12などに圧力などを感知するセンサー16を設置し、そのセンサー16により感知した情報を使用して現像剤量の調節を行うことを特徴としている。
本実施形態での剤供給部13の詳細を図7に示す。この図7を用いて説明する。
本実施形態3では、圧力センサー16を剤規制部材12の裏側に設置している。規制部材12は、剛性が強くなくても良く、本実施形態の一例では、厚みが0.5mmのAl製を用いることとした。この規制部材12の両端は、図示していないが、現像装置に保持されている。
たとえば上記したように、センサーとして圧力センサー16を現像剤規制部材12のたとえば端部に設置して、フィードバック制御法により制御する場合について、図8に示すフローチャートを参照しながら、調節の例を説明する。
(Embodiment 3)
In the present embodiment, a sensor 16 that detects pressure or the like is installed in the developer regulating member 12 or the like in the developing device described in the second embodiment, and the amount of developer is adjusted using information sensed by the sensor 16. It is characterized by doing.
The detail of the agent supply part 13 in this embodiment is shown in FIG. This will be described with reference to FIG.
In the third embodiment, the pressure sensor 16 is installed on the back side of the agent regulating member 12. The regulating member 12 does not have to be strong, and in the example of the present embodiment, Al is used with a thickness of 0.5 mm. Although not shown, both ends of the regulating member 12 are held by the developing device.
For example, as described above, an example of adjustment will be described with reference to the flowchart shown in FIG. 8 in the case where the pressure sensor 16 is installed as a sensor at, for example, the end of the developer regulating member 12 and is controlled by the feedback control method. To do.

画像形成処理が成されると(スタート)、センサーからのセンサー出力の有無が確認される(ステップS1)。ステップS1において、出力有りの場合に、センサー出力を確認すると(ステップS1でYesの場合)、センサーにより入手した値が所定値内であるか否かが判断され(ステップS2)、所定値内(a≧x≧b)であれば(ステップS2でYesの場合)、現状維持(電動シャッターの動作無し:ステップS3)となり、ステップS1に戻る。また、前記ステップS2において所定値内でなければ(ステップS2においてNoの場合)、電動シャッタの開か閉かを決定した後(ステップS4)、電動シャッタの適正な動作を行い(ステップS5)、その後、S1へ戻る。なお、前記ステップS2において測定値xがa未満である場合、あるいはbを越えた場合には電動シャッタを、それぞれ開あるいは閉にする。この際に、たとえば電動シャッタを駆動するのに、ステッピングモータ駆動の場合などでは、閾値を2以上設け(これらをa1、a2、・・・などとする(ただし、a1>a2>・・・))、a1(閾値でも最大)の場合には、n1発のトリガーを1回であるいは2以上に分割して周期的に発して駆動し電動シャッタを駆動させて所定量電動シャッタを移動させ、またa2の場合には、n2発のトリガーを、周期的に発して電動シャッタを所定量動かすようにする。このように、電動シャッタを所定量移動させるのに段階的に行うようにしているので、現像剤の劣化を極度に抑制することができる。上記説明では電動シャッタを開の方向にする場合について論じたが、閉の方向に関しても同様であり、ただしこの場合には、閾値は、b1<b2<・・・であり、a1、・・・、an(nは整数)とあるのは、それぞれ、b1、・・・、bn(nは整数)と読み替えて解釈するものとする。
また、前記ステップS3又はステップS5からステップS1へ戻る前に、画像形成処理が継続しているか否かを判断し(ステップS6)、画像形成処理が終了していれば終了し、継続している場合にはステップS1に戻るようにすることもできる。また上記したステップS2の変わりに、前の値あるいは基準値との差分を取ってその差分がどの閾値にあるのかを判断し電動シャッタを調節してフィードバック制御する方式とすることもできる。
このようにして、剤規制部材前の堆積量に応じて、現像剤の供給量を調節することが可能になり、たとえば、径時的に現像剤の堆積量を制御することができ、現像剤の劣化を抑え、また、長期の使用においても安定した現像剤の供給量を維持し、高画質となる。
When the image forming process is performed (start), the presence / absence of sensor output from the sensor is confirmed (step S1). In step S1, if there is an output and the sensor output is confirmed (Yes in step S1), it is determined whether or not the value obtained by the sensor is within a predetermined value (step S2), and within the predetermined value (step S2). If a ≧ x ≧ b) (Yes in step S2), the current state is maintained (no operation of the electric shutter: step S3), and the process returns to step S1. If it is not within the predetermined value in step S2 (No in step S2), after determining whether the electric shutter is opened or closed (step S4), an appropriate operation of the electric shutter is performed (step S5), and thereafter Return to S1. If the measured value x is less than a in step S2 or exceeds b, the electric shutter is opened or closed. At this time, for example, in the case of driving the electric shutter and driving the stepping motor, two or more threshold values are provided (these are a1, a2,... (Where a1>a2>...)). ), In the case of a1 (the threshold is also the maximum), the trigger of n1 shots is divided once or divided into two or more to be driven periodically to drive the electric shutter to move the electric shutter by a predetermined amount, In the case of a2, n2 triggers are periodically generated to move the electric shutter by a predetermined amount. As described above, since the electric shutter is moved stepwise to move the predetermined amount, the deterioration of the developer can be extremely suppressed. In the above description, the case where the electric shutter is opened is discussed. However, the same applies to the closing direction. However, in this case, the threshold is b1 <b2 <. , An (n is an integer) are interpreted as b1,..., Bn (n is an integer), respectively.
Further, before returning from step S3 or step S5 to step S1, it is determined whether or not the image forming process is continued (step S6). If the image forming process is finished, the process is finished and continued. In that case, it is possible to return to step S1. Further, instead of the above-described step S2, it is possible to adopt a method in which feedback control is performed by taking a difference from the previous value or the reference value, determining which threshold the difference is, adjusting the electric shutter.
In this way, it becomes possible to adjust the supply amount of the developer according to the accumulation amount before the agent regulating member. For example, the developer accumulation amount can be controlled over time. In addition, a stable developer supply amount can be maintained even during long-term use, resulting in high image quality.

上記した本実施形態3では、センサーとして圧力センサーを使用し、フィードバック機構で調節するのを例にして説明した。
しかしながら本実施形態3では、センサーとして圧力センサー以外のセンサーを用いたものであってもよく、たとえば、光学式センサーを用いたり、音響センサーを用いたりすることもできる。
たとえば光学式センサーにおいて発光素子と受光素子とを有し、その反射光を感知したり、あるいは発信素子とマイクロホンにより反射音を感知し、前記したのと同様なフィードバック機構により制御して調節するようにすることもできる。さらにこれら光学式又は音響センサーを用い、現像剤規制部12後での変動を剤供給部の供給口14をフィードフォワード制御して剤供給部の供給口の電動シャッタを調節することもできる。なお本実施形態3の図7に示す例では電動シャッタは片方向により調節する例を示しているが、両方向から、調節する方式を採用することもできる。なお本発明では、現像剤担持体部材上に保持されている現像剤量が前記現像剤規制部材を通過した後の現像剤量の2倍以下であるように調節するようにしている。そして前記したフィードバック制御方式、フィードフォワード制御方式のいずれにおいてもこれを守るように制御している。またその際に現像剤量の調節量の下限値は極限的には0であることも含まれ、また0〜1倍(正確には0以上1倍未満)で有る場合も含まれるが、通常は、有る値(たとえば1+δ±a(δ、aは正の微小量、))を周期的に変化していることが多い傾向がある。
本発明では、上記したような実施形態1〜3に示す現像装置を、プロセスカートリッジとして形成し、このような現像装置を有するカートリッジによれば、上記現像装置5と感光体1と帯電装置2とをプリンタ本体に対して着脱可能に一体構造物として構成しており、長期使用においても保守性、交換性を向上することができる。また、本実施形態に係るプリンタによれば、長期使用においても現像剤10の劣化が低減され、安定した高画質画像を得ることができる。
In the above-described third embodiment, the pressure sensor is used as the sensor and the adjustment with the feedback mechanism is described as an example.
However, in the third embodiment, a sensor other than the pressure sensor may be used as the sensor. For example, an optical sensor or an acoustic sensor may be used.
For example, an optical sensor has a light emitting element and a light receiving element, and senses reflected light, or senses reflected sound by a transmitting element and a microphone, and is controlled and adjusted by a feedback mechanism similar to that described above. It can also be. Furthermore, by using these optical or acoustic sensors, the electric shutter at the supply port of the agent supply unit can be adjusted by feedforward control of the supply port 14 of the agent supply unit with respect to fluctuations after the developer regulating unit 12. In the example shown in FIG. 7 of the third embodiment, an example in which the electric shutter is adjusted in one direction is shown, but a method of adjusting from both directions can also be adopted. In the present invention, the amount of developer held on the developer carrying member is adjusted to be not more than twice the amount of developer after passing through the developer regulating member. In both the feedback control method and the feedforward control method, control is performed so as to protect this. In this case, the lower limit of the adjustment amount of the developer amount is included to be 0 in the limit, and may include 0 to 1 times (exactly 0 to less than 1 time). Tends to periodically change a certain value (for example, 1 + δ ± a (δ, a is a positive minute amount)).
In the present invention, the developing device described in the first to third embodiments is formed as a process cartridge. According to the cartridge having such a developing device, the developing device 5, the photoreceptor 1, the charging device 2, and the like. Can be attached to and detached from the printer body as an integral structure, and maintainability and exchangeability can be improved even in long-term use. Further, according to the printer according to the present embodiment, the deterioration of the developer 10 is reduced even during long-term use, and a stable high-quality image can be obtained.

本発明に係る現像装置の要部を示す概略構成図。FIG. 2 is a schematic configuration diagram illustrating a main part of a developing device according to the present invention. 本発明に係るプロセスカートリッジの概略構成図。1 is a schematic configuration diagram of a process cartridge according to the present invention. 本発明に係る現像装置の現像剤量規制とトナー外添剤埋没状態との関係を示す説明図。FIG. 4 is an explanatory diagram showing a relationship between a developer amount regulation and a toner external additive buried state of the developing device according to the present invention. 従来の現像装置の構成を示す断面図。Sectional drawing which shows the structure of the conventional image development apparatus. 本発明の現像装置の構成を示す断面図。FIG. 3 is a cross-sectional view illustrating a configuration of a developing device according to the present invention. 本発明の現像装置のトナー供給量制御部の構成を示す断面図。FIG. 3 is a cross-sectional view illustrating a configuration of a toner supply amount control unit of the developing device of the present invention. 本発明の現像装置の圧力センサーによるトナー供給量制御部の構成を示す断面図。FIG. 4 is a cross-sectional view illustrating a configuration of a toner supply amount control unit using a pressure sensor of the developing device of the present invention. 図7に示すような現像装置を用いてトナー供給量を制御するフローチャート。8 is a flowchart for controlling a toner supply amount using a developing device as shown in FIG.

符号の説明Explanation of symbols

1 感光体、2 帯電装置、3 現像装置、4 プロセスカートリッジ、5 現像スリーブ、6 現像剤収容器、7 磁気ロール、8 トナー、9 キャリア、10 現像剤、11 攪拌部材、12 現像剤規制部材、13 現像剤供給部、14 供給口、15 攪拌部、16 圧力センサー(センサー)、17 現像剤供給部、18 供給口 DESCRIPTION OF SYMBOLS 1 Photoconductor, 2 Charging apparatus, 3 Developing apparatus, 4 Process cartridge, 5 Developing sleeve, 6 Developer container, 7 Magnetic roll, 8 Toner, 9 Carrier, 10 Developer, 11 Stirring member, 12 Developer control member, DESCRIPTION OF SYMBOLS 13 Developer supply part, 14 supply port, 15 Stirring part, 16 Pressure sensor (sensor), 17 Developer supply part, 18 Supply port

Claims (7)

複数の磁界を発生する固定磁気発生手段と、前記固定磁気発生手段を周回するスリーブからなる現像剤担持体と、当該現像剤担持体上の現像剤層厚を規制する現像剤規制部材を備える現像装置であり、
前記現像剤担持体上に現像剤を供給する経路に現像剤の供給量調節手段を設け、前記供給量調節手段は、現像剤の調節前に前記現像剤担持体部材上に保持されている現像剤量が前記現像剤規制部材を通過した後の現像剤量の2倍以下であるように調節する調節手段を有することを特徴とする現像装置。
Development provided with a fixed magnetism generating means for generating a plurality of magnetic fields, a developer carrier comprising a sleeve that circulates around the fixed magnetism generator, and a developer regulating member that regulates the developer layer thickness on the developer carrier. Device,
A developer supply amount adjusting unit is provided in a path for supplying the developer onto the developer carrier, and the supply amount adjusting unit is a developer held on the developer carrier member before the developer adjustment. A developing device comprising adjusting means for adjusting the amount of the developer to be not more than twice the amount of the developer after passing through the developer regulating member.
前記供給量調節手段は、トナー、キャリア、および循環する現像剤から選択される少なくとも1種を含む現像剤成分を撹拌する混合攪拌部の搬送量を制御する供給口から前記現像剤担持体上に供給することを特徴とする請求項1に記載の現像装置。   The supply amount adjusting means is provided on the developer carrier from a supply port for controlling a conveyance amount of a mixing and stirring unit that stirs a developer component containing at least one selected from toner, carrier, and circulating developer. The developing device according to claim 1, wherein the developing device is supplied. 前記現像剤規制部材前に供給される現像剤は前記現像剤規制部材に到達するまでに少なくとも一部帯電させることを特徴とする請求項1又は2に記載の現像装置。   The developing device according to claim 1, wherein the developer supplied before the developer regulating member is at least partially charged before reaching the developer regulating member. 前記供給量調節手段は、前記供給口の開口面積を変化させて調節することを特徴とする請求項2又は3に記載の現像装置。   The developing device according to claim 2, wherein the supply amount adjusting unit adjusts by changing an opening area of the supply port. 前記供給量調節手段は、センサーにより前記現像剤規制部材通過前後の差の出力信号に応じて、前記現像剤の供給量を調節することを特徴とする請求項1乃至4の何れか一項に記載の現像装置。   5. The supply amount adjusting unit according to claim 1, wherein the supply amount adjusting means adjusts the supply amount of the developer according to an output signal of a difference before and after passing through the developer regulating member by a sensor. The developing device described. 潜像担持体、帯電手段、クリーニング手段の中から選ばれる少なくとも1つと、前記現像手段とが一体になって画像形成装置本体に着脱可能に構成されたプロセスカートリッジであって、前記現像手段は、請求項1乃至5の何れか一項に記載の現像装置であることを特徴とするプロセスカートリッジ。   A process cartridge in which at least one selected from a latent image carrier, a charging unit, and a cleaning unit and the developing unit are integrated and detachable from the image forming apparatus main body, and the developing unit includes: A process cartridge comprising the developing device according to claim 1. 請求項1乃至5の何れか一項に記載の現像装置を備えるか、又は請求項6に記載のプロセスカートリッジを備えることを特徴とする画像形成装置。   An image forming apparatus comprising the developing device according to claim 1 or the process cartridge according to claim 6.
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