JP2008169077A - Method of winding optical fiber - Google Patents

Method of winding optical fiber Download PDF

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Publication number
JP2008169077A
JP2008169077A JP2007003899A JP2007003899A JP2008169077A JP 2008169077 A JP2008169077 A JP 2008169077A JP 2007003899 A JP2007003899 A JP 2007003899A JP 2007003899 A JP2007003899 A JP 2007003899A JP 2008169077 A JP2008169077 A JP 2008169077A
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winding
optical fiber
bobbin
traverse
reversal
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Takaaki Chiyuuma
隆彰 中馬
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/02Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/03Drawing means, e.g. drawing drums ; Traction or tensioning devices
    • C03B37/032Drawing means, e.g. drawing drums ; Traction or tensioning devices for glass optical fibres

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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  • Winding Filamentary Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of winding an optical fiber which enables to finish the winding in an excellent winding condition while preventing the occurrence of winding disorder of the optical fiber in the finishing of the winding. <P>SOLUTION: The method of winding the optical fiber is carried out by traversing a winding position 3a to the rotation axial direction of a bobbin 5 in the winding of the optical fiber 3 on the bobbin 5 and reversing the traverse direction at a prescribed position matched with the width of the drum part 5a of the bobbin 5. The position where the traverse direction is reversed is normally the prescribed position and when the rotation speed of the bobbin 5 is decreased to finish the winding, the position where the traverse direction is reversed is shifted to the front side of the position second from last time in every reverses. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

本発明は、光ファイバを巻き取りボビンに積層状態に整列させて巻き取る光ファイバの巻き取り方法に関する。   The present invention relates to an optical fiber winding method in which an optical fiber is wound on a winding bobbin while being aligned in a stacked state.

これまで、光ファイバ等の線状体の巻き取り方法として、線状体を巻き取る胴部の両側部に鍔部を有した巻き取りボビンを回転駆動させる駆動機構と、巻き取りボビンへの線状体の巻き取り位置を設定するガイドプーリと、巻き取りボビンをその軸方向にトラバースさせるボビントラバース機構と、このボビントラバース機構によるトラバース反転位置を制御するトラバース制御回路とを備えた装置により、線状体を巻き取りボビンに積層状態に整列巻きする方法が各種提案されている(例えば、特許文献1参照)。   Up to now, as a winding method of a linear body such as an optical fiber, a driving mechanism for rotating and driving a winding bobbin having flanges on both sides of a body part that winds the linear body, and a wire to the winding bobbin By means of a device comprising a guide pulley for setting the winding position of the rod, a bobbin traverse mechanism for traversing the winding bobbin in its axial direction, and a traverse control circuit for controlling the traverse inversion position by this bobbin traverse mechanism, Various methods have been proposed for aligning and winding a cylindrical body on a take-up bobbin in a stacked state (for example, see Patent Document 1).

特開平5−310369号公報JP-A-5-310369

ところで、巻き取り終了時に巻き取りボビンを停止させるべく減速が開始されると、線状体の張力が不安定になって胴部への巻き取り状態が不安定になり、トラバース方向が反転する顎部付近で巻き乱れが生じることがある。巻き乱れが生じると外観が損なわれるだけでなく、繰り出し時に絡まりやすくなってしまう。   By the way, when deceleration is started to stop the winding bobbin at the end of winding, the tension of the linear body becomes unstable, the winding state to the trunk becomes unstable, and the jaws whose traverse direction is reversed Winding disturbance may occur near the area. When the turbulence occurs, not only the appearance is impaired, but also the entanglement is likely to occur during feeding.

本発明は、巻き取り終了時における光ファイバの巻き乱れの発生を防ぎ、良好な巻き取り状態で巻き取りを完了させることが可能な光ファイバの巻き取り方法を提供することを目的とする。   An object of the present invention is to provide an optical fiber winding method capable of preventing the occurrence of winding disturbance of an optical fiber at the end of winding and completing winding in a good winding state.

上記課題を解決することのできる本発明に係る光ファイバの巻き取り方法は、ボビンに光ファイバを巻き取るに際し、前記ボビンの回転軸方向に巻き取り位置をトラバースし、前記ボビンの胴部の幅に合わせた所定の位置でトラバース方向を反転させることで前記光ファイバを層状に巻き取る光ファイバの巻き取り方法であって、前記トラバース方向を反転させる位置を、通常は前記所定の位置とし、巻き取り終了のためにボビンの回転の減速を開始する際には、反転毎に前々回反転の位置より手前の位置とすることを特徴とする。   An optical fiber winding method according to the present invention that can solve the above-mentioned problems is that when winding an optical fiber around a bobbin, the winding position is traversed in the rotation axis direction of the bobbin, and the width of the bobbin body portion An optical fiber winding method for winding the optical fiber in layers by reversing the traverse direction at a predetermined position according to the above, wherein the position where the traverse direction is reversed is normally the predetermined position, and the winding is performed. When decelerating the rotation of the bobbin is started to complete the removal, the position is set to a position before the position of the previous reversal for each reversal.

また、本発明に係る光ファイバの巻き取り方法において、前記手前の位置は、1mm以上手前の位置であることが好ましい。   In the optical fiber winding method according to the present invention, the front position is preferably a position that is 1 mm or more in front.

本発明の光ファイバの巻き取り方法によれば、巻き取り終了時における光ファイバの巻き乱れの発生を防ぎ、良好な巻き取り状態で巻き取りを完了させることができる。   According to the optical fiber winding method of the present invention, it is possible to prevent turbulence of the optical fiber at the end of winding and complete winding in a good winding state.

以下、本発明に係る光ファイバの巻き取り方法の好適な実施の形態について、図面を参照して詳細に説明する。
図1〜図3は本発明に係る光ファイバの巻き取り方法の一実施形態を示し、図1は巻き取り装置の概略構成図、図2は巻き取り方法を示す巻き取り速度及び巻き取り幅を示すグラフ図、図3は巻き取り状態を示す巻き取りボビンの概略断面図である。
DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of an optical fiber winding method according to the present invention will be described in detail with reference to the drawings.
1 to 3 show one embodiment of an optical fiber winding method according to the present invention, FIG. 1 is a schematic configuration diagram of a winding device, and FIG. 2 shows winding speed and winding width showing the winding method. FIG. 3 is a schematic sectional view of a winding bobbin showing a winding state.

図1に示した巻き取り装置1は、光ファイバ3を巻き取る円筒状の胴部5aの両側に鍔部5b,5cを有した巻き取りボビン5を回転駆動させる回転駆動機構(図示省略)と、巻き取りボビン5への光ファイバ3の巻き取り位置を設定するガイドプーリ7と、このガイドプーリ7の前段に設けられたダンサローラ(図示省略)と、巻き取りボビン5をその軸方向にトラバースさせ、光ファイバ3の巻き取り層毎に巻き取りボビン5の胴部5aの幅に合わせた所定の位置でトラバースを反転させるボビントラバース機構9と、ボビントラバース機構9及び回転駆動機構を制御する制御装置11とを備えている。   A winding device 1 shown in FIG. 1 includes a rotation drive mechanism (not shown) that rotationally drives a winding bobbin 5 having flanges 5b and 5c on both sides of a cylindrical body 5a that winds an optical fiber 3. The guide pulley 7 for setting the winding position of the optical fiber 3 around the take-up bobbin 5, the dancer roller (not shown) provided at the front stage of the guide pulley 7 and the take-up bobbin 5 are traversed in the axial direction. A bobbin traverse mechanism 9 for reversing the traverse at a predetermined position in accordance with the width of the body 5a of the take-up bobbin 5 for each take-up layer of the optical fiber 3, and a control device for controlling the bobbin traverse mechanism 9 and the rotation drive mechanism 11.

ガイドプーリ7の前段に設けられたダンサローラは、ガイドプーリ7の前段の光ファイバ3に宙づり状態に設けられて自体の変位により光ファイバ3の送給量を自動調整するもので、巻き取りボビン5への光ファイバ3の巻き取り速度の変動を防止する。   The dancer roller provided at the front stage of the guide pulley 7 is provided in a suspended state on the optical fiber 3 at the front stage of the guide pulley 7 and automatically adjusts the feeding amount of the optical fiber 3 by its own displacement. Fluctuations in the winding speed of the optical fiber 3 to the optical fiber 3 are prevented.

巻き取りボビン5は、ボビントラバース機構9により、図1の矢印(イ)に示す方向に往復移動可能とされている。
制御装置11は、巻き取りボビン5の胴部5a上での光ファイバ3の巻き取り位置が鍔部5b,5cの際の所定の位置まで到達すると、反転の指示をボビントラバース機構9に出して、巻き取りボビン5における巻き取り位置のトラバース方向を反転させる。
The take-up bobbin 5 can be reciprocated in a direction indicated by an arrow (A) in FIG. 1 by a bobbin traverse mechanism 9.
When the winding position of the optical fiber 3 on the body portion 5a of the winding bobbin 5 reaches a predetermined position at the flange portions 5b and 5c, the control device 11 issues a reverse instruction to the bobbin traverse mechanism 9. The traverse direction of the winding position in the winding bobbin 5 is reversed.

巻き取り位置が巻き取りボビン5の鍔部5b,5cの際の所定の位置に到達したか否かは、光ファイバ3のパスラインを挟んで配置された一対の鍔検出センサ15,16によって行う。
鍔検出センサ15,16は、何れも光ファイバ3のパスラインから距離Sだけ離れて配置されている。
各顎検出センサ15,16は、巻き取りボビン5に向けて出射したセンサ光15a,16aの反射位置から、各鍔検出センサ15,16の前方に鍔部5b,5cが到達したことを検出する。
Whether or not the winding position has reached a predetermined position at the flange portions 5b and 5c of the winding bobbin 5 is determined by a pair of flange detection sensors 15 and 16 arranged with the pass line of the optical fiber 3 interposed therebetween. .
The wrinkle detection sensors 15 and 16 are both arranged away from the pass line of the optical fiber 3 by a distance S.
The jaw detection sensors 15 and 16 detect that the hooks 5b and 5c have reached the front of the hook detection sensors 15 and 16 from the reflection positions of the sensor lights 15a and 16a emitted toward the winding bobbin 5. .

図1の場合では、巻き取りボビン5の鍔部5cが顎検出センサ16の前方に到達していることを顎検出センサ16が検出する。このとき、光ファイバ3の巻き取り位置は、鍔部5cの際から距離Sだけ胴部5aの軸方向中央側に離れた位置にある。つまり、鍔検出センサ16が鍔部5cの内端を検出した後、更に距離Sの分だけ、巻き取りボビン5をトラバースさせれば、光ファイバ3の巻き取り位置が鍔部5cの際まで到達したことになる。したがって、鍔検出センサ16が鍔部5cの内端を検出した後、鍔部5cの内端位置が更に距離Sの分だけ同方向にトラバースした後、トラバース反転を行えば、巻き取られる光ファイバ3は、鍔部5cの際で折り返して、今度は鍔部5bに向かって整列巻きされることになる。   In the case of FIG. 1, the jaw detection sensor 16 detects that the collar portion 5 c of the winding bobbin 5 has reached the front of the jaw detection sensor 16. At this time, the winding position of the optical fiber 3 is at a position away from the center of the trunk portion 5a in the axial direction by a distance S from the flange portion 5c. That is, if the winding bobbin 5 is further traversed by the distance S after the hook detection sensor 16 detects the inner end of the hook part 5c, the winding position of the optical fiber 3 reaches the point of the hook part 5c. It will be done. Therefore, after the hook detection sensor 16 detects the inner end of the hook part 5c, the inner end position of the hook part 5c is further traversed in the same direction by the distance S, and then traverse inversion is performed. 3 is folded at the time of the collar part 5c, and this time is aligned and wound toward the collar part 5b.

次に、上記巻き取り装置1によって巻き取りボビン5に光ファイバ3を巻き取らせる場合について説明する。
巻き取りを開始させると、制御装置11によって回転駆動機構による巻き取りボビン5の回転が開始される。
これにより、図2に示すように、巻き取りボビン5の回転速度に相当する巻き取り速度が増加され、光ファイバ3が所定の巻き取り速度Vで巻き取りボビン5の胴部5aに巻き取られる。
Next, a case where the optical fiber 3 is wound around the winding bobbin 5 by the winding device 1 will be described.
When winding is started, the control device 11 starts rotation of the winding bobbin 5 by the rotation drive mechanism.
As a result, as shown in FIG. 2, the winding speed corresponding to the rotational speed of the winding bobbin 5 is increased, and the optical fiber 3 is wound around the body 5a of the winding bobbin 5 at a predetermined winding speed V. .

ここで、光ファイバ3の一例を示すと、その外径が約250μmであり、この光ファイバ3が約1〜3km/分の線速にて送り込まれ、約400〜500μm程度のピッチにて巻き取りボビン5の胴部5aに巻き取られる。   Here, an example of the optical fiber 3 has an outer diameter of about 250 μm. The optical fiber 3 is fed at a linear speed of about 1 to 3 km / min and wound at a pitch of about 400 to 500 μm. The take-up bobbin 5 is wound around the trunk 5a.

このとき、制御装置11は、各顎検出センサ15,16からの検出信号に基づいて、巻き取りボビン5の胴部5a上での光ファイバ3の巻き取り位置が鍔部5b,5cの際の所定の位置まで到達したときにボビントラバース機構9に反転の指示を出して、巻き取りボビン5のトラバース方向を反転させる。
これにより、通常は、図2に示すように、巻き取りボビン5には、反転位置が顎部5b,5cの際の所定の位置とされた所定の巻き取り幅Wにて光ファイバ3が巻き取られる。
At this time, the control device 11 determines that the winding position of the optical fiber 3 on the trunk portion 5a of the winding bobbin 5 is the flange portions 5b and 5c based on the detection signals from the jaw detection sensors 15 and 16. When reaching a predetermined position, the bobbin traverse mechanism 9 is instructed to reverse, and the traverse direction of the take-up bobbin 5 is reversed.
Thus, normally, as shown in FIG. 2, the optical fiber 3 is wound around the take-up bobbin 5 with a predetermined take-up width W whose inversion position is a predetermined position when the jaws 5b and 5c are located. Taken.

その後、この巻き取りボビン5における光ファイバ3の巻き取りがほぼ完了し、巻き取りボビン5による光ファイバ3の巻き取りを終了させるべく、制御装置11によって回転駆動機構の駆動モータがオフにされる。これにより、巻き取りボビン5は、この時点から回転速度が減速し、その後停止する。   Thereafter, the winding of the optical fiber 3 on the winding bobbin 5 is almost completed, and the controller 11 turns off the drive motor of the rotary drive mechanism in order to finish the winding of the optical fiber 3 by the winding bobbin 5. . As a result, the take-up bobbin 5 is decelerated from this point in time and then stops.

ここで、制御装置11は、巻き取りボビン5の減速開始時T以降において、ボビントラバース機構9を制御することにより、巻き取りボビン5のトラバースの反転位置を、前々回の反転位置より1mm以上手前の位置とする終了処理を行う。すなわち、鍔部5b側の前回の反転位置に対して胴部5aにおける軸方向の中央側へ変位させ、鍔部5c側の前回の反転位置に対して胴部5aにおける軸方向の中央側へ変位させる。なお、反転位置の変位量としては、1〜10mm程度とすることが好ましい。反転位置の変位量が1mmより少ないと、巻いた後の巻き崩れが発生しやすくなり、反転位置の変位量が10mmより多いと、その分だけ一回のトラバースにおける巻き取り長さが短くなるため、巻き取りボビン5のトラバースの反転回数が多くなる。
これにより、巻き取りボビン5における光ファイバ3の巻き取り位置3aは、図2及び図3に示すように、外周側の数層にて、反転位置が顎部5b,5cから次第に離され、巻き取り幅が段階的に小さくされる。
Here, after the deceleration start time T of the winding bobbin 5, the control device 11 controls the bobbin traverse mechanism 9 so that the traverse reversal position of the winding bobbin 5 is at least 1 mm before the previous reversal position. Perform end processing for the position. That is, it is displaced to the axial center side of the trunk portion 5a with respect to the previous reversing position on the flange portion 5b side, and is displaced to the axial center side of the trunk portion 5a with respect to the previous reversing position on the flange portion 5c side. Let In addition, it is preferable to set it as about 1-10 mm as a displacement amount of an inversion position. If the displacement amount at the reversal position is less than 1 mm, the roll is likely to collapse after winding. If the displacement amount at the reversal position is greater than 10 mm, the winding length in one traverse is shortened accordingly. The traverse reversal number of the winding bobbin 5 increases.
As a result, the winding position 3a of the optical fiber 3 in the winding bobbin 5 is gradually separated from the jaws 5b and 5c in several layers on the outer peripheral side, as shown in FIGS. The cutting width is gradually reduced.

このように、上記実施形態によれば、巻き取りボビン5の回転を停止させるべく減速を開始させる時から、巻き取り位置のトラバース方向を、前々回の反転位置より手前の位置で反転させるので、反転位置を顎部5b,5c付近から離すことができる。これにより、巻き取りボビン5の減速による光ファイバ3の張力の不安定化により胴部5aへの巻き取り状態が不安定となったとしても、顎部5b,5c付近で生じやすい巻き乱れなどによる絡まりを抑えることができ、良好な巻き取り状態及び良好な外観にて巻き取りを完了させることができる。   Thus, according to the above embodiment, since the traverse direction of the winding position is reversed at a position before the previous reversal position from when the deceleration is started to stop the rotation of the winding bobbin 5, the reversal is performed. The position can be separated from the vicinity of the jaws 5b and 5c. As a result, even if the winding state around the body portion 5a becomes unstable due to the instability of the tension of the optical fiber 3 due to the deceleration of the winding bobbin 5, the winding is likely to occur near the jaw portions 5b and 5c. Tangle can be suppressed, and winding can be completed with a good winding state and a good appearance.

そして、この巻き取り方法は、特に、破損や損傷を起こすことから張力を高めることが困難である光ファイバ3を巻き取る場合に好適である。
また、巻き取りボビン5の回転の減速を開始させた時点以降における巻き取り位置のトラバース方向の反転位置を、前々回の反転位置よりも手前にずらすことにより、各層における反転位置での巻き崩れを防止することができ、さらなる良好な巻き取り状態を得ることができる。
And this winding method is suitable especially when winding the optical fiber 3 which raises tension | tensile_strength from causing breakage and damage.
Further, the reverse position in the traverse direction of the winding position after the start of the deceleration of the rotation of the winding bobbin 5 is shifted to the near side from the previous reverse position, thereby preventing the collapse at the reverse position in each layer. And a further good winding state can be obtained.

なお、巻き取りボビン5のトラバースの反転位置を手前へ変位させるタイミングは、巻き取りボビン5の減速開始時Tに対して多少前後してもよく、減速開始時Tより前に反転位置を手前へ変位させることで、減速により張力が不安定になる前に確実に対応を図ることができる。   It should be noted that the timing at which the traverse reversal position of the take-up bobbin 5 is displaced to the front may be slightly before and after the deceleration start time T of the take-up bobbin 5, and the reversal position is brought forward before the deceleration start time T. By displacing, it is possible to reliably cope with the tension before it becomes unstable due to deceleration.

本実施形態の巻き取り方法が適用可能な巻き取り装置の概略構成図である。It is a schematic block diagram of the winding apparatus which can apply the winding method of this embodiment. 本実施形態の巻き取り方法を説明する巻き取り速度及び巻き取り幅を示すグラフ図である。It is a graph which shows the winding speed and winding width explaining the winding method of this embodiment. 巻き取り状態を示す巻き取りボビンの概略断面図である。It is a schematic sectional drawing of the winding bobbin which shows a winding state.

符号の説明Explanation of symbols

3 光ファイバ
3a 巻き取り位置
5 巻き取りボビン
5a 胴部
5b,5c 顎部
W 巻き取り幅
3 Optical fiber 3a Winding position 5 Winding bobbin 5a Body part 5b, 5c Jaw part W Winding width

Claims (2)

ボビンに光ファイバを巻き取るに際し、前記ボビンの回転軸方向に巻き取り位置をトラバースし、前記ボビンの胴部の幅に合わせた所定の位置でトラバース方向を反転させることで前記光ファイバを層状に巻き取る光ファイバの巻き取り方法であって、
前記トラバース方向を反転させる位置を、通常は前記所定の位置とし、巻き取り終了のためにボビンの回転の減速を開始する際には、反転毎に前々回反転の位置より手前の位置とすることを特徴とする光ファイバの巻き取り方法。
When winding the optical fiber around the bobbin, the winding position is traversed in the bobbin rotation axis direction, and the optical fiber is layered by reversing the traverse direction at a predetermined position according to the width of the bobbin body. An optical fiber winding method for winding,
The position for reversing the traverse direction is normally the predetermined position, and when starting to decelerate the rotation of the bobbin for the end of winding, the position before the reversal position is set to be a position before the reversal every time it is reversed. A method for winding an optical fiber.
前記手前の位置は、1mm以上手前の位置であることを特徴とする請求項1に記載の光ファイバの巻き取り方法。   The optical fiber winding method according to claim 1, wherein the front position is a position that is 1 mm or more in front.
JP2007003899A 2007-01-11 2007-01-11 Method of winding optical fiber Pending JP2008169077A (en)

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