JP2008084674A - Manganese dry cell - Google Patents

Manganese dry cell Download PDF

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JP2008084674A
JP2008084674A JP2006262631A JP2006262631A JP2008084674A JP 2008084674 A JP2008084674 A JP 2008084674A JP 2006262631 A JP2006262631 A JP 2006262631A JP 2006262631 A JP2006262631 A JP 2006262631A JP 2008084674 A JP2008084674 A JP 2008084674A
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negative electrode
sealing body
positive electrode
zinc
annular protrusion
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Hajime Murakami
村上  元
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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    • Y02E60/12

Abstract

<P>PROBLEM TO BE SOLVED: To provide a manganese dry cell of a low cost having superior preservation characteristics even when a paper cylinder is used for the armor member. <P>SOLUTION: The manganese dry battery is equipped with a negative electrode zinc can, a separator arranged inside the negative electrode zinc can, a positive electrode binder arranged inside the separator, a positive electrode carbon rod, flange paper which has a hole to insert the positive electrode carbon rod in the center part and which covers the upper face of the positive electrode binder, a sealing body which has a hole to insert the positive electrode carbon rod in the center part and which seals an opening of the negative electrode zinc can, and the outer armor member consisting of the paper cylinder arranged outside the negative electrode zinc can. The sealing body has a first annular protruding part in an outer peripheral part of a face of the negative electrode zinc can side. In the opening end part of the negative electrode zinc can, its outside side face contacts an inside side face of the first annular protruding part and is arranged by pressing the first annular protruding part to the outside. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、外装部材に紙筒を用いたマンガン乾電池に関する。   The present invention relates to a manganese dry battery using a paper tube as an exterior member.

従来から、マンガン乾電池では、保存性・耐漏液性を確保するために、外装部材に一般に金属缶が用いられている。
従来の外装部材に金属缶を用いたマンガン乾電池の一例を図6に示す。図6に示すように、負極亜鉛缶4の内側にセパレータ7および底紙9が配され、さらにその内側に正極合剤6が挿入され、中央部に正極炭素棒2が挿入されるための孔を設けた鍔紙10で正極合剤6の上面が覆われている。そして、その中央部には正極炭素棒2が挿入されている。負極亜鉛缶4の下部に負極端子板18が配され、負極亜鉛缶4の上部に正極端子板21が配されている。負極亜鉛缶の4の外面は熱収縮性チューブ15で覆われ、さらにその外面が金属缶16で覆われている。
Conventionally, in a manganese dry battery, a metal can is generally used as an exterior member in order to ensure storage stability and leakage resistance.
An example of a manganese dry battery using a metal can as a conventional exterior member is shown in FIG. As shown in FIG. 6, a separator 7 and a bottom paper 9 are arranged inside the negative electrode zinc can 4, a positive electrode mixture 6 is inserted inside the separator 7, and a positive electrode carbon rod 2 is inserted into the center portion. The upper surface of the positive electrode material mixture 6 is covered with the paper 10 provided with the. And the positive electrode carbon rod 2 is inserted in the center part. A negative electrode terminal plate 18 is disposed below the negative electrode zinc can 4, and a positive electrode terminal plate 21 is disposed above the negative electrode zinc can 4. The outer surface of the negative electrode zinc can 4 is covered with a heat-shrinkable tube 15, and the outer surface is further covered with a metal can 16.

負極亜鉛缶の開口部には、ポリエチレンなどの熱可塑性樹脂からなる図7に示す封口体23が配されている。封口体23の孔3dに正極炭素棒2を挿入させて、両者を強固かつ気密に保持し、負極亜鉛缶4の開口端部を封口体3に食い込ませて両者を嵌合させている。さらに、封口体23が正極炭素棒2を保持する部分、および封口体23が負極亜鉛缶4と嵌合する部分に、アスファルトまたはポリブテンなどの封止剤11が塗布されている。   A sealing body 23 shown in FIG. 7 made of a thermoplastic resin such as polyethylene is disposed in the opening of the negative electrode zinc can. The positive electrode carbon rod 2 is inserted into the hole 3d of the sealing body 23 to hold both firmly and airtightly, and the opening end portion of the negative electrode zinc can 4 is bitten into the sealing body 3 so that the both are fitted. Further, a sealing agent 11 such as asphalt or polybutene is applied to a portion where the sealing body 23 holds the positive electrode carbon rod 2 and a portion where the sealing body 23 is fitted to the negative electrode zinc can 4.

ここで、図8は、図6の封口部の要部断面図である。図8に示すように、金属缶16の上端部は内方に折り曲げられ、封口体23の上面に配された正極端子板21の周縁部を、絶縁リング17を介して、締め付けている。また、金属缶16の下端部は内方に折り曲げられ、負極亜鉛缶4の底面に配された負極端子板18の周縁部を、熱収縮性チューブ15の下端部およびシールリング14を介して、締め付けている。このようにして、負極亜鉛缶4の開口部は封口体23で封口されている。   Here, FIG. 8 is a fragmentary cross-sectional view of the sealing portion of FIG. As shown in FIG. 8, the upper end portion of the metal can 16 is bent inward, and the peripheral edge portion of the positive terminal plate 21 disposed on the upper surface of the sealing body 23 is tightened via the insulating ring 17. Further, the lower end portion of the metal can 16 is bent inward, and the peripheral portion of the negative electrode terminal plate 18 disposed on the bottom surface of the negative electrode zinc can 4 is connected to the lower end portion of the heat shrinkable tube 15 and the seal ring 14. Tightened. In this way, the opening of the negative electrode zinc can 4 is sealed with the sealing body 23.

また、従来から、材料コストを低減するために、外装部材に金属缶の代わりに紙筒を使用することが提案されている(例えば、特許文献1)。そして、このような外装部材に紙筒を用いたマンガン乾電池は安価であるため、中国やアフリカなどの地域で普及している。
従来の外装部材に紙筒を用いたマンガン乾電池の一例を図9に示す。図9に示すように、負極亜鉛缶4の内側にセパレータ7および底紙9が配され、さらにその内側に正極合剤6が挿入され、中央部に正極炭素棒2が挿入されるための孔を設けた鍔紙10で正極合剤6の上面が覆われている。そして、その中央部には正極炭素棒2が挿入されている。負極亜鉛缶4の下部に負極端子板8が配され、負極亜鉛缶4の上部に正極端子板1が配されている。負極亜鉛缶4の外面は紙筒5で覆われている。
Conventionally, in order to reduce the material cost, it has been proposed to use a paper tube instead of a metal can for the exterior member (for example, Patent Document 1). And since the manganese dry battery which used the paper cylinder for such an exterior member is cheap, it has spread in regions, such as China and Africa.
An example of a manganese dry battery using a paper tube as a conventional exterior member is shown in FIG. As shown in FIG. 9, a separator 7 and a bottom paper 9 are arranged inside the negative electrode zinc can 4, a positive electrode mixture 6 is inserted inside the separator 7, and a positive electrode carbon rod 2 is inserted into the center portion. The upper surface of the positive electrode material mixture 6 is covered with the paper 10 provided with the. And the positive electrode carbon rod 2 is inserted in the center part. A negative electrode terminal plate 8 is disposed under the negative electrode zinc can 4, and a positive electrode terminal plate 1 is disposed above the negative electrode zinc can 4. The outer surface of the negative electrode zinc can 4 is covered with a paper tube 5.

そして、ポリエチレンなどの熱可塑性樹脂からなる封口体23の孔3dに正極炭素棒2を挿入させて、両者を強固かつ気密に保持し、負極亜鉛缶4の開口端部を封口体23に食い込ませて両者を嵌合させている。さらに、封口体23が正極炭素棒2を保持する部分、および封口体23が負極亜鉛缶4と嵌合する部分に、アスファルトまたはポリブテンなどの封止剤11が塗布されている。   Then, the positive electrode carbon rod 2 is inserted into the hole 3d of the sealing body 23 made of a thermoplastic resin such as polyethylene to hold both firmly and airtightly, and the opening end of the negative electrode zinc can 4 is bitten into the sealing body 23. Are fitted together. Further, a sealing agent 11 such as asphalt or polybutene is applied to a portion where the sealing body 23 holds the positive electrode carbon rod 2 and a portion where the sealing body 23 is fitted to the negative electrode zinc can 4.

紙筒5の上端部は、封口体23の上面に配された正極端子板1の周縁部を巻き込むように、正極端子板1の周縁部とともに内方に折り曲げられている。また、紙筒5の下端部は、負極亜鉛缶4の底面に配された負極端子板8の周縁部を巻き込むように、負極端子板8の周縁部とともに内方に折り曲げられている。このようにして、負極亜鉛缶4の開口部は封口体23で封口されている。   The upper end portion of the paper tube 5 is bent inward together with the peripheral portion of the positive electrode terminal plate 1 so as to wind up the peripheral portion of the positive electrode terminal plate 1 disposed on the upper surface of the sealing body 23. Further, the lower end portion of the paper tube 5 is bent inward together with the peripheral portion of the negative electrode terminal plate 8 so as to wind up the peripheral portion of the negative electrode terminal plate 8 disposed on the bottom surface of the negative electrode zinc can 4. In this way, the opening of the negative electrode zinc can 4 is sealed with the sealing body 23.

外装部材に紙筒5を用いた図9のマンガン乾電池は、外装部材に金属缶16を用いた図6のマンガン乾電池のように、構成部材に、シールリング14、絶縁リング17、および熱収縮チューブ15を用いないため、金属缶16を用いたマンガン乾電池に比べて、安価である。また、外装部材に金属缶16の代わりに紙筒5を使用するため、安価であるとともに環境に優しい等の利点がある。   The manganese dry battery of FIG. 9 using the paper tube 5 as the exterior member is similar to the manganese dry battery of FIG. 6 using the metal can 16 as the exterior member, and the constituent members are the seal ring 14, the insulating ring 17, and the heat shrinkable tube. Since 15 is not used, it is less expensive than a manganese dry battery using a metal can 16. Further, since the paper cylinder 5 is used instead of the metal can 16 as the exterior member, there are advantages such as being inexpensive and friendly to the environment.

しかし、外装部材に紙筒5を用いた図9のマンガン乾電池は、金属缶16を用いた図6のマンガン乾電池のように、金属缶16の上端部および下端部で上下方向より締め付けて封口する構造を有しない。このため、紙筒5を用いたマンガン乾電池では、金属缶16を用いたマンガン乾電池に比べて、上下方向から締め付ける力が弱く、負極亜鉛缶4の開口端部を封口体23の下面より上方に食い込ませただけでは、十分な密閉性を確保することが困難である。このため、外装部材に紙筒を用いたマンガン乾電池は、外装部材に金属缶を用いたマンガン乾電池に比べて、保存特性に劣るという問題があった。
特開昭52−128526号公報
However, the manganese dry battery of FIG. 9 using the paper tube 5 as the exterior member is sealed by tightening from above and below at the upper and lower ends of the metal can 16 like the manganese dry battery of FIG. 6 using the metal can 16. Has no structure. For this reason, in the manganese dry battery using the paper tube 5, compared to the manganese dry battery using the metal can 16, the tightening force from the vertical direction is weak, and the opening end of the negative electrode zinc can 4 is located above the lower surface of the sealing body 23. It is difficult to ensure a sufficient sealing property only by biting in. For this reason, the manganese dry battery using a paper tube as the exterior member has a problem that the storage characteristics are inferior to the manganese dry battery using a metal can as the exterior member.
JP 52-128526 A

そこで、本発明は、上記従来の問題を解決するため、外装部材に紙筒を用いた場合でも、優れた保存特性を有する、低コストのマンガン乾電池を提供することを目的とする。   Therefore, in order to solve the above-described conventional problems, an object of the present invention is to provide a low-cost manganese dry battery having excellent storage characteristics even when a paper tube is used as an exterior member.

本発明は、負極亜鉛缶、前記負極亜鉛缶の内側に配されるセパレータ、前記セパレータの内側に配される正極合剤、正極炭素棒、中央部に前記正極炭素棒を挿入する孔を有しかつ前記正極合剤の上面を覆う鍔紙、中央部に前記正極炭素棒を挿入する孔を有しかつ前記負極亜鉛缶の開口部を封口する封口体、および前記負極亜鉛缶の外側に配される紙筒からなる外装部材を具備するマンガン乾電池であって、前記封口体は、その下側に第1の環状突起部を有し、前記負極亜鉛缶の開口端部は、その外側側面が前記第1の環状突起部の内側側面に接触し、前記第1の環状突起部を外側に押圧していることを特徴とする。   The present invention includes a negative electrode zinc can, a separator disposed inside the negative electrode zinc can, a positive electrode mixture disposed inside the separator, a positive carbon rod, and a hole for inserting the positive carbon rod in a central portion. And a paper covering the upper surface of the positive electrode mixture, a sealing body having a hole for inserting the positive carbon rod in the center and sealing the opening of the negative electrode zinc can, and an outer side of the negative electrode zinc can A manganese dry battery having an exterior member made of a paper tube, wherein the sealing body has a first annular protrusion on its lower side, and the open end of the negative electrode zinc can The first annular projection is in contact with the inner side surface of the first annular projection and presses the first annular projection outward.

前記封口体は、さらに前記第1の環状突起部の内側に設けられた第2の環状突起部を有し、前記第1の環状突起部と前記第2の環状突起部との間に前記負極亜鉛缶の開口端部が嵌合し、前記第1の環状突起部と前記第2の環状突起部との間に封止剤が塗布されているのが好ましい。
前記封口体は、さらに前記第2の環状突起部の内側における前記正極炭素棒の近傍に設けられた第3の環状突起部を有し、前記正極炭素棒と前記第3の環状突起部との間に封止剤が塗布されているのが好ましい。
The sealing body further includes a second annular projection provided inside the first annular projection, and the negative electrode is provided between the first annular projection and the second annular projection. It is preferable that the opening end portion of the zinc can is fitted, and a sealant is applied between the first annular protrusion and the second annular protrusion.
The sealing body further includes a third annular protrusion provided in the vicinity of the positive electrode carbon rod inside the second annular protrusion, and the positive electrode carbon rod and the third annular protrusion are It is preferable that a sealing agent is applied between them.

本発明によれば、外装部材に紙筒を用いた場合でも、優れた保存特性を有する、低コストのマンガン乾電池を提供することができる。   According to the present invention, it is possible to provide a low-cost manganese dry battery having excellent storage characteristics even when a paper tube is used as an exterior member.

(実施の形態1)
本発明に係る本実施の形態のマンガン乾電池を図1に示す。図1は本発明の実施の形態1のマンガン乾電池の一部を断面とする正面図である。
図1に示すように、負極亜鉛缶4の内側にセパレータ7および底紙9が配され、セパレータ7および底紙9の内側に正極合剤6が挿入され、中央部に正極炭素棒2が挿入されるための孔を設けた鍔紙10で正極合剤6の上面が覆われている。そして、中央部に正極炭素棒2が挿入された状態で、負極亜鉛缶4の開口部は封口体3で封口されている。そして、負極亜鉛缶4の外面は外装部材である紙筒5で覆われている。
(Embodiment 1)
A manganese dry battery of the present embodiment according to the present invention is shown in FIG. FIG. 1 is a front view with a cross section of a part of a manganese dry battery according to Embodiment 1 of the present invention.
As shown in FIG. 1, the separator 7 and the bottom paper 9 are arranged inside the negative electrode zinc can 4, the positive electrode mixture 6 is inserted inside the separator 7 and the bottom paper 9, and the positive electrode carbon rod 2 is inserted in the center part. The upper surface of the positive electrode mixture 6 is covered with a paper 10 provided with holes to be formed. And the opening part of the negative electrode zinc can 4 is sealed by the sealing body 3 in the state by which the positive electrode carbon rod 2 was inserted in the center part. And the outer surface of the negative electrode zinc can 4 is covered with the paper cylinder 5 which is an exterior member.

紙筒5の上端部は、封口体3の上面に配された正極端子板1の周縁部を巻き込むように、正極端子板1の周縁部とともに内方に折り曲げられている。また、外装部材5の下端部は、負極亜鉛缶4の底面に配された負極端子板8の周縁部を巻き込むように、負極端子板8の周縁部とともに内方に折り曲げられている。このようにして、上下方向から締め付けることにより、負極亜鉛缶4の開口端部を、封口体3の後述する第1の環状突起部3aと第2の環状突起部3bとの間に食い込ませて両者を嵌合させている。   The upper end portion of the paper tube 5 is bent inward together with the peripheral portion of the positive electrode terminal plate 1 so as to wind up the peripheral portion of the positive electrode terminal plate 1 disposed on the upper surface of the sealing body 3. Further, the lower end portion of the exterior member 5 is bent inward together with the peripheral portion of the negative electrode terminal plate 8 so as to wind up the peripheral portion of the negative electrode terminal plate 8 disposed on the bottom surface of the negative electrode zinc can 4. In this way, by tightening from above and below, the open end of the negative electrode zinc can 4 is caused to bite between a first annular protrusion 3a and a second annular protrusion 3b described later of the sealing body 3. Both are fitted.

ここで、図2に、図1のマンガン乾電池に用いられる封口体3の縦断面図を示す。図2に示すように、封口体3は、その下面において外周部から中心部に向けて順に設けられた第1の環状突起部3a、および第2の環状突起部3bを有する。すなわち、封口体3は、負極亜鉛缶4側の面の外縁部に第1の環状突起部3aを有し、さらに第1の環状突起部の内側に第2の環状突起部3bを有する。また、封口体3の中央部には正極炭素棒2が挿入される孔3dが設けられている。   Here, in FIG. 2, the longitudinal cross-sectional view of the sealing body 3 used for the manganese dry battery of FIG. 1 is shown. As shown in FIG. 2, the sealing body 3 has a first annular protrusion 3 a and a second annular protrusion 3 b that are sequentially provided from the outer peripheral portion toward the center portion on the lower surface thereof. That is, the sealing body 3 has a first annular protrusion 3a on the outer edge of the surface on the negative electrode zinc can 4 side, and further has a second annular protrusion 3b on the inner side of the first annular protrusion. Further, a hole 3 d into which the positive carbon rod 2 is inserted is provided at the center of the sealing body 3.

図1に示すように、負極亜鉛缶4の開口端部は、その外側側面が第1の環状突起部3aの内側側面に面状に接触し、かつ第1の突起部3aを外側に押圧して配置されている。これにより、負極亜鉛缶4の開口端部の外側側面は封口体3の第1の環状突起部3aの内側側面に強固に密着している。紙筒5の上端部および下端部の折り曲げによる上下方向からの締め付けだけでなく、上記のように、負極亜鉛缶4の開口端部の外側側面が封口体3の第1の環状突起部3aの内側側面に面状に密着している。このため、電池の密閉性が向上し、優れた保存特性を有するマンガン乾電池が得られる。   As shown in FIG. 1, the open end of the negative electrode zinc can 4 has its outer side surface in contact with the inner side surface of the first annular protrusion 3a and presses the first protrusion 3a outward. Are arranged. Thereby, the outer side surface of the open end portion of the negative electrode zinc can 4 is firmly adhered to the inner side surface of the first annular protrusion 3 a of the sealing body 3. Not only the upper and lower ends of the paper tube 5 are bent in the vertical direction but also the outer side surface of the open end of the negative electrode zinc can 4 is formed of the first annular protrusion 3a of the sealing body 3 as described above. It is in close contact with the inner side surface. For this reason, the sealing property of a battery improves and the manganese dry battery which has the outstanding storage characteristic is obtained.

負極亜鉛缶4の開口端部の外側側面と、封口体3の第1の環状突起部3aの内側側面との接触面は、締め付ける上下方向(正極炭素棒2の軸方向)に対して、下部から上部にかけて内側に傾斜しているのが好ましい。負極亜鉛缶4の開口端部の外側側面の傾斜は、負極亜鉛缶4の開口端部自体を傾斜させることにより得られる。負極亜鉛缶4の開口端部の外側側面を、封口体3の第1の環状突起部3aの内側側面に密着させやすくするため、負極亜鉛缶4の開口端部の外側側面と、封口体3の第1の環状突起部3aの内側側面の傾斜角度は、同一であることが好ましい。また、負極亜鉛缶4の開口端部が封口体3の第1の環状突起部3aを外側へ押圧する力とともに、上下方向からの締め付けの力が上記接触面に加わるために、負極亜鉛缶4と封口体3との接触部分における密着をより強固にできる。   The contact surface between the outer side surface of the open end of the negative electrode zinc can 4 and the inner side surface of the first annular protrusion 3a of the sealing body 3 is lower than the tightening vertical direction (the axial direction of the positive electrode carbon rod 2). It is preferable to incline inward from the top to the top. The inclination of the outer side surface of the open end portion of the negative electrode zinc can 4 is obtained by inclining the open end portion itself of the negative electrode zinc can 4. In order to make the outer side surface of the opening end portion of the negative electrode zinc can 4 easily adhere to the inner side surface of the first annular protrusion 3 a of the sealing body 3, the outer side surface of the opening end portion of the negative electrode zinc can 4 and the sealing body 3. It is preferable that the inclination angle of the inner side surface of the first annular protrusion 3a is the same. Moreover, since the opening edge part of the negative electrode zinc can 4 presses the 1st cyclic | annular projection part 3a of the sealing body 3 outside, since the clamping force from an up-down direction is added to the said contact surface, the negative electrode zinc can 4 And the sealing portion 3 can be more firmly adhered to each other at the contact portion.

電池の密閉性をより向上させるため、図3に示すように、封口体3における、正極炭素棒2を保持する部分および負極亜鉛缶4と接触する部分に封止剤11を塗布するのが好ましい。また、図3に示すように、第1の環状突起部3aと第2の環状突起部3bとの間に形成される溝に封止剤11を塗布することにより、負極亜鉛缶4の開口端部と封口体3との間の接触部分に確実に封止剤11を塗布することができる。   In order to further improve the hermeticity of the battery, it is preferable to apply a sealant 11 to the portion of the sealing body 3 that holds the positive carbon rod 2 and the portion that contacts the negative electrode zinc can 4 as shown in FIG. . Moreover, as shown in FIG. 3, the opening end of the negative electrode zinc can 4 is applied by applying a sealant 11 to a groove formed between the first annular protrusion 3a and the second annular protrusion 3b. The sealing agent 11 can be reliably applied to the contact portion between the portion and the sealing body 3.

負極亜鉛缶4の厚さは、例えば、0.2〜0.5mmである。また、封口体3における第1の環状突起部3aと第2の環状突起部3bとの間に形成される溝は、例えば幅0.2〜2.0mmであり、深さ0.3〜1.5mmである。   The thickness of the negative electrode zinc can 4 is, for example, 0.2 to 0.5 mm. Moreover, the groove | channel formed between the 1st annular projection part 3a and the 2nd annular projection part 3b in the sealing body 3 is width 0.2-2.0 mm, for example, and depth 0.3-1 .5 mm.

本発明に係る外装部材に紙筒を用いたマンガン乾電池は、特に封口体3の形状に特徴を有し、従来の方法によって製造することができる。特に、封口体3を構成する材料としては、例えばポリエチレン、ポリプロピレン、ナイロンなどのポリアミド、またはこれらの混合物が挙げられる。その他の電池構成要素としては、従来の材料を用いればよい。
なお、本実施の形態では、第1の環状突起部3aおよび第2の環状突起部3bを有する封口体3を用いたマンガン乾電池の例を示したが、封口体3は少なくとも第1の環状突起部3aを有していれば、上記のように電池の密閉性が向上し、優れた保存特性を有する電池が得られる。
The manganese dry battery using a paper tube as the exterior member according to the present invention is particularly characterized by the shape of the sealing body 3 and can be manufactured by a conventional method. In particular, examples of the material constituting the sealing body 3 include polyamides such as polyethylene, polypropylene, and nylon, or mixtures thereof. As other battery components, conventional materials may be used.
In the present embodiment, an example of the manganese dry battery using the sealing body 3 having the first annular protrusion 3a and the second annular protrusion 3b has been shown. However, the sealing body 3 is at least the first annular protrusion. If it has the part 3a, the sealing property of a battery will improve as mentioned above, and the battery which has the outstanding storage characteristic will be obtained.

(実施の形態2)
本発明に係る本実施の形態のマンガン乾電池を図4に示す。図4は、本発明の実施の形態2のマンガン乾電池の一部を断面とする正面図である。本実施の形態のマンガン乾電池は、封口体3の代わりに封口体13を用いた以外は、実施の形態1のマンガン乾電池と同じ構成である。
ここで、封口体13の縦断面図を図5に示す。図5に示すように、封口体13は、図2の封口体3の第2の環状突起部3bのさらに内側における正極炭素棒2の近傍に第3の環状突起部3cを設けた構成である。
(Embodiment 2)
A manganese dry battery of this embodiment according to the present invention is shown in FIG. FIG. 4 is a front view with a cross section of a part of the manganese dry battery according to the second embodiment of the present invention. The manganese dry battery of the present embodiment has the same configuration as the manganese dry battery of the first embodiment except that the sealing body 13 is used instead of the sealing body 3.
Here, the longitudinal cross-sectional view of the sealing body 13 is shown in FIG. As shown in FIG. 5, the sealing body 13 has a configuration in which a third annular protrusion 3 c is provided in the vicinity of the positive electrode carbon rod 2 further inside the second annular protrusion 3 b of the sealing body 3 of FIG. 2. .

図4に示すように、第3の環状突起部3cは、正極炭素棒2を挿入する孔3dの近傍において設けられ、第3の環状突起部3cおよび正極炭素棒2の間には縦断面形状が略四角形の溝が形成される。そして、この溝に封止剤11が塗布される。このように、正極炭素棒2と封口体13の第3の環状突起部3cとの間に溝を形成することにより、従来よりも多量の封止剤を塗布することができ、電池の密閉性をさらに向上させることができる。
以下、本発明の実施例を詳細に説明するが、本発明はこれらの実施例に限定されない。
As shown in FIG. 4, the third annular protrusion 3 c is provided in the vicinity of the hole 3 d for inserting the positive electrode carbon rod 2, and a vertical cross-sectional shape is provided between the third annular protrusion 3 c and the positive electrode carbon rod 2. A substantially rectangular groove is formed. And the sealing agent 11 is apply | coated to this groove | channel. Thus, by forming a groove between the positive electrode carbon rod 2 and the third annular protrusion 3c of the sealing body 13, a larger amount of sealing agent can be applied than before, and the sealing performance of the battery is increased. Can be further improved.
Examples of the present invention will be described in detail below, but the present invention is not limited to these examples.

《実施例1》
図1に示す構造を有する本発明に係るR20(単1形)マンガン乾電池を作製した。まず、図2に示す構造を有する封口体3を、ポリエチレンを用いて射出成形により作製した。第1の環状突起部3aおよび第2の環状突起部3bで形成される環状溝の深さ1.0mm、底部の幅0.8mm、および開口部の幅1.0mmとした。
つぎに、厚さ0.3mmの負極亜鉛缶4の底にクラフト紙からなる底紙9を配置し、ついでその内側に、クラフト紙に保液性のよいデンプンを主成分とする糊料を塗布して得られるセパレータ7を配置した。さらに、セパレータ7の内側に正極合剤6を挿入した。正極合剤6には、二酸化マンガンと、導電性カーボンブラックと、塩化亜鉛30重量部および水70重量部を含む電解液とを、50:10:40の重量比で混合し、この混合物を加圧成形して得られたものを用いた。そして、中央部に正極炭素棒2が挿入されるための孔を設けたクラフト紙からなる鍔紙10で正極合剤6の上面を覆った。
Example 1
An R20 (single 1 type) manganese dry battery according to the present invention having the structure shown in FIG. 1 was produced. First, the sealing body 3 having the structure shown in FIG. 2 was produced by injection molding using polyethylene. The depth of the annular groove formed by the first annular protrusion 3a and the second annular protrusion 3b was 1.0 mm, the width of the bottom was 0.8 mm, and the width of the opening was 1.0 mm.
Next, a bottom paper 9 made of kraft paper is placed on the bottom of the negative electrode zinc can 4 having a thickness of 0.3 mm, and then a paste mainly composed of starch having a good liquid retention property is applied to the inside of the kraft paper. The separator 7 obtained in this way was arranged. Further, the positive electrode mixture 6 was inserted inside the separator 7. In the positive electrode mixture 6, manganese dioxide, conductive carbon black, and an electrolytic solution containing 30 parts by weight of zinc chloride and 70 parts by weight of water are mixed at a weight ratio of 50:10:40, and this mixture is added. What was obtained by pressure molding was used. Then, the upper surface of the positive electrode mixture 6 was covered with a paper 10 made of kraft paper provided with a hole for inserting the positive electrode carbon rod 2 in the center.

一方、封口体3に正極炭素棒2を挿入した。そして、中央部に正極炭素棒2が挿入された封口体3を負極亜鉛缶4に挿入し、封口体3の第1の環状突起部3aと第2の環状突起部3bとの間に負極亜鉛缶4の開口端部を嵌合させ、負極亜鉛缶4の開口端部の外側側面を封口体3の第1の環状突起部3aの内側側面に密着させた。このとき、正極炭素棒2の封口体3から突出している部分は、封口体3の上面を覆う正極端子板1と接続した。一方、負極亜鉛缶4の下部には負極端子板8を接続した。   On the other hand, the positive electrode carbon rod 2 was inserted into the sealing body 3. Then, the sealing body 3 with the positive electrode carbon rod 2 inserted in the center is inserted into the negative electrode zinc can 4, and the negative electrode zinc is interposed between the first annular protrusion 3 a and the second annular protrusion 3 b of the sealing body 3. The opening end portion of the can 4 was fitted, and the outer side surface of the opening end portion of the negative electrode zinc can 4 was brought into close contact with the inner side surface of the first annular protrusion 3 a of the sealing body 3. At this time, the portion of the positive electrode carbon rod 2 protruding from the sealing body 3 was connected to the positive terminal plate 1 covering the upper surface of the sealing body 3. On the other hand, a negative electrode terminal plate 8 was connected to the lower part of the negative electrode zinc can 4.

負極亜鉛缶4の外面を紙筒5で覆った。紙筒5の上端部を、封口体3の上面に配された正極端子板1の周縁部を巻き込むように、正極端子板1の周縁部とともに内方に折り曲げた。また、紙筒5の下端部を、負極亜鉛缶4の底面に配された負極端子板8の周縁部を巻き込むように、負極端子板8の周縁部とともに内方に折り曲げた。このようにして、負極亜鉛缶4の開口部を封口体3で封口した。このようにして、本発明に係るR20(単1形)マンガン乾電池を作製した。   The outer surface of the negative electrode zinc can 4 was covered with a paper tube 5. The upper end portion of the paper tube 5 was bent inward together with the peripheral edge portion of the positive electrode terminal plate 1 so as to wind the peripheral edge portion of the positive electrode terminal plate 1 disposed on the upper surface of the sealing body 3. In addition, the lower end portion of the paper tube 5 was bent inward together with the peripheral portion of the negative electrode terminal plate 8 so as to wind up the peripheral portion of the negative electrode terminal plate 8 disposed on the bottom surface of the negative electrode zinc can 4. In this way, the opening of the negative electrode zinc can 4 was sealed with the sealing body 3. Thus, an R20 (single 1 type) manganese dry battery according to the present invention was produced.

《実施例2》
図3に示すように、封口体3における、正極炭素棒2を保持する部分および負極亜鉛缶4と接触する部分(第1の環状突起部3aと第2の環状突起部3bとの間に形成された溝)に封止剤11としてアスファルトを塗布した以外は、実施例1と同様の方法によりR20(単1形)マンガン乾電池を作製した。
Example 2
As shown in FIG. 3, the portion of the sealing body 3 that holds the positive carbon rod 2 and the portion that contacts the negative electrode zinc can 4 (formed between the first annular protrusion 3a and the second annular protrusion 3b). The R20 (single 1 type) manganese dry battery was produced in the same manner as in Example 1 except that asphalt was applied as the sealant 11 to the groove).

《実施例3》
封口体3の代わりに図5と同じ封口体13を用い、図4に示すように、第1の環状突起部3aと第2の環状突起部3bとの間に形成された溝、および第3の環状突起部3cと正極炭素棒2との間に形成された縦断面形状が略四角形の溝に、封止剤11としてアスファルトを塗布した以外は、実施例1と同様の方法によりR20(単1形)マンガン乾電池を作製した。
Example 3
The same sealing body 13 as in FIG. 5 is used instead of the sealing body 3, and as shown in FIG. 4, a groove formed between the first annular protrusion 3a and the second annular protrusion 3b, and a third In the same manner as in Example 1, except that asphalt was applied as a sealant 11 to a groove having a longitudinal cross-sectional shape formed between the annular projection 3c and the positive electrode carbon rod 2 and having a substantially square shape, R20 (single Type 1) Manganese dry batteries were prepared.

《比較例1》
以下の手順で図10に示す構造のR20(単1形)マンガン乾電池を作製した。
封口体3を用いずに、鍔紙10の上に、下部鍔紙12bを配した後、その上に封止剤11としてアスファルトを流し込み、さらに、負極亜鉛缶4の開口端部上に上部鍔紙12aを介して負極端子板1を配した。上記以外は、実施例1と同様の方法によりR20(単1形)マンガン乾電池を作製した。
<< Comparative Example 1 >>
An R20 (single 1 type) manganese dry battery having the structure shown in FIG. 10 was produced by the following procedure.
Without using the sealing body 3, the lower paper 12 b is arranged on the paper 10, and then asphalt is poured as a sealant 11 on the paper 10, and further the upper paper is placed on the open end of the negative electrode zinc can 4. The negative electrode terminal plate 1 was arranged through the paper 12a. Except for the above, an R20 (single 1 type) manganese dry battery was produced in the same manner as in Example 1.

《比較例2》
従来のR20(単1形)マンガン乾電池に用いられる図7に示す封口体23を、ポリエチレンを用いて射出成形により作製した。そして、図9に示すように、封口体3の代わりに、封口体23を用い、封口体23が正極炭素棒2を保持する部分、および封口体23が負極亜鉛缶4と嵌合する部分に封止剤11としてアスファルトを塗布した以外は、実施例1と同様の方法によりR20(単1形)マンガン乾電池を作製した。
<< Comparative Example 2 >>
The sealing body 23 shown in FIG. 7 used for the conventional R20 (single 1 type) manganese dry battery was produced by injection molding using polyethylene. Then, as shown in FIG. 9, instead of the sealing body 3, the sealing body 23 is used, and the sealing body 23 holds the positive carbon rod 2 and the sealing body 23 is fitted to the negative electrode zinc can 4. An R20 (single 1 type) manganese dry battery was produced in the same manner as in Example 1 except that asphalt was applied as the sealant 11.

《比較例3》
以下の手順で、外装部材に金属缶を用いた図6に示す従来のR20(単1形)マンガン乾電池を作製した。
まず、図7に示す封口体23を、ポリエチレンを用いて射出成形により作製した。
つぎに、負極亜鉛缶4の底に底紙9を配置し、ついでその内側に、セパレータ7を配置した。さらに、セパレータ7の内側に正極合剤6を挿入した。そして、中央部に正極炭素棒2が挿入されるための孔を設けた鍔紙10で正極合剤6の上面を覆った。負極亜鉛缶4、底紙9、セパレータ7、正極合剤5、および鍔紙10には、実施例1と同じものを用いた。
<< Comparative Example 3 >>
The conventional R20 (single 1 type) manganese dry battery shown in FIG. 6 using a metal can as the exterior member was produced by the following procedure.
First, the sealing body 23 shown in FIG. 7 was produced by injection molding using polyethylene.
Next, a bottom paper 9 was disposed on the bottom of the negative electrode zinc can 4 and then a separator 7 was disposed on the inside thereof. Further, the positive electrode mixture 6 was inserted inside the separator 7. And the upper surface of the positive mix 6 was covered with the paper 10 which provided the hole for inserting the positive electrode carbon rod 2 in the center part. The same negative electrode zinc can 4, bottom paper 9, separator 7, positive electrode mixture 5, and reverse paper 10 were used as in Example 1.

一方、封口体23に正極炭素棒2を挿入し、封口体23が正極炭素棒2を保持する部分、および封口体23が負極亜鉛缶4と嵌合する部分に、封止剤11としてアスファルトを塗布した。そして、中央部に正極炭素棒2が挿入された封口体23を負極亜鉛缶4に挿入し、封口体23の下面に負極亜鉛缶4の開口端部を食い込ませて嵌合させた。このとき、正極炭素棒2の封口体23から突出している部分は、封口体23の上面を覆う正極端子板21と接続した。一方、負極亜鉛缶4の下部には負極端子板18を接続した。   On the other hand, the positive electrode carbon rod 2 is inserted into the sealing body 23, and asphalt is used as the sealing agent 11 in the portion where the sealing body 23 holds the positive carbon rod 2 and the portion where the sealing body 23 fits the negative electrode zinc can 4. Applied. And the sealing body 23 in which the positive electrode carbon rod 2 was inserted in the center part was inserted in the negative electrode zinc can 4, and the opening end part of the negative electrode zinc can 4 was bite and fitted in the lower surface of the sealing body 23. At this time, the portion of the positive electrode carbon rod 2 protruding from the sealing body 23 was connected to the positive terminal plate 21 covering the upper surface of the sealing body 23. On the other hand, a negative electrode terminal plate 18 was connected to the lower part of the negative electrode zinc can 4.

負極亜鉛缶4の外面をポリ塩化ビニル製の絶縁性熱収縮性チューブ15で覆った。熱収縮性チューブ15は、封口体23の外周縁部、およびシールリング14をも被覆しており、同時に、封口体23、負極端子板18およびシールリング14を固定する役割を果たしている。
また、熱収縮性チューブ15の露出面を金属缶16で覆った。金属缶16の上端部は、絶縁リング17を介して正極端子板21の周縁部にかしめ、金属缶16の下端部は、熱収縮性チューブ15の下端部およびシールリング14を介して負極端子板18の周縁部にかしめた。このようにして、外装部材に金属缶を用いた従来のR20(単1形)マンガン乾電池を作製した。
The outer surface of the negative electrode zinc can 4 was covered with an insulating heat-shrinkable tube 15 made of polyvinyl chloride. The heat-shrinkable tube 15 also covers the outer peripheral edge of the sealing body 23 and the seal ring 14, and at the same time plays a role of fixing the sealing body 23, the negative electrode terminal plate 18 and the seal ring 14.
Further, the exposed surface of the heat-shrinkable tube 15 was covered with a metal can 16. The upper end of the metal can 16 is caulked to the peripheral edge of the positive terminal plate 21 via the insulating ring 17, and the lower end of the metal can 16 is connected to the negative end terminal plate via the lower end of the heat-shrinkable tube 15 and the seal ring 14. It caulked to the peripheral part of 18. Thus, the conventional R20 (single 1 type) manganese dry battery which used the metal can for the exterior member was produced.

上記で得られた実施例1〜3および比較例1〜3のR20(単1形)マンガン乾電池をそれぞれ40個ずつ準備した。そして、常温で1日放置した時点および1週間放置した時点で電池電圧を測定した。また、45℃で3ヶ月保存した後の電池電圧を測定した。それらの評価結果を表1に示す。   40 R20 (single type) manganese dry batteries of Examples 1 to 3 and Comparative Examples 1 to 3 obtained above were prepared. Then, the battery voltage was measured when left at room temperature for 1 day and when left for 1 week. Moreover, the battery voltage after storing for 3 months at 45 ° C. was measured. The evaluation results are shown in Table 1.

Figure 2008084674
Figure 2008084674

比較例1では、1週間放置した後において、電池電圧が大幅に低下した電池が見られた。これは、電池電圧が大幅に低下した電池では、図11に示すように、下部鍔紙12bが正極炭素棒2の軸方向と垂直な方向に対して斜めに傾き、下部鍔紙12b上面全体が封止剤11で覆われないことにより、電池の密閉性が低下したためと考えられる。従って、45℃で3ヶ月放置した場合でも、他の電池と比べて、比較例1の電池は、放置時の電池電圧の低下幅が大きく、大きな標準偏差を示した。   In Comparative Example 1, there was a battery in which the battery voltage was significantly lowered after being left for one week. As shown in FIG. 11, in the battery in which the battery voltage is greatly lowered, the lower cover paper 12b is inclined with respect to the direction perpendicular to the axial direction of the positive electrode carbon rod 2, and the entire upper surface of the lower cover paper 12b is It is considered that the sealing property of the battery was lowered by not being covered with the sealing agent 11. Therefore, even when left at 45 ° C. for 3 months, the battery of Comparative Example 1 showed a large standard deviation with a large decrease in battery voltage when left as compared with other batteries.

実施例1の電池は、従来の外装部材に紙筒を用いた比較例2の電池と比べて電池電圧が高く、標準偏差も小さいことがわかった。すなわち、実施例1の電池は、比較例2の電池と比べて高信頼性を有し、かつ優れた保存特性を示した。また、実施例2および3の電池では、さらに保存特性が向上し、実施例3の電池では、従来の外装部材に金属缶を用いた比較例3の電池と同等の保存特性が得られた。   It was found that the battery of Example 1 had a higher battery voltage and a smaller standard deviation than the battery of Comparative Example 2 in which a paper tube was used as a conventional exterior member. That is, the battery of Example 1 had higher reliability than the battery of Comparative Example 2 and exhibited excellent storage characteristics. Further, in the batteries of Examples 2 and 3, the storage characteristics were further improved, and in the battery of Example 3, the storage characteristics equivalent to those of the battery of Comparative Example 3 using a metal can as a conventional exterior member were obtained.

本発明のマンガン乾電池は、情報機器や携帯機器等の電子機器の電源として好適に用いられる。   The manganese dry battery of the present invention is suitably used as a power source for electronic devices such as information devices and portable devices.

本発明の実施の形態1のマンガン乾電池の一部を断面とした正面図である。It is the front view which made a part of manganese dry battery of Embodiment 1 of the present invention a section. 図1の封口体3の縦断面図である。It is a longitudinal cross-sectional view of the sealing body 3 of FIG. 本発明の実施の形態1の他のマンガン乾電池の一部を断面とした正面図である。It is the front view which made a part of other manganese dry battery of Embodiment 1 of the present invention a section. 本発明の実施の形態2のマンガン乾電池の一部を断面とした正面図である。It is the front view which made a part of manganese dry battery of Embodiment 2 of the present invention a section. 図4の封口体13の縦断面図である。It is a longitudinal cross-sectional view of the sealing body 13 of FIG. 従来の外装部材に金属缶を用いたマンガン乾電池の一部を断面とした正面図である。It is the front view which made a part of manganese dry battery which used the metal can for the conventional exterior member the section. 図6の封口体23の縦断面図である。It is a longitudinal cross-sectional view of the sealing body 23 of FIG. 図6の封口部分の要部断面図である。It is principal part sectional drawing of the sealing part of FIG. 従来の外装部材に紙筒を用いたマンガン乾電池の一部を断面とした正面図である。It is the front view which made the cross section the part of the manganese dry battery which used the paper cylinder for the conventional exterior member. 比較例1のマンガン乾電池の一部を断面とした正面図である。It is the front view which made a part of manganese dry battery of comparative example 1 a section. 図10のマンガン乾電池の下部鍔紙12bが傾いた状態を示す一部を断面とした正面図である。It is the front view which made the cross section the part which shows the state in which the lower cover paper 12b of the manganese dry battery of FIG. 10 inclined.

符号の説明Explanation of symbols

1、21 正極端子板
2 正極炭素棒
3、13、23 樹脂製封口体
3a 第1の環状突起部
3b 第2の環状突起部
3c 第3の環状突起部
3d 孔
4 負極亜鉛缶
5 紙筒
6 正極合剤
7 セパレータ
8、18 負極端子板
9 底紙
10 鍔紙
11 封止剤
12a 上部鍔紙
12b 下部鍔紙
14 シールリング
15 熱収縮性樹脂チューブ
16 金属缶
17 絶縁リング
DESCRIPTION OF SYMBOLS 1,21 Positive electrode terminal board 2 Positive electrode carbon rod 3, 13, 23 Resin sealing body 3a 1st cyclic | annular projection part 3b 2nd cyclic | annular projection part 3c 3rd cyclic | annular projection part 3d hole 4 Negative electrode zinc can 5 Paper cylinder 6 Positive electrode mixture 7 Separator 8, 18 Negative terminal board 9 Bottom paper 10 Paper 11 Sealant 12a Upper paper 12b Lower paper 14 Seal ring 15 Heat-shrinkable resin tube 16 Metal can 17 Insulating ring

Claims (3)

負極亜鉛缶、前記負極亜鉛缶の内側に配されるセパレータ、前記セパレータの内側に配される正極合剤、正極炭素棒、中央部に前記正極炭素棒を挿入する孔を有しかつ前記正極合剤の上面を覆う鍔紙、中央部に前記正極炭素棒を挿入する孔を有しかつ前記負極亜鉛缶の開口部を封口する封口体、および前記負極亜鉛缶の外側に配される紙筒からなる外装部材を具備するマンガン乾電池であって、
前記封口体は、前記負極亜鉛缶側の面の外縁部に第1の環状突起部を有し、
前記負極亜鉛缶の開口端部は、その外側側面が前記第1の環状突起部の内側側面に接触し、かつ前記第1の環状突起部を外側に押圧して配置されていることを特徴とするマンガン乾電池。
A negative electrode zinc can, a separator disposed inside the negative electrode zinc can, a positive electrode mixture disposed inside the separator, a positive electrode carbon rod, a hole for inserting the positive electrode carbon rod in a central portion, and the positive electrode combination A paper covering the upper surface of the agent, a sealing body having a hole for inserting the positive carbon rod at the center and sealing the opening of the negative electrode zinc can, and a paper tube disposed outside the negative zinc can A manganese dry battery having an exterior member comprising:
The sealing body has a first annular protrusion on the outer edge of the surface on the negative electrode zinc can side,
The open end portion of the negative electrode zinc can is arranged such that an outer side surface thereof is in contact with an inner side surface of the first annular projection and the first annular projection is pressed outward. Manganese dry battery.
前記封口体は、さらに前記第1の環状突起部の内側に設けられた第2の環状突起部を有し、
前記第1の環状突起部と前記第2の環状突起部との間に前記負極亜鉛缶の開口端部が嵌合し、
前記第1の環状突起部と前記第2の環状突起部との間に封止剤が塗布された請求項1記載のマンガン乾電池。
The sealing body further includes a second annular protrusion provided inside the first annular protrusion,
The open end of the negative electrode zinc can fits between the first annular protrusion and the second annular protrusion,
The manganese dry battery according to claim 1, wherein a sealant is applied between the first annular protrusion and the second annular protrusion.
前記封口体は、さらに前記第2の環状突起部の内側における前記正極炭素棒の近傍に設けられた第3の環状突起部を有し、
前記正極炭素棒と前記第3の環状突起部との間に封止剤が塗布された請求項2記載のマンガン乾電池。
The sealing body further includes a third annular protrusion provided in the vicinity of the positive electrode carbon rod inside the second annular protrusion,
The manganese dry battery according to claim 2, wherein a sealing agent is applied between the positive carbon rod and the third annular protrusion.
JP2006262631A 2006-09-27 2006-09-27 Manganese dry cell Pending JP2008084674A (en)

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