JP2008093492A - Method and apparatus for treating fly ash - Google Patents

Method and apparatus for treating fly ash Download PDF

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JP2008093492A
JP2008093492A JP2006274310A JP2006274310A JP2008093492A JP 2008093492 A JP2008093492 A JP 2008093492A JP 2006274310 A JP2006274310 A JP 2006274310A JP 2006274310 A JP2006274310 A JP 2006274310A JP 2008093492 A JP2008093492 A JP 2008093492A
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fly ash
storage tank
heavy metal
kneading
ash storage
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JP4365846B2 (en
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Isamu Aoki
勇 青木
Tadashi Ito
正 伊藤
Yuichi Nakajima
優一 中島
Hirohisa Nikaido
宏央 二階堂
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Shinko Pantec Co Ltd
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Kobelco Eco Solutions Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fly ash treatment method constituted so as to bring the amount of a heavy metal elution inhibitor to be kneaded with fly ash to a proper amount without excessively adding the heavy metal elution inhibitor by uniformizing the distribution of the heavy metal concentration in the fly ash within a fly ash storage tank by putting existing equipment to practical use only by the minimum increase of equipment when the heavy metal elution inhibitor and the fly ash taken out of the fly ash storage tank are kneaded in order to perform the elution preventing treatment of heavy metals from fly ash, and a fly ash treatment apparatus. <P>SOLUTION: The fly ash treatment method includes a process for feeding the collected fly ash to the fly ash storage tank 1 by a fly ash feed conveyor 2 to store the same in the fly ash storage tank 1, a process for kneading the fly ash quantitatively supplied from the fly ash storage tank 1 with the heavy metal elution inhibitor and a process for taking the fly ash out of the fly ash storage tank 1 in a non-kneading time zone to return the same to the fly ash feed conveyor 2 subjected to feed operation. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、ごみ焼却施設で発生する排ガスから分離された飛灰を埋め立て処分するための前処理として、埋め立て処分された後に飛灰に含まれる重金属類が溶出することを防止するように飛灰を処理する飛灰処理方法及び装置に関するものである。   The present invention is a pretreatment for landfill disposal of fly ash separated from exhaust gas generated in a waste incineration facility, so as to prevent heavy metals contained in the fly ash from eluting after landfill disposal. The present invention relates to a fly ash treatment method and apparatus.

ごみ焼却施設でごみの焼却に伴って発生する排ガス中には飛灰が含まれている。この排ガス中から分離された飛灰は、最終的には埋め立て処理される。しかし飛灰が重金属類(鉛、カドミウム、水銀、六価クロム、砒素、及びセレンなど)を含有する場合には、飛灰を埋め立てた後に雨水などで重金属類が溶出するおそれがあるため、これらの重金属が溶出しないように、重金属溶出防止剤によって飛灰を前もって処理して、飛灰中の重金属類の溶出防止がなされた飛灰処理物とする必要がある。なお、飛灰は、ごみ焼却施設の廃熱ボイラ、ガス冷却室(減温塔)などで捕集された「ばいじん」、及び集じん灰(集じん施設(バクフィルタなど)によって捕集された「ばいじん」)を総称したものである。   Fly ash is contained in the exhaust gas generated by incineration of garbage at the garbage incineration facility. The fly ash separated from the exhaust gas is finally landfilled. However, when fly ash contains heavy metals (lead, cadmium, mercury, hexavalent chromium, arsenic, selenium, etc.), heavy metals may be eluted in rainwater after the fly ash is reclaimed. In order to prevent elution of heavy metals, it is necessary to treat fly ash in advance with a heavy metal elution inhibitor to obtain a fly ash treated product in which elution of heavy metals in the fly ash is prevented. In addition, fly ash was collected by waste heat boilers of garbage incineration facilities, "dust" collected in gas cooling chambers (cooling towers), and dust collection ash (dust collection facilities (back filter etc.)). "Baijin") is a general term.

従来の飛灰処理方法について説明すると、まず、捕集された飛灰を飛灰搬送コンベヤにて飛灰貯留槽へ搬送して該飛灰貯留槽に貯留する。貯留後、飛灰貯留槽から一定量の飛灰を切り出し、これと一定量の重金属溶出防止剤を混練機によって混練するようにしていた。この場合、例えば、焼却炉が24時間連続運転されるごみ焼却施設では、混練機を1回当り2時間程度運転してそれまで飛灰貯留槽内に貯留されている飛灰を安定化処理し、該混練終了から約8時間経過後に、次の混練を行うようになされている。   The conventional fly ash treatment method will be described. First, the collected fly ash is transported to the fly ash storage tank by the fly ash transport conveyor and stored in the fly ash storage tank. After storage, a certain amount of fly ash was cut out from the fly ash storage tank, and this and a certain amount of heavy metal elution inhibitor were kneaded by a kneader. In this case, for example, in a waste incineration facility where the incinerator is operated continuously for 24 hours, the kneader is operated for about 2 hours per time to stabilize the fly ash stored in the fly ash storage tank until then. The next kneading is performed after about 8 hours from the end of the kneading.

ところが、前記従来の飛灰処理方法では、次のような問題があった。飛灰中の重金属類濃度は、焼却するごみ(都市ごみ、産業廃棄物など)の性状によって変動することから、飛灰貯留槽内に貯留されている飛灰についても重金属類濃度が槽内底部から槽内上部にわたって均一でなく不均一となっている。そのため、飛灰貯留槽から切り出され供給される定量の飛灰に対して、該飛灰中の重金属類濃度の高低にかかわらず、安全側の処理として、更新してきた過去の蓄積データによる重金属類濃度の最高値をもとにして予め定めた一定量の重金属溶出防止剤を添加するようにしていた。その結果、薬剤処理された飛灰は重金属類に関する溶出基準に適合するものの、常に重金属溶出防止剤を過剰に添加することとなってしまい、飛灰に対して過剰添加になることなく適切な量の重金属溶出防止剤が添加されていなかった。   However, the conventional fly ash treatment method has the following problems. The heavy metal concentration in fly ash varies depending on the properties of the incinerated waste (city waste, industrial waste, etc.), so the concentration of heavy metals in the fly ash storage tank is also the bottom of the tank. From the top to the top of the tank is not uniform but non-uniform. Therefore, for the fixed amount of fly ash cut out and supplied from the fly ash storage tank, regardless of the level of heavy metal concentration in the fly ash, as a safe process, heavy metals based on the past accumulated data that has been updated A predetermined amount of heavy metal dissolution inhibitor was added based on the maximum concentration. As a result, although the fly ash treated with chemicals meets the elution standard for heavy metals, it always adds an excessive amount of anti-elution agent for heavy metals, and an appropriate amount without excessive addition to the fly ash. No heavy metal dissolution inhibitor was added.

なお、本願発明に関連する先行技術文献情報としては次のものがある。   The prior art document information related to the present invention includes the following.

特開平11−244638号公報(段落[0007],[0010],[0026],[0033]、図1、図3、図4)JP-A-11-244638 (paragraphs [0007], [0010], [0026], [0033], FIG. 1, FIG. 3, FIG. 4)

そこで、本発明の課題は、飛灰からの重金属類の溶出防止処理をすべく、重金属溶出防止剤と飛灰貯留槽から切り出される飛灰を混練するに際し、最小限の設備増設のみで既存の設備を活用することで飛灰貯留槽内における飛灰中の重金属類濃度の分布を均一化することにより、飛灰と混練する重金属溶出防止剤の量を過剰添加することなく適切な量とすることができるようにした、飛灰処理方法及び装置を提供することにある。   Therefore, the object of the present invention is to prevent the elution of heavy metals from the fly ash, when kneading the heavy metal elution inhibitor and the fly ash cut out from the fly ash storage tank, only existing facilities are required with minimal addition of equipment. By making uniform the distribution of heavy metal concentration in the fly ash in the fly ash storage tank by utilizing equipment, the amount of heavy metal elution inhibitor kneaded with fly ash is adjusted to an appropriate amount without excessive addition. Another object of the present invention is to provide a fly ash treatment method and apparatus that can be used.

前記の課題を解決するため、本願発明では、次の技術的手段を講じている。   In order to solve the above problems, the present invention takes the following technical means.

請求項1の発明は、飛灰からの重金属類の溶出防止処理をする飛灰処理方法において、捕集された飛灰を飛灰搬送コンベヤにて飛灰貯留槽へ搬送して該飛灰貯留槽に貯留する工程と、前記飛灰貯留槽から定量供給された飛灰と重金属溶出防止剤とを混練する工程と、前記混練を行っていない時間帯に、前記飛灰貯留槽から飛灰を切り出し、該飛灰を搬送動作している前記飛灰搬送コンベヤ上に戻す工程と、を備えたことを特徴とする飛灰処理方法である。   The invention of claim 1 is a fly ash treatment method for preventing elution of heavy metals from fly ash, wherein the collected fly ash is transported to a fly ash storage tank by a fly ash transport conveyor, and the fly ash is stored. The step of storing in the tank, the step of kneading the fly ash quantitatively supplied from the fly ash storage tank and the heavy metal elution inhibitor, and the fly ash from the fly ash storage tank during the time period when the kneading is not performed. A fly ash treatment method comprising: cutting out and returning the fly ash to the fly ash transport conveyor that is transporting the fly ash.

請求項2の発明は、飛灰からの重金属類の溶出防止処理をする飛灰処理装置において、飛灰貯留槽と、捕集された飛灰を前記飛灰貯留槽へ搬送する飛灰搬送コンベヤと、前記飛灰貯留槽から飛灰を切り出し、定量供給する飛灰定量供給装置と、前記飛灰定量供給装置によって飛灰が定量供給され、飛灰と重金属溶出防止剤とを混練する混練機と、前記混練を行っていない時間帯に、前記飛灰貯留槽から切り出された飛灰を搬送動作している前記飛灰搬送コンベヤ上に戻すための飛灰循環用戻し手段と、を備えたことを特徴とする飛灰処理装置である。   The invention according to claim 2 is a fly ash treatment apparatus for preventing elution of heavy metals from fly ash, and a fly ash storage tank and a fly ash transport conveyor for transporting the collected fly ash to the fly ash storage tank. A fly ash quantitative supply device that cuts out and supplies the fly ash from the fly ash storage tank, and a kneader that kneads the fly ash and the heavy metal elution inhibitor by supplying the fly ash in a fixed amount by the fly ash quantitative supply device And fly ash circulation return means for returning the fly ash cut out from the fly ash storage tank to the fly ash transfer conveyor that is moving in a time zone during which the kneading is not performed. This is a fly ash treatment apparatus.

本発明の飛灰処理方法又は飛灰処理装置は、重金属溶出防止剤と飛灰貯留槽からの飛灰とを混練していない時間帯に、飛灰貯留槽から飛灰を切り出し、該飛灰を搬送動作している飛灰搬送コンベヤ上に戻すという動作を繰り返すようにしているので、飛灰貯留槽内の飛灰が全体として均一に混ざり、飛灰貯留槽内における飛灰中の重金属類濃度の分布を均一化することができる。したがって、重金属溶出防止剤と飛灰貯留槽からの飛灰とを混練する際には、飛灰と混練する重金属溶出防止剤の量を、更新してきた過去の蓄積データによる重金属類濃度の平均値をもとに添加不足とならないように定めることで、過剰添加することなく適切な量とすることができ、過剰添加による処理コストの増大分をなくすことができる。また、増設設備としては、飛灰貯留槽から切り出された飛灰を飛灰搬送コンベヤ上に戻すための手段を設けるだけですみ、装置コストの増大を最小限にとどめることができる。   The fly ash treatment method or fly ash treatment apparatus of the present invention cuts out fly ash from the fly ash storage tank in a time zone in which the heavy metal elution inhibitor and the fly ash from the fly ash storage tank are not kneaded, and the fly ash Since the operation of returning the fly ash to the fly ash conveyance conveyor is repeated, the fly ash in the fly ash storage tank is uniformly mixed as a whole, and heavy metals in the fly ash in the fly ash storage tank The concentration distribution can be made uniform. Therefore, when kneading heavy metal dissolution inhibitor and fly ash from the fly ash storage tank, the average amount of heavy metals concentration based on the past accumulated data that has been updated for the amount of heavy metal dissolution inhibitor mixed with fly ash. By setting so as not to cause insufficient addition based on the above, an appropriate amount can be obtained without excessive addition, and an increase in processing cost due to excessive addition can be eliminated. Moreover, as an extension facility, it is only necessary to provide a means for returning the fly ash cut out from the fly ash storage tank onto the fly ash transport conveyor, and the increase in the apparatus cost can be minimized.

以下、図面を参照して本発明の実施形態について説明する。図1は本発明の一実施形態による飛灰処理装置を示す概略構成図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic configuration diagram showing a fly ash treatment apparatus according to an embodiment of the present invention.

図1において、1は飛灰貯留槽であり、2は飛灰搬送コンベヤであって、ごみ焼却施設における廃熱ボイラ、ガス冷却室(減温塔)及びバクフィルタなどで捕集された飛灰を前記飛灰貯留槽1へ搬送する。3は飛灰貯留槽1からの飛灰の定量切り出し、定量供給を行う飛灰定量供給装置としてのテーブルフィーダであり、4はテーブルフィーダ3によって飛灰が定量供給され、飛灰と重金属溶出防止剤とを希釈用の添加水とともに混練する混練機である。   In FIG. 1, 1 is a fly ash storage tank, 2 is a fly ash conveyance conveyor, and fly ash collected by a waste heat boiler, a gas cooling chamber (temperature reduction tower), a back filter, etc. in a garbage incineration facility. Is transported to the fly ash storage tank 1. 3 is a table feeder as a fly ash quantitative supply device for quantitatively cutting out and supplying fly ash from the fly ash storage tank 1, and 4 is a fly ash quantitative supply by the table feeder 3 to prevent elution of fly ash and heavy metals. It is a kneader that kneads the agent together with the added water for dilution.

前記重金属溶出防止剤は、飛灰中の重金属の溶出を防止するためのものであり、重金属溶出防止剤としては、重金属安定剤、pH調整剤などが含まれる。重金属安定剤は、飛灰中の重金属を化学的に安定にするためのものである。重金属安定剤としては、液体キレート剤、無機系処理剤などが含まれる。   The heavy metal elution inhibitor is for preventing elution of heavy metals in fly ash, and examples of the heavy metal elution inhibitor include heavy metal stabilizers, pH adjusters and the like. The heavy metal stabilizer is for chemically stabilizing heavy metals in fly ash. Examples of the heavy metal stabilizer include liquid chelating agents and inorganic processing agents.

6は薬剤タンクであり、重金属溶出防止剤として、液体の重金属安定剤(液体キレート剤)を貯留している。7は薬剤用ポンプであり、飛灰貯留槽1からの飛灰の切り出し量に合わせて薬剤タンク6からの重金属溶出防止剤(液体キレート剤)を混練機4に定量送液する。また、8は添加水タンク、9は飛灰貯留槽1からの飛灰の切り出し量に合わせて添加水タンク8からの添加水を混練機4に定量送液する添加水用ポンプである。10は搬出コンベヤ、11は飛灰処理物ピットである。混練後の飛灰処理物は、飛灰処理物ピット11での固着防止のため搬出コンベヤ10上で自然養生された後に、飛灰処理物ピット11に貯留されるようになっている。なお、飛灰処理物ピット11に代えて飛灰処理物積出しバンカが用いられるものもある。   A chemical tank 6 stores a liquid heavy metal stabilizer (liquid chelating agent) as a heavy metal elution inhibitor. Reference numeral 7 denotes a chemical pump, which sends a heavy metal elution inhibitor (liquid chelating agent) from the chemical tank 6 to the kneader 4 in a fixed amount in accordance with the amount of fly ash cut out from the fly ash storage tank 1. Further, 8 is an additive water tank, and 9 is a pump for additive water for quantitatively feeding the additive water from the additive water tank 8 to the kneader 4 according to the amount of fly ash cut out from the fly ash storage tank 1. 10 is a carry-out conveyor, and 11 is a fly ash processed product pit. The fly ash processed product after kneading is stored in the fly ash processed product pit 11 after being naturally cured on the carry-out conveyor 10 to prevent the fly ash processed product pit 11 from sticking. In some cases, a fly ash processed product bunker is used instead of the fly ash processed product pit 11.

また、5は飛灰循環用戻し手段としての飛灰戻しコンベヤであり、混練機4による混練を行っていない時間帯に、飛灰貯留槽1から切り出された飛灰を搬送動作している飛灰搬送コンベヤ2上に戻すためのものである。   Reference numeral 5 denotes a fly ash return conveyor as a fly ash circulation return means, and the fly ash cut out from the fly ash storage tank 1 is transported during a time zone when the kneading machine 4 is not kneaded. It is for returning to the ash conveyance conveyor 2.

次に、前記飛灰処理装置を用いて行う飛灰処理方法について説明する。本実施形態の飛灰処理装置が備えられ、焼却炉が24時間連続運転されるごみ焼却施設では、例えば、混練機を1回当り(1バッチ処理当り)2時間程度運転してそれまで飛灰貯留槽内に貯留されている飛灰を安定化処理し、該混練終了から約8時間経過後に、次の混練を行うように飛灰処理装置の運転がなされている。   Next, a fly ash treatment method performed using the fly ash treatment apparatus will be described. In a waste incineration facility equipped with the fly ash treatment apparatus of the present embodiment and in which the incinerator is continuously operated for 24 hours, for example, the kneader is operated for about 2 hours per time (per batch processing) until then fly ash The fly ash treatment apparatus is operated so that the fly ash stored in the storage tank is stabilized, and the next kneading is performed about 8 hours after the end of the kneading.

このような運転サイクルにおいて、重金属溶出防止剤と飛灰貯留槽1からの飛灰とを混練機4で混練して飛灰処理物を生成していない時間帯、例えば、次回の混練までの約8時間の間、24時間連続作動させている飛灰搬送コンベヤ2に加え、テーブルフィーダ3と飛灰戻しコンベヤ5とを作動させる。テーブルフィーダ3は混練に引き続き作動されることになる。すなわち、今回の混練終了後から次回の混練までの間、テーブルフィーダ3によって飛灰貯留槽1から飛灰が切り出され、この切り出された飛灰が飛灰戻しコンベヤ5によって飛灰搬送コンベヤ2上に戻されるという動作が繰り返される。その結果、飛灰貯留槽1→テーブルフィーダ3→飛灰戻しコンベヤ5→飛灰搬送コンベヤ2→飛灰貯留槽1に戻る循環経路を飛灰が繰り返し運ばれることにより、飛灰貯留槽1内の飛灰が全体として均一に混ざり、飛灰貯留槽1内における飛灰中の重金属類濃度の分布が均一化される。   In such an operation cycle, the heavy metal elution inhibitor and the fly ash from the fly ash storage tank 1 are kneaded by the kneader 4 to produce a fly ash treatment product, for example, about the time until the next kneading. The table feeder 3 and the fly ash return conveyor 5 are operated in addition to the fly ash transport conveyor 2 that is continuously operated for 24 hours for 8 hours. The table feeder 3 is operated following the kneading. That is, fly ash is cut out from the fly ash storage tank 1 by the table feeder 3 from the end of the current kneading to the next kneading, and the cut fly ash is removed from the fly ash return conveyor 5 by the fly ash return conveyor 5. The operation of returning to is repeated. As a result, the fly ash storage tank 1 → the table feeder 3 → the fly ash return conveyor 5 → the fly ash transport conveyor 2 → the fly ash is repeatedly transported through the circulation path returning to the fly ash storage tank 1, so that the fly ash storage tank 1 The fly ash is uniformly mixed as a whole, and the distribution of the heavy metal concentration in the fly ash in the fly ash storage tank 1 is made uniform.

したがって、重金属溶出防止剤と飛灰貯留槽1からの飛灰とを混練する際には、飛灰に対して、規則的に更新してきた過去の蓄積データによる重金属類濃度の平均値をもとに添加不足とならないように予め定めた量の重金属溶出防止剤を添加することで、過剰添加することなく適切な量とすることができ、従来と違って過剰添加による処理コストの増大分をなくすことができる。また、増設の設備としては、飛灰戻しコンベヤ5だけですみ、装置コストの増大を最小限にとどめることができる。   Therefore, when the heavy metal elution inhibitor and the fly ash from the fly ash storage tank 1 are kneaded, the average value of the heavy metal concentration based on the past accumulated data regularly updated for the fly ash is used. By adding a pre-determined amount of heavy metal elution preventing agent so as not to be insufficiently added, it is possible to achieve an appropriate amount without excessive addition, and unlike the conventional method, the increase in processing cost due to excessive addition is eliminated. be able to. Further, as the additional equipment, only the fly ash return conveyor 5 is required, and the increase in the apparatus cost can be minimized.

本発明の一実施形態による飛灰処理装置を示す概略構成図である。It is a schematic block diagram which shows the fly ash processing apparatus by one Embodiment of this invention.

符号の説明Explanation of symbols

1…飛灰貯留槽
2…飛灰搬送コンベヤ
3…テーブルフィーダ
4…混練機
5…飛灰戻しコンベヤ
6…薬剤タンク
7…薬剤用ポンプ
8…添加水タンク
9…添加水用ポンプ
10…搬出コンベヤ
11…飛灰処理物ピット
DESCRIPTION OF SYMBOLS 1 ... Fly ash storage tank 2 ... Fly ash conveyance conveyor 3 ... Table feeder 4 ... Kneading machine 5 ... Fly ash return conveyor 6 ... Chemical tank 7 ... Chemical pump 8 ... Additive water tank 9 ... Additive water pump 10 ... Unloading conveyor 11 ... Fly ash processed product pit

Claims (2)

飛灰からの重金属類の溶出防止処理をする飛灰処理方法において、捕集された飛灰を飛灰搬送コンベヤにて飛灰貯留槽へ搬送して該飛灰貯留槽に貯留する工程と、前記飛灰貯留槽から定量供給された飛灰と重金属溶出防止剤とを混練する工程と、前記混練を行っていない時間帯に、前記飛灰貯留槽から飛灰を切り出し、該飛灰を搬送動作している前記飛灰搬送コンベヤ上に戻す工程と、を備えたことを特徴とする飛灰処理方法。   In the fly ash treatment method for preventing elution of heavy metals from fly ash, the step of transporting the collected fly ash to the fly ash storage tank by the fly ash transport conveyor and storing it in the fly ash storage tank; A step of kneading the fly ash quantitatively supplied from the fly ash storage tank and the heavy metal elution inhibitor, and cutting out the fly ash from the fly ash storage tank and transporting the fly ash during the time period when the kneading is not performed And a step of returning the fly ash to the operating fly ash conveyor. 飛灰からの重金属類の溶出防止処理をする飛灰処理装置において、飛灰貯留槽と、捕集された飛灰を前記飛灰貯留槽へ搬送する飛灰搬送コンベヤと、前記飛灰貯留槽から飛灰を切り出し、定量供給する飛灰定量供給装置と、前記飛灰定量供給装置によって飛灰が定量供給され、飛灰と重金属溶出防止剤とを混練する混練機と、前記混練を行っていない時間帯に、前記飛灰貯留槽から切り出された飛灰を搬送動作している前記飛灰搬送コンベヤ上に戻すための飛灰循環用戻し手段と、を備えたことを特徴とする飛灰処理装置。   In a fly ash treatment apparatus for preventing elution of heavy metals from fly ash, a fly ash storage tank, a fly ash transport conveyor for transporting the collected fly ash to the fly ash storage tank, and the fly ash storage tank The fly ash is supplied from a fixed amount by the fly ash quantitative supply device, the fly ash is supplied quantitatively by the fly ash quantitative supply device, and the kneading is performed. Fly ash circulation return means for returning the fly ash cut out from the fly ash storage tank to the fly ash transport conveyor that is transporting the fly ash in a non-period of time Processing equipment.
JP2006274310A 2006-10-05 2006-10-05 Fly ash treatment method and apparatus Expired - Fee Related JP4365846B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7961070B2 (en) 2008-10-23 2011-06-14 Tamura Corporation Inductor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7961070B2 (en) 2008-10-23 2011-06-14 Tamura Corporation Inductor

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