JP2008121153A - Garment such as foundation garment, and method for producing the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To enable to produce a garment such as a foundation garment like a brassier manufactured through a simplified production process, reduced in cost and having a desired three-dimensional shape provided with correction function as necessary. <P>SOLUTION: The garment, such as a foundation garment worn so as to cover the area containing bulged parts of the human body, is provided with a panel member integrally composed of a first panel covering the bulged parts of the human body, a second panel covering part of the bulged part of the human body and areas adjacent to the bulged parts, and a third panel covering the area adjacent to the bulged parts of the human body. In the garment, the panel integrally structured as a panel member is provided with a finishing part as a product in part or the whole area, and the necessary area containing the bulged parts corresponding to the bulged parts of the human body is formed into a three-dimensional shape via simultaneously heat-forming press. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  In this invention, bras, girdles, slips, shorts, innerwear such as underwear, bra slips, and outerwear such as dresses, swimwear, resort wear, home wear, underwear, etc., or top and bottom are integrated. The present invention relates to clothing such as body suits, leotards, and one-piece type foundations, and more particularly to clothing such as foundations manufactured by sewing without using an adhesive method and a method for manufacturing the same.

JP 2004-60102 A

  Conventionally, this type of clothing such as foundations such as bras, girdles, slips, etc., cut out the fabric constituting the outer fabric and lining into a predetermined shape and size, sew these outer fabric and lining, etc. Accordingly, it is manufactured by molding with the cup body sandwiched or by incorporating a bone body.

  By the way, in the case of clothing such as foundations such as brassieres and girdles manufactured by sewing these outer fabrics and linings, align the edges of the outer fabrics and linings and sew them together with members such as span tape. Therefore, the manufacturing process is complicated, and there is a problem that a worker who performs a work such as sewing requires a high level of skill and the manufacturing cost increases.

  In addition, in the case of clothing such as foundations such as brassieres, girdles and slips manufactured by sewing the above outer material and lining material, align the edges of the outer material and lining material together with members such as span tape. Therefore, there is a problem that the sewing portion located at the edge portion becomes thick or the rigidity is increased by sewing, and the human body is pressed to impair the feeling of wearing.

  In particular, in recent years, clothing such as thin tricot fabrics that can be realistically recognized as inner bodies such as slips are worn as outerwear among young women, etc., but in this case the edge of the foundation has a step in the human body. Contrary to this, there was a problem that the silhouette was made worse and at the same time the trace of the edge was left after the foundation was attached and detached.

  Therefore, as a technology that can solve such problems, without sewing the outer fabric and lining constituting the clothing such as the foundation, the stretchable fabric is formed on one side of the two base fabrics constituting the clothing such as the foundation. After coating with a high resin, cut these base fabrics into sizes that can be molded, set the two base fabrics that have been roughed on both sides, and set them in a molding machine, and then thermoformed them to bond the entire body. A non-sewing method in which the base fabric molded into the product shape is set in a laser cutter, the product edge is cut off to the required shape by design, and the separately created attachment is attached with an ultrasonic sewing machine etc. There is.

  In addition, as a technique that can solve the above-mentioned problems, stretch is performed on one side of the two base fabrics that constitute the foundation or the like without sewing the outer or lining that constitutes the foundation or the like. After coating with high-quality resin, set it on a laser cutter, cut the edge part of the base fabric into the final product shape, and then set the cup part on the molding machine and mold it There is something configured.

  However, in the case of clothing such as a foundation manufactured by the former non-sewing method, after coating a highly stretchable resin on one side of the front and back two base fabrics constituting the clothing such as the foundation, Because it is manufactured by molding and cutting the base fabric, it is possible to perform correction functions such as bust up and decorative functions that are originally required for clothing such as foundations such as brassieres and girdles. However, there are problems that the consumer group is limited to young women and that the original aesthetic and decorative functions as a foundation cannot be satisfied while exhibiting a sufficient correction function.

  In the case of clothing such as the latter foundation, the edge portion of the base fabric is cut into the final product shape before being molded by the molding machine. Although it can be formed into a final shape such as, it is necessary to mold after cutting the edge part of the product, so it cannot be manufactured in the same process as the cup part, and the cup part and the body part are bonded There is a problem that a separate process is required, the manufacturing process becomes complicated, and the cost increases.

  Therefore, the present applicant has already proposed the technique disclosed in Japanese Patent Application Laid-Open No. 2004-60102 in order to solve such problems.

  The clothing such as the foundation according to Japanese Patent Application Laid-Open No. 2004-60102 is a material constituting at least one of the outer surface or the lining of the clothing such as the foundation in the clothing such as the foundation formed by sewing, A base fabric cut into a shape, and a resin layer that is applied and cured to the base fabric to set the stretch rate of the base fabric to one or more stages.

  However, the conventional technique has the following problems. That is, in the case of clothing such as a foundation according to the above-mentioned Japanese Patent Application Laid-Open No. 2004-60102, the base fabric, which is a material constituting at least one of the outer surface or the lining of the clothing such as the foundation, is cut into a product shape in advance. As a base fabric that constitutes clothing such as a brassiere, a fabric that has been cut into a product shape on both the outer and the lining in advance, and a base fabric that has been cut into the product shape in advance, When molding with a molding machine, the edge part of the base fabric that has been cut into the shape of the product at the time of molding is wound into the mold of the molding machine, so it can be formed into the final product shape by molding. First, there is a problem that there is a limit in simplifying the manufacturing process because it requires a cutting process to cut the edge part into the product shape at the end. It was.

  To explain further, when molding a base fabric that has been cut into a product shape in advance by the molding machine, the mold of the molding machine is three-dimensional and integrated with the body part. Unlike the two-dimensional mold, there is no holding allowance around the bulging part, and the flat base fabric has a problem that the convex pressure acts on the whole body as it is in the bulging process and pulls the body. Had.

  Therefore, the present invention has been made to solve the above-described problems of the prior art, and the object is to manufacture clothing such as a foundation such as a brassiere by simplifying the manufacturing process. It is possible to reduce the cost, and to provide clothing such as a foundation capable of producing clothing such as a foundation having a desired three-dimensional shape having a correction function as necessary.

That is, the invention according to claim 1 is a garment such as a foundation worn so as to cover an area including the bulging portion of the human body,
A first panel covering the bulging portion of the human body, a second panel covering a portion of the human bulging portion and a region adjacent to the bulging portion, and a region adjacent to the human bulging portion. A panel member that integrally configures the third panel is provided,
The panel integrally configured as the panel member is provided with a finished part as a product in a part or all of the region, and a necessary region including a bulging part corresponding to the bulging part of the human body is simultaneously formed by a thermoforming press. It is a clothing such as a foundation characterized by being formed into a three-dimensional solid shape.
According to the present invention, the first panel that covers the bulging part of the human body, the second panel that covers a part of the human bulging part and the region adjacent to the bulging part, and the human bulging part By providing a panel member that integrally forms a third panel that covers the adjacent region, it is possible to increase the yield of materials and cut dozens of sheets at a time instead of cutting them one by one. Therefore, a wide range of product designs are possible. Further, various combinations of panels can be made, and it is possible to perform finishing as a product for some or all of the panels in advance. Further, what has conventionally had to be preceded by bulge molding can be bulged in the final process.

  The invention according to claim 2 is the clothing such as the foundation according to claim 1, wherein the panel member includes a backing member on the back side thereof.

  Furthermore, the invention according to claim 3 is a clothing such as a foundation according to claim 1 or 2, wherein the panel member has a core disposed on the back side thereof.

  According to a fourth aspect of the present invention, the panel member is laminated on at least one of a base fabric constituting clothing such as a foundation and a front side or a back side of the base fabric constituting clothing such as the foundation. The base fabric is cut into a clothing product shape such as a predetermined foundation during thermoforming pressing, and the coating layer is formed into a three-dimensional solid shape. A clothing such as a foundation according to any one of claims 1 to 3.

  Furthermore, the invention according to claim 5 is the foundation according to claim 4, wherein the coating layer is laminated in a state of being applied and cured in advance on both the front side and the back side of the base fabric. Etc. clothing.

  The invention according to claim 6 is the clothing such as the foundation according to claim 4 or 5, wherein the base fabric is formed of a lace fabric.

  Furthermore, the invention according to claim 7 is the clothing such as the foundation according to any one of claims 4 to 6, wherein the coating layer is made of a thermosetting resin having stretchability.

  The invention according to claim 8 is characterized in that the garment such as the foundation has a correction function part formed by partially applying a thermosetting resin having high hardness and curing at the time of molding. A clothing such as a foundation according to any one of claims 4 to 7.

Furthermore, the invention according to claim 9 is a method for manufacturing clothing such as a foundation worn so as to cover an area including a bulging portion of a human body,
A first panel covering the bulging portion of the human body; a second panel covering a portion of the human bulging portion; and a region adjacent to the bulging portion; and a region adjacent to the human bulging portion. A first step of forming a panel member integrally configured with a third panel;
A second step of providing a finished part as a product in a part or the entire area of the panel integrally formed as the panel member;
A third step of forming a necessary region including a bulging portion corresponding to the bulging portion of the human body into a three-dimensional three-dimensional shape by a thermoforming press at the same time. It is a manufacturing method.

  According to the present invention, the thickness (roundness) shape of the human body including the side part of the body, which has not been created in the conventional two-dimensional manufacturing, and the creation of a three-dimensional force line with a viewpoint on the side of the body. The idea of substituting the three-dimensional bulging molding with the final process of the product may restrict the design of clothing that emphasizes the body including foundations and swimsuits that form bulging parts such as bras. In addition, the manufacturing process can be simplified, the cost can be reduced, and clothing such as a foundation having a desired three-dimensional shape having a correction function can be manufactured as necessary. Clothing such as foundations can be provided.

  Embodiments of the present invention will be described below with reference to the drawings.

  Embodiment 1

  3 and 4 show a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention.

  3 and 4, reference numeral 1 denotes a brassiere as clothing such as a foundation. The brassiere 1 includes left and right bust cup portions 2 and 3 that respectively cover a female bust, and the left and right bust cup portions 2. 3, body parts 4, 5 provided on the side of 3 are provided, and these left and right bust cup parts 2, 3 and body parts 4, 5 are integrally formed. The left and right bust cup portions 2 and 3 function as a first panel that covers a bust that is a bulging portion of a human body. The body parts 4 and 5 function as a second panel that covers a part of the bust that is the bulging part of the human body, a region adjacent to the bust, and a third panel that covers the region adjacent to the bust. Is. Shoulder cords 6 and 7 are provided on the shoulders of the human body from the vicinity of the tops of the left and right bust cup portions 2 and 3 to the body bodies 4 and 5 located on the back of the human body.

  In addition, the brassiere 1 according to the first embodiment is configured to be connected to each other by a connecting tool (not shown) such as a hook or an eye provided on the back side of the left and right body parts 4 and 5. However, as the brassiere 1, the right and left body parts 4 and 5 are sewn together without providing a connecting member made of hooks or eyes on the back side of the left and right body parts 4 and 5, so-called tank tops. Thus, you may comprise so that it may wear in the state covered from the upper direction of a head.

  By the way, the brassiere 1 is clothing such as a foundation that is worn so as to cover an area including the bulging portion of the human body, and includes a first panel that covers the bulging portion of the human body, A panel member that integrally includes a second panel that covers a part and a region adjacent to the bulging part, and a third panel that covers a region adjacent to the human bulging part, and is integrated as the panel member The finished panel is provided with a finished part as a product in a part or the entire region, and a necessary area including a bulging part corresponding to the bulging part of the human body is simultaneously three-dimensionally formed by a thermoforming press. It is formed into a three-dimensional shape.

  That is, as shown in FIG. 1, the brassiere 1 is roughly divided into left and right main panel members 8 and 9, and the left and right main panel members 8 and 9 include left and right bust cup portions 2 and 9. 3 and body parts 4 and 5 are integrally formed. FIG. 1 shows the right main panel member 9, and the left main panel member 8 is formed in a shape symmetrical to the right main panel member 9. That is, the left main panel member 8 is integrally formed with the left bust cup part 2 and the left body part 4, and the right main panel member 9 is provided with the right bust cup part 3 and the right body part. The part 5 is integrally formed. These left and right main panel members 8 and 9 are formed of a single material 10 such as a circular knitting, for example, as shown in FIG.

  As shown in FIG. 3, the left and right main panel members 8, 9 have, for example, center edges 8a, 9a on the front side sewn together, and as shown in FIG. A coupling tool (not shown) such as a hook or an eye is attached to the central end portions 8b and 9b by means such as adhesion or sewing, and the hook or eye provided on the edge 8b or 9b of the central portion on the back side. It is configured to be attached and detached via a coupling tool (not shown). In addition, the left and right main panel members 8 and 9 are, for example, the center portions on the back side are sewn together, and a connecting tool (not shown) such as a hook or an eye is bonded or sewn to the end portion on the front side. It may be configured as a so-called “front hook” type that is attached by means and attached / detached via a hook, eye, or other connecting tool provided on the front side end portion, or a completely circular knitted cylindrical shape It may be.

  As a material constituting the left and right main panel members 8 and 9, for example, a single material is used. In principle, the material has a stretch property that fits the bust portion of a woman and can adapt to molding. If so, various materials such as a knitted or woven structure, a single or double knitting, a reversible knitting, a plain thick or thin knitted fabric, and a technique material such as a lace fabric can be used, and there is no particular limitation. .

Moreover, as a raw material which comprises the said left and right main panel members 8 and 9, as shown in FIG.2 (b), the X-shaped or O-shaped hollow fiber which connects the surface layer 11 and the back surface layer 12, for example is used. Have 3
A material having a front and back integrated structure provided with an intermediate layer 13 of a double raschel or the like having a layer structure is used, and the front and back are designed with a knitted structure and composition from the functional and hygienic aspects.

  Further, as a material constituting the left and right main panel members 8 and 9, for example, as shown in FIG. 2 (c), a front and back integrated structure in which the front 14 and the back 15 are coated through an adhesive layer (not shown). The material may be used.

  Further, as the material constituting the left and right main panel members 8 and 9, for example, as shown in FIG. 2 (d), the above-described double raschel knitting, or a thin sheet member made of foam, or a nonwoven fabric is used. Three-layered material in which the intermediate material 16 is coated with various surface materials 17 and back material 18 such as cotton material and resin material designed from the viewpoint of aesthetic, human hygiene, human engineering, and fashion from which the product is intended. You may comprise so that it may be used.

  Further, as a material constituting the left and right main panel members 8 and 9, for example, as shown in FIG. 2 (e), a water-soluble yarn is knitted with a normal yarn, and the water-soluble yarn is designed. In addition, there are a portion 19 that does not require human body correction and a portion 20 that does not require, a portion 19 that requires thickness, a portion 20 that does not require thickness, a portion 19 that requires skin properties, a portion 20 that does not need skin, and the like. It is also possible to use a material that is designed and arranged in a pattern so that the water-soluble yarn is dissolved to leave only the normal yarn portion 19.

  In addition, as a material constituting the left and right main panel members 8 and 9, for example, as shown in FIG. 2 (f), a fabric constituting the body parts 4 and 5 suitable for constituting the portion having the highest stretch rate. 21. The body part 21 is stretched from a stretchable region 22 to a stretched region 23 to a region 24 that does not stretch at all by a printing type or an inkjet printing method for designing an aesthetic, ergonomic, and compensation function. You can also use materials that are designed step by step.

  Further, as a material constituting the left and right main panel members 8 and 9, for example, as shown in FIG. 2 (g), a molded knitted fabric for designing the above-described aesthetic and ergonomic compensation function by the molding knitting method is used. The material 25 used as the body parts 4 and 5 may be used. As the molded knitted fabric 25, for example, by arranging a moldable knitted fabric or a woven fabric part 27 in a region 26 that is also a region located near the body side of the left and right bust cup portions 2 and 3, The correction function can be enhanced by forming the region 26 located closer to the body side of the left and right bust cup portions 2 and 3 into a predetermined shape. As a matter of course, the parts 26 and 27 may be configured on either the front or back side of the panel.

  Further, in this embodiment, as the material constituting the left and right main panel members 8 and 9, the backing material is partially arranged without forming a single sheet over the entire region, and the desired region is set to 2 You may comprise so that it may be set as multiple sheets structure, such as sheet composition.

  The brassiere 1 configured as described above is formed in a three-dimensional three-dimensional shape by a thermoforming press at the same time, such as a body side portion including a bust portion corresponding to a bulging portion of a human body, in a final process.

  In this embodiment, the brassiere 1 includes left and right main panel members 8 and 9 integrally configured with the bust cup portions 2 and 3 and the body parts 4 and 5, as described above. As shown in FIG. 5, the members 8 and 9 have a bust cup backing structure in which the bust side portions 2 a and 3 a of the left and right bust cup portions 2 and 3 are integrated, and the bust cup backing members 28 and 29. You may comprise so that it may be set as the pattern structure which integrates. And by the structure of the said backing members 28 and 29, it is the pattern structure which can improve the function as a foundation.

  Depending on the design intent, the backing pattern may be premised on stretch, unstretch, or a combination of these. good.

  The backing members 28 and 29 may be configured such that the bonding step is performed simultaneously with molding, or the backing members 28 and 29 are first placed on the back surfaces of the left and right main panel members 8 and 9. You may comprise so that after forming 29, it may mold.

  As the structure of the backing members 28 and 29 for enhancing the foundation function, as shown in FIG. 6 (a), left and right main panel members in which the bust cup portions 2 and 3 and the body bodies 4 and 5 are integrally configured. 8 and 9 are premised, but the main panel members 8 and 9 are selected on the premise of aesthetics, fashion, or overall wearing feeling, and the main panel members 8 and 9 are aesthetic or hygienic. A configuration in which any one of the configurations shown in FIGS. 6B to 6H, which complements the scientific and ergonomic deficiencies, is employed.

  As the backing members 28 and 29, as shown in FIG. 6 (b), a core body 30 and a cotton-like body such as fiber fill are used as the core body, and the front and back surfaces 31 and 32 are covered with tricot or the like. A backing member made of is used.

  Further, as the backing members 28 and 29, as shown in FIG. 6 (c), a hollow knitted fabric 33 made of double raschel or the like (the intermediate connecting yarn is preferably X-shaped or O-shaped), In addition, the front and back surfaces 34 and 35 are made of a backing member made of a sheet body that has a composition and a structure (preferably different compositions and different knitted structures, but may be the same) depending on the product design. It may be configured.

  Further, as the backing members 28 and 29, as shown in FIG. 6D, a backing member made of a foam-made sheet body 36 having a uniform thickness is used, and the foam-made sheet body is used. As 36, it is desirable to use non-yellowing, breathable, elastic and shape-retaining, and use a coated base fabric on the front or back or back (the side that directly touches the human body). It may be configured.

  Further, as the backing members 28 and 29, as shown in FIG. 6 (e), the foam is sliced so that no step or hardness is generated on the cutting surfaces 37a and 37b around the unnecessary pad body 37. The pad body 37 may be configured to use a sandwich structure in which a base fabric (not shown) is coated on both front and back surfaces, or an integrated backing member after a base fabric is coated on one surface.

  Further, as the backing members 28 and 29, as shown in FIG. 6 (f), a foam 38 having a necessary thickness is formed in a necessary shape, for example, a teat 38a is thickened, or a breast. You may comprise the pad body sliced like the shape which thickens a lower part etc. so that the backing member of the sandwich structure which coat | covered the base fabric which is not shown in figure may be used for the front and back both surfaces. In addition, in FIG.6 (f) etc., the thickness of the foam 38 is shown extremely thickly.

  As the backing members 28 and 29, as shown in FIG. 6 (g), a foam sheet, a double raschel knitted sheet, or a laminate of a plurality of sheets 39a, 39b and 39c having different characteristics is used. You may use the backing member of the structure which cut | disconnected 39 to required shape and formed required thickness.

  Furthermore, as the backing members 28 and 29, as shown in FIG. 6 (h), a member having a necessary thickness is used, and the design utilizing the thickness itself is made uniform or the elasticity is made uniform. You may make it. In this case, the effect of bringing the bust from the bust side portion 40a to the center portion can be exhibited.

  In addition, many of the foams used for the backing members 28 and 29 have a problem of yellowing. If possible, a foam such as silicon that does not yellow is selected, or the lining that covers this is selected as the pad. While it is necessary to design the size so that the body exposure itself can be covered, when configuring the covering lining, a cover such as a tricot for a cotton-like body such as fiber fill can be omitted, which will be described later. As described above, a backing material having a so-called gradation power configured such that the power (extension force) gradually decreases from the body side toward the top of the breast may be used.

  Further, in this embodiment, as a material constituting the left and right main panel members, the body body of the two-sided structure and the overbust cup portion including the human body side portion to the breast are the basis of the present embodiment. You may use the thing of the sandwich structure which clamped the functional core as a pad body.

  As shown in FIG. 7, the material constituting the left and right main panel members 8 and 9 includes the main panel members 8 and 9 having a front and back two-sided configuration based on the configuration shown in FIG. The bust cup body 41 that integrally forms the bust side surface may be configured to use a patterned material as a core structure.

  As the core 41 of the material constituting the left and right main panel members 8, 9, the gradation power from the body side toward the nipple is incorporated by a knitted structure provided in one core, or by a thickness, etc. Can be used.

  As the configuration of the core body 41, for example, as shown in FIG. 8 (a), it is desirable to use a pattern configuration that is preferably based on three parts 42 to 44 and integrated by pressure bonding or adhesion. .

  Further, as shown in FIG. 8A, the core 41 of the material constituting the left and right main panel members 8 and 9 has a pattern region 42 with a large compensation force, a region 43 with a compensation force, and a region 44 with a compensation force. What is set to a small correction force is used, but the intent of the correction force is freely designed according to the purpose of bringing the bust to the center or raising the bust.

  In this embodiment, as shown in FIG. 8, pattern regions 42 to 44 are set so as to enhance the effect of pushing up the breast in the direction of arrow A.

  Moreover, as a structure of the functional core 41, three pattern area | regions 42-44 select two pattern area | regions from the relationship with the body parts 4 and 5, or set three or more pattern area | regions. May be. Moreover, the material which comprises the said pattern area | regions 42-44 may be the same, and may combine several different things.

  Furthermore, as a structure of the said core 41, based on the structure of the backing members 28 and 29 as shown to FIG.8 (b)-(e), the same material as the main panel members 8 and 9 mentioned above or this A combination of a plurality of different materials may be used.

  However, unlike the case of the backing members 28 and 29, the backing 45 is laminated on the inner surface of the core body 41, so that the base fabric is attached to the skin side of the core body 41 like the backing members 28 and 29. There is no need to coat.

  FIG. 9 shows a pattern configuration obtained by diverting the core body 41 of FIG. 7 which is a function according to the embodiment of the present invention.

  FIG. 9 shows a pattern configuration for forming the product-shaped brassiere 1 as shown in FIG. The main panel members 8 and 9 are configured such that the parts 46 to 49 constituting the functional cores of the pattern regions 46 to 48 are superposed. In this embodiment, the part 49 as the lining is a pad body, and on the surface side of the part 49, the part 48 made of the race ground, the part 47, and the part 46 are laminated so as to be superposed and bonded. It is configured in three dimensions.

  In FIG. 11A, the pattern 50 is the main panel members 8 and 9, the main panel members 8 and 9 have a part 51 having the same edge as the pattern 50, and the part 52 having an edge inside thereof. Are bonded together in a polymerized state. A shoulder cord may be extended to the main panel members 8 and 9 and the part 51.

  Further, a flat synthetic resin bone body 54 is embedded in the pattern 50 along the line 53 in a state of being sandwiched between the pattern 50 and the part 52.

  Further, in FIG. 11B, the pattern 50 is the main panel members 8 and 9, and the part 51 having the same edge of the pattern 50 and the part 52 having the line 53 as the edge are bonded in a superposed state. A bone loop member 54 is built in along the line 53 at the time of polymerization.

  Further, FIG. 11 (c) shows a bead-type trimming tape body 55 in which the pattern 50 is the main panel members 8 and 9, and bones are inserted along the bust part side edges of the main panel members 8 and 9. When the parts 51 are polymerized and bonded, they are configured to be bonded in a sandwich shape. Note that the bead-type trimming tape body 55 is not necessarily bonded, and may be fixed by sewing.

  11 (a) to 11 (c), it is of course possible to configure the pad body to be attached to the main panel members 8 and 9.

  Furthermore, what is shown in FIG. 11 (d) is configured such that the deformed pattern 50 that does not have a shoulder function completely is gathered only in the core body functional parts that are the main panel members 8 and 9. Depending on the application, it is preferable to incorporate a bone body along the line 53 or to design a core structure as shown in FIG. 19 described later.

  Thus, according to the said embodiment, clothing, such as a foundation like the brassiere 1, can be manufactured by simplifying the manufacturing process, the cost can be reduced, and a correction function can be provided if necessary. It becomes possible to manufacture clothing such as a foundation having a desired three-dimensional shape.

Embodiment 2
FIG. 12 shows a second embodiment of the present invention. The same reference numerals are given to the same portions as those in the first embodiment, and in this second embodiment, the front and back are formed as an integrated pattern. Instead, a gathered portion is formed on the product by setting a large pattern on the surface side.

  That is, in the second embodiment, as shown in FIG. 12, the left and right main panel members 8 and 9 are different from those shown in FIG. On the other hand, the left and right main panel members 8 and 9 as the outer material are set large, and the gathers 60 are consciously moved to the left and right main panel members 8 and 9 as the outer material, thereby making it an integrated shape, thereby improving the design. It is a thing that raised.

  The gather 60 can express a soft feeling that cannot be obtained by a normal molding method in the bust cup portions 2 and 3 and is combined with a lingerie such as a camisole with a bust cup that has a large body area and enhances softness. It is adapted to. Therefore, it is desirable to use a thin material as a material constituting the left and right main panel members 8 and 9.

  FIG. 12 (b) shows a partial cross section of FIG. 12 (a), and the main panel members 8 and 9 constituting the front body body are provided with a gather 60 toward the bust point B, and the gather is generally the same. The 60th part is exciting. Further, the back surfaces of the main panel members 8 and 9 are constituted by a lining 45. Whether the technique is formed before or after the bulging molding is selected depending on the condition of the member.

  As shown in FIG. 13, the upper and lower body parts of the left and right main panel members 8 and 9 have a double structure, and the solid line and the thin dotted line are basic bodies constituting the brassiere 1 of the present embodiment. The dotted line is the lingerie 59 which is constructed without making the position equivalent to this basic.

  The merit of such a configuration is an embodiment in which two patterns having different nipple positions can be simultaneously formed, and it is natural that the lingerie nipples may be the same.

  FIG. 14 shows a modification of the second embodiment. FIG. 14 is a configuration diagram showing back parts 61 and 62 that are superposed on either the front or back of the left and right main panel members 8 or 9 or the pad body. The purpose of such a configuration is such that the bust cup portions 2 and 3 of the outer fabrics 8 and 9 are configured by an unstretchable lace fabric, etc., and the back parts 61 and 62 use a stretch material. As described above, when it is necessary to switch to the left and right main panel members 8 and 9, or when a hygroscopic material such as a cotton material is used on the skin side of the pad body on the back side, the perspiration absorption This is because the back parts 61 and 62 made of sex material can be arranged up to the back body. Moreover, it is for making the back parts 61 and 62 function as a backing structure, for example, when the front body part of the left and right main panel members 8 and 9 is made of a rough material such as a mesh.

  In consideration of productivity, it is desirable to apply a hot-melt process to the parts 61 and 62 so as to serve as a cover for the cut surface of the pad body.

  Since other configurations and operations are the same as those of the first embodiment, description thereof is omitted.

Embodiment 3
FIG. 15 shows a third embodiment of the present invention. The same reference numerals are given to the same parts as those in the first embodiment. In the third embodiment, as shown in FIG. The lace fabric 63 such as a knitted lace or an embroidery lace having a predetermined width and finished on the left and right main panel members 8 and 9, a printed or georgette knitted fabric, a mesh fabric, etc. The above-described first embodiment is applied to a material whose both ends are bonded to each other and whose both ends are finished to a necessary length by embroidery, laser cutting, or the like.

  FIG. 16A shows the brassiere 1 using the lace ground 63 and the like finished with the predetermined width as the main panel members 8 and 9.

  FIG. 16 (b) shows, as an application example, an accessory part 64 as shown in FIG. 16 (d), and by pulling the front end of the left and right main panel members 8, 9 toward the front center, A function that draws the bust around is added.

  FIG. 16 (c) is an example of application to shorts as clothing such as a foundation, and the function of FIG. 16 (b) is diverted to the hip. In addition, after designing the pattern which comprised the hip outline in the wave shape, the hip part was processed in three dimensions by performing molding.

  More specifically, in the application examples shown in FIGS. 16 (a) and 16 (b), the bulging part such as the bust or hip part is located at the center part with respect to the bulging part such as the bust or hip part of the human body. In order to further enhance the three-dimensional effects such as the effect of bringing in and the effect of increasing, a force that draws from the side of the human body to the center of the human body is applied.

  For this reason, in the brassiere 1 shown in FIG. 16 (b), the portions located at the center of the left and right main panel members 8, 9 are not sewn together, but are formed longer toward the opposite portions, The extended portions located at the center of the main panel members 8 and 9 are connected to each other by using an auxiliary metal fitting 64 as shown in FIG. 16D so that the fastening position can be adjusted. The auxiliary metal fitting is composed of a double annular member connected to each other through a connecting portion in the vertical direction, and an extended portion of the left and right main panel members 8 and 9 is an annular member 64 positioned inside the double annular member. In addition, the fastening position can be adjusted by inserting from the inside and by folding the extension part of the left and right main panel members 8 and 9 and inserting under the annular member located on the outside. By fastening the extended portions of the left and right main panel members 8 and 9 so as to be pulled toward the center portion, the bust cup portions 2 and 3 of the left and right main panel members 8 and 9 exert an effect of pulling the bust toward the center. ing.

  FIG. 16 (c) is an application of the same principle to the girdle. In this case, the portions located at the center of the left and right main panel members 8, 9 located at the waist of the woman are sewn together. Instead, the extension portion that is formed long toward the facing portion and is located at the center of the left and right main panel members 8 and 9 is fastened using an auxiliary fitting 64 as shown in FIG. They are connected to each other so that they can be adjusted.

  Further, FIG. 17 shows an example in which a long fabric is used as the lace place 63 shown in FIG. 15 and applied to the slip 65 as clothing such as a foundation.

  Since other configurations and operations are the same as those of the first embodiment, description thereof is omitted.

Embodiment 4
FIG. 18 shows a fourth embodiment of the present invention. The same reference numerals are given to the same parts as those in the first embodiment. In the fourth embodiment, as shown in FIG. Further, a pad body 70 for adding a three-dimensional correction function is arranged on the inner surface side of the left and right main panel members 8 and 9, and further, a bone body 71 for further improving the correction function is incorporated in the pad body 70. As shown in FIG. 18 (c), the resin-made planar body bone 71 is set on the front side of the pad body 70 and joined to the inner surface side of the main panel members 8, 9, or the pad. The body 70 is formed in a sandwich structure as a double structure, and in the final three-dimensional molding process, these are integrally made three-dimensional.

  However, when a metal bone body 73 that needs to be three-dimensional in advance is used, as shown in FIG. 18 (d), a tube body 72 for housing the metal bone body 73 is provided. It is built in the pad body 70, and after three-dimensional molding, a three-dimensional bone body 73 is inserted into the housing tube body 72 to integrally form a three-dimensional structure.

  As shown in FIG. 18 described above, the function of the three-dimensional mold is maximized with respect to the linear body having the existing surface structure in which the bone body 71 is built in the pad body 70 on the left and right main panel members 8 and 9 forming the basic shape. A new core bone 73 (which is most assimilated with the base fabric constituting the pad body 70) can be provided.

  This basic structure is based on the pad body 70 shown in FIG. 18, and as shown in FIG. 19 (a), the inner shape of the pad body 70 is more as long as it is assimilated to the pad body 70 as much as possible. For example, the thin film body 74 made of polyester, polypropylene, or the like, which is rich in properties and elasticity, can be applied to a structure in which the breast is designed to be held and supported by hand.

  FIG. 19B shows a triple structure system in which the film body 74 is stacked with three film bodies 74a to 74c in order to enhance the function of the film body 74 without giving a sense of incongruity to the human body. Alternatively, the bird is configured like a wing so that the outer ring is weakened by the injection molding method and the core is made stronger and stronger.

  Further, in FIGS. 19C and 19D, an elastic synthetic resin 75 that exhibits elasticity after thermosetting is arranged in a linear or dot shape so as to enhance the three-dimensional function of the present embodiment, In addition, the design is such that the rigidity is physically designed, such as a solid line to a thick dotted line, or a high density to low density part, and the thermosetting resin 75 is printed by a printing method or an ink jet method and then cured. It is.

  In order to exert such an effect, the pad body 70 is desirably a stretchable material, and at the same time, the thermosetting resin 75 is desirably disposed in a shape that holds the side of the human body.

  Since other configurations and operations are the same as those of the first embodiment, description thereof is omitted.

Embodiment 5
FIG. 20 shows Embodiment 5 of the present invention.

  FIG. 20 shows the present invention applied to a girdle as clothing such as a foundation.

  Basically, clothing such as foundations such as the girdle 80 is finished in a predetermined three-dimensional shape by molding, and it is important to create a more natural line. For this reason, at present, technology has been adopted in which the finished part of a product is manufactured from sewing by sewing, using an adhesive plus ultrasonic wave or laser cutting process, and the direction to make the edge part of the product simpler is directed. Has been.

  In contrast, in clothing such as a foundation such as a conventional girdle, the distinction between an edge portion which is an important finishing portion and a portion which holds a human body is not considered at all.

  Therefore, in this embodiment, as shown in FIG. 21, the finish of the edge portion that should be free is folded in half to reduce the resistance to the human body, and the cut surface is not located at the edge portion. Therefore, it is configured to maintain the strength.

  In this embodiment, as shown in FIG. 20, the left and right die portions 81 and 82 that are product edge portions that contact the thigh of the wearer of the girdle 80 are folded in two, and the folded portion 83 of this folded structure is formed. However, it is arrange | positioned so that it may come to the position which contacts a wearer's thigh. The rhinos 81 and 82 which are the product edge portions are not preferable in terms of human health, and are portions that are required not to resonate as much as possible in fashion.

  By sewing the rhinoceros configured as described above integrally with the body part from the abdominal part of the human body to the back part through the crotch part, the product edge part in contact with the wearer's thigh is The folded part of the folding structure is located.

  Of course, the girdle or the like obtained by the two-dimensional pattern cannot add a three-dimensional “line of force to move” as it is, and is based on the configuration shown in FIG. 2 (g). It requires a mold system based on the body side. However, since a molded object such as a girdle has a hook and eye and has a cylindrical shape in principle, the mold passive mold needs to be cylindrical so that at least the molded object can be received.

  Since other configurations and operations are the same as those in the first embodiment, description thereof is omitted.

Embodiment 6
22 to 26 show a sixth embodiment of the present invention.

  The brassiere 1 shown in FIG. 22A has a wire-shaped bone body 85 arranged in an inverted V shape along the entire length of the upper end edges of the left and right main panel members 8 and 9. The body 85 can be controlled so as not to distort the bust cup portions 2, 3 and the chest portion of the left and right main panel members 8, 9. Further, as the left and right shoulder cords 6 and 7, wide tape-shaped ones are used, and the wide left and right shoulder cords 6 and 7 are placed on the front side of the left and right bust cup portions 2 and 3, Although the design extends to the lower edge of the cups 2 and 3, conventionally, when such a tape body is designed, the shape of the bust is usually sacrificed. It is embodiment which can exhibit the function to do.

  The brassiere 1 shown in FIG. 22 (b) has a right bust cup and its body constituting the circumference of the brassiere body, and an independent double structure of the left cup and the body constituting the circumference of the brassiere body. It is a brassiere, and the outer and inner envelopes are interlocked by a front snap, and the breast can be adjusted by the movement of the snap. FIG. 7 is based on FIG. 2 (g) of the present invention. The left and right main panel members are configured by disposing a film-like bone body 74 from the body parts 4 and 5 of the left and right main panel members 8 and 9 to the bust cup portions 2 and 3. 8 and 9 are configured to further enhance the function of bringing the bust.

  Further, instead of the film-like bone body 74, a feather-like bone body 86 may be disposed as shown in FIG.

  Further, the brassiere 1 shown in FIG. 23 (a) extends the lower end edges of the left and right main panel members 8, 9 to the chest portion, and the bust cup portions 2, 3 and the chest of the left and right main panel members 8, 9. An elongated plate-shaped bone body 89 is disposed inside the portions 87 and 88 along the vertical direction, and the bust portion is supported from below and the bust is boosted. It is configured to produce the effect of raising the part.

  FIG. 23 (b) shows a thin film bone that supports the vicinity of the bust top made of an ultra-density polyethylene film or the like rooted at the breast body side, and the film is closer to the vicinity of the nipple from the body side. It is soft and flexible, and has the same function as the feather-shaped bone shown in FIG.

  In addition, the brassiere 1 shown in FIG. 23 (c) has at least the bust top position, which is the three-dimensional shape of the present invention, within at least about one third of the breast base, and the top angle is The top is straight and parallel to the center of the human body when worn, and the breast shape is a spherical shape that accepts the breast volume from the nipple to the center of the human body and does not impair beauty. The breast shape along the shape of the breast is linear or somewhat concave, and the lower and upper breasts connecting the breast shape are fan-shaped, spherical, kamaboko-shaped, straight, semi-concave from the center of the human body. Assuming a basic shape that changes to a shape that is pushed from the side), the thermoset resin 75 is applied concentrically or spirally with the nipple as the center so that it functions as a bone body. It is those that you configured.

  Furthermore, in the brassiere 1 shown in FIG. 24 (a), a double raschel knitted fabric 90 having stretch properties is disposed on the surface side of the bust cup portion of the left and right main panel members 8, 9, and the double raschel knitted The entire finish including the bust contour edges of the bust cup portions 2 and 3 is integrated with a ball-type stretch trimming tape 91, and the bone contour or elasticity and shape memory ability are formed on the bust contour edges. This is an embodiment in which a linear bone made of a resin or the like having a gap can be incorporated.

  The three-dimensional breast shape described above also applies in principle to the three-dimensional hip shape. However, the volume of the buttocks of the Japanese is generally still lacking on the side of the body, so there is no need for a function to bring it closer to the breast, but rather a function to support it, and it is desirable to make the lower side of the buttocks concave .

  As the fabric 90 disposed on the surface side of the bust cup portions 2 and 3 of the left and right main panel members 8 and 9, as shown in FIG. 92 may be used.

  Furthermore, as shown in FIG. 25 (a), a ring-shaped member 93 is used at the connecting portion between the left and right shoulder cords 6, 7 and the left and right main panel members 8, 9, or as shown in FIG. 25 (b). In addition, the portion of the bust cup portion 2, 3 closer to the body side is set to have a plurality of steps such as three steps, a portion 93 with a high power expansion ratio, a middle portion 94, and a weak portion 95. May be.

  Further, as in the body suit 100 shown in FIGS. 26A and 26B, the power of the fabric has a plurality of stages such as three stages such as a high stretch ratio, a medium stretch, and a weak stretch. By making such settings, the correction function can be further enhanced.

  FIGS. 27 to 30 show still other embodiments of the present invention.

FIG. 1 is a front configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 2 is a cross-sectional configuration diagram showing different aspects of the main part of the brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 3 is a front configuration diagram showing a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 4 is a back configuration diagram showing a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 5 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 6 is a cross-sectional configuration diagram showing different aspects of the main part of the brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 7 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 8 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 9 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 10 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 1 of the present invention. FIG. 11: is a block diagram which shows the principal part of the brassiere as clothing, such as a foundation based on Embodiment 1 of this invention. FIG. 12 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 2 of the present invention. FIG. 13: is a block diagram which shows the principal part of the brassiere as clothing, such as a foundation concerning Embodiment 2 of this invention. FIG. 14: is a block diagram which shows the principal part of the brassiere as clothing, such as a foundation concerning Embodiment 2 of this invention. FIG. 15: is a block diagram which shows the principal part of the brassiere as clothing, such as a foundation concerning Embodiment 3 of this invention. FIG. 16: is a block diagram which shows the brassiere as clothing, such as a foundation concerning Embodiment 3 of this invention, respectively. FIG. 17: is a block diagram which shows the brassiere as clothing, such as a foundation based on Embodiment 3 of this invention. FIG. 18: is a block diagram which shows the principal part of the brassiere as clothing, such as a foundation based on Embodiment 4 of this invention. FIG. 19 is a block diagram showing another main part of the brassiere as clothing such as a foundation according to Embodiment 4 of the present invention. FIG. 20 is a configuration diagram showing a main part of a girdle as clothing such as a foundation according to Embodiment 5 of the present invention. FIG. 21 is a block diagram showing a girdle material as clothing such as a foundation according to Embodiment 5 of the present invention. FIG. 22 is a configuration diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 6 of the present invention. FIG. 23 is a block diagram showing a brassiere as clothing such as a foundation according to Embodiment 6 of the present invention. FIG. 24 is a block diagram showing a brassiere as clothing such as a foundation according to Embodiment 6 of the present invention. FIG. 25 is a block diagram showing a main part of a brassiere as clothing such as a foundation according to Embodiment 6 of the present invention. FIG. 26 is a block diagram showing a body suit as clothing such as a foundation according to Embodiment 6 of the present invention. FIG. 27 is a block diagram showing an example of a brassiere product as clothing such as a foundation according to another embodiment of the present invention. FIG. 28 is a block diagram showing an example of a brassiere product as clothing such as a foundation according to another embodiment of the present invention. FIG. 29 is a block diagram showing an example of a brassiere product as clothing such as a foundation according to another embodiment of the present invention. FIG. 30 is a block diagram showing a product example of a brassiere as clothing such as a foundation according to another embodiment of the present invention.

Explanation of symbols

1: Bra (clothing such as foundation), 2, 3: Left and right bust cup parts (first panel), 4, 5: Left and right body parts (second and third panels), 8, 9: Left and right Main panel member.

Claims (9)

It is a clothing such as a foundation worn so as to cover an area including the bulging part of the human body,
A first panel covering the bulging portion of the human body; a second panel covering a portion of the human bulging portion; and a region adjacent to the bulging portion; and a region adjacent to the human bulging portion. A panel member that integrally configures the third panel is provided,
The panel integrally configured as the panel member is provided with a finished part as a product in a part or all of the region, and a necessary region including a bulging part corresponding to the bulging part of the human body is simultaneously formed by a thermoforming press. A clothing such as a foundation characterized by being formed into a three-dimensional solid shape. The clothing such as a foundation according to claim 1, wherein the panel member includes a backing member on a back surface side thereof. The clothing such as a foundation according to claim 1 or 2, wherein the panel member has a core disposed on the back side thereof. The panel member has a base fabric constituting clothing such as a foundation and a coating layer laminated on at least one of the front side or the back side of the base fabric constituting the clothing such as the foundation, at the time of thermoforming press The base fabric is cut into a clothing product shape such as a predetermined foundation, and the covering layer is formed into a three-dimensional solid shape. Apparel such as the foundation described. The clothing such as a foundation according to claim 4, wherein the coating layer is laminated in a state of being applied and cured in advance on both the front surface side and the back surface side of the base fabric. The clothing such as a foundation according to claim 4 or 5, wherein the base fabric is formed of a lace fabric. The clothing such as a foundation according to any one of claims 4 to 6, wherein the coating layer is made of a thermosetting resin having elasticity. The garment such as the foundation has a correction function part configured by partially applying a thermosetting resin having high hardness and curing it at the time of molding. Apparel such as the foundation described. It is a manufacturing method of clothing such as a foundation worn so as to cover an area including a bulging part of a human body,
A first panel covering the bulging portion of the human body; a second panel covering a portion of the human bulging portion; and a region adjacent to the bulging portion; and a region adjacent to the human bulging portion. A first step of forming a panel member integrally configured with a third panel;
A second step of providing a finished part as a product in a part or the entire area of the panel integrally formed as the panel member;
A third step of forming a necessary region including a bulging portion corresponding to the bulging portion of the human body into a three-dimensional three-dimensional shape by a thermoforming press at the same time. Production method.

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