JP2008088710A - Sheet sticking method and sheet sticking device - Google Patents

Sheet sticking method and sheet sticking device Download PDF

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JP2008088710A
JP2008088710A JP2006271119A JP2006271119A JP2008088710A JP 2008088710 A JP2008088710 A JP 2008088710A JP 2006271119 A JP2006271119 A JP 2006271119A JP 2006271119 A JP2006271119 A JP 2006271119A JP 2008088710 A JP2008088710 A JP 2008088710A
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sheet
panel
adhesive
base material
state
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Yoshinobu Yamada
喜宣 山田
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ARBOREX KK
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ARBOREX KK
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<P>PROBLEM TO BE SOLVED: To provide a sheet sticking method and a sheet sticking device which can stick a sheet easily, effectively and continuously so that creases are not formed on the sheet when the three-dimentional outer surface of a panel substrate is covered with the sheet, which have high production efficiency, and can be obtained at a low cost. <P>SOLUTION: Step surfaces 1b, 1c are formed in proximity to four circumferences of a three-dimensional panel substrate 1. When the sheet 2 is stuck to the surface on the step surface side of the three-dimensional panel substrate 1, an adhesive is applied on one surface of the sheet pulled out of a sheet-winding part 20 while transferring a plurality of panel substrates in a state that the step surface of each of the panel substrates is directed upward. Then a soft surface temperature of a rotatable roller 50 having a predetermined soft surface which is formed above the position for sticking the sheet by flexible rotation is controlled. By rotating the rotatable roller in a state that the sheet to which the adhesive has been applied is pushed against the entire surface of the panel substrate which is in a tranfer state by the rotatable roller, the surface of the sheet on which the adhesive is applied is continuously superimposed over the top surface of the panel, and brought into intimate-contact with and stuck to the top surface of the panel substrate. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、パネル基材にシートを貼着してラッピングするシート貼着方法およびシート貼着装置に係り、特にパネル基材の立体状の表面にシートを貼着する方法および装置に関するもので、例えば木質の装飾扉の中央パネル部の製造に適用されるものである。   The present invention relates to a sheet attaching method and a sheet attaching apparatus for attaching and wrapping a sheet to a panel base material, and particularly to a method and an apparatus for attaching a sheet to a three-dimensional surface of a panel base material, For example, the present invention is applied to manufacture of a central panel portion of a wooden decorative door.

従来、中央パネル部の周縁部に額縁状の框部を有する木質の装飾扉が知られている(例えば特許文献1参照)。このような装飾扉を製造する際、中央パネル部の表面に化粧シートをラッピングし、框部の表面に化粧シートをラッピングし、両者を連結して装飾扉を形成している。なお、上記中央パネル部は、中央部が平板状であり、周縁部は中央部よりも厚さが次第に薄くなるように形成された立体状の表面を有する。   2. Description of the Related Art Conventionally, a wooden decorative door having a frame-like collar at the peripheral edge of a central panel is known (see, for example, Patent Document 1). When manufacturing such a decorative door, the decorative sheet is wrapped on the surface of the central panel portion, the decorative sheet is wrapped on the surface of the collar portion, and both are connected to form the decorative door. In addition, the said center panel part is flat form in the center part, and a peripheral part has the three-dimensional surface formed so that thickness might become thinner gradually than a center part.

一方、特許文献2「框組み扉用鏡板およびその製造方法」には、木質系基材であるMDF(中質繊維板)からなる板状素材を立体感、意匠性に優れた形状にするために、板状素材の四周縁近傍に段差面を有する形状に一体形成する点が示されている。その場合、外表面に一度に化粧シートを貼着することは技術的に極めて難しく、その貼着を容易に効率よく低コストで行うことができない旨が記載されている。即ち、上記板状素材の外表面は、主面部(厚み方向に向く面)と、この主面部に連続する左右の段差面(横方向に向く面)と上下の段差面(縦方向に向く面)とからなる三方向の面を持ち、このように連続する三方向の面に対して一度に化粧シートを貼着することは技術的に極めて難しい。   On the other hand, in Patent Document 2 “Frame plate for braided door and manufacturing method thereof”, a plate-like material made of a wooden base material, MDF (medium fiberboard), has a three-dimensional appearance and a design with excellent design. The point which is integrally formed in the shape which has a level | step difference surface in the four peripheral edge vicinity of a plate-shaped raw material is shown. In that case, it is extremely difficult to apply a decorative sheet to the outer surface at once, and it is described that the application cannot be performed easily and efficiently at low cost. That is, the outer surface of the plate-shaped material has a main surface portion (a surface facing the thickness direction), left and right step surfaces (surface facing the horizontal direction) continuous with the main surface portion, and upper and lower step surfaces (surfaces facing the vertical direction). It is technically very difficult to apply a decorative sheet at once to such a continuous three-way surface.

上記したような事情により、四周縁近傍に段差面が設けられた立体状のパネルの外表面に化粧シートをラッピングする際、パネルとシートとの間の空気を吸引しながらシートを接着する真空貼りが行われている。しかし、この真空貼り方式は、装置が比較的高価になり、パネルを数枚づつしか取り扱うことができず、パネルおよびシートの搬送に手間と時間がかかり、生産効率が必ずしも高いとはいえない。   Due to the circumstances described above, when lapping a decorative sheet on the outer surface of a three-dimensional panel with stepped surfaces in the vicinity of the four peripheral edges, vacuum bonding is performed to adhere the sheet while sucking air between the panels. Has been done. However, in this vacuum bonding method, the apparatus becomes relatively expensive, and only a few panels can be handled, and it takes time and labor to transport the panels and sheets, and the production efficiency is not necessarily high.

なお、特許文献3には、中比重繊維板からなる薄板の両面に樹脂シートや印刷紙などからなる化粧シートを貼着したフラッシュパネル用基材を製造する際、框部の化粧シートを剥離し、別の化粧シートをラッピングマシンで貼着する方法が開示されている。   In Patent Document 3, when manufacturing a base material for a flash panel in which a decorative sheet made of a resin sheet or a printing paper is pasted on both sides of a thin plate made of medium specific gravity fiber board, the decorative sheet on the buttocks is peeled off. A method of attaching another decorative sheet with a wrapping machine is disclosed.

また、特許文献4には、芯材を矩形状に組み付けた枠体を有する床パネルの平坦な枠体上面に防蟻シートを貼着する装置において、塗布ローラを用いてシートの片面にプライマーを塗布する装置が開示されている。   Moreover, in patent document 4, in the apparatus which sticks an ant-proof sheet | seat on the flat frame body upper surface of the floor panel which has the frame body which assembled | attached the core material to the rectangular shape, a primer is applied to the single side | surface of a sheet | seat using an application roller. An apparatus for applying is disclosed.

また、特許文献5には、建材等の用途に適した長尺の複合パネルを製造する際、化粧シート/金属箔からなる複合シートの金属箔面上に接着剤を塗布し、この複合シートを搬送状態の繊維強化熱硬化性樹脂板に連続して重ね合わせ、上下に位置する2個の加圧ローラの間に送り込み、挟むことにより、複合シートを繊維強化熱硬化性樹脂板に密着させて貼り合わせる方法が開示されている。
実公平7−20308号公報 特開2005−76216号公報 特開平8−260830号公報 特開平6−170815号公報 特開2004−204604号公報
Further, in Patent Document 5, when manufacturing a long composite panel suitable for applications such as building materials, an adhesive is applied on the metal foil surface of the composite sheet made of a decorative sheet / metal foil, and this composite sheet is The composite sheet is brought into close contact with the fiber reinforced thermosetting resin plate by continuously overlapping the fiber reinforced thermosetting resin plate in the transported state, and feeding and sandwiching between the two pressure rollers located above and below. A method of bonding is disclosed.
No. 7-20308 Japanese Patent Laid-Open No. 2005-76216 JP-A-8-260830 JP-A-6-170815 JP 2004-204604 A

本願発明者は、パネル基材の立体状の外表面にシートをラッピングする際、真空貼り方式に代替し得る回転ローラ方式を採用するために、パネル基材の段差面の形状、回転ローラの仕様、送り速度、温度、シートに塗布する接着剤の塗布量、乾燥程度について鋭意研究し、種々の工夫を施すことにより本発明を成すに到った。   The inventor of the present application adopts a rotating roller system that can replace the vacuum bonding method when wrapping a sheet on the three-dimensional outer surface of the panel base material, so that the shape of the step surface of the panel base material and the specification of the rotating roller The present invention was accomplished by intensive research on the feeding speed, temperature, coating amount of the adhesive applied to the sheet, and the degree of drying, and by making various improvements.

本発明は、パネル基材の立体状の外表面にシートをラッピングする際、シートに皺が発生しないように、容易に、かつ、効率よく連続的にシートを貼着することができ、生産効率が高く、安価に実現可能なシート貼着方法およびシート貼着装置を提供することを目的とする。   In the present invention, when wrapping a sheet on the three-dimensional outer surface of a panel base material, the sheet can be easily and efficiently stuck continuously so that wrinkles do not occur on the sheet, and the production efficiency It aims at providing the sheet sticking method and sheet sticking apparatus which are high and can be implement | achieved cheaply.

本発明のシート貼着方法は、四周縁近傍の少なくとも一部に外向きの段差面が設けられた立体状のパネル基材の段差面側外表面にシートを貼着する際、複数のパネル基材をそれぞれ前記段差面を上向きの状態にして搬送させながら、シート巻装部から引き出されたシートの片面に接着剤を塗布し、シート貼り合わせ位置の上方で回転自在に配設された所定の軟質表面を有する回転ローラの軟質表面温度を制御し、前記接着剤が塗布された状態のシートを搬送状態のパネル基材上の全面に前記回転ローラにより押圧させた状態で当該回転ローラを回転させることによって、シートの接着剤塗布面をパネル上面に連続的に重ね合わせてパネル基材上面に密着させて貼り合わせることを特徴とする。この際、パネル基材の両面とも段差面が設けられている場合には、パネル基材片面側にシートを貼着した後、このパネル基材を反転させてパネル基材他面側にシートを貼り合わせることができる。さらに、パネル基材およびシートの材質に応じて、シートに対する接着剤の塗布量、接着剤が塗布されたシートの温度、接着剤の乾燥程度を制御することが望ましい。   The sheet sticking method of the present invention comprises a plurality of panel bases when sticking a sheet to the stepped surface side outer surface of a three-dimensional panel base material provided with an outward stepped surface in at least part of the vicinity of the four peripheral edges. While conveying the material with the stepped surfaces facing upward, an adhesive is applied to one side of the sheet pulled out from the sheet winding unit, and a predetermined arrangement is provided that is rotatably disposed above the sheet bonding position. The soft roller surface temperature of the rotating roller having a soft surface is controlled, and the rotating roller is rotated in a state in which the sheet coated with the adhesive is pressed on the entire surface of the transported panel substrate by the rotating roller. Thus, the adhesive-coated surface of the sheet is continuously superposed on the upper surface of the panel, and is adhered to the upper surface of the panel substrate to be bonded. At this time, if both sides of the panel base material are provided with stepped surfaces, after sticking the sheet on one side of the panel base material, the panel base material is inverted and the sheet is placed on the other side of the panel base material. Can be pasted together. Furthermore, it is desirable to control the amount of adhesive applied to the sheet, the temperature of the sheet coated with the adhesive, and the degree of drying of the adhesive, depending on the panel base material and sheet material.

本発明のシート貼着装置は、シート貼着対象となるパネル基材を載置して搬送するパネル搬送部と、前記パネル搬送部の上方でパネル搬送方向と直交する方向に設けられ、シートが巻装されたシート巻装部と、前記シート巻装部から引き出されたシートが前記パネル搬送部へ導かれる過程でシートの片面に接着剤を塗布する接着剤塗布部と、前記パネル搬送部上のシート貼り合わせ位置の上方で前記パネル搬送部のパネル搬送方向と直交する方向に沿って配設されるとともに回転自在に保持され、前記パネル搬送部上のシート貼り合わせ位置の上方で前記パネル搬送部のパネル搬送方向と直交する方向に沿って配設されるとともに回転自在に保持され、前記パネル基材およびシートより軟らかい所定の軟質表面を有し、下方に搬送状態のパネル基材が存在しない状態における軟質表面の最低位置が、下方に搬送状態のパネルが存在する状態におけるパネル基材の段差面位置よりも低いシート押圧用の回転ローラと、前記回転ローラの軟質表面温度を制御するローラ表面温度制御部と、を具備することを特徴とする。   The sheet sticking apparatus of the present invention is provided in a direction perpendicular to the panel transport direction above the panel transport unit, a panel transport unit that places and transports a panel base material that is a sheet sticking target, A wound sheet winding unit, an adhesive application unit that applies an adhesive to one side of the sheet in a process in which the sheet drawn from the sheet winding unit is guided to the panel conveyance unit, and the panel conveyance unit Is disposed along the direction perpendicular to the panel conveying direction of the panel conveying unit and is rotatably held above the sheet bonding position, and the panel conveying is performed above the sheet bonding position on the panel conveying unit. The panel is disposed along a direction orthogonal to the panel conveying direction and is rotatably held, has a predetermined soft surface softer than the panel base material and the sheet, and has a panel in a conveying state below. A rotating roller for pressing the sheet, where the lowest position of the soft surface in the state where the base material is not present is lower than the stepped surface position of the panel base material in the state where the panel being conveyed is present below, and the soft surface temperature of the rotating roller And a roller surface temperature control unit for controlling the temperature.

本発明のシート貼着方法およびシート貼着装置によれば、シート押圧用の回転ローラが、所定の軟質表面を有し、所定の高さ位置に設定されており、その表面温度を適切に制御することが可能である。これにより、パネル基材の立体状の外表面にシートをラッピングする際、立体状のパネル基材の外表面部に皺が発生しないように、容易に、かつ、効率よくシートを貼着することができ、生産効率が高く、比較的安価に実現することができる。この際、四周縁近傍に段差面が設けられた立体状のパネル基材の段差面側表面にシートを貼着する場合でも、横方向周縁部の段差面および縦方向周縁部の段差面が交差する四隅の稜線部分にも皺が発生しないようにシートを貼着することが可能になる。さらに、樹脂シートや印刷紙などのシート材質に応じてシートに塗布する接着剤の塗布量や接着前の乾燥程度を適切に制御することにより、伸縮性が低い紙質シートのカーリングを抑制しつつ、容易に貼着することが可能になる。   According to the sheet sticking method and the sheet sticking apparatus of the present invention, the sheet pressing rotary roller has a predetermined soft surface and is set at a predetermined height position, and the surface temperature is appropriately controlled. Is possible. Thereby, when wrapping a sheet on the three-dimensional outer surface of the panel base material, the sheet is easily and efficiently pasted so as not to cause wrinkles on the outer surface portion of the three-dimensional panel base material. Can be realized at a relatively low cost with high production efficiency. At this time, even when a sheet is attached to the stepped surface side surface of the three-dimensional panel base material provided with stepped surfaces in the vicinity of the four peripheral edges, the stepped surfaces of the horizontal peripheral edge and the vertical peripheral edge intersect. It is possible to stick the sheet so that no wrinkles occur at the ridges at the four corners. Furthermore, by appropriately controlling the amount of adhesive applied to the sheet according to the sheet material such as resin sheet and printing paper and the degree of drying before bonding, curling of the low-stretch paper sheet is suppressed, It can be easily attached.

以下、図面を参照して本発明の実施形態を説明する。この説明に際して、全図にわたり共通する部分には共通する参照符号を付す。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this description, common parts are denoted by common reference numerals throughout the drawings.

<第1の実施形態>
図1は、本発明のシート貼着装置の第1の実施形態に係る全体構成を概略的に示す斜視図、図2はパネル基材を取り出して概略的に示す斜視図、図3(a)乃至(f)は図2に示したパネル基材の複数例を示す側面図である。図4はラッピング用の回転ローラ(ソフトローラ)を取り出して概略的に示す斜視図である。図5(a)乃至(b)は片面側の四周縁近傍に段差面が設けられた立体状のパネル基材の搬送中にソフトローラによって化粧シートをラッピングしている状態をパネル搬送方向先端側から一部透視してを示す側面図およびパネル搬送方向の側方から一部透視して示す側面図である。図6(a)乃至(b)は両面の四周縁近傍に段差面が設けられた立体状のパネル基材の搬送中にソフトローラによって化粧シートをラッピングしている状態をパネル搬送方向先端側から一部透視してを示す側面図およびパネル搬送方向の側方から一部透視して示す側面図である。図7(a)乃至(b)は本発明のシート貼着装置により形成された化粧パネル(立体パネル)およびそれを中央パネル部に用いた木質の装飾扉を概略的に示す斜視図である。
<First Embodiment>
FIG. 1 is a perspective view schematically showing an overall configuration according to the first embodiment of the sheet sticking apparatus of the present invention, FIG. 2 is a perspective view schematically showing a panel substrate taken out, and FIG. (F) to (f) are side views showing a plurality of examples of the panel substrate shown in FIG. FIG. 4 is a perspective view schematically showing the wrapping rotating roller (soft roller) taken out. FIGS. 5A and 5B show the state in which the decorative sheet is wrapped by the soft roller during the conveyance of the three-dimensional panel base material provided with stepped surfaces in the vicinity of the four peripheral edges on one side, the front side in the panel conveyance direction. FIG. 5 is a side view showing a partially transparent view from the side and a side view showing a partially transparent view from the side in the panel transport direction. 6 (a) to 6 (b) show the state in which the decorative sheet is wrapped by the soft roller during the conveyance of the three-dimensional panel base material provided with stepped surfaces in the vicinity of the four peripheral edges on both sides from the front side in the panel conveyance direction. It is the side view shown partially transparently, and the side view shown partially transparently from the side of the panel conveyance direction. FIGS. 7A to 7B are perspective views schematically showing a decorative panel (three-dimensional panel) formed by the sheet sticking apparatus of the present invention and a wooden decorative door using the decorative panel as a central panel portion.

図1において、パネル搬送部10は、シート貼着対象となる立体状の表面を有するパネル基材1を載置して水平方向に搬送するものである。パネル搬送部10の上方には、シート巻装部20と、シートガイド部30と、接着剤塗布部40と、シート押圧用の軟質表面を有するシート押圧(ラッピング)用の回転ローラ(以下、ソフトローラと記す)50などが配設されている。   In FIG. 1, the panel conveyance part 10 mounts the panel base material 1 which has the three-dimensional surface used as sheet sticking object, and conveys it in a horizontal direction. Above the panel conveying unit 10, a sheet winding unit 20, a sheet guide unit 30, an adhesive application unit 40, and a sheet pressing (lapping) rotating roller (hereinafter referred to as a soft) having a soft surface for sheet pressing. 50 and the like) are provided.

前記パネル基材1は、例えばMDF(中質繊維板)からなる板状素材を加工してなる木質パネルであり、その外表面に化粧シートがラッピングされることにより、例えば特許文献1に示したような周縁部に額縁状の框部を有する装飾扉の中央パネル部として使用されるものである。本例のパネル基材1は、図2に示すように、中央部が平板状であり、周縁部は中央部よりも厚さが緩やかに薄くなるように形成されている。換言すれば、パネル基材1は、板状素材の四周縁近傍に段差面を有する形状に一体形成されており、板状素材の外表面は、主面部(厚み方向に向く面)1aと、この主面部に連続する左右の段差面(横方向に向く面)1bおよび上下の段差面(縦方向に向く面)1cとからなる連続する三方向の面を持つ。   The panel substrate 1 is a wood panel formed by processing a plate-like material made of, for example, MDF (medium fiber board), and a decorative sheet is wrapped on the outer surface thereof. It is used as a central panel portion of a decorative door having a frame-like collar on the peripheral edge. As shown in FIG. 2, the panel base material 1 of this example has a flat plate at the center, and the peripheral edge is formed so that the thickness is gradually thinner than the center. In other words, the panel base material 1 is integrally formed in a shape having step surfaces in the vicinity of the four peripheral edges of the plate-shaped material, and the outer surface of the plate-shaped material has a main surface portion (surface facing the thickness direction) 1a, The main surface portion has three continuous surfaces including left and right step surfaces (surfaces facing in the horizontal direction) 1b and upper and lower step surfaces (surfaces facing in the vertical direction) 1c.

なお、本例のパネル基材1は、図3(a)乃至(c)に示すように、パネル基材片面側のみ周縁部の厚さが緩やかに変化する段差面1b、1cを有する場合と、図3(d)乃至(f)に示すように、パネル基材両面側とも周縁部の厚さが緩やかに変化する段差面1b、1cを有する場合がある。なお、パネル基材1の上面、少なくとも段差面部には、後述するように化粧シート2に塗布される接着剤と反応して接着剤を硬化させるため、予めプライマーを塗布しておくことが望ましい。なお、パネル基材1は、前記したような段差面1b、1cが形成されたものであれば、MDFに限らず、その他の合板、パーティクルボード、FRP等のプラスチックやアルミニウム等の金属なども使用することができる。   In addition, as shown in FIGS. 3A to 3C, the panel base material 1 of this example includes the step surfaces 1b and 1c in which the thickness of the peripheral edge portion changes gently only on one side of the panel base material. As shown in FIGS. 3D to 3F, there are cases where the both sides of the panel substrate have stepped surfaces 1b and 1c in which the thickness of the peripheral portion gradually changes. In addition, it is desirable to apply a primer in advance to the upper surface of the panel base material 1, at least the stepped surface portion, in order to cure the adhesive by reacting with the adhesive applied to the decorative sheet 2 as will be described later. The panel substrate 1 is not limited to the MDF as long as the stepped surfaces 1b and 1c are formed as described above, and other plywood, particle board, FRP or other plastics or metals such as aluminum are also used. can do.

前記パネル搬送部10は、パネル搬送方向に回転する複数の搬送ローラ11が搬送方向に沿って間欠的に設けられており、その上面にパネル搬送方向に沿って複数のパネル基材1あるいはシート貼着直後のパネル1´を載置した状態で連続的に移動させる。   In the panel transport unit 10, a plurality of transport rollers 11 that rotate in the panel transport direction are provided intermittently along the transport direction, and a plurality of panel base materials 1 or sheets are pasted on the upper surface along the panel transport direction. The panel 1 ′ immediately after wearing is continuously moved in a state where it is placed.

前記シート巻装部20は、所望の幅を有する長尺状のシート2が連続的に巻装されており、例えばパネル搬送部10の上方でパネル搬送方向と直交する方向に設けられている。シート2は、塩化ビニル樹脂、オレフィン、紙などを選択的に使用することができ、木目等の柄を印刷したものでもよい。   The sheet winding unit 20 is formed by continuously winding a long sheet 2 having a desired width. For example, the sheet winding unit 20 is provided above the panel conveyance unit 10 in a direction orthogonal to the panel conveyance direction. The sheet 2 can selectively use vinyl chloride resin, olefin, paper, or the like, and may be printed with a pattern such as wood grain.

前記シートガイド部30は、複数のガイドローラ31がそれぞれパネル搬送方向と直交する方向に設けられてなり、シート巻装部20から引き出されるシート2をパネル搬送部10へ導くものである。   The sheet guide unit 30 is configured such that a plurality of guide rollers 31 are provided in a direction orthogonal to the panel conveyance direction, and guides the sheet 2 drawn from the sheet winding unit 20 to the panel conveyance unit 10.

前記接着剤塗布部40は、シート巻装部20から引き出されたシート2がパネル搬送部10へ導かれる過程で、シート2の片面(裏面)に接着剤を塗布するものである。上記接着剤として、溶剤系、水系、ホットメルト系などを選択的に使用することができる。   The adhesive application unit 40 applies an adhesive to one side (back surface) of the sheet 2 in the process in which the sheet 2 drawn from the sheet winding unit 20 is guided to the panel conveyance unit 10. As the adhesive, a solvent system, an aqueous system, a hot melt system, or the like can be selectively used.

接着剤塗布部40は、ナイフコーター、ロールコーターなどを使用することができる。上記ナイフコーターは、接着剤を貯留する容器に接着剤供給部から接着剤を送り、容器の近傍に、シート走方向と直交する方向にナイフ状の一対の金属板を配設し、一対の金属板の隙間から流れ出る接着剤をシート裏面に塗布するように構成している。この際、一対の金属板の隙間を調整して流れ出る接着剤の量を調整すること剤を塗布することにより、シートに対する接着剤の塗布量を制御することが可能である。   As the adhesive application unit 40, a knife coater, a roll coater, or the like can be used. The knife coater feeds an adhesive from an adhesive supply unit to a container for storing an adhesive, and a pair of knife-shaped metal plates is disposed in the direction perpendicular to the sheet running direction in the vicinity of the container. The adhesive flowing out from the gap between the plates is applied to the back surface of the sheet. At this time, it is possible to control the amount of adhesive applied to the sheet by applying an agent that adjusts the gap between the pair of metal plates to adjust the amount of adhesive flowing out.

また、前記ロールコーターは、接着剤を貯留する容器に接着剤供給部から接着剤を送り、容器の近傍に、シート走方向と直交する方向に水平軸の回りに回転可能な接着剤塗布ローラを配設しておき、接着剤塗布ローラの一部を容器内の接着剤に浸漬させ、塗布ローラの他の一部をシート裏面に触れさせるように構成している。この際、塗布ローラとシートとの位置関係を微調整することにより、シートに対する接着剤の塗布量を制御することが可能である。   Further, the roll coater sends an adhesive from an adhesive supply unit to a container storing the adhesive, and an adhesive application roller that is rotatable around a horizontal axis in a direction perpendicular to the sheet running direction is provided in the vicinity of the container. It arrange | positions, it is comprised so that a part of adhesive application roller may be immersed in the adhesive agent in a container, and another part of application roller may be made to touch a sheet | seat back surface. At this time, it is possible to control the amount of adhesive applied to the sheet by finely adjusting the positional relationship between the coating roller and the sheet.

前記ソフトローラ50は、例えば図4に示すように回転軸芯部を有する円筒状(あるいは円柱状)に形成されており、パネル搬送方向と直交する方向に沿って配置され、回転自在に保持されており、パネル基材1およびシート2より軟らかい所定の軟質表面を有する。ソフトローラ50は、図5(b)あるいは図6(b)に示すように、下方に搬送状態のパネル基材が存在しない状態(パネル基材上面に接触しない状態)における軟質表面の最低位置が、下方に搬送状態のパネル基材1が存在する状態(パネル基材上面に接触する状態)におけるパネル基材の段差面位置よりも若干低くなる高さ位置で保持されている。これにより、図5(a)あるいは図6(a)に示すように、ソフトローラ50の軟質表面がパネル基材上面に接触した状態において、接触部分のローラ表面はパネル基材1の厚さより浅い範囲内で凹没し、搬送状態のパネル基材上の全面を押圧した状態になる。この場合、パネル基材1の中央部分上面に接触したローラ表面部分は、パネル基材1の段差面上に接触したローラ表面部分よりも深く凹没し、凹没の程度はソフトローラ表面の軟質性に依存する。   For example, as shown in FIG. 4, the soft roller 50 is formed in a cylindrical shape (or a columnar shape) having a rotating shaft core portion, and is arranged along a direction orthogonal to the panel conveying direction, and is rotatably held. And has a predetermined soft surface that is softer than the panel substrate 1 and the sheet 2. As shown in FIG. 5 (b) or FIG. 6 (b), the soft roller 50 has a minimum position on the soft surface in a state where the panel substrate in the transported state does not exist below (the state where it does not contact the upper surface of the panel substrate). It is held at a height position that is slightly lower than the stepped surface position of the panel base material in a state where the panel base material 1 in a transported state exists below (in contact with the upper surface of the panel base material). Thereby, as shown in FIG. 5A or 6A, in the state where the soft surface of the soft roller 50 is in contact with the upper surface of the panel base material, the roller surface of the contact portion is shallower than the thickness of the panel base material 1. It will be dented within the range, and will be in the state which pressed the whole surface on the panel base material of a conveyance state. In this case, the roller surface portion in contact with the upper surface of the central portion of the panel substrate 1 is recessed deeper than the roller surface portion in contact with the stepped surface of the panel substrate 1, and the degree of the recess is the softness of the soft roller surface. Depends on gender.

したがって、ソフトローラ50は、接着剤が塗布されたシートを下方の搬送状態のパネル基材上の全面に押圧状態で接触し、パネル基材の搬送に伴って回転しながら連続的にシート裏面(接着剤塗布面)をパネル基材上面に重ね合わせてパネル上面に密着させて貼り合わせるように作用する。   Therefore, the soft roller 50 contacts the sheet on which the adhesive is applied to the entire lower surface of the transported panel base material in a pressed state and continuously rotates the back surface of the sheet ( The adhesive application surface) is superposed on the upper surface of the panel base material so as to adhere to and adhere to the upper surface of the panel.

さらに、図1中に示すように、ソフトローラ50の軟質表面温度を制御するローラ表面温度制御部51を備えている。このローラ表面温度制御部51は、ソフトローラ加熱手段52と、温度設定手段(図示せず)と、ソフトローラ軟質表面温度センサー(図示せず)と、ソフトローラ加熱手段52の加熱温度を制御する加熱温度制御手段(図示せず)とを有し、ソフトローラ50の軟質表面温度を適切な所定値に設定するように制御することにより、パネル基材上面へのシート2の接着性を向上させることが可能になる。   Further, as shown in FIG. 1, a roller surface temperature control unit 51 for controlling the soft surface temperature of the soft roller 50 is provided. The roller surface temperature control unit 51 controls the heating temperature of the soft roller heating means 52, the temperature setting means (not shown), the soft roller soft surface temperature sensor (not shown), and the soft roller heating means 52. A heating temperature control means (not shown), and by controlling the soft surface temperature of the soft roller 50 to an appropriate predetermined value, the adhesion of the sheet 2 to the upper surface of the panel substrate is improved. It becomes possible.

前記ソフトローラ加熱手段52の一例は、ソフトローラ50の近傍でローラ長さ方向に沿って熱源(例えばヒータ)を配設し、この熱源からソフトローラ50の軟質表面を加熱するように構成することができるが、ソフトローラ50に熱源を内蔵させるようにしてもよい。前記ソフトローラ軟質表面温度センサーの一例は、ソフトローラ50の軟質表面に温度検出子(センサー)を直接に接触させるように構成することができる。   An example of the soft roller heating means 52 is configured such that a heat source (for example, a heater) is disposed in the vicinity of the soft roller 50 along the roller length direction, and the soft surface of the soft roller 50 is heated from the heat source. However, a heat source may be incorporated in the soft roller 50. An example of the soft roller soft surface temperature sensor can be configured such that a temperature detector (sensor) is in direct contact with the soft surface of the soft roller 50.

ソフトローラ50は、全体的あるいは表面部に、所望の軟度を有する天然ゴム、合成ゴム、ウレタンゴム、シリコーンゴムなどを用いることができる。シリコーンゴムを用いると、所望の軟質性と、加熱に対する所望の耐熱性を容易に得ることができ、また、シート2に塗布されている接着剤が付着(移転)しても、剥離が容易である。   The soft roller 50 may be made of natural rubber, synthetic rubber, urethane rubber, silicone rubber or the like having a desired softness as a whole or on the surface. When silicone rubber is used, desired softness and desired heat resistance against heating can be easily obtained, and even if the adhesive applied to the sheet 2 adheres (transfers), it can be easily peeled off. is there.

さらに、前記接着剤塗布部40によりシート2の片面に接着剤を塗布する量を制御する接着剤塗布量制御部(図示せず)と、図1中に示すように、接着剤が塗布された状態のシート2の温度を制御するとともに接着剤の乾燥程度を制御するためのシート温度制御部41を備えることが望ましい。これによって、シート2の材質(樹脂シートや印刷紙など)に応じて、接着剤の塗布量を適切に制御し、接着剤を塗布した状態のシートの温度および接着剤の乾燥程度を適切に制御することができる。特に、伸縮が少ない紙質の化粧シートを使用する場合であっても、シートのカーリングを防止しつつ、皺を発生させることなく容易に貼着することが可能になる。   Further, an adhesive application amount control unit (not shown) for controlling the amount of adhesive applied to one side of the sheet 2 by the adhesive application unit 40, and the adhesive was applied as shown in FIG. It is desirable to provide a sheet temperature control unit 41 for controlling the temperature of the sheet 2 in the state and controlling the degree of drying of the adhesive. As a result, the amount of adhesive applied is appropriately controlled according to the material of the sheet 2 (resin sheet, printing paper, etc.), and the temperature of the sheet with the adhesive applied and the degree of drying of the adhesive are appropriately controlled. can do. In particular, even when a paper-type decorative sheet with little expansion and contraction is used, the sheet can be easily stuck without curling while preventing curling of the sheet.

なお、ソフトローラ50によるシート押圧作用を高めるために、例えば図5(a)、(b)中に示すように、搬送ローラ11上に、パネル基材1よりもやや大きいサイズを有する敷板12およびクッション材(例えばスポンジ)を順に介してパネル基材1を載置することが望ましい。   In order to enhance the sheet pressing action by the soft roller 50, for example, as shown in FIGS. 5 (a) and 5 (b), a floor plate 12 having a size slightly larger than the panel substrate 1 on the conveying roller 11 and It is desirable to place the panel base material 1 through cushion materials (for example, sponges) in order.

さらに、両面の四周縁近傍に段差面が設けられた立体状のパネル基材にラッピングを行う際は、図6(a)、(b)中に示すように、搬送状態のパネル基材1の搬送方向における少なくとも先端側および後端側の周縁近傍の下部は、支持部材14を介して前記敷板12上に載置されることが望ましい。これにより、ソフトローラ50によるシート押圧時において、パネル搬送方向の先端側周縁近傍・後端側周縁近傍を補強でき、パネル基材1のがたつき、ばたつき、跳ね返りなどを防止することが可能になる。なお、ソフトローラ50の近傍でパネル搬送方向下流側のシート貼着直後のパネル上面の少なくとも一部を上方から押さえる押さえ部材を配設することが望ましい。この押さえ部材として、パネル上面に接触しても傷をつけないもの、例えば押さえローラを設けることが望ましい。   Furthermore, when lapping a three-dimensional panel base material provided with step surfaces in the vicinity of the four peripheral edges on both sides, as shown in FIGS. 6 (a) and 6 (b), the panel base material 1 in the transported state is shown. It is desirable that at least the lower part in the vicinity of the peripheral edge on the front end side and the rear end side in the transport direction is placed on the floor plate 12 via the support member 14. As a result, when the sheet is pressed by the soft roller 50, the vicinity of the front end side periphery and the rear end side periphery in the panel conveying direction can be reinforced, and the panel base material 1 can be prevented from rattling, flapping, rebounding, and the like. Become. In addition, it is desirable to dispose a pressing member in the vicinity of the soft roller 50 that presses at least a part of the upper surface of the panel immediately after adhering the sheet on the downstream side in the panel conveying direction from above. As this pressing member, it is desirable to provide a pressing member that does not damage even if it comes into contact with the upper surface of the panel, for example, a pressing roller.

(シート貼着方法)
次に、本発明のシート貼着方法の一例について、図面を参照しながら説明する。図3(a)乃至(c)のいずれかに示したように片面側の四周縁に外向きの段差面が設けられた複数のパネル基材1を、図5(a)、(b)に示したようにそれぞれ段差面が上向きの状態となるようにパネル搬送部10上に載置して搬送させる。一方、シート巻装部20から引き出されたシート2の裏面に接着剤を塗布し、シート貼り合わせ位置の上方で回転自在に配設されたソフトローラ50の軟質表面温度を制御し、接着剤が塗布されたシート2をソフトローラ50により搬送状態のパネル基材上の全面に押圧させる。
(Sheet sticking method)
Next, an example of the sheet sticking method of this invention is demonstrated, referring drawings. As shown in any of FIGS. 3 (a) to 3 (c), a plurality of panel base materials 1 provided with outward step surfaces on the four peripheral edges on one side are shown in FIGS. 5 (a) and 5 (b). As shown in the drawing, each step surface is placed and transported on the panel transport unit 10 so that the stepped surface is in an upward state. On the other hand, an adhesive is applied to the back surface of the sheet 2 drawn out from the sheet winding unit 20, and the soft surface temperature of the soft roller 50 that is rotatably arranged above the sheet bonding position is controlled. The coated sheet 2 is pressed against the entire surface of the transported panel substrate by the soft roller 50.

この際、最初は、接着剤が塗布されたシート2の接着剤塗布面先端部をパネル基材上の搬送方向前端部あるいはその前方位置に合わせた後、パネル搬送部10を駆動してパネル基材1を搬送させれば、パネル基材1が搬送部10上を移動するに伴ってソフトローラ50が回転する。   At this time, first, the front end portion of the adhesive-coated surface of the sheet 2 coated with the adhesive is aligned with the front end portion in the transport direction on the panel base material or the front position thereof, and then the panel transport portion 10 is driven to drive the panel base. If the material 1 is conveyed, the soft roller 50 rotates as the panel base material 1 moves on the conveyance unit 10.

これにより、ソフトローラ50がシート2を押圧し、シート2の接着剤塗布面が搬送状態のパネル基材1の上面に自動的かつ連続的に重ね合わされ、シート2の接着剤塗布面がパネル基材上面に密着して貼着される。この際、ソフトローラ50は所定の軟質表面を有するので、パネル基材1の主面部1aと段差面部との境界部分上にソフトローラ50の重量が加わった時でも、パネル搬送方向の縦筋状の皺やパネル搬送方向に直交する方向の横筋状の皺がシート2に発生することはない。   As a result, the soft roller 50 presses the sheet 2, and the adhesive application surface of the sheet 2 is automatically and continuously superimposed on the upper surface of the transported panel base material 1, and the adhesive application surface of the sheet 2 is Adhered to the top surface of the material. At this time, since the soft roller 50 has a predetermined soft surface, even when the weight of the soft roller 50 is added to the boundary portion between the main surface portion 1a and the stepped surface portion of the panel base material 1, No wrinkles or horizontal streaks in the direction perpendicular to the panel conveying direction are generated on the sheet 2.

このようにパネル基材1の上面にシート2を貼り合わせている状態で、シート貼り合わせ完了済みのパネル毎に、例えば作業者がカッターを用いてパネルの外周縁に沿ってシート2を切断する。したがって、作業者が高度な熟練度を有することなく、シート貼着作業を容易にかつ短時間で行うことができ、搬送作業の手間が削減されるので、貼着工程の能率が向上し、製造コストの低減を図ることができる。   Thus, in a state where the sheet 2 is bonded to the upper surface of the panel substrate 1, for example, an operator cuts the sheet 2 along the outer peripheral edge of the panel using a cutter for each panel that has been bonded. . Therefore, the operator can perform sheet sticking work easily and in a short time without having a high degree of skill, and the labor of the transport work is reduced, so that the efficiency of the sticking process is improved and the manufacturing is performed. Cost can be reduced.

即ち、上記したシート貼着方法およびシート貼着装置によれば、所定の軟質表面を有するソフトローラ50を使用することにより、シート2を立体状のパネル基材1の外表面に皺が発生しないように、容易に、かつ、効率よく貼着することができ、生産効率が高く、比較的安価に実現可能である。ソフトローラ50の表面温度を適切に制御することにより、平板状中央部に対して横方向周縁部の段差面および縦方向周縁部の段差面が交差する四隅の稜線部分にも皺が発生しないようにシート2を貼着することが可能になる。   That is, according to the sheet sticking method and the sheet sticking apparatus described above, wrinkles are not generated on the outer surface of the three-dimensional panel substrate 1 by using the soft roller 50 having a predetermined soft surface. Thus, it can be applied easily and efficiently, and the production efficiency is high and can be realized at a relatively low cost. By appropriately controlling the surface temperature of the soft roller 50, wrinkles are not generated at the ridges at the four corners where the step surface of the lateral peripheral edge and the step surface of the vertical peripheral edge intersect the flat central portion. It becomes possible to stick the sheet | seat 2 to.

また、樹脂シートや印刷紙などのシート材質に応じて、シート2の裏面に塗布する接着剤の塗布量や、接着剤が塗布された状態のシート2の温度および接着剤の乾燥程度を適切に制御することにより、伸縮性が低い紙質シートのカーリングを抑制しつつ、容易に貼着することが可能になる。   Also, depending on the sheet material such as a resin sheet or printing paper, the amount of the adhesive applied to the back surface of the sheet 2, the temperature of the sheet 2 in the state where the adhesive is applied, and the degree of drying of the adhesive are appropriately set. By controlling, curling of a paper sheet having low stretchability can be easily performed while curling.

なお、図3(d)乃至(f)のいずれかに示したように両面側それぞれの四周縁近傍に段差面が設けられたパネル基材1に対して、図6(a)、(b)に示すようにシート2を貼着する場合には、まず、パネル基材片面側に前述したようにシート2を貼着した後、このパネルを反転させてパネル他面側にシート2を貼り合わせる。   6 (a) and 6 (b) with respect to the panel substrate 1 provided with stepped surfaces in the vicinity of the four peripheral edges on both sides as shown in any of FIGS. 3 (d) to 3 (f). When sticking the sheet 2 as shown in Fig. 1, first, the sheet 2 is stuck on one side of the panel base material as described above, and then the panel is reversed and the sheet 2 is stuck on the other side of the panel. .

<第2の実施形態>
第1の実施形態に示したように、パネル基材1の搬送方向の先端縁および後端縁の近傍に段差面1bが設けられている場合には、この段差面の全面にソフトローラ50の軟質表面が接触し得るように、パネル基材1より幅広の軟質表面を有するようにソフトローラ50を構成する必要がある。これに対して、パネル基材1の四周縁のうちで搬送方向に沿う周縁近傍にのみ外向きの段差面が設けられている場合には、この段差面にソフトローラ50の軟質表面が接触し得るように、パネル基材1の少なくとも段差面近傍に対応した部分に軟質表面を有するようにソフトローラ50を構成してもよい。
<Second Embodiment>
As shown in the first embodiment, when the step surface 1b is provided in the vicinity of the leading edge and the trailing edge in the transport direction of the panel base material 1, the soft roller 50 is provided on the entire surface of the step surface. It is necessary to configure the soft roller 50 so as to have a soft surface wider than the panel substrate 1 so that the soft surface can come into contact. On the other hand, when the outward stepped surface is provided only in the vicinity of the peripheral edge along the transport direction among the four peripheral edges of the panel base material 1, the soft surface of the soft roller 50 comes into contact with the stepped surface. As described above, the soft roller 50 may be configured to have a soft surface at least in a portion corresponding to the vicinity of the step surface of the panel base material 1.

以下、図3(d)乃至(f)のいずれかに示したように、両面側それぞれの四周縁近傍に段差面が設けられたパネル基材1に対して、図1に示したシート貼着装置を用いてシートを貼着する実施例を説明する。ここで、パネル基材1は、縦1700mm、横500mm、中央部厚さが12mmのMDFの周縁近傍に段差面が設けられ、段差面部の最小厚さ(例えば周縁先端部の厚さ)が5mmである場合を例にとる。パネル基材1の段差面上には予めプライマーを塗布しておく。パネル基材1にラッピングする化粧シート2として、貼着前のシート幅が約500〜600mm、厚さが0.1〜0.5mmのオレフィン樹脂シートを用いる。   Hereinafter, as shown in any of FIGS. 3D to 3F, the sheet sticking shown in FIG. 1 is applied to the panel base material 1 provided with stepped surfaces in the vicinity of the four peripheral edges on both sides. The Example which sticks a sheet | seat using an apparatus is demonstrated. Here, the panel substrate 1 is provided with a step surface in the vicinity of the periphery of the MDF having a length of 1700 mm, a width of 500 mm, and a central portion thickness of 12 mm, and the minimum thickness of the step surface portion (for example, the thickness of the peripheral tip) is 5 mm. Take the case of A primer is applied in advance on the stepped surface of the panel substrate 1. As the decorative sheet 2 to be wrapped on the panel substrate 1, an olefin resin sheet having a sheet width of about 500 to 600 mm and a thickness of 0.1 to 0.5 mm before sticking is used.

化粧シート2の片面に塗布する接着剤は、水系のラッピング用であり、その塗布厚さは約0.1mmであり、貼着直前のシートの温度は約30〜70℃に制御する。シート押圧用のソフトローラ50として、円筒状のシリコーンゴムを用い、その外径は約200〜300mm、長さは約500〜1200mmであり、その表面は前記オレフィン樹脂シートやMDFより軟かく、軟質表面温度は約150〜250℃に制御する。そして、このソフトローラ50を、下方に搬送状態のパネル基材が存在しない状態における軟質表面の最低位置が、下方に搬送状態のパネルが存在する状態におけるパネル基材の段差面置よりも低い位置になるように回転自在に保持しておく。   The adhesive applied to one side of the decorative sheet 2 is for water-based wrapping, the coating thickness is about 0.1 mm, and the temperature of the sheet just before sticking is controlled to about 30 to 70 ° C. As the soft roller 50 for pressing the sheet, cylindrical silicone rubber is used, the outer diameter is about 200 to 300 mm, the length is about 500 to 1200 mm, and the surface is softer and softer than the olefin resin sheet or MDF. The surface temperature is controlled at about 150-250 ° C. The soft roller 50 is positioned at a position where the lowest position of the soft surface in the state where the transported panel base material does not exist is lower than the stepped surface placement of the panel base material in the state where the transported panel exists below. So that it can rotate freely.

図7(a)、(b)は、上記のように形成された化粧パネル(立体パネル)を装飾扉70の中央パネル部71に用い、中央パネル部71の上下左右に木質の框部72を連結して木質の装飾扉を形成した様子を示す。この中央パネル部71と框部72の連結構造として、本例では中央パネル部側の長手方向に沿って連続するテーパ状の係入突部を設け、框部側の長手方向に沿って連続する係入溝を設ける。この際、中央パネル部の係入突部の先端付近を含む表面、および、框部の係入溝内の側壁部を含む表面にもそれぞれ化粧シートをラッピングしておき、框部の係入溝内に中央パネル部の係入突部を嵌入して固定する。   7A and 7B, the decorative panel (three-dimensional panel) formed as described above is used for the central panel portion 71 of the decorative door 70, and the wooden collar portions 72 are provided on the upper, lower, left, and right sides of the central panel portion 71. A state in which a wooden decorative door is formed by connecting is shown. As a connecting structure of the central panel portion 71 and the flange portion 72, in this example, a tapered engaging protrusion that is continuous along the longitudinal direction on the central panel portion side is provided, and is continuous along the longitudinal direction on the flange portion side. An engaging groove is provided. At this time, the decorative sheet is wrapped on the surface including the vicinity of the tip of the engaging protrusion of the central panel portion and the surface including the side wall portion in the engaging groove of the flange portion, Insert and fix the engaging protrusion of the center panel inside.

本発明のシート貼着装置の第1の実施形態に係る全体構成を概略的に示す斜視図。The perspective view which shows roughly the whole structure which concerns on 1st Embodiment of the sheet sticking apparatus of this invention. 図1中のパネル基材を取り出して概略的に示す斜視図。The perspective view which takes out the panel base material in FIG. 1, and shows schematically. 図2に示したパネル基材の複数例を示す側面図。FIG. 3 is a side view showing a plurality of examples of the panel base material shown in FIG. 2. 図1中のシート押圧用の回転ローラ(ソフトローラ)を取り出して概略的に示す斜視図。FIG. 2 is a perspective view schematically showing a sheet pressing rotary roller (soft roller) in FIG. 1. 図1のシート貼着装置において搬送中のパネル基材にソフトローラが化粧シートをラッピングしている状態をパネル搬送方向先端側から一部透視して複数例を示す側断面図。FIG. 3 is a side cross-sectional view showing a plurality of examples of a state in which a soft roller is wrapping a decorative sheet on a panel base material being conveyed in the sheet sticking apparatus of FIG. 図1のシート貼着装置において搬送中のパネル基材にソフトローラが化粧シートをラッピングしている状態をパネル搬送方向の側方から一部透視して複数例を示す側断面図。FIG. 3 is a side sectional view showing a plurality of examples of a state in which a soft roller is wrapping a decorative sheet on a panel substrate being conveyed in the sheet sticking apparatus of FIG. 本発明のシート貼着装置により形成された化粧パネル(立体パネル)およびそれを中央パネル部に用いた木質の装飾扉の一例を概略的に示す斜視図。The perspective view which shows roughly an example of the decorative panel (three-dimensional panel) formed with the sheet sticking apparatus of this invention, and the wooden decoration door which used it for the center panel part.

符号の説明Explanation of symbols

1…パネル基材、1a…パネル基材主面部、…主面部左右の段差面、1c…主面部上下の段差面、1´…シート貼着直後のパネル、10…パネル搬送部、11…搬送ローラ、12…敷板、14…支持部材、20…シート巻装部、30…シートガイド部、31…ガイドローラ、40…接着剤塗布部、41…シート温度制御部、50…シート押圧用の回転ローラ(ソフトローラ)、51…ローラ表面温度制御部、52…ソフトローラ加熱手段。 DESCRIPTION OF SYMBOLS 1 ... Panel base material, 1a ... Panel base material main-surface part, ... Main surface part right-and-left level difference surface, 1c ... Main surface part upper-lower step surface, 1 '... Panel immediately after sheet sticking, 10 ... Panel conveyance part, 11 ... Conveyance Roller, 12 ... laying plate, 14 ... support member, 20 ... sheet winding part, 30 ... sheet guide part, 31 ... guide roller, 40 ... adhesive application part, 41 ... sheet temperature control part, 50 ... rotation for sheet pressing Roller (soft roller) 51: Roller surface temperature controller 52: Soft roller heating means

Claims (4)

四周縁近傍の少なくとも一部に外向きの段差面が設けられた立体状のパネル基材の段差面側外表面にシートを貼着する際、複数のパネル基材をそれぞれ前記段差面を上向きの状態にして搬送させながら、シート巻装部から引き出されたシートの片面に接着剤を塗布し、シート貼り合わせ位置の上方で回転自在に配設された所定の軟質表面を有する回転ローラの軟質表面温度を制御し、前記接着剤が塗布された状態のシートを搬送状態のパネル基材上の全面に前記回転ローラにより押圧させた状態で当該回転ローラを回転させることによって、シートの接着剤塗布面をパネル上面に連続的に重ね合わせてパネル基材上面に密着させて貼り合わせることを特徴とするシート貼着方法。 When sticking a sheet to the stepped surface side outer surface of a three-dimensional panel base material provided with an outward stepped surface at least in the vicinity of the four peripheral edges, each of the panel base materials faces the stepped surface upward. A soft surface of a rotating roller having a predetermined soft surface that is rotatably disposed above a sheet bonding position by applying an adhesive to one side of the sheet drawn from the sheet winding unit while being conveyed in a state By controlling the temperature and rotating the rotating roller in a state where the rotating roller is pressed on the entire surface of the transported panel base material by the rotating roller, the adhesive-coated surface of the sheet A sheet adhering method, wherein the sheet is continuously superposed on the upper surface of the panel and adhered to the upper surface of the panel base material. 請求項1記載のシート貼着方法において、さらに、前記シートの材質に応じて、前記シートに対する接着剤の塗布量、接着剤が塗布されたシートの温度、接着剤の乾燥程度を制御することを特徴とするシート貼着方法。 The sheet sticking method according to claim 1, further comprising controlling the amount of adhesive applied to the sheet, the temperature of the sheet on which the adhesive is applied, and the degree of drying of the adhesive according to the material of the sheet. The sheet sticking method characterized. シート貼着対象となるパネル基材を載置して搬送するパネル搬送部と、
前記パネル搬送部のパネル搬送方向と直交する方向に設けられ、シートが巻装されたシート巻装部と、
前記シート巻装部から引き出されたシートが前記パネル搬送部へ導かれる過程でシートの片面に接着剤を塗布する接着剤塗布部と、
前記パネル搬送部上のシート貼り合わせ位置の上方で前記パネル搬送部のパネル搬送方向と直交する方向に沿って配設されるとともに回転自在に保持され、前記パネル基材およびシートより軟らかい所定の軟質表面を有し、下方に搬送状態のパネル基材が存在しない状態における軟質表面の最低位置が、下方に搬送状態のパネルが存在する状態におけるパネル基材の段差面位置よりも低いシート押圧用の回転ローラと、
前記回転ローラの軟質表面温度を制御するローラ表面温度制御部と、
を具備することを特徴とするシート貼着装置。
A panel transport unit for mounting and transporting a panel base material to be attached to the sheet;
A sheet winding unit provided in a direction orthogonal to the panel conveyance direction of the panel conveyance unit, and a sheet wound thereon;
An adhesive application unit that applies an adhesive to one side of the sheet in a process in which the sheet drawn from the sheet winding unit is guided to the panel conveyance unit;
Predetermined softness that is disposed along the direction orthogonal to the panel conveyance direction of the panel conveyance unit and is rotatably held above the sheet bonding position on the panel conveyance unit, and is softer than the panel base material and the sheet For pressing the sheet, the lowest position of the soft surface in the state where there is no panel substrate in the conveying state below the surface is lower than the stepped surface position of the panel substrate in the state where the panel in the conveying state exists below A rotating roller;
A roller surface temperature control unit for controlling the soft surface temperature of the rotating roller;
The sheet sticking apparatus characterized by comprising.
請求項3記載のシート貼着装置において、さらに、前記接着剤が塗布されたシートの温度を制御するとともに接着剤の乾燥程度を制御するためのシート温度制御部を具備することを特徴とするシート貼着装置。 The sheet sticking apparatus according to claim 3, further comprising a sheet temperature control unit for controlling the temperature of the sheet coated with the adhesive and controlling the degree of drying of the adhesive. Sticking device.
JP2006271119A 2006-10-02 2006-10-02 Sheet sticking method and sheet sticking device Pending JP2008088710A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013018258A (en) * 2011-07-14 2013-01-31 Sannami Kesho Gohan:Kk Method for manufacturing decorated plywood, means for finishing resin solution surface and apparatus for manufacturing the same
CN105799030A (en) * 2016-03-30 2016-07-27 浙江汉唐茶文化有限公司 Machining technology of rosewood special-shaped part

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000238186A (en) * 1999-02-23 2000-09-05 Matsushita Electric Works Ltd Manufacture of decorative material
JP2003136577A (en) * 2001-10-29 2003-05-14 Mitsubishi Kagaku Form Plastic Kk Manufacturing method for decorative foamed composite

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000238186A (en) * 1999-02-23 2000-09-05 Matsushita Electric Works Ltd Manufacture of decorative material
JP2003136577A (en) * 2001-10-29 2003-05-14 Mitsubishi Kagaku Form Plastic Kk Manufacturing method for decorative foamed composite

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013018258A (en) * 2011-07-14 2013-01-31 Sannami Kesho Gohan:Kk Method for manufacturing decorated plywood, means for finishing resin solution surface and apparatus for manufacturing the same
CN105799030A (en) * 2016-03-30 2016-07-27 浙江汉唐茶文化有限公司 Machining technology of rosewood special-shaped part

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