JP2008089507A - Sensor mounting structure - Google Patents

Sensor mounting structure Download PDF

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JP2008089507A
JP2008089507A JP2006273118A JP2006273118A JP2008089507A JP 2008089507 A JP2008089507 A JP 2008089507A JP 2006273118 A JP2006273118 A JP 2006273118A JP 2006273118 A JP2006273118 A JP 2006273118A JP 2008089507 A JP2008089507 A JP 2008089507A
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sensor
sensor mounting
mounting hole
detection
opening end
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Tomoshi Kikuchi
智志 菊池
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Toyota Motor Corp
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To solve a problem that detection may be adversely affected by air column resonance which occurs between a detection part of a sensor and an opening end of a sensor mounting hole formed in a sensor mounting member in the case that the sensor is required to be mounted to the sensor mounting member in a state in which a detection part at a tip of the sensor is located more inside than the opening end of the sensor mounting hole. <P>SOLUTION: In a sensor mounting structure in which a tube internal pressure sensor 10 is mounted to the sensor mounting hole 12 of a cylinder head 11 in such a way that the detection part 10a at the tip of the tube internal pressure sensor 10 may be located more inside than the opening end of the sensor mounting hole 12 formed in the cylinder head 11, a restricting part 14 in a smaller-diameter ring shape than the inner diameter of the sensor mounting hole 12 is arranged between the detection part 10a of the sensor 10 and the opening end of the sensor mounting hole 12 to shift a natural frequency due to air column resonance which occurs between the detection part 10a of the sensor 10 and the opening end of the sensor mounting hole 12 to a higher one so as to prevent adverse effects to detection by the sensor 10. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、極めて高い周期にて圧力を検出するためのセンサの取り付け構造に関する。   The present invention relates to a sensor mounting structure for detecting pressure at an extremely high cycle.

内燃機関の燃焼室内の圧力を検出することは、この燃焼室に供給される燃料の量やそのタイミングあるいは点火時期のタイミングを設定する上で極めて有効である。このような圧力検出装置として特許文献1に開示されているような筒内圧センサが知られている。この筒内圧センサは、燃焼室面に臨む圧力導入通路をシリンダヘッドに形成し、この圧力導入通路内に受圧部が位置するようにシリンダヘッドに組み込んだものである。   Detecting the pressure in the combustion chamber of the internal combustion engine is extremely effective in setting the amount of fuel supplied to the combustion chamber, its timing, or the timing of ignition timing. As such a pressure detection device, an in-cylinder pressure sensor as disclosed in Patent Document 1 is known. This in-cylinder pressure sensor is formed in the cylinder head such that a pressure introduction passage facing the combustion chamber surface is formed in the cylinder head, and the pressure receiving portion is located in the pressure introduction passage.

実開平6−22945号公報Japanese Utility Model Publication No. 6-22945 特開平1−285632号公報JP-A-1-285632

特許文献1に開示された筒内圧センサにおいては、圧力導入通路の気柱共鳴による固有振動が発生するため、これが筒内圧センサの検出周波数と合致するか、あるいは近似しているような場合、大きな検出ノイズを生じてしまうことが分かった。このようなノイズの影響は、電気的フィルタ処理で無くすことができるけれども、そのための処理による検出の遅延が生じてしまい、リアルタイムでの内燃機関の燃焼制御を円滑に行うことが困難となってしまう。   In the in-cylinder pressure sensor disclosed in Patent Document 1, natural vibration due to air column resonance in the pressure introduction passage is generated. Therefore, if this matches or approximates the detection frequency of the in-cylinder pressure sensor, it is large. It was found that detection noise was generated. Although the influence of such noise can be eliminated by electrical filter processing, detection delay occurs due to the processing, and it becomes difficult to smoothly perform combustion control of the internal combustion engine in real time. .

特許文献2には、ノッキングセンサのコネクタプラグに共振抑制突起を形成し、圧電素子による検出信号にコネクタプラグの共振がノイズとして現れないようにした技術が開示されている。しかしながら、この方法は気柱共鳴による固有振動を変えているわけではないので、気柱共鳴に起因する検出ノイズを低減させるという根本的な解決にはならない。   Patent Document 2 discloses a technology in which a resonance suppression protrusion is formed on a connector plug of a knocking sensor so that resonance of the connector plug does not appear as noise in a detection signal by a piezoelectric element. However, since this method does not change the natural vibration due to air column resonance, it is not a fundamental solution to reduce detection noise caused by air column resonance.

本発明の目的は、極めて高い周期にて圧力を検出する際に、検出ノイズによる悪影響を低減し得るセンサ取り付け構造を提供することにある。   An object of the present invention is to provide a sensor mounting structure that can reduce the adverse effects of detection noise when detecting pressure at an extremely high cycle.

本発明のセンサ取り付け構造は、センサの先端の検出部がセンサ取り付け部材に形成されたセンサ装着穴の開口端よりも内側に位置するように、前記センサを前記センサ取り付け部材のセンサ装着穴に装着したセンサ取り付け構造であって、前記センサ装着穴の内径よりも小径の環状をなす絞り部を前記センサの検出部と前記センサ装着穴の開口端との間に配したことを特徴とするものである。   In the sensor mounting structure of the present invention, the sensor is mounted in the sensor mounting hole of the sensor mounting member so that the detection portion at the tip of the sensor is positioned inside the opening end of the sensor mounting hole formed in the sensor mounting member. The sensor mounting structure is characterized in that an aperture portion having an annular shape smaller in diameter than the inner diameter of the sensor mounting hole is arranged between the detection portion of the sensor and the opening end of the sensor mounting hole. is there.

本発明においては、センサ装着穴の内径よりも小径の環状をなす絞り部がセンサの検出部とセンサ装着穴の開口端との間に配されており、気柱共鳴による固有振動数が絞り部を配さない場合よりも高い方にシフトすることとなる。   In the present invention, the throttle part having an annular shape smaller than the inner diameter of the sensor mounting hole is arranged between the sensor detection part and the opening end of the sensor mounting hole, and the natural frequency due to air column resonance is reduced by the throttle part. It will shift to a higher position than the case where it is not arranged.

本発明によるセンサ取り付け構造において、センサの検出部と絞り部との間隔は、音速をv,センサの検出周波数をfとした場合、v/6fであることが好ましい。   In the sensor mounting structure according to the present invention, it is preferable that the distance between the sensor detection unit and the diaphragm unit is v / 6f, where v is the speed of sound and f is the detection frequency of the sensor.

本発明のセンサ取り付け構造によると、センサ装着穴の内径よりも小径の環状をなす絞り部をセンサの検出部とセンサ装着穴の開口端との間に配したので、気柱共鳴による固有振動数をセンサの検出周波数に対して高い方にシフトさせることが可能となる。この結果、ノイズを低減させた状態で高周期での検出を行うことができる。   According to the sensor mounting structure of the present invention, since the throttle part having an annular shape smaller than the inner diameter of the sensor mounting hole is arranged between the sensor detection part and the opening end of the sensor mounting hole, the natural frequency due to air column resonance is obtained. Can be shifted higher with respect to the detection frequency of the sensor. As a result, detection with a high period can be performed in a state in which noise is reduced.

音速をv,センサの検出周波数をfとし、センサの検出部と絞り部との間隔をv/6fに設定した場合、本発明の効果をより確実に得ることができる。   When the speed of sound is v, the detection frequency of the sensor is f, and the distance between the detection part and the diaphragm part of the sensor is set to v / 6f, the effect of the present invention can be obtained more reliably.

本発明によるセンサ取り付け構造を内燃機関における燃焼室内の圧力を検出するための筒内圧センサに応用した実施形態について、図1〜図3を参照しながら詳細に説明する。但し、本発明はこのような実施形態のみに限らず、本発明の精神に帰属する他の任意の技術にも応用することができることは言うまでもない。   An embodiment in which the sensor mounting structure according to the present invention is applied to an in-cylinder pressure sensor for detecting the pressure in a combustion chamber in an internal combustion engine will be described in detail with reference to FIGS. However, it goes without saying that the present invention is not limited to such an embodiment but can be applied to any other technique belonging to the spirit of the present invention.

本実施形態におけるシリンダヘッド部の構造を模式的に図1に示し、筒内圧センサの装着部分を抽出拡大して図2に示す。本実施形態における筒内圧センサ10は、圧電素子(電歪素子)を利用して検出部10aの歪の量に応じた電気的出力を図示しない信号処理部に伝えるものであり、ねじなどの図示しない締結手段を用いてシリンダヘッド11に固定されている。このため、シリンダヘッド11には、筒内圧センサ10を取り付けるためのセンサ装着穴12が形成されている。本実施形態におけるセンサ装着穴12は、大径部12aと小径部12bとを有する、いわゆる段付き穴であり、大径部12aが筒内圧センサ10の検出部10aを非接触状態で収容し、小径部12bがこの大径部12aと燃焼室13とを連通した状態となっている。   FIG. 1 schematically shows the structure of the cylinder head portion in the present embodiment, and FIG. The in-cylinder pressure sensor 10 according to the present embodiment uses a piezoelectric element (electrostrictive element) to transmit an electrical output corresponding to the amount of strain of the detection unit 10a to a signal processing unit (not shown). It is fixed to the cylinder head 11 using fastening means that does not. For this reason, a sensor mounting hole 12 for attaching the in-cylinder pressure sensor 10 is formed in the cylinder head 11. The sensor mounting hole 12 in the present embodiment is a so-called stepped hole having a large diameter portion 12a and a small diameter portion 12b, and the large diameter portion 12a accommodates the detection portion 10a of the in-cylinder pressure sensor 10 in a non-contact state. The small diameter portion 12b communicates the large diameter portion 12a and the combustion chamber 13.

なお、センサ装着穴12が小径部12bを有することは必須ではなく、この小径部12bを省略して大径部12aをそのまま燃焼室13に開口させるようにすることも当然可能であり、燃焼室13内の圧力が筒内圧センサ10の検出部10aに伝播し得るような構成でありさえすればよい。また、小径部12bを介して燃焼室13に臨む検出部10aを先端に有する筒内圧センサ10自体の構造に関しては、従来から周知である上、本発明とは直接的に関係がないので、その具体的構成に関する説明は省略する。   It is not essential that the sensor mounting hole 12 has the small-diameter portion 12b, and it is naturally possible to omit the small-diameter portion 12b and open the large-diameter portion 12a to the combustion chamber 13 as it is. What is necessary is just to be a structure which can propagate the pressure in 13 to the detection part 10a of the cylinder pressure sensor 10. FIG. Further, the structure of the in-cylinder pressure sensor 10 itself having the detection portion 10a facing the combustion chamber 13 through the small diameter portion 12b is well known in the art and is not directly related to the present invention. A description of the specific configuration is omitted.

小径部12bの燃焼室13側の開口端から筒内圧センサ10の検出部10aまでの距離(以下、これを便宜的に小径部12bの長さと呼称する)L、つまり小径部12bによって画成される空隙はヘルツホルムの気柱共鳴を起こし、その固有振動数をλとした場合、λ=4Lで表される。一方、筒内圧センサ10による燃焼室13内の圧力の検出周波数をfとし、音速をvで表した場合、λ=v/fの場合に筒内圧センサ10による検出信号に対して小径部12bの気柱共鳴によるノイズが最大となる。具体的に、f=8kHz,v=331m/sとした場合、小径部12bの長さLが約0.010mの場合に検出ノイズが最大となってしまう。従って、f=8kHzの筒内圧センサ10を用いる場合、小径部12bの長さLを可能な限り約0.010mよりも短く設定することが好ましいと言える。   The distance from the opening end of the small diameter portion 12b on the combustion chamber 13 side to the detection portion 10a of the in-cylinder pressure sensor 10 (hereinafter referred to as the length of the small diameter portion 12b for convenience) L, that is, the small diameter portion 12b. The air gap causes Hertzholm's air column resonance, and when its natural frequency is λ, it is expressed as λ = 4L. On the other hand, when the detection frequency of the pressure in the combustion chamber 13 by the in-cylinder pressure sensor 10 is f and the speed of sound is represented by v, the small-diameter portion 12b of the small-diameter portion 12b with respect to the detection signal by the in-cylinder pressure sensor 10 when λ = v / f. Noise due to air column resonance is maximized. Specifically, when f = 8 kHz and v = 331 m / s, the detection noise becomes maximum when the length L of the small diameter portion 12b is about 0.010 m. Therefore, when using the in-cylinder pressure sensor 10 of f = 8 kHz, it can be said that it is preferable to set the length L of the small diameter portion 12b as short as possible to about 0.010 m.

本実施形態においては、小径部12bの内周壁に環状をなす絞り部14を形成し、これによって小径部12bの固有振動数λを高めるようにしている。この絞り部14と筒内圧センサ10の検出部10aとの間隔Sは、nを1以上の整数とした場合、可能な限りλ/2nと合致しないように設定することが好ましい。また、絞り部14の内径は、筒内圧センサ10の検出部10aが燃焼室13からの圧力変化を検知するのに悪影響を及ぼさないよう、デポジットの付着による絞り部14の閉塞を防止するため、最少でも2・以上に設定することが好ましく、2・以上であれば小径部12bの内径の1/2程度が適当であろう。この場合、絞り部14は円形の開口部のみならず、矩形の開口部であってもよい。 In the present embodiment, an annular throttle portion 14 is formed on the inner peripheral wall of the small diameter portion 12b, thereby increasing the natural frequency λ of the small diameter portion 12b. The distance S between the throttle unit 14 and the detection unit 10a of the in-cylinder pressure sensor 10 is preferably set so that it does not coincide with λ / 2 n as much as possible when n is an integer of 1 or more. Further, the inner diameter of the throttle portion 14 prevents the throttle portion 14 from being blocked by deposits so that the detection portion 10a of the in-cylinder pressure sensor 10 does not adversely affect the pressure change from the combustion chamber 13. It is preferable to set at least 2 · or more, and if it is 2 · or more, about 1/2 of the inner diameter of the small diameter portion 12b will be appropriate. In this case, the aperture 14 may be not only a circular opening but also a rectangular opening.

このようにして小径部12bの固有振動数λを高めることにより、筒内圧センサ10に対する検出ノイズを小さくすることができる。例えば、小径部12bの長さLが上述した約0.010mに設定しなければならないような場合、上述した絞り部形成距離Sを例えばλ/6に設定する。これは、約0.007mとなり、燃焼室13側の小径部12bの開口端から約1/3の所となる。   In this way, by increasing the natural frequency λ of the small diameter portion 12b, the detection noise for the in-cylinder pressure sensor 10 can be reduced. For example, when the length L of the small-diameter portion 12b has to be set to about 0.010 m described above, the above-described throttle portion formation distance S is set to λ / 6, for example. This is about 0.007 m, which is about 1/3 from the opening end of the small diameter portion 12b on the combustion chamber 13 side.

絞り部14の断面形状は、本実施形態のような頂角が60度で底辺が2mmの正三角形以外に台形とすることも可能である。あるいは、プレス加工などによって作られた環状部材を小径部12bに圧入することによって絞り部14を形成することも有効である。絞り部14の断面形状が台形の場合、例えば上底(内周面)を1mm,下底を2mm,高さ、つまり小径部12bの内周面からの突出量を1.5mmに設定ことができる。   The cross-sectional shape of the narrowed portion 14 may be a trapezoid other than a regular triangle having an apex angle of 60 degrees and a base of 2 mm as in the present embodiment. Alternatively, it is also effective to form the narrowed portion 14 by press-fitting an annular member made by pressing or the like into the small diameter portion 12b. When the cross-sectional shape of the narrowed portion 14 is trapezoidal, for example, the upper base (inner peripheral surface) is set to 1 mm, the lower base is set to 2 mm, and the height, that is, the protruding amount from the inner peripheral surface of the small diameter portion 12b can be set to 1.5 mm. it can.

なお、これらの寸法形状はあくまで一例であり、小径部12bの内径などに応じて適宜変更することが可能であることは言うまでもない。   Needless to say, these dimensional shapes are merely examples, and can be changed as appropriate according to the inner diameter of the small diameter portion 12b.

上述した本実施形態による筒内圧センサ10による測定結果の一例を図3の実線で示す。これは内燃機関の下死点を基準にして圧縮行程から膨張行程に至る燃焼室13内の圧力変化を示しており、絞り部14を形成していない従来の場合を二点鎖線で示している。図3から明らかなように、絞り部14を形成しない場合には、気柱共鳴に起因するノイズの影響があることを認めることができよう。このようなノイズの影響は、電気的フィルタ処理で無くすことができるけれども、そのための処理による検出の遅延が生じてしまい、リアルタイムでの内燃機関の燃焼制御を円滑に行うことが困難となってしまう。   An example of a measurement result obtained by the above-described in-cylinder pressure sensor 10 according to the present embodiment is indicated by a solid line in FIG. This shows the pressure change in the combustion chamber 13 from the compression stroke to the expansion stroke with reference to the bottom dead center of the internal combustion engine, and the conventional case where the throttle portion 14 is not formed is shown by a two-dot chain line. . As can be seen from FIG. 3, it can be recognized that there is an influence of noise caused by air column resonance when the throttle portion 14 is not formed. Although the influence of such noise can be eliminated by electrical filter processing, detection delay occurs due to the processing, and it becomes difficult to smoothly perform combustion control of the internal combustion engine in real time. .

上述した実施形態では、筒内圧センサ10について説明したが、内燃機関の燃焼室13に供給される燃料の圧力を検出するための燃圧センサなど、他のセンサの取り付け構造および取り付け方法にも応用することが可能であることは言うまでもない。また、本発明はその特許請求の範囲に記載された事項のみから解釈されるべきものであり、上述した実施形態においても、本発明の概念に包含されるあらゆる変更や修正が記載した事項以外に可能である。つまり、上述した実施形態におけるすべての事項は、本発明を限定するためのものではなく、本発明とは直接的に関係のないあらゆる構成を含め、その用途や目的などに応じて任意に変更し得るものである。   In the above-described embodiment, the in-cylinder pressure sensor 10 has been described, but the present invention is also applied to other sensor mounting structures and mounting methods, such as a fuel pressure sensor for detecting the pressure of fuel supplied to the combustion chamber 13 of the internal combustion engine. It goes without saying that it is possible. In addition, the present invention should be construed only from the matters described in the claims, and in the embodiment described above, all the changes and modifications included in the concept of the present invention are other than those described. Is possible. That is, all matters in the above-described embodiment are not intended to limit the present invention, and include any configuration not directly related to the present invention. To get.

本発明を内燃機関の筒内圧センサに応用した一実施形態のシリンダヘッド部の構造を模式的に表す断面図である。It is sectional drawing which represents typically the structure of the cylinder head part of one Embodiment which applied this invention to the cylinder pressure sensor of an internal combustion engine. 図1に示した筒内圧センサの装着部分を抽出拡大した断面図である。FIG. 2 is a sectional view in which a mounting portion of the in-cylinder pressure sensor shown in FIG. 1 is extracted and enlarged. 図1に示した筒内圧センサによる検出データの一例を表すグラフである。It is a graph showing an example of the detection data by the in-cylinder pressure sensor shown in FIG.

符号の説明Explanation of symbols

10 筒内圧センサ
10a 検出部
11 シリンダヘッド
12 センサ装着穴
12a 大径部
12b 小径部
13 燃焼室
14 絞り部
L 小径部の長さ
S 筒内圧センサの検出部と絞り部との間隔
DESCRIPTION OF SYMBOLS 10 In-cylinder pressure sensor 10a Detection part 11 Cylinder head 12 Sensor mounting hole 12a Large diameter part 12b Small diameter part 13 Combustion chamber 14 Throttle part L Length of small diameter part S Distance between detection part and throttle part of in-cylinder pressure sensor

Claims (2)

センサの先端の検出部がセンサ取り付け部材に形成されたセンサ装着穴の開口端よりも内側に位置するように、前記センサを前記センサ取り付け部材のセンサ装着穴に装着したセンサ取り付け構造であって、
前記センサ装着穴の内径よりも小径の環状をなす絞り部を前記センサの検出部と前記センサ装着穴の開口端との間に配したことを特徴とするセンサ取り付け構造。
A sensor mounting structure in which the sensor is mounted in a sensor mounting hole of the sensor mounting member such that a detection portion at the tip of the sensor is positioned inside an opening end of a sensor mounting hole formed in the sensor mounting member,
A sensor mounting structure characterized in that an aperture portion having an annular shape smaller in diameter than the inner diameter of the sensor mounting hole is disposed between the detection portion of the sensor and the open end of the sensor mounting hole.
前記センサの検出部と前記絞り部との間隔は、音速をv,センサの検出周波数をfとした場合、v/6fであることを特徴とする請求項1に記載のセンサ取り付け構造。   2. The sensor mounting structure according to claim 1, wherein an interval between the detection unit of the sensor and the diaphragm unit is v / 6f, where v is a sound velocity and f is a detection frequency of the sensor.
JP2006273118A 2006-10-04 2006-10-04 Sensor mounting structure Pending JP2008089507A (en)

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WO2009122922A1 (en) 2008-03-31 2009-10-08 株式会社テツゲン Process for producing cement-bonded ore agglomerates

Citations (4)

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JPH06194248A (en) * 1992-12-22 1994-07-15 Mitsubishi Electric Corp Pressure sensor
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JPH01285632A (en) * 1988-05-11 1989-11-16 Fuji Heavy Ind Ltd Pressure-in-cylinder sensor mounting device for engine
JPH06194248A (en) * 1992-12-22 1994-07-15 Mitsubishi Electric Corp Pressure sensor
JPH1194672A (en) * 1997-09-19 1999-04-09 Mitsubishi Heavy Ind Ltd Pressure sensing device
JP2002266676A (en) * 2001-03-09 2002-09-18 Mikuni Corp Intake pipe internal pressure sampling device for internal combustion engine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009122922A1 (en) 2008-03-31 2009-10-08 株式会社テツゲン Process for producing cement-bonded ore agglomerates

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