JP2008074506A - Recording material carrying device and image forming device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To cleanly remove toner adhered on a carrying belt in a recovery operation after handling jamming occurring when a recording material with toner image transferred on a face on a carrying belt side is being carried on the carrying belt by electrostatic adsorption. <P>SOLUTION: A recording material carrying device 4 carries an electrostatically-charged recording paper sheet P with toner image carried on one face or both faces is carried from a second intermediate transfer belt 2 side to a fixing device 4 side by electrostatically adsorbing the recording paper sheet P onto the carrying belt 22. When there is a recording paper sheet P with toner image on a side of a face in contact with the carrying belt 22 in jamming, toner attached on the carrying belt 22 is removed by using a blade 11 removing toner on the second intermediate transfer belt 2 positioned near the carrying belt 22 during the recovery operation after handling the jamming. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a recording material conveying device that electrostatically attracts a recording material carrying an unfixed toner image onto a conveying belt and conveys the recording material from a transfer device to a fixing device, and a copying machine including the recording material conveying device, The present invention relates to an image forming apparatus such as a printer or a fax machine.

  2. Description of the Related Art Image forming apparatuses such as copying machines, printers, and fax machines include a recording material conveyance device that conveys a recording material such as recording paper onto which a toner image has been transferred by a transfer device to a fixing device (for example, see Patent Document 1). ).

The transport system (recording material transport device) of Patent Document 1 is configured to transport a recording material such as a recording sheet onto which a toner image has been transferred by a transfer device by electrostatic adhesion (adsorption) onto the transport belt. Has been.
JP-A-10-258950

  By the way, when the recording material on which the unfixed toner image is transferred is electrostatically attached (adsorbed) on the conveyance belt, and the driving of the entire image forming apparatus including the driving of the conveyance belt due to a jam is stopped during conveyance. When the toner image is transferred only on one side of the recording material (the surface opposite to the conveying belt), the recording material is carried on the conveying belt even if the jammed recording material on the conveying belt is removed. The toner does not adhere.

  However, when the recording material with the unfixed toner image transferred on both sides is conveyed on the conveying belt by electrostatic adsorption, a jam occurs and the driving of the entire image forming apparatus is stopped. When the jammed electrostatically adsorbed recording material is removed, there is a problem that a large amount of toner carried on the surface of the recording material on the conveying belt side adheres to the conveying belt. When the surface of the conveyance belt is stained with toner, the toner on the surface of the conveyance belt adheres to the recording material onto which the unfixed toner image conveyed from the transfer device is transferred, and the toner image on the recording material is stained with toner. .

  Even when a cleaning member for cleaning the surface of the transport belt is provided, in the normal cleaning operation by this cleaning member, when a large amount of toner adheres to the transport belt after the jam processing as described above. It was not possible to cope with it sufficiently, and the toner on the conveying belt could not be removed well.

  Accordingly, the present invention provides a jam or the like when the recording material on which the toner image is transferred to the surface on the conveyance belt is conveyed on the conveyance belt by electrostatic adsorption, and is conveyed during the recovery operation after the processing. It is an object of the present invention to provide a recording material conveying apparatus and an image forming apparatus that can satisfactorily remove toner adhering to a belt.

  In order to achieve the above object, according to the first aspect of the present invention, a recording material carrying a toner image having an electrostatic charge on both sides or one side is electrostatically adsorbed onto an endless conveyance belt to transfer the recording material side. A recording material conveying apparatus that conveys the toner image from the fixing unit side to the fixing unit side when the recording material conveyance is stopped due to a recording material conveyance abnormality, the recording material carrying a toner image on the surface side in contact with the conveying belt When it is on the belt, it adheres to the conveyor belt by using a cleaning unit that removes toner on the image carrier located in the vicinity of the conveyor belt during the recovery operation after eliminating the conveyance abnormality of the recording material. The toner is removed.

  According to a second aspect of the present invention, the cleaning unit is swung toward the conveyance belt, and the toner adhering to the conveyance belt is removed by bringing the cleaning unit into contact with the conveyance belt. It is characterized by.

  According to a third aspect of the present invention, a charge having a polarity opposite to that of the toner is applied to the cleaning unit.

  According to a fourth aspect of the present invention, there is provided moving means for moving the conveying belt toward the image carrier, and the conveying belt is brought into close contact with the image carrier by operation of the moving means, and The toner adhering to the toner is electrostatically transferred to the image carrier and removed by the cleaning means.

  The invention according to claim 5 is characterized in that the conveyor belt is rotatable in the direction opposite to that during normal conveyance of the recording material.

  The invention according to claim 6 is characterized in that the image carrier is an intermediate transfer belt for transferring a toner image formed on the photosensitive member to a recording material.

  The invention according to claim 7 is characterized in that the conveyor belt has an elastic layer on a surface thereof.

  According to an eighth aspect of the present invention, there is provided an image forming apparatus comprising the recording material conveying device according to any one of the first to seventh aspects between a transfer unit and a fixing unit. It is a feature.

  In the image forming apparatus according to the ninth aspect, the toner used has a weight average particle diameter of 3 to 8 μm, and a ratio (D4) between the weight average particle diameter (D4) and the number average particle diameter (D1). / D1) is in the range of 1.00 to 1.40.

  In the image forming apparatus according to the tenth aspect, the toner used has a shape factor SF-1 in the range of 100 to 180 and a shape factor SF-2 in the range of 100 to 180. It is said.

  According to the recording material conveyance device and the image forming apparatus according to the present invention, when the conveyance of the recording material is stopped due to an abnormality in conveyance of the recording material such as a jam, the recording material on which the toner image is carried on the side in contact with the conveyance belt Is present on the conveyor belt using a cleaning means for removing toner on the image carrier located in the vicinity of the conveyor belt in the recovery operation after the conveyance abnormality of the recording material is resolved. The toner adhering to the toner can be removed well. Therefore, it is possible to prevent toner contamination from occurring on the recording material that is electrostatically attracted onto the transport belt after the recovery operation is completed.

  In addition, since it is not necessary to newly install a cleaning device for the conveyor belt having a high cleaning capability, cost reduction and space saving can be achieved.

Hereinafter, the present invention will be described based on illustrated embodiments.
<Embodiment 1>
FIG. 1 is a schematic diagram illustrating a main part of an image forming apparatus including a recording material conveying apparatus according to Embodiment 1 of the present invention. The image forming apparatus according to the present embodiment is an example applied to a printer capable of forming a full color (or monochrome) toner image on both sides (or one side) of a recording material such as recording paper by an electrophotographic method.

  As shown in FIG. 1, the image forming apparatus according to this embodiment includes a first intermediate transfer belt 1 as an image carrier on which a toner image formed by a first image forming unit (not shown) is primarily transferred. , A second intermediate transfer belt 2 as an image carrier onto which a toner image formed by a second image forming unit (not shown) is primarily transferred, a fixing device 3, and first and second intermediate transfer belts 1, 2 is a recording material conveying device that electrostatically attracts and conveys the recording paper P as a recording material on which both unfixed toner images are transferred onto both sides at the respective transfer sites 2 to the fixing device 3. 4 is provided.

  The endless first intermediate transfer belt 1 is stretched by a plurality of rollers including a secondary transfer roller 5 and is rotated in the direction of arrow a by driving of a driving roller (not shown). The endless second intermediate transfer belt 2 is stretched by a plurality of rollers including a driving roller 6, and is rotated in the direction of arrow b by the driving of the driving roller 6.

  An application roller 8 is provided at the transfer portion 7 on the first intermediate transfer belt 1 side so as to face the secondary transfer roller 5, and the first intermediate transfer belt 1 and the second intermediate transfer belt 7 are provided at the transfer portion 7. The transfer belt 2 is substantially in contact. Further, a charger 10 is provided at the transfer portion 9 on the second intermediate transfer belt 2 side. A transfer belt cleaning blade (hereinafter referred to as a blade) 11 for cleaning the surface of the second intermediate transfer belt 2 is provided in the vicinity of the driving roller 6 of the second intermediate transfer belt 2. The blade 11 is swingably held by a blade swing mechanism (not shown). The first intermediate transfer belt 1 is also provided with a cleaning blade (not shown).

  As shown in FIG. 2, the first image forming unit that primarily transfers the toner image to the first intermediate transfer belt 1 has four photosensitive drums 12a, 12b, 12c, and 12d arranged in parallel at regular intervals. A charging device 13, an exposure device 14, a developing device 15, a primary transfer roller 16, and a cleaning blade 17 are installed around the photosensitive drums 12a, 12b, 12c, and 12d. On the surfaces of 12a, 12b, 12c and 12d, toner images of Y (yellow), C (cyan), M (magenta) and K (black) are formed by electrophotography. The second image forming unit that primarily transfers the toner image to the second intermediate transfer belt 2 has the same configuration.

  The fixing device 3 is installed so that the fixing roller 18 having a built-in heater (not shown) and the pressure roller 19 are in pressure contact with each other, and heats and heats the recording paper P sandwiched and conveyed at the fixing nip N. To fix the unfixed toner image carried on both sides (or one side) of the recording paper P.

  The recording material conveying device 4 has an endless conveying belt 22 stretched between a driving roller 20 and a driven roller 21, and conveys the recording paper P charged by the charger 10 on the second intermediate transfer belt 2. The belt 22 is electrostatically attracted to the surface of the belt 22 and is conveyed to the fixing device 3 side by driving of the driving roller 20. The conveyor belt 22 is provided with a conveyor belt cleaning brush 23 for cleaning the surface of the conveyor belt 22.

  The driven roller 21 of the conveying belt 22 is installed in the vicinity of the driving roller 6 of the second intermediate transfer belt 2 and when the blade 11 is swung to the driven roller 21 side by a blade swinging mechanism (not shown). In addition, the blade 11 is configured to abut on the conveyor belt 22.

  During normal image forming operation, toner hardly adheres to the surface of the conveyance belt 22 that conveys the recording paper P by electrostatic adsorption. Therefore, the cleaning means for the conveyance belt 22 is a cleaning device. A simple conveyor belt cleaning brush 23 having a relatively low capacity is used. That is, the transport belt cleaning brush 23 is capable of removing deposits such as dust and a small amount of toner adhering to the surface of the transport belt 22, but is transported when the jammed recording paper on the transport belt 22 is removed. If a large amount of toner adheres to the belt 22, it cannot be completely removed.

  On the other hand, since the residual toner adheres to the surface of the second intermediate transfer belt 2 after the toner image is transferred (secondary transfer) to the back surface (the surface on the second intermediate transfer belt 2 side) of the recording paper P, As a cleaning means for the second intermediate transfer belt 2, a blade 11 having a high cleaning ability is used.

  Next, an operation when a full color toner image is formed on both sides of the recording paper P will be described.

  First, the surface of each of the photosensitive drums 12a, 12b, 12c, and 12d (see FIG. 2) of the first image forming unit on the first intermediate transfer belt 1 side is charged by each charger 13, and according to input image information. Then, after exposure is performed by each exposure device 14 to form an electrostatic latent image, development is performed by each developing device 15 so that toner images of each color (yellow, cyan, magenta, black) are transferred to the respective photosensitive drums 12a, It is formed on 12b, 12c, 12d.

  Then, the primary transfer rollers 16 to which a transfer bias is applied transfer the toner images of the respective colors on the first intermediate transfer belt 1 that rotates in the direction of the arrow a in order (primary transfer). Is done. As a result, a full-color toner image is carried on the first intermediate transfer belt 1. Residual toner remaining on the surfaces of the photosensitive drums 12a, 12b, 12c, and 12d after the transfer is removed by the cleaning blades 17.

  At this time, a full-color toner image is also carried on the second intermediate transfer belt 2 rotated in the direction of arrow b by the second image forming unit on the second intermediate transfer belt 2 side in the same manner.

  Then, it is carried on the first intermediate transfer belt 1 by an application roller 8 to which a transfer bias is applied to the surface (the surface on the first intermediate transfer belt 1 side) of the recording paper P conveyed to the transfer site 7 at a predetermined timing. The charged toner image is transferred (secondary transfer), and further, a charger 10 in which a transfer bias is applied to the back surface (surface on the second intermediate transfer belt 2 side) of the recording paper P conveyed to the transfer portion 9. As a result, the toner image carried on the second intermediate transfer belt 2 is transferred (secondary transfer). As a result, the toner images are transferred to both sides of the recording paper P. When a toner image is formed only on one side of the recording paper P, only the first image forming unit on the first intermediate transfer belt 1 side is driven to form an image.

  After the toner image is transferred onto the recording paper P, the transfer residual toner on the second intermediate transfer belt 2 is removed by the blade 11. Similarly, the transfer residual toner on the first intermediate transfer belt 1 is also removed by a cleaning blade (not shown).

  Then, the recording paper P on which the toner images are transferred on both sides and charged by the charger 10 is electrostatically attracted to the surface of the transport belt 22 rotating in the direction of the arrow c by the driving roller 20 and is fixed to the fixing device 3. Conveyed to the side. In addition, when an adhering matter such as dust or a small amount of adhering toner adheres to the surface of the conveyance belt 22, it is removed by the conveyance belt cleaning brush 23.

  Then, the recording paper P is nipped and conveyed by the fixing nip portion N of the fixing device 3 and heated and pressed by the fixing roller 18 and the pressure roller 19 to fix the toner images on both sides of the recording paper P. It is discharged outside.

  By the way, if a jam occurs during the image forming operation for transferring and fixing the toner images on both sides of the recording paper P, the image forming operation is automatically stopped. When the user removes the jammed recording paper P and closes the front door or the like of the image forming apparatus, the image forming apparatus performs the following recovery operation before the next image forming operation.

  Next, the recovery operation after the jam processing in this embodiment will be described with reference to the flowchart shown in FIG.

  If a jam occurs during the image forming operation described above, the driving of the image forming apparatus automatically stops (step S1), the occurrence of the jam is displayed on the display unit (step S2), and the user is notified that the jam has occurred. To do. Then, when the user removes the recording paper P and closes the front door and the like of the image forming apparatus (steps S3 and S4), the recovery operation is started (step S5).

  When the recovery operation is started, as shown in FIG. 4A, the transfer residual toner remaining on the second intermediate transfer belt 2 is removed by the blade 11 and also on the first intermediate transfer belt 1. The remaining transfer residual toner is also removed by a cleaning blade (not shown) (step S6). In step S6, the second intermediate transfer belt 2 is rotated in the arrow b direction. It remains on the respective photosensitive drums 12a, 12b, 12c, and 12d of the first image forming unit on the first intermediate transfer belt 1 side (the same applies to the second image forming unit on the second intermediate transfer belt 2 side). Transfer residual toner is also removed by each cleaning blade 17.

  When the recording paper P having the toner image transferred on both sides is jammed on the conveying belt 22 (step S7: YES), the electrostatically attracted recording paper P is peeled off from the conveying belt 22. When the user removes the toner t, a large amount of toner t transferred to the back side of the recording paper P adheres to the conveying belt 22 (see FIG. 4A). When a large amount of toner t adheres on the conveyor belt 22, it cannot be completely removed by a conveyor belt cleaning brush (not shown). In step S7, when the recording paper P is not on the conveying belt 22 at the time of jam (step S7: NO), the recovery operation is finished.

  In step S7, when the recording paper P on which the toner images are transferred on both sides at the time of jamming is on the conveyor belt 22, a large amount of toner t is attached on the conveyor belt 22 after the jam processing. As shown in FIG. 4B, a blade swing mechanism (not shown) is driven to swing the blade 11 toward the conveyor belt 22 (step S8), and the tip of the blade 11 contacts the conveyor belt 22 with a counter. Make contact.

  Then, a driving roller (not shown) is driven in a direction opposite to that at the time of image formation, and the conveying belt 22 is rotated in a direction indicated by an arrow d for a predetermined time (step S9). The toner t is removed.

  Then, after a predetermined time has elapsed, driving of the driving roller (not shown) is stopped to stop the rotation of the conveying belt 22 (step S10), and then the blade swing mechanism (not shown) is driven to By swinging toward the original second intermediate transfer belt 2 (step S11), the tip of the blade 11 is brought into contact with the counter to the second intermediate transfer belt 2, and a series of recovery operations is completed.

  As described above, when the recording paper P on which the toner images are transferred on both sides at the time of jamming is on the conveyance belt 22, even if a large amount of toner t adheres to the conveyance belt 22 after the jam processing, the second A large amount of toner t on the conveying belt 22 can be removed satisfactorily by the blade 11 for removing residual toner on the intermediate transfer belt 2. Therefore, at the time of image formation after the completion of the recovery operation, the recording paper P that is electrostatically adsorbed on the conveyance belt 22 is not contaminated with toner, and a high-quality toner image without toner contamination can be obtained. it can.

In addition, since a cleaning belt 23 having a high cleaning capability is not newly installed as a cleaning means for the transport belt 22, a simple transport belt cleaning brush 23 having a high cleaning capability can be used as it is, so that the cost can be reduced. And space saving.
<Embodiment 2>
In this embodiment, as shown in FIG. 5A, a medium-resistance toner removal cleaning brush (hereinafter referred to as a cleaning brush) 24 is provided as a cleaning means for removing transfer residual toner of the second intermediate transfer belt 2. is doing. Other configurations are the same as those of the first embodiment shown in FIG. 1, and redundant description is omitted.

  The cleaning brush 24 installed in the vicinity of the driving roller 6 is rotatably held by a holding member 25. The holding member 25 is swingably held by a swinging mechanism (not shown), and cleaning is performed when the holding member 25 is swung to the driven roller 21 side of the transport belt 22 by a swinging mechanism (not shown). The brush 24 is configured to come into contact with the conveyance belt 22. A positive charge (opposite polarity with respect to the toner) is applied to the cleaning brush 24 from the power source 26 through the holding member 25.

  Next, the recovery operation after the jam processing in this embodiment will be described with reference to the flowchart shown in FIG.

  If a jam occurs during the image forming operation, the driving of the image forming apparatus is automatically stopped (step S21), the occurrence of the jam is displayed on the display unit (step S22), and the user is notified that the jam has occurred. Then, when the user removes the recording paper P and closes the front door of the image forming apparatus opened (steps S23 and S24), the recovery operation is started (step S25).

  When the recovery operation is started, as shown in FIG. 5A, the second intermediate transfer belt 2 is rotated in the direction of arrow b, and positive polarity (toner) is applied to the cleaning brush 24 from the power source 26 via the holding member 25. The negative polarity residual toner remaining on the second intermediate transfer belt 2 is adhered and removed (step S26). Then, after a predetermined time has elapsed, the rotation of the second intermediate transfer belt 2 is stopped, and the application of positive charge (opposite polarity with respect to the toner) to the cleaning brush 24 is turned off (step S27).

  When the recording paper P having the toner image transferred on both sides is jammed on the transport belt 22 (step S28: YES), the electrostatically attracted recording paper P is peeled off from the transport belt 22. When the user removes the toner t, a large amount of toner t transferred to the back side of the recording paper P adheres to the conveying belt 22 (see FIG. 5A). When a large amount of toner t adheres on the conveyor belt 22, it cannot be completely removed by a conveyor belt cleaning brush (not shown). In step S28, when the recording paper P is not on the conveying belt 22 at the time of jam (step S28: NO), the recovery operation is finished.

  In step S28, when the recording paper P on which the toner images are transferred on both sides at the time of jamming is on the conveyor belt 22, a large amount of toner t is attached on the conveyor belt 22 after the jam processing. As shown in FIG. 5B, a swinging mechanism (not shown) is driven to swing the cleaning brush 24 toward the transport belt 22 via the holding member 25 (step S29) and come into contact with the transport belt 22. Let

  Then, a driving roller (not shown) is driven in the same direction as in image formation, and the conveyor belt 22 is rotated in the direction of arrow c for a predetermined time, and the toner removing cleaning brush 24 is supplied from the power source 26 via the holding member 25. A positive-polarity (opposite polarity with toner) charge is applied to the toner (step S30), and the negative-polarity residual toner t remaining on the conveyor belt 22 is adhered and removed. Then, after a predetermined time has elapsed, the rotation of the drive belt 22 is stopped, and the application of positive charge (opposite polarity to the toner) to the cleaning brush 24 is turned off (step S31).

  Then, a swinging mechanism (not shown) is driven to swing the cleaning brush 24 toward the original second intermediate transfer belt 2 (step S32) and contact with the second intermediate transfer belt 2 to perform a series of recovery. End the operation.

  As described above, when the recording paper P on which the toner images are transferred on both sides at the time of jamming is on the conveyance belt 22, even if a large amount of toner t adheres to the conveyance belt 22 after the jam processing, the second A large amount of toner t on the conveyance belt 22 can be removed well by the cleaning brush 24 of the intermediate transfer belt 2. Therefore, at the time of image formation after the completion of the recovery operation, the recording paper P that is electrostatically adsorbed on the conveyance belt 22 is not contaminated with toner, and a high-quality toner image without toner contamination can be obtained. it can.

In addition, a simple cleaning belt cleaning brush that does not have a high cleaning capability can be used as it is without newly installing a cleaning device for the transfer belt 22 that has a high cleaning capability. Space can be saved.
<Embodiment 3>
In this embodiment, as shown in FIG. 7A, a moving mechanism 27 for moving the entire conveying device 4 to the second intermediate transfer belt 2 side is provided, and the conveying belt 22 is moved to the second intermediate during the recovery operation after the jam processing. A contact with the transfer belt 2 is made. Other configurations are the same as those of the first embodiment shown in FIG. 1, and redundant description is omitted.

  Next, the recovery operation after the jam processing in this embodiment will be described with reference to the flowchart shown in FIG.

  If a jam occurs during the image forming operation, the driving of the image forming apparatus is automatically stopped (step S41), the occurrence of the jam is displayed on the display unit (step S42), and the user is notified that the jam has occurred. Then, when the user removes the recording paper P and closes the front door of the image forming apparatus (steps S43 and S44), the recovery operation is started (step S45).

  When the recovery operation is started, as shown in FIG. 7A, the second intermediate transfer belt 2 is rotated in the direction of the arrow b, and the transfer residue remaining on the second intermediate transfer belt 2 by the blade 11. The toner is removed (step S46). After a predetermined time has elapsed, the rotation of the second intermediate transfer belt 2 is stopped. In the present embodiment, a blade swing mechanism for swinging the blade 11 is not provided.

  When the recording paper P having the toner image transferred on both sides at the time of jam is on the transport belt 22 (step S47: YES), the electrostatically attracted recording paper P is peeled off from the transport belt 22. When the user removes the toner t, a large amount of toner t transferred to the back side of the recording paper P adheres to the conveying belt 22 (see FIG. 7A). When a large amount of toner t adheres on the conveyor belt 22, it cannot be completely removed by a conveyor belt cleaning brush (not shown). In step S47, when the recording paper P is not on the conveying belt 22 at the time of jam (step S47: NO), the recovery operation is finished.

  In step S47, when the recording paper P on which the toner images are transferred on both sides at the time of jamming is on the conveying belt 22, a large amount of toner t is attached on the conveying belt 22 after the jam processing. 7 (b), the moving mechanism 27 is driven to move the entire conveying device 4 toward the second intermediate transfer belt 2 (step S48), and the conveying belt 22 is pressed against the second intermediate transfer belt 2. . At this time, the driving force transmission system between the driving roller 20 and the conveyor belt 22 is released, and the conveyor belt 22 is in a state of being freely rotatable.

  Then, the driving roller 6 is driven to rotate the second intermediate transfer belt 2 in the arrow b direction for a predetermined time, and the conveying belt 22 that is in pressure contact with the second intermediate transfer belt 2 is rotated in the arrow d direction. In addition, toner (residual toner t) and polarity (negative polarity) charge are applied to the driven roller 21 (step S49), and the negative residual toner t remaining on the conveying belt 22 is transferred to the second intermediate transfer belt. Move to side 2. Then, the residual toner t moved to the second intermediate transfer belt 2 side is removed by the blade 11.

  Then, after the predetermined time has elapsed, the driving of the driving roller 6 is stopped, the rotation of the second intermediate transfer belt 2 is stopped, and the charge application to the driven roller 21 is turned off (step S50). Then, the moving mechanism 27 is driven to move the entire conveying device 4 away from the second intermediate transfer belt 2 side to the original position (step S51), and the series of recovery operations is completed.

  As described above, when the recording paper P on which the toner images are transferred on both sides at the time of jamming is on the conveyance belt 22, even if a large amount of toner t adheres to the conveyance belt 22 after the jam processing, the second It can be once transferred to the intermediate transfer belt 2 and removed by the blade 11 of the second intermediate transfer belt 2. Therefore, at the time of image formation after the completion of the recovery operation, the recording paper P that is electrostatically adsorbed on the conveyance belt 22 is not contaminated with toner, and a high-quality toner image without toner contamination can be obtained. it can.

  In addition, a simple cleaning belt cleaning brush that does not have a high cleaning capability can be used as it is without newly installing a cleaning device for the transfer belt 22 that has a high cleaning capability. Space can be saved.

  In the third embodiment, by forming the conveyor belt 22 from an elastic body, the conveyor belt 22 that moves during the recovery operation described above can be brought into close contact with the second intermediate transfer belt 2 and the remaining on the conveyor belt 22 can be maintained. The toner can be favorably transferred to the second intermediate transfer belt 2 side.

  Next, the toner suitably used in the image forming apparatus of the present invention will be described.

  In order to reproduce minute dots of 600 dpi or more with the image forming apparatus, the weight average particle diameter of the toner is preferably 3 to 8 μm. In this range, since the toner particles having a sufficiently small particle diameter are contained for a minute latent image dod, the reproducibility of the dod is excellent.

  If the weight average particle diameter (D4) is less than 3 μm, phenomena such as a decrease in transfer efficiency and blade cleaning properties tend to occur, and if the weight average particle diameter (D4) exceeds 8 μm, scattering of characters and lines is suppressed. Is difficult. Moreover, it is preferable that ratio (D4 / D1) of a weight average particle diameter (D4) and a number average particle diameter (D1) exists in the range of 1.00-1.40. The closer (D4 / D1) is to 1.00, the sharper the particle size distribution.

  With such a toner having a small particle size and a narrow particle size distribution, the toner charge amount distribution is uniform, a high-quality image with little background fogging can be obtained, and the electrostatic transfer method has a high transfer rate. can do.

  Next, a method for measuring the particle size distribution of toner particles will be described.

  Examples of the measuring device for the particle size distribution of toner particles by the Coulter counter method include Coulter Counter TA-II and Coulter Multisizer II (both manufactured by Coulter). The measurement method is described below.

  First, 0.1 to 5 ml of a surfactant (preferably alkylbenzene sulfonate) is added as a dispersant to 100 to 150 ml of an aqueous electrolytic solution. Here, the electrolytic solution is a solution prepared by preparing a 1% NaCl aqueous solution using primary sodium chloride. For example, ISOTON-II (manufactured by Coulter) can be used. Here, 2 to 20 mg of a measurement sample is further added. The electrolytic solution in which the sample is suspended is subjected to a dispersion treatment with an ultrasonic disperser for about 1 to 3 minutes, and the measurement device is used to measure the weight and number of toner particles or toner using a 100 μm aperture as an aperture. Calculate weight distribution and number distribution. From the obtained distribution, the weight average particle diameter (D4) and the number average particle diameter (D1) of the toner can be obtained.

  As channels, 2.00 to less than 2.52 μm; 2.52 to less than 3.17 μm; 3.17 to less than 4.00 μm; 4.00 to less than 5.04 μm; 5.04 to less than 6.35 μm; 6 Less than 35 to 8.00 μm; less than 8.00 to less than 10.08 μm; less than 10.08 to less than 12.70 μm; less than 12.70 to less than 16.00 μm; less than 16.00 to less than 20.20 μm; Uses 13 channels of less than 40 μm; 25.40 to less than 32.00 μm; 32.00 to less than 40.30 μm, and targets particles having a particle size of 2.00 μm to less than 40.30 μm.

  The toner shape factor SF-1 is preferably in the range of 100 to 180, and the shape factor SF-2 is preferably in the range of 100 to 180. FIGS. 9A and 9B are diagrams schematically illustrating the shape of the toner in order to explain the shape factor SF-1 and the shape factor SF-2.

  The shape factor SF-1 indicates the ratio of the roundness of the toner shape and is represented by the following formula (1). This is a value obtained by dividing the square of the maximum length MXLNG of the shape formed by projecting the toner on a two-dimensional plane by the figure area AREA and multiplying by 100π / 4.

SF-1 = {(MXLNG) 2 / AREA} × (100π / 4) (1)
When the value of SF-1 is 100, the shape of the toner becomes a true sphere, and becomes larger as the value of SF-1 increases.

  The shape factor SF-2 indicates the ratio of the unevenness of the toner shape, and is represented by the following formula (2). A value obtained by dividing the square of the perimeter PERI of the figure formed by projecting the toner onto the two-dimensional plane by the figure area AREA and multiplying by 100 / 4π.

SF-2 = {(PERI) 2 / AREA} × (100 / 4π) (2)
When the value of SF-2 is 100, there is no unevenness on the toner surface, and as the value of SF-2 increases, the unevenness of the toner surface becomes more prominent.

  Specifically, the shape factor is measured by taking a photo of a scanning electron microscope (S-800: manufactured by Hitachi, Ltd., with a magnification of 1000 times, reading it with a scanner, and converting it into image data. The image data was binarized using (LUSEX3: manufactured by Nireco), and the measurement was performed by analyzing at least 500 toner particles.

  When the shape of the toner is close to a spherical shape, the contact state between the toner and the toner or the toner and the photoconductor becomes a point contact, so that the adsorbing force between the toners becomes weak and the fluidity increases, and the toner and the photoconductor The attraction force becomes weaker and the transfer rate becomes higher. If either of the shape factors SF-1 and SF-2 exceeds 180, the transfer rate is lowered, which is not preferable.

FIG. 2 is a schematic diagram illustrating a main part of an image forming apparatus including a recording material conveyance device according to the first embodiment of the invention. FIG. 3 is a schematic diagram illustrating a first image forming unit that primarily transfers a toner image to a first intermediate transfer belt of the image forming apparatus. 5 is a flowchart showing a recovery operation after jam processing in Embodiment 1 of the present invention. FIG. 5A is a diagram illustrating a state in which transfer residual toner remaining on the second intermediate transfer belt is removed by a blade in Embodiment 1 of the present invention, and FIG. 5B is a diagram illustrating Embodiment 1 of the present invention. FIG. 6 is a diagram illustrating a state in which residual toner remaining on the conveyance belt is removed by a blade. (A) is a diagram showing a state in which transfer residual toner remaining on the second intermediate transfer belt is removed by a toner removing cleaning brush in Embodiment 2 of the present invention, and (b) is a diagram illustrating the present invention. FIG. 9 is a diagram illustrating a state where residual toner remaining on the conveyance belt is removed by a toner removal cleaning brush according to the second embodiment. The flowchart which shows the recovery operation | movement after jam processing in Embodiment 2 of this invention. (A) is a diagram showing a state in which the transfer residual toner remaining on the second intermediate transfer belt is removed by the blade in the third embodiment of the present invention, and (b) is a third embodiment of the present invention. FIG. 6 is a diagram illustrating a state in which the residual toner on the transport belt is transferred to the second intermediate transfer belt and the residual toner transferred on the second intermediate transfer belt is removed by the blade. 10 is a flowchart showing a recovery operation after jam processing in Embodiment 3 of the present invention. (A) is a diagram schematically illustrating the shape of the toner for explaining the shape factor SF-1, and (b) is a diagram schematically representing the shape of the toner for explaining the shape factor SF-2. Figure.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 1st intermediate transfer belt 2 2nd intermediate transfer belt 3 Fixing apparatus 4 Recording material conveyance apparatus 10 Charger 11 Blade 12a, 12b, 12c, 12d Photosensitive drum 22 Conveyance belt 24 Toner removal cleaning brush 27 Moving mechanism

Claims (10)

A recording material conveying apparatus for electrostatically adsorbing a recording material carrying a toner image having an electrostatic charge on both sides or one side onto an endless conveying belt and conveying the recording material from a transfer means side to a fixing means side,
When the conveyance of the recording material is stopped due to an abnormality in the conveyance of the recording material, when the recording material carrying the toner image on the surface contacting the conveyance belt is on the conveyance belt, after the abnormality in the conveyance of the recording material is resolved In the recovery operation, the toner attached on the conveyance belt is removed using a cleaning unit that removes toner on the image carrier located in the vicinity of the conveyance belt.
A recording material conveying apparatus characterized by the above. Swinging the cleaning means toward the conveyor belt, bringing the cleaning means into contact with the conveyor belt to remove toner adhering to the conveyor belt;
The recording material conveying apparatus according to claim 1, wherein the recording material conveying apparatus is a recording material conveying apparatus. Applying an electric charge having a polarity opposite to that of the toner to the cleaning unit;
The recording material conveying apparatus according to claim 2, wherein the recording material conveying apparatus is a recording material conveying apparatus. A moving unit that moves the conveying belt toward the image carrier; the moving unit causes the conveying belt to be in close contact with the image carrier, and electrostatically removes toner adhering to the conveying belt; Transferred to the image carrier and removed by the cleaning means;
The recording material conveying apparatus according to claim 1, wherein the recording material conveying apparatus is a recording material conveying apparatus. The conveyor belt is rotatable in the direction opposite to that during normal recording material conveyance,
The recording material conveying apparatus according to claim 1, wherein the recording material conveying apparatus is a recording material conveying apparatus. The image carrier is an intermediate transfer belt that transfers a toner image formed on a photoreceptor to a recording material.
The recording material conveying apparatus according to claim 1, wherein the recording material conveying apparatus is a recording material conveying apparatus. The conveyor belt has an elastic layer on the surface,
The recording material conveying apparatus according to claim 1, wherein the recording material conveying apparatus is a recording material conveying apparatus. The recording material conveying device according to claim 1 is provided between a transfer unit and a fixing unit.
An image forming apparatus. 9. The image forming apparatus according to claim 8, wherein the toner used has a weight average particle diameter of 3 to 8 [mu] m and a ratio (D4 / D1) of the weight average particle diameter (D4) to the number average particle diameter (D1). In the range of 1.00 to 1.40,
An image forming apparatus. 9. The image forming apparatus according to claim 8, wherein the toner used has a shape factor SF-1 in the range of 100 to 180 and a shape factor SF-2 in the range of 100 to 180.
An image forming apparatus.

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