JP2008144109A - Core for winding up sheet or film - Google Patents

Core for winding up sheet or film Download PDF

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JP2008144109A
JP2008144109A JP2006335816A JP2006335816A JP2008144109A JP 2008144109 A JP2008144109 A JP 2008144109A JP 2006335816 A JP2006335816 A JP 2006335816A JP 2006335816 A JP2006335816 A JP 2006335816A JP 2008144109 A JP2008144109 A JP 2008144109A
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rice
polyolefin resin
core
blended
resin composition
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JP4970017B2 (en
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Tetsunosuke Shiomura
哲之助 潮村
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Abstract

<P>PROBLEM TO BE SOLVED: To provide a core for winding up a sheet or film, which effectively utilizes a rice-blended polyolefin resin composition developed to aim at the effective utilization of the surplus rice and prepared by uniformly blending the raw rice as gelatinized rice into a polyolefin resin and which, using this, has excellent features in both performances and manufacturing aspects. <P>SOLUTION: The core for taking up a sheet or film is manufactured by using the rice-blended polyolefin resin composition prepared by kneading a polyolefin resin (A), an α-rice (gelatinized rice) (B) and a compatibilizer (C) to improve the affinity in the interface between the above (A) and (B) at a temperature where the polyolefin resin causes a thermal flow and by finely and uniformly dispersing the rice component into the matrix of the polyolefin resin (A). In its manufacturing process, dust is hardly generated, adherence of the dust to the product core is little, and thus the core can be produced in the clean environment. The winding of the sheet or film around the product core is excellent and the utilization of the roll after the winding is excellent. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、シート又はフィルムを巻き取るための円筒状の芯部材に関する。より詳細には、ポリオレフィン樹脂とα化米を含有する米配合ポリオレフィン樹脂組成物を成形して得られる筒状の芯部材(以下、単にコアと言う)に関し、特に電子材料、医薬品包装、特殊ラベル、食品包装用等のシート又はフィルムを巻き取るに好適なコアに関する。   The present invention relates to a cylindrical core member for winding a sheet or film. More specifically, the present invention relates to a cylindrical core member (hereinafter simply referred to as a core) obtained by molding a rice-containing polyolefin resin composition containing polyolefin resin and pregelatinized rice, and particularly electronic materials, pharmaceutical packaging, and special labels. The present invention relates to a core suitable for winding a sheet or film for food packaging.

従来から、食品、医療品、機械類、電子材料などの包装に用いられるシートやフィルムは、これらをコアに巻き取ってロール状の製品として市場に提供されている。かかる製品のためのコアとして、古くから、紙(パルプ)を原料として製造される紙管が知られている。
紙管は、布などの繊維製品、不織布、紙、フィルム、シート等の巻芯として広く使用されてきた。しかし、コアに巻き取るシートやフィルム等は、それら自体の性能や品質が向上し、それらを適用する対象も高機能性素材へと進歩し、コア自体の材料もこれら素材用として適切な材料への転換を余儀なくされている。コアのリサイクル使用やその処分等の環境への影響も大きな転換要因となっている。
2. Description of the Related Art Conventionally, sheets and films used for packaging foods, medical products, machinery, electronic materials and the like are wound around a core and provided as a roll product on the market. As a core for such a product, a paper tube manufactured from paper (pulp) as a raw material has been known for a long time.
Paper tubes have been widely used as cores for textile products such as cloth, nonwoven fabrics, paper, films, sheets and the like. However, the sheet and film wound around the core have improved their performance and quality, and the objects to which they are applied have advanced to highly functional materials, and the core itself has become an appropriate material for these materials. Is forced to change. The impact on the environment, such as the recycling and disposal of cores, is also a major shift factor.

コアの材料を紙から他の材料に変えざるを得ない背景には、従来コアとして使用されていた紙管では、粉塵や水分の浸透、雑菌の繁殖、管理寸法のずれなどの問題点があった。
これらの問題点を解決するため、コアの材料として樹脂が使用されるようになった。
樹脂としては、塩化ビニル樹脂、ABS樹脂、さらにはPE、PP及びその他の熱可塑性樹脂が用いられている。これらの樹脂製コアにはそれぞれ一長一短があり、現在、用途に応じて使い分けられている。例えば、これらのコアについては、次のような問題点があると言われている。
すなわち、塩化ビニル樹脂製のコアでは、使用後の処理が、ダイオキシンを発生する可能性があるということから焼却、また原料樹脂のリサイクル利用が困難であるなどの問題点がある。
また、ABS樹脂やPE系樹脂製などのコアでは、紙や塩化ビニル製コアの問題点は解消され、クリーンな環境下で、シートやフィルムをコアに巻き取ることができ、さらにロール(シートやフィルムをコアに巻き取った製品を言う)を電子材料などクリーンな環境での作業が望まれる分野に適用できるものとして有効に使用されている。
しかし、これらの樹脂材料を用いて、コアを押出成形し、成形品を切断して商品とする過程において、粉塵が発生し、飛び散った粉塵がコアに付着し、コアの製造時において、これらを除去するために帯電防止作業や洗浄作業が念入りに行われている。
すなわち、紙管の欠点は解消されるものの、上記の問題点を有する樹脂製コアの使用は、シートやフィルムを巻き取った商品を電子材料や医薬品等の分野に適用するに際して支障を生じることがある。
In the background of having to change the core material from paper to other materials, paper tubes that have been used as cores in the past have problems such as penetration of dust and moisture, propagation of germs, and deviations in control dimensions. It was.
In order to solve these problems, resin has been used as a core material.
As the resin, vinyl chloride resin, ABS resin, PE, PP and other thermoplastic resins are used. Each of these resin cores has advantages and disadvantages, and is currently properly used depending on the application. For example, these cores are said to have the following problems.
That is, the core made of vinyl chloride resin has a problem that it is difficult to incinerate or to recycle the raw material resin because the treatment after use may generate dioxin.
Also, with cores made of ABS resin or PE resin, the problems of paper and vinyl chloride cores are eliminated, and sheets and films can be wound around the core in a clean environment. It is effectively used as a product that can be applied to fields where work in a clean environment such as electronic materials is desired.
However, using these resin materials, in the process of extruding the core and cutting the molded product into a product, dust is generated, and the scattered dust adheres to the core. In order to remove it, antistatic work and cleaning work are carefully carried out.
That is, although the disadvantage of the paper tube is eliminated, the use of the resin core having the above-mentioned problems may cause problems when a product wound with a sheet or film is applied to the field of electronic materials or pharmaceuticals. is there.

このように、従来公知の紙や樹脂を材料として用いる、シートやフィルムの巻取用のコアでは上記のような問題点があり、これらの問題点を解消し優れた適性を有するコアが要請されている。このような状況において、米配合ポリオレフィン樹脂組成物が、余剰米を有効活用することを目的として提案されている(特開2005−330402号公報)。生米をα化してポリオレフィン樹脂に配合することにより均一に配合させ、成形可能な米配合ポリオレフィン樹脂組成物を得ている。しかしながら、該組成物及びその製造方法、フィルム成形品及び成形方法を開示しているが、シートやフィルムの巻取用コアの材料として用いることや、その製造工程における優れた特徴、コア自体の優れた特性や適用性については開示していない。
特開2005−330402号公報
As described above, the core for winding a sheet or film using a conventionally known paper or resin as a material has the above-mentioned problems, and a core having excellent aptitude and solving these problems is required. ing. Under such circumstances, a rice-blended polyolefin resin composition has been proposed for the purpose of effectively utilizing surplus rice (Japanese Patent Laid-Open No. 2005-330402). Raw rice is alpha-blended and blended into a polyolefin resin to be uniformly blended to obtain a moldable rice-blended polyolefin resin composition. However, although the composition and its production method, film molded product and molding method are disclosed, it is used as a material for a core for winding a sheet or film, has excellent characteristics in its production process, and has excellent core itself. The characteristics and applicability are not disclosed.
JP-A-2005-330402

本発明の課題は、シートやフィルムを巻取るためのコアとして、適切な物理的・機械的物性を有し、かつ、紙管のような水分浸透、雑菌の繁殖がなく、また塩化ビニル製コアのようにリサイクル利用に難点があったり、またコア製造時の粉塵の発生や粉塵の付着などでクリーンな環境下で製造することが困難である等の問題点が解消される樹脂製コアを提供することである。
また、電子材料、医薬品包装、特殊ラベル、食品包装用等の分野に適用されるシート又はフィルムを巻き取るに好適なコアを提供することである。
An object of the present invention is to provide a core for winding a sheet or a film, which has appropriate physical and mechanical properties, has no water penetration like a paper tube, and does not propagate bacteria, and has a vinyl chloride core. Provides a resin core that eliminates problems such as difficulties in recycling and the difficulty of manufacturing in a clean environment due to dust generation and dust adhesion during core manufacturing. It is to be.
Moreover, it is providing the core suitable for winding up the sheet | seat or film applied to field | areas, such as an electronic material, pharmaceutical packaging, a special label, and food packaging.

本発明者は、前記課題を解決するため鋭意検討し、その結果、米をアルファー化したα化米とポリオレフィン樹脂とを含有する米配合ポリオレフィン樹脂組成物を成形してコアを製造する過程で、コアを切断する際に飛び散る粉塵量が少なく、しかも細かな粉塵でコアに付着し難く、たとえ付着しても容易に取り除くことができることを見出し、本発明を完成するに到った。
すなわち、本発明は、
1.ポリオレフィン樹脂(A)20〜95重量部、α化米(B)80〜5重量部、及びポリオレフィン樹脂(A)とα化米(B)の界面における親和性を向上させる相溶化剤(C)を、(A)と(B)成分の合計100重量部に対し、0.2〜20重量部とをポリオレフィン樹脂(A)が熱流動する温度で混練して得られる米配合ポリオレフィン樹脂組成物を成形することを特徴とするコア、
2.α化米(B)が、玄米又は精米に水分を添加し、加熱して糊化させたものである1項記載のコア、
3.α化米(B)が、玄米又は精米に水分を添加し、加熱して糊化させた後、脱水されたものである1項記載のコア、
4.水分が、塩、ショ糖、トレハロース、酸化防止剤、たんぱく質分解促進剤、セルロース分解促進剤のうち少なくとも1つを溶解している2又は3項記載のコア、
5.相溶化剤(C)が、不飽和カルボン酸又はその誘導体で変性したポリオレフィン樹脂である1項記載のコア、
6.ポリオレフィン樹脂(A)が、生分解性を付与する添加剤が加えられている1項記載のコア、
である。
The present inventor has intensively studied to solve the above-mentioned problems, and as a result, in the process of producing a core by molding a rice-blended polyolefin resin composition containing a pregelatinized rice and a polyolefin resin obtained by alpha-izing rice, It has been found that the amount of dust scattered when cutting the core is small, and it is difficult to adhere to the core with fine dust, and even if it adheres, it can be easily removed, and the present invention has been completed.
That is, the present invention
1. 20-95 parts by weight of polyolefin resin (A), 80-5 parts by weight of pregelatinized rice (B), and a compatibilizing agent (C) for improving the affinity at the interface between the polyolefin resin (A) and pregelatinized rice (B) A rice-blended polyolefin resin composition obtained by kneading 0.2 to 20 parts by weight with respect to a total of 100 parts by weight of the components (A) and (B) at a temperature at which the polyolefin resin (A) is thermally fluidized. A core characterized by molding,
2. The core according to 1, wherein the pregelatinized rice (B) is obtained by adding water to brown rice or polished rice and heating to gelatinize the rice,
3. The core according to claim 1, wherein the pregelatinized rice (B) is dehydrated after adding moisture to brown rice or polished rice, heating to gelatinize,
4). The core according to 2 or 3, wherein the water is dissolved in at least one of salt, sucrose, trehalose, antioxidant, protein degradation accelerator, and cellulose degradation accelerator,
5. The core according to 1, wherein the compatibilizer (C) is a polyolefin resin modified with an unsaturated carboxylic acid or a derivative thereof,
6). The core according to 1, wherein the polyolefin resin (A) is added with an additive that imparts biodegradability,
It is.

本発明のコアは、シートやフィルムを巻き取るためのコアとして、適切な物理的・機械的物性を有し、かつ、紙管のように水分浸透、雑菌の繁殖がなく、また塩化ビニル製コアのように、リサイクル利用や使用後の処分に問題がない。また、コア製造時の粉塵の発生や付着が少ないので、付着した粉塵を除去するための除電や清掃の工程が削減でき、クリーンな環境で、しかも、短縮された製造工程でコアを製造できる。また、このコアにシートやフィルムを巻き取ったロールは、電子材料、医薬品包装、特殊ラベル、食品包装用として優れた適用性がある。
一方、コアの原料として用いられるα化米とオレフィン樹脂とを含有する米配合ポリオレフィン樹脂組成物において、α化米は、食用に生産され、現在、我国でも供給過剰状態となって、年々増加している余剰米を原料とすることができる。
したがって、素材として米配合ポリオレフィン樹脂組成物を用いる本発明のコアは、諸種の物性が優れたものとしてその適用が拡大すれば、余剰米を食用以外に有効利用し、その在庫を圧縮するための用途としても極めて有効である。
また、本発明のコアは、このような樹脂素材を原料として用いるので、その物理的・機械的性能が良好であり、繰り返しリサイクル使用できる上に、例え、焼却処分するとしてもその燃焼カロリーは小さく、また、有毒ガスは発生しないなど地球環境問題に対応し、コアとしてその有用性は高い。
The core of the present invention has appropriate physical and mechanical properties as a core for winding a sheet or film, and does not penetrate moisture and propagate bacteria like a paper tube. Like, there is no problem in recycling use and disposal after use. In addition, since the generation and adhesion of dust during production of the core is small, it is possible to reduce the process of static elimination and cleaning for removing the adhered dust, and the core can be produced in a clean environment and with a shortened production process. Moreover, the roll which wound the sheet | seat and film around this core has the outstanding applicability as an electronic material, a pharmaceutical packaging, a special label, and food packaging.
On the other hand, in a rice compounded polyolefin resin composition containing pregelatinized rice and olefin resin used as a raw material for the core, pregelatinized rice is produced for food and is now in an excessive supply state in Japan, increasing year by year. Surplus rice can be used as a raw material.
Therefore, the core of the present invention using a rice-blended polyolefin resin composition as a raw material is used to effectively utilize surplus rice other than food and compress its inventory if its application expands as various physical properties are excellent. It is extremely effective as a use.
In addition, since the core of the present invention uses such a resin material as a raw material, its physical and mechanical performance is good, and it can be reused repeatedly.For example, even if it is incinerated, its burning calories are small. In addition, it responds to global environmental problems such as the generation of no toxic gas, and its usefulness as a core is high.

以下、本発明を詳しく説明する。
本発明のコアにおいて、原料である米配合ポリオレフィン樹脂組成物で用いるポリオレフィン樹脂(A)としては、低密度ポリエチレン(HPPE)、高密度ポリエチレン(HDPE)、ポロプロピレン(PP)又はエチレン−酢酸ビニル共重合体(EVA)、エチレン−アクリル酸エチル共重合体(EEA)等のエチレン系の共重合体が挙げられる。また、これらポリオレフィン樹脂は、1種又は二種以上を混合して使用することもできる。
The present invention will be described in detail below.
In the core of the present invention, the polyolefin resin (A) used in the raw material rice-blended polyolefin resin composition is low density polyethylene (HPPE), high density polyethylene (HDPE), polypropylene (PP), or ethylene-vinyl acetate. Examples thereof include ethylene-based copolymers such as a polymer (EVA) and an ethylene-ethyl acrylate copolymer (EEA). Moreover, these polyolefin resins can also be used 1 type or in mixture of 2 or more types.

これらのポリオレフィン樹脂(A)に配合されるα化米(B)は、玄米又は精米等の生米に対しα化処理を行ったものである。
ポリオレフィン樹脂は、生米とは親和性が悪く、ポリオレフィンのマトリックス中に配合米を微細に均一に混合させた米配合ポリオレフィン樹脂組成物を得ることが困難である。このため、従来の米配合ポリオレフィン樹脂組成物は、熱流動させて、延伸加工によりフィルム成形品を得ようとしても、このフィルム成形品のポリオレフィン樹脂のマトリックス中には、粒度の大きい配合米の粉末が不均一に分布し、得られたフィルム成形品の膜厚が不均一であったり、延伸加工の途中で亀裂が生じて薄膜化に限度があったり、成形後のフィルムの機械的特性が著しく劣ったりして、良質なフィルム成形品を得ることができない。
The pregelatinized rice (B) blended in these polyolefin resins (A) is obtained by subjecting raw rice such as brown rice or polished rice to pregelatinization.
Polyolefin resins have poor affinity with raw rice, and it is difficult to obtain a rice-blended polyolefin resin composition in which blended rice is finely and uniformly mixed in a polyolefin matrix. For this reason, even if the conventional rice-blended polyolefin resin composition is heat-fluidized to obtain a film molded product by stretching, the polyolefin resin matrix of this film molded product contains a blended rice powder having a large particle size. Is unevenly distributed, the film thickness of the resulting film molded product is non-uniform, cracks occur during stretching, there is a limit to thinning, and the mechanical properties of the film after molding are marked It is inferior, and a high-quality film molded product cannot be obtained.

通常、生米は、それ自体で水分含有量が約13重量%であり、さらに水分含有量を増加させて70℃以上の温度環境におくと、生米を構成するデンプンの当初の結晶構造(β構造)が崩れて、非晶構造(α構造)を有するようになる。このように、デンプンが水分を含んでβ構造からα構造に変化する(糊化するという)ことにより、生米は硬い状態から糊状のゲル状態に変化する。しかし、α構造に変化したデンプンは、70℃以上の温度環境から水分を含んだまま再び放冷され、低温に放置されると、時間経過とともに、もとのβ構造の硬い状態に戻る(老化という現象)。しかしながら、上記のように生米のβデンプンをαデンプンに変化させた後、高温のまま急速に減圧乾燥すれば、低温環境ではβ構造への老化が抑制される。
本発明に係る米配合ポリオレフィン樹脂組成物において、α化米(B)がポリオレフィン樹脂と良好な相容性を有するので、上記のように生米のβデンプンをαデンプンに変化させた後、高温下で急速に減圧乾燥して水分を取り除き、デンプンがβ構造に戻らない状態であるα化米としてポリオレフィン樹脂と混練したものである。
あるいは、生米をポリオレフィン樹脂に配合し加熱・混練して、生米を構成するβデンプンをαデンプンに変化させてポリオレフィン樹脂に対する相容性を付与して、βデンプンに戻らない状態でα化米を配合したポリオレフィン樹脂とすることもできる。
本発明に係るこの米配合ポリオレフィン樹脂組成物において、α化米とは上記のように、生米のβ構造のデンプンがα構造のデンプンに変化して、元のβ構造のデンプンに戻らないような米の状態を言う。
Normally, raw rice has a water content of about 13% by weight by itself, and when the water content is further increased and placed in a temperature environment of 70 ° C. or higher, the initial crystal structure of starch constituting the raw rice ( (β structure) breaks down to have an amorphous structure (α structure). Thus, when starch contains moisture and changes from β structure to α structure (referred to as gelatinization), raw rice changes from a hard state to a pasty gel state. However, starch that has changed to α structure is allowed to cool again while containing moisture from a temperature environment of 70 ° C. or higher, and when it is left at a low temperature, it returns to the hard state of the original β structure over time (aging). Phenomenon). However, if the raw rice β starch is changed to α starch as described above and then rapidly dried under reduced pressure at a high temperature, aging to β structure is suppressed in a low temperature environment.
In the rice-containing polyolefin resin composition according to the present invention, since the pregelatinized rice (B) has a good compatibility with the polyolefin resin, the β-starch of raw rice is changed to α-starch as described above, and then the Under reduced pressure, it is rapidly dried under reduced pressure to remove water, and kneaded with polyolefin resin as pregelatinized rice in which starch does not return to β structure.
Or, mix raw rice with polyolefin resin, heat and knead, change β starch constituting raw rice to α starch to give compatibility with polyolefin resin, and make into α starch without returning to β starch A polyolefin resin containing rice can also be used.
In this rice-containing polyolefin resin composition according to the present invention, as described above, pregelatinized rice means that the starch having the β structure of raw rice is changed to the starch having the α structure and does not return to the original starch having the β structure. Say the state of rice.

本発明で使用する米配合ポリオレフィン樹脂組成物は、α化米(B)を次の方法でポリオレフィン樹脂に配合させる。その方法として下記の(I)及び(II)の方法が挙げられる。
先ず、(I)生米を上記のようにα化して、脱水処理したα化米(B)をポリオレフィン樹脂に配合する方法である。
この方法は、生米を水の存在下に70〜80℃以上の温度環境で糊化させた(α化処理)後、そのまま真空装置により雰囲気を減圧し、脱水乾燥してα化米を得る。
詳しくは、生米のデンプンのβ構造をα構造とする処理は、生米を水に浸漬させて煮沸させたり、水蒸気で生米を蒸して行ったりする、いわゆる、米を炊くことにより行うことができる。したがって、このような処理に際して、生米を水に浸漬させる処理は、元来水分率が約13%程度である生米を、約5〜20分間程度水に浸して、その後水を十分に切った状態、通常、水分率が少なくとも約17%程度となるようにすればよい。
このような処理により、生米のβ構造のデンプンをα構造のデンプンとし、その後、高温下で水分を取り除けば、例え、その後、低温で放置し時間が経過しても、デンプンの構造はα構造を維持したまま、β構造に可逆転移しないので、本発明に係る米配合ポリオレフィン樹脂組成物の材料として用いることができる。すなわち、脱水処理したα化米(B)は、αデンプンがβデンプンに転換しないまま、α化米(B)として単体で長期保存できる上に、そのままポリオレフィン樹脂へ配合が可能である。したがって、この方法は、米配合ポリオレフィン樹脂組成物の製造期間の短縮や製造コストの削減に寄与することとなる。
In the rice-blended polyolefin resin composition used in the present invention, pregelatinized rice (B) is blended with the polyolefin resin by the following method. Examples of the method include the following methods (I) and (II).
First, (I) the raw rice is pregelatinized as described above, and the dehydrated pregelatinized rice (B) is blended with the polyolefin resin.
In this method, raw rice is gelatinized in a temperature environment of 70 to 80 ° C. or higher in the presence of water (α-treatment), and then the atmosphere is reduced by a vacuum apparatus as it is, and dehydrated and dried to obtain α-rice. .
Specifically, the treatment to make the β structure of the starch of raw rice into α structure is performed by soaking the raw rice by boiling the raw rice in water or steaming the raw rice with steam. Can do. Therefore, in such a treatment, the treatment of immersing raw rice in water is to immerse raw rice, which originally has a moisture content of about 13%, in water for about 5 to 20 minutes, and then sufficiently drain the water. In general, the moisture content should be at least about 17%.
By such a treatment, if the starch having a β structure of raw rice is changed to an α structure starch, and then water is removed at a high temperature, for example, the structure of the starch is α Since it does not reversibly transition to the β structure while maintaining the structure, it can be used as a material for the rice-blended polyolefin resin composition according to the present invention. That is, the dehydrated pregelatinized rice (B) can be stored for a long period of time as a single pregelatinized rice (B) without converting the αstarch into βstarch, and can be directly incorporated into a polyolefin resin. Therefore, this method contributes to shortening the production period and reducing the production cost of the rice-blended polyolefin resin composition.

また、米配合ポリオレフィン樹脂組成物の調製に際して、α化米(B)は、デンプンの構造がα構造(非晶構造)であれば、水分を含んだ状態、又は水分を含まない(脱水された)状態の何れであってもよい。
ポリオレフィン樹脂(A)に配合される配合米のデンプン構造がα構造(非晶構造)であれば、ポリオレフィン樹脂(A)とα化米(B)とを混練処理において、ポリオレフィン樹脂(A)のマトリックスの中でデンプンの分子鎖がほぐれて、微細化して分散されやすくなる。これは、デンプン構造がβ構造(結晶構造)である生米をそのまま配合した場合には得られない効果である。なお、α化処理を施す生米は、玄米や精米の粒状のままで良く、粉砕させても良い、また、価格の安い古古米や屑米を使用することもできる。
In addition, when preparing the rice-blended polyolefin resin composition, the pregelatinized rice (B) contains water or does not contain water (dehydrated) if the starch has an α structure (amorphous structure). ) Any state.
If the starch structure of the blended rice blended with the polyolefin resin (A) is an α structure (amorphous structure), the polyolefin resin (A) and the pregelatinized rice (B) are kneaded with the polyolefin resin (A). The starch molecular chains are loosened in the matrix, and become finer and more easily dispersed. This is an effect that cannot be obtained when raw rice having a β structure (crystal structure) as the starch structure is blended as it is. Note that the raw rice subjected to the pregelatinization treatment may be in the form of brown rice or polished rice, and may be pulverized, or may be used old or old rice or waste rice at low prices.

生米をα化処理するに際し、浸漬させる水には、米配合ポリオレフィン樹脂組成物に配合された米成分の経時的な劣化を抑制させる効果を有する、塩、ショ糖、トレハロース、酸化防止剤、たんぱく質分解促進剤、セルロース分解促進剤のうち少なくとも一つを添加してもよい。
なかでも、トレハロースは米の脂質成分の分解を抑える作用が得られものとして好ましく添加する。すなわち、トレハロースを溶解させた水溶液を生米にさらに含浸させる。
トレハロースは、米の脂質成分の分解を抑え、製造された米配合ポリオレフィン樹脂組成物の経時的な劣化を抑制できる。これは、トレハロースが、米成分をコーティングして脂肪酸が変質を受けやすい不飽和二重結合部分に相互作用することにより、酸化分解から脂肪酸を護ることによる。
また、これらのものを添加することにより、米を配合したことによる特有の臭気や焦げ、色付防止の効果も得られる。
When the raw rice is pregelatinized, the water to be immersed in the salt, sucrose, trehalose, antioxidant, which has the effect of suppressing deterioration over time of the rice components blended in the rice-blended polyolefin resin composition, At least one of a protein degradation accelerator and a cellulose degradation accelerator may be added.
Among these, trehalose is preferably added because it can suppress the decomposition of the lipid component of rice. That is, fresh rice is further impregnated with an aqueous solution in which trehalose is dissolved.
Trehalose can suppress degradation of the lipid component of rice and suppress deterioration over time of the produced rice-containing polyolefin resin composition. This is because trehalose protects fatty acids from oxidative degradation by coating rice components and interacting with unsaturated double bond moieties where fatty acids are susceptible to alteration.
Moreover, by adding these things, the effect of preventing the characteristic odor, scorching, and coloring by mix | blending rice is also acquired.

次に、(II)含水処理した生米(B´)をポリオレフィン樹脂(A)に直接配合し、ポリオレフィン樹脂の熱流動温度で混練して、生米のβデンプンをαデンプンに変換すると同時にポリオレフィン樹脂と相溶化させる方法である。
先の(I)の方法は、ポリオレフィン樹脂(A)に配合する配合米として、すでにα化処理を施したα化米を用いる方法である。これに対して、この(II)の方法は、含水処理を施した生米を直接配合する方法であり、生米(B´)をポリオレフィン樹脂に配合し、溶融混練時に生米(B´)のβデンプンをαデンプンに変化させ、これをポリオレフィン樹脂中に微細化して分散させる。この方法でも本発明に用いる米配合ポリオレフィン樹脂組成物を得ることができる。
Next, (II) water-treated raw rice (B ′) is directly blended into the polyolefin resin (A) and kneaded at the heat flow temperature of the polyolefin resin to convert the raw rice β starch into α starch and at the same time polyolefin It is a method of making it compatible with resin.
The method of (I) above is a method of using pregelatinized rice that has already undergone pregelatinization as the blended rice blended with the polyolefin resin (A). On the other hand, the method (II) is a method of directly blending raw rice that has been subjected to water treatment, and blending raw rice (B ′) with a polyolefin resin, and at the time of melt kneading, raw rice (B ′) Β starch is changed to α starch, which is finely dispersed in a polyolefin resin. Also by this method, the rice compounded polyolefin resin composition used in the present invention can be obtained.

この方法において、生米を水に所定時間浸漬させ、水切りして所定の水分を含むように含水処理を行った米を、ポリオレフィン樹脂(A)と、必要に応じてその他の添加物と共に混練機に投入し、ポリオレフィン樹脂(A)の熱流動温度で混練する。この熱流動温度(通常は100〜200℃)は、生米のデンプン構造をβ構造からα構造に転移させるのに充分な温度であるため、混練の過程において生米はα化処理されα化米となる。このような方法により、生米はα化米に変化し、デンプンの分子鎖がほぐれて、米成分が微細化してポリオレフィン樹脂(A)のマトリックス中に分散した米配合ポリオレフィン樹脂組成物が得られる。
生米(B´)とポリオレフィン樹脂との混練過程で、生米(B´)がα化処理されるのに必要な水分含有量は17%以上である。したがって、混練過程に先立って行う生米(B´)の含水処理は、通常、生米の水分含有量が約13%程度であるので、上記の水分含有量とするために水への浸漬時間を少なくとも5分以上とする必要がある。
また、含水処理において、生米を浸漬する水中には前記(I)の方法と同様、トレハロース、塩、ショ糖、酸化防止剤、たんぱく質分解促進剤、セルロース分解促進剤等の少なくとも一つを添加してもよい。
In this method, raw rice is dipped in water for a predetermined time, drained and subjected to water treatment so as to contain predetermined moisture, and a kneading machine together with the polyolefin resin (A) and other additives as necessary. And kneaded at the heat flow temperature of the polyolefin resin (A). This heat flow temperature (usually 100 to 200 ° C.) is sufficient to transfer the starch structure of the raw rice from the β structure to the α structure. Become rice. By such a method, the raw rice is changed into pregelatinized rice, the molecular chain of starch is loosened, the rice component is refined, and a rice blended polyolefin resin composition dispersed in the polyolefin resin (A) matrix is obtained. .
In the kneading process of the raw rice (B ′) and the polyolefin resin, the water content necessary for the raw rice (B ′) to be pregelatinized is 17% or more. Therefore, the water treatment of raw rice (B ′) performed prior to the kneading process usually has a water content of about 13%, so that the immersion time in water is used to obtain the above water content. Must be at least 5 minutes.
In addition, in the water treatment, at least one of trehalose, salt, sucrose, antioxidant, protein degradation accelerator, cellulose degradation accelerator and the like is added to the water in which raw rice is immersed, as in the method (I) above. May be.

本発明で用いる米配合ポリオレフィン樹脂組成物は、ポリオレフィン樹脂(A)20〜95重量部、α化米(B)80〜5重量部、及びポリオレフィン樹脂(A)とα化米(B)との界面における親和性を向上させる相溶化剤(C)を、(A)と(B)成分との合計100重量部に対して、0.2〜20重量部とを含有して成る。
すなわち、米配合ポリオレフィン樹脂組成物において、(I)の方法では、α化米(B)の配合量は、ポリオレフィン樹脂(A)、とα化米(B)との合計100重量部に対して、5〜80重量部である。5重量部未満では、焼却時に所望の発生熱抑制効果が得られない。また、80重量部を超えると、成形品の風合が劣る。
また、(II)の方法では、生米(B´)の配合量は、(II)の方法では、ポリオレフィン樹脂(A)と生米(B´)との合計100重量部に対して、生米の乾燥分換算で5〜80重量部である。5重量部未満では、生米(B´)に吸収されている水分が、混練の最中にポリオレフィン樹脂(A)中に拡散してしまうことになり、生米(B´)の実質的な水分含有量が17%以下となるからである。また、80重量部を超えると、米配合ポリオレフィン樹脂組成物のマトリックスが配合米で形成されることとなり、例えば、フィルムを成形した場合、フィルムとして所望される風合が得られない。
The rice-blended polyolefin resin composition used in the present invention comprises 20 to 95 parts by weight of polyolefin resin (A), 80 to 5 parts by weight of pregelatinized rice (B), and polyolefin resin (A) and pregelatinized rice (B). The compatibilizing agent (C) for improving the affinity at the interface contains 0.2 to 20 parts by weight with respect to 100 parts by weight as a total of the components (A) and (B).
That is, in the rice blended polyolefin resin composition, in the method (I), the blended amount of the pregelatinized rice (B) is 100 parts by weight in total of the polyolefin resin (A) and the pregelatinized rice (B). 5 to 80 parts by weight. If it is less than 5 parts by weight, the desired effect of suppressing heat generation cannot be obtained during incineration. Moreover, when it exceeds 80 weight part, the feel of a molded article is inferior.
In addition, in the method (II), the blending amount of raw rice (B ′) in the method (II) is 100% by weight of the total of the polyolefin resin (A) and raw rice (B ′). It is 5 to 80 parts by weight in terms of dry matter of rice. If it is less than 5 parts by weight, the moisture absorbed in the raw rice (B ′) will diffuse into the polyolefin resin (A) during the kneading, and the substantial amount of the raw rice (B ′) This is because the moisture content is 17% or less. Moreover, when it exceeds 80 weight part, the matrix of a rice mixing polyolefin resin composition will be formed with a mixing | blending rice, for example, when a film is shape | molded, the desired texture as a film is not obtained.

本発明で用いる米配合ポリオレフィン樹脂組成物において使用される相溶化剤(C)は、ポリオレフィン樹脂とα化米の表面における親和性を向上させるものである。このような相溶化剤として、飽和カルボン酸、不飽和カルボン酸又はその誘導体が用いられ、飽和カルボン酸としては、無水コハク酸、コハク酸、無水フタル酸、フタル酸、無水テトラヒドロフタル酸、無水アジピン酸等が、また、不飽和カルボン酸としては、マレイン酸、無水マレイン酸、無水ナジック酸、イタコン酸、無水イタコン酸、シトラコン酸、無水シトラコン酸、ソルビン酸、アクリル酸等が挙げられる。不飽和カルボン酸の誘導体としては、前記不飽和カルボン酸の金属塩、アミド、イミド、エステル等を使用することができる。また、不飽和カルボン酸又はその誘導体で変性されたポリオレフィン樹脂を使用することができる。これは、ポリオレフィンと不飽和カルボン酸又はその誘導体と、ラジカル発生剤とを溶媒の存在下又は不存在下に加熱混合することにより得られる。不飽和カルボン酸又はその誘導体の付加量は、0.1〜15重量%、特に1〜10重量%が好ましい。   The compatibilizing agent (C) used in the rice-blended polyolefin resin composition used in the present invention improves the affinity between the surface of the polyolefin resin and the pregelatinized rice. As such a compatibilizing agent, a saturated carboxylic acid, an unsaturated carboxylic acid or a derivative thereof is used, and examples of the saturated carboxylic acid include succinic anhydride, succinic acid, phthalic anhydride, phthalic acid, tetrahydrophthalic anhydride, adipine anhydride Examples of the unsaturated carboxylic acid include maleic acid, maleic anhydride, nadic anhydride, itaconic acid, itaconic anhydride, citraconic acid, citraconic anhydride, sorbic acid, and acrylic acid. As the derivative of the unsaturated carboxylic acid, a metal salt, amide, imide, ester or the like of the unsaturated carboxylic acid can be used. Further, a polyolefin resin modified with an unsaturated carboxylic acid or a derivative thereof can be used. This can be obtained by heating and mixing a polyolefin, an unsaturated carboxylic acid or derivative thereof, and a radical generator in the presence or absence of a solvent. The addition amount of the unsaturated carboxylic acid or derivative thereof is preferably 0.1 to 15% by weight, particularly 1 to 10% by weight.

相溶化剤(C)としては、臭気が無く、酸性度が小さい不飽和カルボン酸又はその誘導体で変性したポリオレフィン樹脂が好ましい。
この相溶化剤(C)は、(A)と(B)又は(B´)成分の合計100重量部に対し、0.2〜20重量部の範囲である。
The compatibilizer (C) is preferably a polyolefin resin modified with an unsaturated carboxylic acid or derivative thereof having no odor and low acidity.
This compatibilizing agent (C) is in the range of 0.2 to 20 parts by weight with respect to 100 parts by weight as a total of the components (A) and (B) or (B ′).

なお、本発明で使用する米配合ポリオレフィン樹脂組成物は、配合米の配合割合が増加する程、生分解性が向上する。しかし、必要により、マトリックス成分であるポリオレフィン樹脂自体に生分解性を付与する添加剤を添加してもよい。このような添加剤として、具体的には、微生物、紫外線、温度の作用に基づく自動酸化触媒作用で分解する酸化触媒(例えば、テグラノボン(商標)等)が挙げられる。これらの添加剤により、マトリックス成分のポリオレフィンは、廃棄されると、炭素と炭素との結合が直接的な働きかけにより断ち切られ、短時間で酸化劣化して分解し、最終的に水と炭酸ガスになる。   In addition, the biodegradability improves the rice mixing polyolefin resin composition used by this invention, so that the mixture ratio of mixing rice increases. However, if necessary, an additive that imparts biodegradability to the polyolefin resin itself, which is a matrix component, may be added. Specific examples of such additives include an oxidation catalyst (for example, Tegranobon (trademark), etc.) that decomposes by an auto-oxidation catalytic action based on the action of microorganisms, ultraviolet rays, and temperature. With these additives, when the matrix component polyolefin is discarded, the bond between carbon and carbon is cut off by direct action, and it is decomposed by oxidative degradation in a short time, and finally into water and carbon dioxide. Become.

なお、米配合ポリオレフィン樹脂組成物に生分解性を付与する手段は、前記したような酸化触媒系の添加剤に限定されず、ポリオレフィン樹脂を分解させる機能を有すれば、その分解のメカニズムに限定されず用いることができる。
この主成分樹脂を分解させる他のメカニズムを示す添加剤として、例えば、主成分樹脂を分解させる微生物の活動を活性化させたり、この微生物により主成分樹脂が分解されやすくしたりする酵素等が配合された微生物分解系の添加剤が挙げられる。具体的には、マクロテク・リサーチ社(米国)のECMマスターバッチ(商品名)が挙げられる。
The means for imparting biodegradability to the rice-blended polyolefin resin composition is not limited to the oxidation catalyst additive as described above, and is limited to the decomposition mechanism as long as it has a function of decomposing the polyolefin resin. It can be used without being used.
As an additive that shows other mechanisms for decomposing the main component resin, for example, an enzyme that activates the activity of microorganisms that decompose the main component resin, or that makes the main component resin easily decomposed by the microorganism, is blended Microbial degradation additives that have been prepared. Specifically, there is an ECM masterbatch (trade name) of Macrotech Research (USA).

本発明で使用する米配合ポリオレフィン樹脂組成物は、次の方法で製造することができる。
すなわち、前記ポリオレフィン樹脂(A)、α化米(B)(又は水分含有量が17%以上の生米(B´))、相溶化剤(C)、及び必要に応じて添加される他の成分(生分解性付与剤等)を、上記に規定する範囲で所望の配合量で混合し、この混合物を130〜200℃、好ましくは150〜190℃で、20秒〜30分間、好ましくは30秒〜20分間加熱混練して製造することができる。
The rice-blended polyolefin resin composition used in the present invention can be produced by the following method.
That is, the polyolefin resin (A), pregelatinized rice (B) (or raw rice (B ′) having a water content of 17% or more), a compatibilizing agent (C), and other added as necessary Ingredients (biodegradability-imparting agent, etc.) are mixed in a desired amount within the range specified above, and this mixture is mixed at 130 to 200 ° C., preferably 150 to 190 ° C., for 20 seconds to 30 minutes, preferably 30. It can be manufactured by heating and kneading for 2 to 20 minutes.

加熱混練に用いられる装置としては、前記条件で加熱混練が可能なものであれば特に限定されず、例えば、ブレンダー、ニーダー、ミキシングロール、バンバリーミキサー、1軸もしくは2軸の押出機などが挙げられる。   The apparatus used for heat kneading is not particularly limited as long as it can be kneaded under the above-mentioned conditions, and examples thereof include a blender, kneader, mixing roll, Banbury mixer, monoaxial or biaxial extruder. .

例えば、まず、各成分を重量フィーダーにより2軸押出機等のホッパー部へ直接投入し、2軸押出機で混練ゾーンの設定温度を前記所望温度に設定して混練する。
添加される配合米が水分含有量17%以上の生米(B´)であれば、α化処理されてα化米となり、ポリオレフィン樹脂(A)のマトリックス中で、デンプンの分子鎖がほぐれて拡散し、さらに相溶化剤(C)と密着性を向上させ、さらにはポリオレフィン樹脂(A)に対する親和性が向上する。その結果、配合米は、熱流動しているポリオレフィン樹脂組成物(A)のマトリックス中で微細化して、均一に分散した状態が得られる。この状態から、例えば、ペレット形状に成形して室温まで冷却すれば、本発明に用いる米配合ポリオレフィン樹脂組成物を得ることができる。
For example, each component is first charged directly into a hopper such as a twin-screw extruder by a weight feeder, and the set temperature of the kneading zone is set to the desired temperature with the twin-screw extruder and kneaded.
If the blended rice to be added is raw rice (B ′) having a water content of 17% or more, it is pregelatinized to become pregelatinized rice, and the molecular chains of starch are loosened in the matrix of the polyolefin resin (A). It diffuses, further improves the compatibility with the compatibilizer (C), and further improves the affinity for the polyolefin resin (A). As a result, the blended rice is refined in a matrix of the polyolefin resin composition (A) that is thermally fluidized, and a uniformly dispersed state is obtained. From this state, for example, if molded into a pellet shape and cooled to room temperature, the rice-blended polyolefin resin composition used in the present invention can be obtained.

なお、ポリオレフィン樹脂(A)のホッパー部への投入方法については、いきなり全量を投入するのでなく、分量を2ステップに分けて投入してもよい。このようにすれば最初の第1ステップにおける混練物の総量が少なくなるので、より効率的に密着性を向上させることができる。次に、第2ステップで残りのポリオレフィン樹脂(A)を投入すれば、短時間で、ポリオレフィン樹脂(A)のマトリックス中に米成分を微細化して均一に分散させることができる。   In addition, about the injection | throwing-in method to the hopper part of polyolefin resin (A), instead of adding all the amounts suddenly, you may divide | segment the amount in 2 steps. In this way, the total amount of the kneaded material in the first first step is reduced, so that the adhesion can be improved more efficiently. Next, if the remaining polyolefin resin (A) is charged in the second step, the rice component can be finely dispersed and uniformly dispersed in the polyolefin resin (A) matrix in a short time.

この第1ステップで投入するポリオレフィン樹脂(A)の量は、配合米に対する重量比が10〜200%であることが望ましい。下限値が10%であることは、これ以上であれば、ポリオレフィン樹脂(A)の存在下で微細化した米成分の再凝集を抑制する作用が期待でき、上限値が200%であることは、これ以下であれば、総重量を充分におさえることによる効率面での有効性が発揮されることによる。   As for the quantity of polyolefin resin (A) thrown in at this 1st step, it is desirable that the weight ratio with respect to a mixing | blending rice is 10 to 200%. If the lower limit is 10% or more, an action of suppressing reaggregation of the refined rice component in the presence of the polyolefin resin (A) can be expected, and the upper limit is 200%. If it is less than this, the effectiveness in terms of efficiency by sufficiently suppressing the total weight is exhibited.

本発明のコアは、上記の構成及び製造方法により得られる米配合ポリオレフィン樹脂組成物を成形して得られる。
本発明のコアを得るための樹脂成形方法は、通常、熱可塑性樹脂を材料としてパイプを成形する方法であれば特に限定されない。例えば、主たる装置として混練機、押出し機、金型、サイザー、冷却装置、引取機、及び巻取機及び切断機等を含み一つのライン上に配設した押出成形装置を用いて好ましく製造できる。
上記の(I)又は(II)の方法でペレット状に成形して製造される米配合ポリオレフィン樹脂組成物をパイプ成形装置のホッパーに投入し、混練機(単軸スクリュー押出機等のフイードゾーン)中で所定の温度で溶融混練して、あるいは(II)の方法で用いる各素材を成形装置のホッパーに所要量を投入し、混練機(単軸スクリュー押出機等のフイードゾーン)中で所定の温度で加熱均一に溶融混練し米配合ポリオレフィン樹脂組成物として、引き続きコアを成形しても良い。
溶融混練した米配合ポリオレフィン樹脂組成物を押出機に敷設された金型からパイプ状に押出し、押出された樹脂を直ちにサイザーに送り込み、冷却成形装置に引取機で導き、冷却成形する。これらを通過する間に外径又は内径,厚みを整えながら冷却固化したパイプを得、この長尺のパイプを所定の長さに切断機で切断し、目的とするコアを得ることができる。
The core of the present invention is obtained by molding a rice-blended polyolefin resin composition obtained by the above-described configuration and production method.
The resin molding method for obtaining the core of the present invention is not particularly limited as long as it is a method of molding a pipe using a thermoplastic resin as a material. For example, it can be preferably manufactured using an extrusion molding apparatus disposed on one line including a kneader, an extruder, a mold, a sizer, a cooling device, a take-up machine, a winder and a cutting machine as main apparatuses.
In the kneading machine (feed zone of a single screw extruder or the like), the rice-blended polyolefin resin composition produced by molding into pellets by the method (I) or (II) above is put into a hopper of a pipe molding apparatus. The required amount of each material used in the method (II) is charged into the hopper of the molding apparatus at a predetermined temperature in the kneader (feed zone of a single screw extruder, etc.) at the predetermined temperature. The core may be subsequently formed as a rice-blended polyolefin resin composition by melting and kneading uniformly with heating.
The melt-kneaded rice-blended polyolefin resin composition is extruded into a pipe shape from a mold laid on an extruder, and the extruded resin is immediately fed to a sizer, guided to a cooling molding apparatus by a take-out machine, and then cooled and molded. A pipe that has been cooled and solidified while adjusting the outer diameter, inner diameter, and thickness while passing through these can be obtained, and the long pipe can be cut into a predetermined length by a cutting machine to obtain a target core.

本発明のコアの製造における優れた特徴は、良好な物理的・機械的性能を有するパイプを成形できるのに加え、押出された長尺のパイプを切断する際、切断時に発生する切り屑が粉塵として舞い上がらないので、成形現場の作業環境を害することがなく、また、切り屑が製品のパイプに付着することがなく、コアに付着した粉塵があっても簡単に取り除くことができる。
そのため、コアの製造工程において、商品寸法への切断がクリアな作業環境で実施でき、また、静電気除去工程が軽減できる上に、かつ清掃工程も簡略化でき、製品の内面及び外面とも美麗に仕上げられた製品を提供できる。これらの特徴は、コアの梱包においてもコアに塵やゴミが付着され難い効果を齎す。
更に、パイプの表面抵抗性は低く、帯電性も小さく、粉塵や静電気の発生などが低減されているので、本発明のコアにシート又はフィルムをロール状に巻き取る作業工程、また、該ロールからシートやフィルムを支障なく使用することができる。特に、本発明のコアに巻き取られたシートやフィルムは電子機器分野に好適に適用できる。
The excellent feature in the production of the core of the present invention is that, in addition to being able to form a pipe having good physical and mechanical performance, when cutting an extruded long pipe, chips generated at the time of cutting are dust. Therefore, there is no harm to the working environment at the molding site, and chips do not adhere to the pipe of the product, and even if there is dust adhering to the core, it can be easily removed.
Therefore, in the core manufacturing process, cutting into product dimensions can be performed in a clear working environment, the static electricity removal process can be reduced, and the cleaning process can be simplified, and both the inner and outer surfaces of the product are finished beautifully. Products can be provided. These features have the effect of preventing dust and dirt from adhering to the core even when packing the core.
Furthermore, since the surface resistance of the pipe is low, the charging property is small, and the generation of dust and static electricity is reduced, the work process of winding the sheet or film around the core of the present invention in a roll, and from the roll Sheets and films can be used without hindrance. In particular, the sheet or film wound around the core of the present invention can be suitably applied to the electronic equipment field.

以下、本発明を実施例により詳しく説明する。
製造例1(コアを製造するための米配合ポリオレフィン樹脂組成物の製造)
12.9%の水分を含有する精米(平成8年産新潟県越後早苗)を、トレハロース(非還元性糖質、林化学)を1重量%含有する15℃の水道水に2時間浸漬した。2時間浸漬後、遠心脱水を約3分間行って水分含有率が31.8%である浸漬精米を得た。
低密度ポリエチレン(エボリューSP2520:三井化学(株)製)77重量部、浸漬精米を生米換算で20重量部、相溶化剤としてマレイン酸変性PP(ユーメックス2000:三洋化成(株)製)2.2重量部、及び生分解性付与剤(MBペレット:マクロテク・リサーチ社(US))0.8重量部を、スクリュー回転数40rpm、シリンダ温度150℃で3分間混練し、押出し、冷却した後、2〜5mmにカットし、米配合ポリオレフィン樹脂組成物のペレットを得た。
Hereinafter, the present invention will be described in detail with reference to examples.
Production Example 1 (Production of Rice-Containing Polyolefin Resin Composition for Production of Core)
Polished rice containing 12.9% water (Echigo Sanae, produced in 1996) was immersed in tap water at 15 ° C. containing 1% by weight of trehalose (non-reducing carbohydrate, Hayashi Kagaku) for 2 hours. After soaking for 2 hours, centrifugal dewatering was performed for about 3 minutes to obtain soaked polished rice having a moisture content of 31.8%.
1. 77 parts by weight of low density polyethylene (Evolue SP2520: Mitsui Chemicals), 20 parts by weight of soaked polished rice in terms of raw rice, maleic acid-modified PP as a compatibilizer (Yumex 2000: manufactured by Sanyo Chemical Co., Ltd.) 2 parts by weight, and 0.8 part by weight of biodegradability imparting agent (MB pellets: Macrotech Research (US)) were kneaded for 3 minutes at a screw speed of 40 rpm and a cylinder temperature of 150 ° C., extruded, cooled, It cut into 2-5 mm, and obtained the pellet of the rice compounding polyolefin resin composition.

実施例1(米配合ポリオレフィン樹脂組成物を成形して得られるコア)
製造例1で調製した米配合ポリオレフィン樹脂組成物のペレットを用いて、2軸スクリュー式押出装置により、150℃で5分間混練し、口金から押出して、冷却し、整形して外径89mm、厚み6mmのパイプを成形した。得られた長尺のパイプを長さ500mm毎に切断した。
この切断の際に、切屑は殆ど舞い上がらず、切断後のパイプに細かな粉塵が多少付着していたが、これらは布切れで綺麗に拭き去ることができた。
得られたパイプを市販の塩化ビニル樹脂製パイプ(外径89mm、厚み6mmのパイプ)、ABS樹脂製パイプ(径89mm、厚み6mmのパイプ)と下記試験を行ってその性能を比較した。
物性の評価
1)比重
試験方法:JIS K−7112 プラスチック−非発泡プラスチックの密度及び
比重の測定方法。
2)燃焼カロリー
試験方法:JIS Z−7302−2。
3)摩耗試験
試験方法:JIS K−7204−1999 プラスチック−摩耗輪による
磨耗試験方法。試験荷重 9.8N、摩耗輪 H18。
4)表面抵抗率
試験方法:JIS K 6911−1995 熱硬化性プラスチック一般試験法に
準拠、充電時間 1分間、試験電圧 500V。
Example 1 (core obtained by molding a rice compounded polyolefin resin composition)
Using the pellets of the rice-blended polyolefin resin composition prepared in Production Example 1, the mixture was kneaded at 150 ° C. for 5 minutes using a twin screw extruder, extruded from the die, cooled, shaped, and outer diameter 89 mm, thickness A 6 mm pipe was formed. The obtained long pipe was cut every 500 mm in length.
At the time of this cutting, the chips almost did not rise, and a small amount of fine dust adhered to the pipe after cutting, but these could be wiped clean with a piece of cloth.
The obtained pipes were subjected to the following tests with commercially available vinyl chloride resin pipes (89 mm outer diameter, 6 mm thick pipes) and ABS resin pipes (89 mm diameter, 6 mm thick pipes) to compare their performance.
Evaluation of physical properties 1) Specific gravity Test method: JIS K-7112 Plastic-Density of non-foamed plastic and
Specific gravity measurement method.
2) Burning calorie Test method: JIS Z-7302-2.
3) Wear Test Test method: JIS K-7204- 1999 Plastics - by abrasive wheels
Abrasion test method. Test load 9.8N, wear wheel H18.
4) Surface resistivity
Test Method: JIS K 6911- 1995 thermosetting plastics General Tests
Compliant, charging time 1 minute, test voltage 500V.

Figure 2008144109
Figure 2008144109

本発明に係る米配合ポリオレフィン樹脂組成物を用いて得られるコアは、現在市場で用いられている紙管、塩化ビニル樹脂製コア、ABS樹脂製コア、その他の熱可塑性樹脂製コアに比べ、その製造方法、及び得られたコアの表面の表面抵抗性等に優れた特徴を有し、最新の電子機器に適用するシート又はフィルムなどを巻き取るコアとして極めて優れたものであり、産業上の利用価値は極めて大きい。   The core obtained by using the rice-blended polyolefin resin composition according to the present invention is compared with the paper tube, vinyl chloride resin core, ABS resin core, and other thermoplastic resin cores currently used in the market. It has excellent characteristics in terms of the manufacturing method and surface resistance of the obtained core surface, and is extremely excellent as a core for winding up sheets or films applied to the latest electronic devices. The value is extremely great.

Claims (6)

ポリオレフィン樹脂(A)20〜95重量部、α化米(B)80〜5重量部、及びポリオレフィン樹脂(A)とα化米(B)の界面における親和性を向上させる相溶化剤(C)を、(A)と(B)成分の合計100重量部に対し、0.2〜20重量部とをポリオレフィン樹脂(A)が熱流動する温度で混練して得られる米配合ポリオレフィン樹脂組成物を成形することを特徴とするコア。   20-95 parts by weight of polyolefin resin (A), 80-5 parts by weight of pregelatinized rice (B), and a compatibilizing agent (C) for improving the affinity at the interface between the polyolefin resin (A) and pregelatinized rice (B) A rice-blended polyolefin resin composition obtained by kneading 0.2 to 20 parts by weight with respect to a total of 100 parts by weight of the components (A) and (B) at a temperature at which the polyolefin resin (A) is thermally fluidized. A core characterized by molding. α化米(B)が、玄米又は精米に水分を添加し、加熱して糊化させたものであることを特徴とする請求項1に記載のコア。   The core according to claim 1, wherein the pregelatinized rice (B) is obtained by adding moisture to brown rice or polished rice and heating to gelatinize. α化米(B)が、玄米又は精米に水分を添加し、加熱して糊化させた後、脱水されたものであることを特徴とする請求項1に記載のコア。   2. The core according to claim 1, wherein the pregelatinized rice (B) is dehydrated after adding moisture to brown rice or polished rice and heating to gelatinize the rice. 水分が、塩、ショ糖、トレハロース、酸化防止剤、たんぱく質分解促進剤、セルロース分解促進剤のうち少なくとも1つを溶解していることを特徴とする請求項2又は請求項3に記載のコア。   The core according to claim 2 or 3, wherein the water is dissolved in at least one of a salt, sucrose, trehalose, an antioxidant, a protein degradation accelerator, and a cellulose degradation accelerator. 相溶化剤(C)が、不飽和カルボン酸又はその誘導体で変性したポリオレフィン樹脂であることを特徴とする請求項1に記載のコア。   The core according to claim 1, wherein the compatibilizing agent (C) is a polyolefin resin modified with an unsaturated carboxylic acid or a derivative thereof. ポリオレフィン樹脂(A)が、生分解性を付与する添加剤が加えられていることを特徴とする請求項1に記載のコア。   The core according to claim 1, wherein an additive for imparting biodegradability is added to the polyolefin resin (A).
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JP2011084685A (en) * 2009-10-19 2011-04-28 Fukuvi Chemical Industry Co Ltd Resin composition, building material, and application method for the same
JP2020100407A (en) * 2018-12-19 2020-07-02 藤森工業株式会社 Packaging bag with spout and manufacturing method for the same
JP7061239B1 (en) * 2021-07-15 2022-04-27 大野 孝 Manufacturing method of resin composite material, resin composite material and molded product

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JPH0667357A (en) * 1992-06-19 1994-03-11 Fuji Photo Film Co Ltd Molded article for photographic sensitive material and photographic sensitive material-packed body using the same
JP2005330402A (en) * 2004-05-20 2005-12-02 Agri Future Joetsu Co Ltd Rice incorporated polyolefin resin composition, its manufacturing method, its film molded article and method of molding this molded article

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Publication number Priority date Publication date Assignee Title
JP2011084685A (en) * 2009-10-19 2011-04-28 Fukuvi Chemical Industry Co Ltd Resin composition, building material, and application method for the same
JP2020100407A (en) * 2018-12-19 2020-07-02 藤森工業株式会社 Packaging bag with spout and manufacturing method for the same
JP7251964B2 (en) 2018-12-19 2023-04-04 藤森工業株式会社 Packaging bag with spout, and manufacturing method thereof
JP7061239B1 (en) * 2021-07-15 2022-04-27 大野 孝 Manufacturing method of resin composite material, resin composite material and molded product
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