JP2008073753A - Method for rolling tube stock in cold pilger mill - Google Patents

Method for rolling tube stock in cold pilger mill Download PDF

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JP2008073753A
JP2008073753A JP2006258794A JP2006258794A JP2008073753A JP 2008073753 A JP2008073753 A JP 2008073753A JP 2006258794 A JP2006258794 A JP 2006258794A JP 2006258794 A JP2006258794 A JP 2006258794A JP 2008073753 A JP2008073753 A JP 2008073753A
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rolling
tube
pipe
rear end
tube stock
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Takanobu Higashiyama
隆信 東山
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Sanyo Special Steel Co Ltd
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Sanyo Special Steel Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for continuously rolling a tube stock in the rolling in a cold Pilger mill. <P>SOLUTION: In the method for rolling the tube stock in the cold Pilger mill, a preceding tube stock to be rolled is rolled by the length of a succeeding tube stock to be rolled, a feed stand is retracted, the succeeding tube stock is inserted, and the feed stand is advanced toward a roll die before starting the automatic rolling. When the feed stand hits a rear end of the succeeding tube stock, a pressure switch installed on the feed stand is not operated and the feed stand is continuously advanced. When a fore end of the succeeding tube stock hits a rear end of the preceding tube stock, the pressure switch is operated to detect that the fore end of the succeeding tube stock hits the rear end of the preceding tube stock and the feed stand is stopped. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、コールドピルガーミル圧延での連続素管圧延方法に関するものである。   The present invention relates to a continuous pipe rolling method in cold pilger mill rolling.

従来、コールドピルガーミルで連続的に素管を圧延する際、先行して圧延する素管(以下「先圧延素管」という)はその後続いて圧延される素管(以下「次圧延素管」という)に先圧延素管の後端面を次圧延素管により押されることにより、次圧延素管の長さの分だけ圧延される。そして次に圧延される素管の先端は挿入される時に先行圧延素管の後端との隙間がないように挿入されるが、次圧延素管の長さを測定する時の誤差により素管と素管の隙間が空いた時には空圧伸(同じ個所を何回も圧延すること)となり局部的に肉厚が小さい部位(以下「局部肉厚小」という)が発生する。   Conventionally, when continuously rolling a raw pipe with a cold pilger mill, a raw pipe (hereinafter referred to as a “pre-rolled raw pipe”) to be rolled first is subsequently rolled (hereinafter referred to as a “next rolling raw pipe”). ”), The rear end face of the pre-rolled blank tube is pushed by the next roll blank, so that the length of the next roll blank is rolled. The tip of the next rolled raw tube is inserted so that there is no gap with the rear end of the preceding rolled raw tube when it is inserted, but due to an error in measuring the length of the next rolled raw tube, When there is a gap between the pipe and the pipe, it becomes pneumatic drawing (rolling the same part many times), and a locally thin part (hereinafter referred to as “local thickness is small”) occurs.

上記対策として、例えば実開昭60−66602号公報(特許文献1)に開示されているように、送り台の可動長さ以上に間隔をとった2個のシープ間に掛けたシープワイヤの一方の側の所定位置と該送り台とを連結用剛体で連結し、反対側のシープワイヤの所定位置には別の連結用剛体を介して材料検出センサーを付設し、先端揃えで圧伸ライン上に蹴り出される圧伸待ち待機母管の先端から後端までを該送り台の圧伸送りにつれて検出し、後端の検出と同時に圧伸を自動停止し、該待機母管を送り込むようにしたコールドピルガーミルが提案されている。   As the above countermeasure, for example, as disclosed in Japanese Utility Model Laid-Open No. 60-66602 (Patent Document 1), one of the sheep wires hung between two sheep spaced apart beyond the movable length of the feed base. A predetermined position on the side and the feed base are connected by a connecting rigid body, and a material detection sensor is attached to a predetermined position on the opposite side of the sheep wire via another connecting rigid body, and kicked on the companding line with the tip aligned. A cold pill that detects from the front end to the rear end of the waiting waiting tube for companding as the compensator feed of the feed base, automatically stops companding simultaneously with the detection of the rear end, and feeds the waiting mother tube Garmill has been proposed.

また、実開昭60−66603号公報(特許文献2)に開示されているように、送り台に後方に伸びる棒体をとりつけ、該棒体の後端歩に材料検出センサーを付設し、送り台を後退限まで後退させたときに、材料検出センサーが、後端揃えで蹴り込まれた待機母管の後端を臨くようにし、圧伸が進んで材料検出センサーが、待機母管の先端を検出すると同時に、圧伸を自動停止して、待機母管を送り込むようにしたコールドピルガーミルが提案されている。
実開昭60−66602号公報 実開昭60−66603号公報
Further, as disclosed in Japanese Utility Model Laid-Open No. 60-66603 (Patent Document 2), a rod body extending backward is attached to a feed base, and a material detection sensor is attached to the rear end of the rod body. The material detection sensor faces the rear end of the standby mother pipe that has been kicked in with the rear end when it is retracted to the retreat limit. A cold pilger mill has been proposed in which the drawing is automatically stopped and the standby mother pipe is fed at the same time.
Japanese Utility Model Publication No. 60-66602 Japanese Utility Model Publication No. 60-66603

しかしながら、上述した特許文献1または2は、最初に、圧伸予定の乱尺の母管ロットにおける最長の母管の長さに合わせて送り台の後退限を設定すれば、あとは自動的に先端揃えで蹴り込まれた待機母管の長さだけ圧伸して停止し、その母管を送り込むので、先行母管との間に無駄なスペースが無くなると言うものであって、局部肉厚小の不良の発生を防ぐための課題とは異なり、そのための対策とはなっていない。   However, in the above-mentioned Patent Document 1 or 2, first, if the retracting limit of the feed base is set in accordance with the length of the longest mother pipe in the irregular mother pipe lot to be drawn, the rest is automatically It is said that there is no useless space between the leading mother pipe because it stops by drawing and stopping the length of the standby mother pipe that has been kicked with the tip aligned, and the local wall thickness Unlike the problem to prevent the occurrence of small defects, it is not a countermeasure for that.

本発明は、上述した特許文献とは異なって、局部肉厚小の不良の発生を防ぐために、発明者らは鋭意開発を進めた結果、コールドピルガーミルで素管を圧延する際、先行圧伸素管は後行圧伸素管の長さ分だけ圧延される。そして、次に圧延される素管の先端が挿入される時に先行圧延素管の後端との隙間がないように挿入するものであるが、素管と素管の隙間が空いた時には空圧伸され局部肉厚小の不良が発生する。そこで素管と素管との隙間が発生しない素管挿入方法により、この局部肉厚小不良の発生を防止するコールドピルガーミルでの素管圧延方法を提供するものである。   In the present invention, unlike the above-mentioned patent documents, in order to prevent the occurrence of defects with small local thickness, the inventors have made extensive developments. The drawn tube is rolled by the length of the subsequent drawn tube. Then, when the leading end of the next rolled raw tube is inserted, it is inserted so that there is no gap between the rear end of the preceding rolled raw tube. It is stretched and a defect with small local thickness occurs. Therefore, the present invention provides a method for rolling a pipe in a cold pilger mill that prevents the occurrence of a local small thickness defect by a pipe insertion method in which a gap between the pipes does not occur.

その発明の要旨とするところは、
(1)コールドピルガーミルによる素管の圧延方法において、次圧延素管の長さの分だけ先行圧延素管を圧延した後、送り台を後退させて次圧延素管を挿入して自動圧延に入る前に、送り台がロールダイスに向かって前進して次圧延素管の後端に当たったときには送り台に設置した圧力スイッチが作動せず送り台は前進を続け、続いて次圧延素管の先端が先行圧延素管の後端に当たったときには圧力スイッチが作動して次圧延素管の先端が先行圧延素管の後端に当たったことを検出し、送り台が停止するように構成したことを特徴とするコールドピルガーミルでの素管圧延方法。
(2)前記(1)に記載の次圧延素管の先端と先行圧延素管の後端との隙間をなくすことを特徴とするコールドピルガーミルでの素管圧延方法にある。
The gist of the invention is that
(1) In the rolling method of the raw pipe by the cold pilger mill, after rolling the preceding rolling raw pipe for the length of the next rolling raw pipe, the feed base is moved backward to insert the next rolling raw pipe and automatically rolling. When the feed base moves forward toward the roll die and hits the rear end of the next rolling base tube before entering, the pressure switch installed on the feed base does not operate and the feed base continues to advance, and then the next rolling base When the tip of the pipe hits the rear end of the preceding rolling base pipe, the pressure switch is activated to detect that the front end of the next rolling base pipe hits the rear end of the preceding rolling base pipe, and the feed base stops. A raw pipe rolling method in a cold pilger mill characterized by comprising.
(2) A method for rolling a cold pipe with a cold pilger mill, characterized in that a gap between the tip of the next rolling blank and the rear end of the preceding rolling blank is eliminated.

すなわち、上述のように、最初の接触では圧力スイッチが効かず、後の接触でスイッチが入るようにした原理は、前者は次圧延素管が固定されていないため、同センサーが管の後端に当たると同時に動き出すのでぶつかったときの衝撃力は小さいが、後者は先圧延素管がロールスタンドによって固定されているので同センサーが受ける衝撃力が大きい。この衝撃力の差を利用し、前者のときには送り台には停止させる信号が発進させず、後者のときには停止させる信号が発信されるように設置して押して送り台の前進と停止を制御するようにしたものである。   That is, as described above, the principle that the pressure switch does not work at the first contact and the switch is turned on at the later contact is because the next rolling element tube is not fixed in the former, the sensor is the rear end of the tube. The impact force when it hits is small because it starts moving as soon as it hits, but in the latter, the impact force received by the sensor is large because the pre-rolled blank is fixed by a roll stand. By utilizing this difference in impact force, it is installed so that a stop signal is not sent to the feed base in the former case, and a stop signal is sent in the latter case so as to control the advance and stop of the feed base. It is a thing.

以上述べたように、本発明による素管を挿入し自動圧延に入る前に、送り台が前進し素管と素管の隙間を無くし自動圧延がスムーズに行われるようにすることにより、素管を圧伸する管端部の肉厚の薄くなることの不良品の発生を無くすことが可能となり、生産性の向上と歩留り向上を図ることが出来る、極めて優れた効果を奏するものである。   As described above, before inserting the blank tube according to the present invention and entering automatic rolling, the feed base moves forward to eliminate the gap between the blank tube and the blank tube so that automatic rolling can be performed smoothly. It is possible to eliminate the occurrence of defective products due to the thinning of the tube end portion that stretches the sheet, and it is possible to improve productivity and yield.

以下、本発明について図面に従って詳細に説明する。
図1は、コールドピルガーミルラインを示す側面断面図である。この図により素管が圧伸される工程として、素管1はライン上の待機場所に先端揃えまたは後端揃えで蹴り込まれ待機している。先ず待機素管1の前進送り込みは先行素管1´または先先行素管1´´の圧伸を途中停止して行う。次いで、プッシャー2が素管1を押し進めるとマンドレルバークランパー3が開いて素管1を通過させ、素管1はマンドレルバー4を管内に通しつつ、圧伸送り台5の一方開きになっている押し板6を突き開いて進行し、後端が丁度押し板6の僅か前方に出たところで停止し、プッシャー2は後退する。
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 is a side sectional view showing a cold pilger mill line. As shown in the drawing, as a process of drawing the element tube, the element tube 1 is kicked into the standby position on the line with the front end aligned or the rear end aligned and is waiting. First, the forward feed of the standby element tube 1 is performed by stopping the drawing of the preceding element tube 1 ′ or the preceding element tube 1 ″ halfway. Next, when the pusher 2 pushes the raw tube 1, the mandrel bar clamper 3 opens and passes through the raw tube 1. The push plate 6 is pushed open to advance, and stops when the rear end is just in front of the push plate 6, and the pusher 2 moves backward.

次に、圧伸をするが、圧伸送り台5の送りは、圧伸ロール7の往復駆動サイクルと同期化しており、圧伸ロール7が戻る間に素管1を少しづつ間欠的に送るようにしてある。従って、圧伸送り台5は、最初の数回の圧伸ロール7の無負荷の往復駆動(空駆動)で素管1の後端に達し、さらに、暫く圧伸ロール7が空駆動して、素管1の先端が先行素管1´の後端に突き当たり、これを前進させることとなって、はじめて実際の圧伸が再開される。圧伸は、マンドレル8を芯にして、上下2個のテーパー溝つきロールが水平方向に前転後転を繰り返すことで行われる。なお、素管1の回転は、圧伸ロール7の前後の回転チャック9、10により行われる。上記のように、素管の送り込み、圧伸が行われるのであり、先行素管は先行素管の長さ分だけ圧伸送り台が前進して圧伸される。   Next, although the drawing is performed, the feeding of the drawing base 5 is synchronized with the reciprocating drive cycle of the drawing roll 7, and the raw tube 1 is intermittently sent while the drawing roll 7 returns. It is like that. Accordingly, the drawing base 5 reaches the rear end of the blank tube 1 by the unloaded reciprocating driving (idle driving) of the drawing roll 7 for the first few times, and further, the drawing roll 7 is idled for a while. The actual companding is resumed only when the tip of the element tube 1 hits the rear end of the preceding element tube 1 ′ and advances it. Drawing is performed by rotating the rolls with two tapered grooves on the mandrel 8 in the center in the horizontal direction. The raw tube 1 is rotated by the rotating chucks 9 and 10 before and after the drawing roll 7. As described above, the raw pipe is fed and drawn, and the preceding raw pipe is drawn by the advance of the drawing base by the length of the preceding raw pipe.

図2は、先行素管と次素管との隙間の生じる状態を示す概略図である。この図に示すように、先行素管1´と次素管1との隙間11が空いていると、先行素管1´と次素管1の隙間がなくなるまで圧伸送り台5によって素管1は前進させられないので、ロールスタンド12内に設けられている圧伸ロールダイス13は同じ場所で何回も動くようになる。そうするとその部分だけ肉厚が薄くなってしまい局部肉厚小の不良品は発生してしまう原因となる。   FIG. 2 is a schematic view showing a state in which a gap between the preceding element tube and the next element tube is generated. As shown in this figure, when the gap 11 between the preceding element tube 1 ′ and the next element tube 1 is vacant, the element tube is drawn by the drawing / feeding base 5 until the gap between the preceding element tube 1 ′ and the next element tube 1 disappears. Since 1 cannot be advanced, the drawing roll die 13 provided in the roll stand 12 moves many times in the same place. If it does so, only the thickness will become thin and it will become the cause which a defective product with a small local thickness will generate | occur | produce.

図3は、本発明に係る素管挿入時の圧伸送り台の前進工程を示す図である。図3(a)は素管挿入前の状態を示す図であり、図3(b)は素管挿入の状態を示す図であり、図3(c)は圧伸送り台が前進して止まる状態を示す図である。この図3(a)に示すように、素管挿入前には、先行素管1´が圧伸送り台5によって送られ、次の素管1が待機した状態を示している。   FIG. 3 is a diagram illustrating a step of advancing the companding feed table when inserting a blank tube according to the present invention. FIG. 3A is a view showing a state before inserting a raw tube, FIG. 3B is a view showing a state in which the raw tube is inserted, and FIG. It is a figure which shows a state. As shown in FIG. 3 (a), prior to the insertion of the tube, the preceding tube 1 'is fed by the companding feed base 5, and the next tube 1 is in a standby state.

図3(b)は先行素管1´が圧伸送り台5によって送られ、さらに、圧伸送り台5によって次の素管1が圧伸送り台5によって送られ挿入された状態を示している。この場合、圧伸される素管1の先端は挿入される時に先行圧伸素管1´の後端との隙間11が無いように挿入されるものであるが、実際には先行圧伸素管1´との間に隙間11が生じる。この隙間が結果として、圧伸された製品の局部肉厚に影響するものである。なお、符号14は隙間分だけ圧伸送り台が前進する距離を示す。   FIG. 3 (b) shows a state in which the preceding element tube 1 ′ is fed by the companding feed base 5, and the next element pipe 1 is further fed by the companding feed base 5 and inserted by the companding feed base 5. Yes. In this case, the tip of the drawn tube 1 is inserted so that there is no gap 11 with the rear end of the preceding drawn tube 1 'when inserted. A gap 11 is formed between the tube 1 '. As a result, this gap affects the local thickness of the drawn product. Reference numeral 14 denotes a distance by which the companding feed base moves forward by a gap.

このように、隙間分だけ圧伸送り台が前進することで、この次圧延素管1の先端と先行圧延素管1´の後端との隙間11をなくす。この隙間があると圧伸された製品の局部肉厚小となり製品としての価値がなくなるため、その局部を切断するか、破棄処分する結果となる。従って、その間隔をなくすように挿入する。   In this way, the crushing feed base moves forward by the gap, thereby eliminating the gap 11 between the leading end of the next rolling element tube 1 and the rear end of the preceding rolling element tube 1 ′. If there is this gap, the locally stretched product becomes thin and loses its value as a product, so that the local part is cut or discarded. Therefore, it inserts so that the space | interval may be eliminated.

図3(c)は、上述した圧伸された製品の局部肉厚に影響する圧伸素管1と先行圧伸素管1´との間の隙間11を無くするために、図3(b)で示す隙間分だけを圧伸送り台5が前進することにより先行圧伸素管1´と次圧伸素管1の隙間11を詰ませるため圧伸送り台5が前進するのであるが、その前進する距離は、その圧伸送り台に取る付けられている圧力スイッチ15が作動し、先行圧伸素管1´と次圧伸素管1が接触する状態で圧伸送り台5の前進を自動的に止める操作を行うように構成している。   FIG. 3 (c) is a plan view of FIG. 3 (b) in order to eliminate the gap 11 between the companding tube 1 and the preceding companding tube 1 ′, which affects the local thickness of the above-described drawn product. The companding feed base 5 moves forward to clog the gap 11 between the preceding companding tube 1 'and the next companding tube 1 by advancing the companding feed table 5 only by the gap indicated by The advancement distance of the companding feed base 5 is such that the pressure switch 15 attached to the companding feed base operates and the preceding companding tube 1 'and the next companding tube 1 are in contact with each other. It is configured to perform an operation to automatically stop.

なお、圧伸送り台5に取る付けられている圧力スイッチ15のための材料検出センサーやその信号による圧伸の自動停止回路等は通常用いられている装置による。以上のように構成された本発明によるコールドピルガーミル圧延での連続素管圧延方法によれば、素管を挿入し自動圧延に入る前に、送り台が前進し素管と素管の隙間を無くし自動圧延がスムーズに行われることが可能となり、素管を圧伸する管端部の局部肉厚小がなくなり、それによる製品の不良品の発生がなくなり、生産性の向上と歩留り向上を図ることが出来る工業上極めて有利である。   Note that a material detection sensor for the pressure switch 15 attached to the drawing / feeding base 5 and an automatic drawing / stopping circuit for the drawing based on the signal are based on a normally used device. According to the continuous pipe rolling method in the cold pilger mill rolling according to the present invention configured as described above, before the raw pipe is inserted and automatic rolling starts, the feed base moves forward and the gap between the raw pipe and the raw pipe The automatic rolling can be carried out smoothly, eliminating the local wall thickness at the end of the tube that squeezes the raw tube, thereby eliminating the occurrence of defective products and improving productivity and yield. This is very advantageous in industry.

コールドピルガーミルラインを示す側面断面図である。It is side surface sectional drawing which shows a cold pilger mill line. 先行素管と次素管との隙間の生じる状態を示す概略図である。It is the schematic which shows the state in which the clearance gap between a preceding element pipe and a next element pipe arises. 本発明に係る素管挿入時の圧伸送り台の前進工程を示す図である。It is a figure which shows the advance process of the companding feed stand at the time of the raw tube insertion concerning this invention.

符号の説明Explanation of symbols

1 素管
1´ 先行素管
1´´ 先先行素管
2 プッシャー
3 マンドレルバークランパー
4 マンドレルバー
5 送り台
6 押し板
7 圧伸ロール
8 マンドレル
9、10 回転チャック
11 隙間
12 ロールスタンド
13 圧伸ロールダイス
14 隙間分だけ圧伸送り台が前進する距離
15 圧力スイッチ


特許出願人 山陽特殊製鋼株式会社
代理人 弁理士 椎 名 彊

DESCRIPTION OF SYMBOLS 1 Element pipe 1 'Leading element pipe 1''Leading element pipe 2 Pusher 3 Mandrel bar clamper 4 Mandrel bar 5 Feed base 6 Press plate 7 Drawing roll 8 Mandrel 9, 10 Rotating chuck 11 Gap 12 Roll stand 13 Drawing roll Dice 14 Distance that the companding feed base moves forward by the gap 15 Pressure switch


Patent Applicant Sanyo Special Steel Co., Ltd.
Attorney Atsushi Shiina

Claims (2)

コールドピルガーミルによる素管の圧延方法において、次圧延素管の長さの分だけ先行圧延素管を圧延した後、送り台を後退させて次圧延素管を挿入して自動圧延に入る前に、送り台がロールダイスに向かって前進して次圧延素管の後端に当たったときには送り台に設置した圧力スイッチが作動せず送り台は前進を続け、続いて次圧延素管の先端が先行圧延素管の後端に当たったときには圧力スイッチが作動して次圧延素管の先端が先行圧延素管の後端に当たったことを検出し、送り台が停止するように構成したことを特徴とするコールドピルガーミルでの素管圧延方法。 In the rolling method of the pipe by the cold pilger mill, after rolling the preceding rolling blank for the length of the next rolling blank, before retracting the feed base and inserting the next rolling blank to start automatic rolling In addition, when the feed base advances toward the roll die and hits the rear end of the next rolling raw tube, the pressure switch installed on the feed base does not operate and the feed base continues to advance, and then the leading end of the next rolling base pipe. When the pressure switch hits the rear end of the preceding rolling element tube, the pressure switch is activated to detect that the tip of the next rolling element tube has hit the rear end of the preceding rolling element tube, and the feed base stops. A raw pipe rolling method using a cold pilger mill. 請求項1に記載の次圧延素管の先端と先行圧延素管の後端との隙間をなくすことを特徴とするコールドピルガーミルでの素管圧延方法。 A blank pipe rolling method in a cold pilger mill, wherein a gap between the tip of the next roll blank according to claim 1 and the rear end of the preceding roll blank is eliminated.
JP2006258794A 2006-09-25 2006-09-25 Method for rolling tube stock in cold pilger mill Withdrawn JP2008073753A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113305150A (en) * 2021-06-07 2021-08-27 东北轻合金有限责任公司 Online automatic blanking method for metal pipes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113305150A (en) * 2021-06-07 2021-08-27 东北轻合金有限责任公司 Online automatic blanking method for metal pipes
CN113305150B (en) * 2021-06-07 2023-06-02 东北轻合金有限责任公司 Online automatic blanking method for metal pipe

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