JP2008055363A - Gas adsorption device - Google Patents

Gas adsorption device Download PDF

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JP2008055363A
JP2008055363A JP2006237238A JP2006237238A JP2008055363A JP 2008055363 A JP2008055363 A JP 2008055363A JP 2006237238 A JP2006237238 A JP 2006237238A JP 2006237238 A JP2006237238 A JP 2006237238A JP 2008055363 A JP2008055363 A JP 2008055363A
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gas
container
adsorption device
adsorbent
partition wall
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JP5256595B2 (en
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Masamichi Hashida
昌道 橋田
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority to JP2006237238A priority Critical patent/JP5256595B2/en
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to KR1020077029856A priority patent/KR100940975B1/en
Priority to EP06810438.9A priority patent/EP1903271B1/en
Priority to EP12189866A priority patent/EP2554891A3/en
Priority to CN2006800261645A priority patent/CN101223397B/en
Priority to PCT/JP2006/318825 priority patent/WO2007034906A1/en
Priority to US11/995,832 priority patent/US7988770B2/en
Priority to EP12166138.3A priority patent/EP2484952B1/en
Priority to CN2010101280285A priority patent/CN101799100B/en
Priority to CN2010101280552A priority patent/CN101799101B/en
Publication of JP2008055363A publication Critical patent/JP2008055363A/en
Priority to US12/796,362 priority patent/US8152901B2/en
Priority to US12/796,274 priority patent/US8308852B2/en
Priority to US12/796,396 priority patent/US8147598B2/en
Priority to US12/796,323 priority patent/US8282716B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gas adsorption device that allows a highly active gas adsorption agent prohibited to be left in atmosphere due to its quick reaction with air in a short period of time to be left in atmosphere. <P>SOLUTION: The gas adsorption device is constituted of an at least partially cylindrical container 3 equipped with an opening 2 on one end thereof and a partition wall 4 contacting the circumferential inner wall of the cylindrical part of the cylindrical container 3. A gas adsorption agent 5 and an unadsorbable gas 6 that cannot be adsorbed by the gas adsorption agent 5 are enclosed in the closed space formed by the cylindrical container 3 and the partition wall 4. Under a reduced pressure, the unadsorbable gas 6 expands and causes the partition wall 4 to detach from the cylindrical container 3 whereby the gas adsorption agent 5 is allowed to be in communication with the outer space. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、高真空を必要とする機器、例えば真空断熱材、ブラウン管、プラズマディスプレーパネル等の分野に関するものである。   The present invention relates to the field of equipment that requires high vacuum, such as vacuum heat insulating materials, cathode ray tubes, plasma display panels, and the like.

近年、高真空を必要とする工業技術への期待が高まりつつある。例えば、地球温暖化防止の観点から省エネルギーが強く望まれており、家庭用電化製品についても省エネルギー化は緊急の課題となっている。特に、冷蔵庫、冷凍庫、自動販売機等の保温保冷機器では熱を効率的に利用するという観点から、優れた断熱性能を有する断熱材が求められている。   In recent years, expectations for industrial technology that requires high vacuum are increasing. For example, energy saving is strongly desired from the viewpoint of preventing global warming, and energy saving is an urgent issue for household appliances. In particular, a heat insulating material having excellent heat insulating performance is required from the viewpoint of efficiently using heat in a heat and cold insulation device such as a refrigerator, a freezer, and a vending machine.

一般的な断熱材として、グラスウールなどの繊維材やウレタンフォームなどの発泡体が用いられている。しかし、これらの断熱材の断熱性能を向上するためには断熱材の厚さを増す必要があり、断熱材を充填できる空間に制限があって省スペースや空間の有効利用が必要な場合には適用することができない。   As general heat insulating materials, fiber materials such as glass wool and foams such as urethane foam are used. However, in order to improve the heat insulation performance of these heat insulating materials, it is necessary to increase the thickness of the heat insulating material, and there is a limit to the space that can be filled with the heat insulating material, so when space saving and effective use of the space are necessary It cannot be applied.

そこで、高性能な断熱材として、真空断熱材が提案されている。これは、スペーサの役割を持つ芯材を、ガスバリア性を有する外被材中に挿入し内部を減圧して封止した断熱体である。   Therefore, vacuum heat insulating materials have been proposed as high performance heat insulating materials. This is a heat insulator in which a core material serving as a spacer is inserted into a jacket material having gas barrier properties and the inside is decompressed and sealed.

真空断熱材内部の真空度を上げることにより、高性能な断熱性能を得ることができるが、真空断熱材内部に存在する気体には大きく分けて次の3つがある。一つは、真空断熱材作製時、排気できずに残存する気体、もう一つは、減圧封止後、芯材や外被材から発生する気体(芯材や外被材に吸着している気体や、芯材の未反応成分が反応することによって発生する反応ガス等)、残りの一つは、外被材を通過して外部から侵入してくる気体である。   By increasing the degree of vacuum inside the vacuum heat insulating material, high-performance heat insulating performance can be obtained, but the gas existing inside the vacuum heat insulating material is roughly divided into the following three types. One is the gas that cannot be evacuated during the vacuum insulation material production, and the other is the gas generated from the core material or jacket material after being vacuum-sealed (adsorbed on the core material or jacket material) The other one is a gas that passes through the jacket material and enters from the outside, such as a gas or a reaction gas generated by the reaction of unreacted components of the core material.

これらの気体を吸着するため、吸着材を真空断熱材に充填する方法が考案されている。   In order to adsorb these gases, a method of filling the vacuum heat insulating material with the adsorbent has been devised.

例えば、真空断熱材内の気体を、Ba−Li合金を用いて吸着するものがある(例えば、特許文献1参照)。真空断熱材内の吸着材が吸着すべき気体のうち、吸着困難な気体のひとつが窒素である。これは、窒素分子が約940kJ/molという大きい結合エネルギーを有する非極性分子であるから、活性化させるのが困難なためである。しかし、Ba−Li合金により窒素を吸着可能とし、真空断熱材内部の真空度を維持するのである。   For example, there exists what adsorb | sucks the gas in a vacuum heat insulating material using a Ba-Li alloy (for example, refer patent document 1). Of the gases to be adsorbed by the adsorbent in the vacuum heat insulating material, one of the gases that are difficult to adsorb is nitrogen. This is because the nitrogen molecule is a nonpolar molecule having a large binding energy of about 940 kJ / mol, and thus it is difficult to activate. However, nitrogen can be adsorbed by the Ba-Li alloy, and the degree of vacuum inside the vacuum heat insulating material is maintained.

真空断熱材の性能の更なる向上を目的として、真空断熱材内部の真空度をさらに低下させることや、プラズマディスプレーパネル等の様に、高真空を必要とする機器のためBa−Liより高活性な気体吸着材の実用化が望まれている。
特表平9−512088号公報
For the purpose of further improving the performance of the vacuum heat insulating material, the vacuum degree inside the vacuum heat insulating material is further reduced, and it is more active than Ba-Li for equipment that requires a high vacuum such as a plasma display panel. The practical application of a gas adsorbent is desired.
Japanese National Patent Publication No. 9-512088

しかしながら、特許文献1に記載の上記従来の構成では、活性化のための熱処理を必要とせず、常温下でも窒素吸着可能であり、数分間は空気雰囲気で取扱い可能と記載されているが、気体吸着材を用いる機器を工業的に製造する条件では、取扱い上、より長い許容時間が望ましい。   However, the conventional configuration described in Patent Document 1 does not require heat treatment for activation, can adsorb nitrogen even at room temperature, and can be handled in an air atmosphere for several minutes. Under conditions for industrially manufacturing an apparatus using an adsorbent, a longer allowable time is desirable for handling.

これは、窒素吸着能力の多くが空気と接触する製造プロセスで消耗することによって、気体吸着材を用いる機器の経時的な性能維持のための吸着能力が乏しくなり、性能劣化や性能ばらつきが大きくなることを防止するためである。真空断熱材等のさらなる高性能化が望まれている中で、機器内部の真空度維持を図るために、吸着材をより安定的に高効率に使いこなすことが大きな課題であった。   This is because most of the nitrogen adsorption capacity is consumed in the manufacturing process that comes into contact with air, so that the adsorption capacity for maintaining the performance over time of the equipment using the gas adsorbent becomes poor, and the performance deterioration and performance variation increase. This is to prevent this. While further improvement in performance of vacuum heat insulating materials and the like is desired, in order to maintain the degree of vacuum inside the equipment, it has been a big problem to use the adsorbent more stably and efficiently.

さらに、上記の構造ではBa−Liより高活性な気体吸着材を用いた場合は、大気に接触可能時間が非常に短くなる可能性がある。   Furthermore, in the above structure, when a gas adsorbent having a higher activity than Ba-Li is used, there is a possibility that the contactable time with the atmosphere will be very short.

本発明は、上記従来の課題を解決するもので、高活性気体吸着材を空気雰囲気で取り扱っても大気との接触による性能の劣化を抑制できる気体吸着デバイスを提供することを目的とする。   An object of the present invention is to solve the above-described conventional problems, and to provide a gas adsorption device that can suppress deterioration in performance due to contact with the atmosphere even when the highly active gas adsorbent is handled in an air atmosphere.

上記目的を達成するため、本発明の気体吸着デバイスは容器内部に、気体吸着材と共に、気体吸着材に対して非吸着性の非吸着性気体を封入して気体吸着材と大気との接触を抑制するものである。   In order to achieve the above object, the gas adsorption device of the present invention encloses a gas adsorbent and a nonadsorbable gas that is not adsorbable with respect to the gas adsorbent inside the container so as to make contact between the gas adsorbent and the atmosphere. It is to suppress.

真空機器内部の気体を吸着するため、容器内の気体吸着材は、真空断熱材の内部等真空機器の内部空間とつながる必要がある。次のようなメカニズムにより気体吸着材を、1気圧付近の大気と接触させることなく真空機器の内部空間に設置することができる。   In order to adsorb the gas inside the vacuum equipment, the gas adsorbent in the container needs to be connected to the internal space of the vacuum equipment such as the inside of the vacuum heat insulating material. The gas adsorbent can be installed in the internal space of the vacuum device without being brought into contact with the atmosphere near 1 atm by the following mechanism.

真空機器とは、真空断熱材、ブラウン管、プラズマディスプレーパネル、蛍光灯等の様に、真空にすることで機能を発現する機器のことである。   A vacuum device is a device that exhibits its function when evacuated, such as a vacuum heat insulating material, a cathode ray tube, a plasma display panel, and a fluorescent lamp.

容器は少なくとも一部が筒状になっており、この筒状部に開口部を有する。さらに、筒状部には、容器筒状部の開口部を遮断して閉空間を形成し、容器内部への空気の浸入を抑制し、吸着材と大気の接触を防止するための隔壁が設けられている。この閉空間には気体吸着材に対して非吸着性の非吸着性気体が封入されており、気体吸着デバイスが大気圧下に置かれている場合は、大気圧と非吸着性気体の圧力は釣り合っており、隔壁に対する正味の力は生じない。   The container is at least partially cylindrical, and has an opening in the cylindrical part. Furthermore, the cylindrical portion is provided with a partition wall that blocks the opening of the cylindrical portion of the container to form a closed space, suppresses air from entering the container, and prevents contact between the adsorbent and the atmosphere. It has been. In this closed space, non-adsorbing gas that is non-adsorbing with respect to the gas adsorbing material is enclosed, and when the gas adsorption device is placed under atmospheric pressure, the pressure of atmospheric pressure and non-adsorbing gas is There is a balance and no net force on the bulkhead is generated.

一方、気体吸着デバイスが真空断熱材等の真空機器内部で減圧されると、容器と隔壁で形成された閉空間内部の圧力が、雰囲気圧力より高くなるため、非吸着性気体が膨張する。膨張により生じた圧力が隔壁を筒状部の開口部方向へ移動させ、容器の筒状部と隔壁が分離することにより、気体吸着材は減圧されてから外部空間と接触する。以上のようなメカニズムにより、気体吸着材を大気圧下での空気と接触することなく真空機器の内部へ設置される。   On the other hand, when the gas adsorbing device is depressurized inside a vacuum device such as a vacuum heat insulating material, the pressure inside the closed space formed by the container and the partition wall becomes higher than the atmospheric pressure, so that the non-adsorbing gas expands. The pressure generated by the expansion moves the partition toward the opening of the tubular portion, and the tubular portion and the partition of the container are separated, so that the gas adsorbent comes into contact with the external space after being decompressed. With the mechanism as described above, the gas adsorbing material is installed inside the vacuum device without coming into contact with air under atmospheric pressure.

本発明の気体吸着デバイスは、大気圧下では気体吸着材と大気との接触を防止し、減圧下でデバイス外部の雰囲気と接触する。大気圧下で、気体吸着材を真空機器に適用する際、大気による気体吸着材の劣化が起こらないため、気体吸着材は真空機器に適用後、本来の性能を発揮できる。   The gas adsorption device of the present invention prevents contact between the gas adsorbent and the atmosphere under atmospheric pressure, and contacts the atmosphere outside the device under reduced pressure. When the gas adsorbent is applied to a vacuum device at atmospheric pressure, the gas adsorbent is not deteriorated by the atmosphere. Therefore, the gas adsorbent can exhibit its original performance after being applied to the vacuum device.

本発明の請求項1に記載の気体吸着デバイスの発明は、一端に開口部を有する少なくとも一部が筒状である容器と、前記容器の筒状部内壁に接する隔壁とを有し、前記容器と前記隔壁とにより囲まれる閉空間に気体吸着材と前記気体吸着材に対して非吸着性の非吸着性気体が封入されているのである。   The gas adsorbing device according to claim 1 of the present invention includes a container having an opening at one end and a part of which is cylindrical, and a partition wall in contact with an inner wall of the cylindrical part of the container. A gas adsorbent and a non-adsorbable gas that is non-adsorbable with respect to the gas adsorbent are enclosed in a closed space surrounded by the partition walls.

ここで、筒状とは、複数の個所での断面積、断面の形状がほぼ同一である形状であり、例えば、円柱、三角柱、四角柱等がこれにあたる。なお、断面形状はこれらに限定するものではなく、菱形、平行四辺形、台形、五角形、楕円等の形状でもよい。   Here, the term “cylindrical shape” refers to a shape having substantially the same cross-sectional area and cross-sectional shape at a plurality of locations, such as a cylinder, a triangular prism, and a quadrangular prism. The cross-sectional shape is not limited to these, and may be a rhombus, a parallelogram, a trapezoid, a pentagon, an ellipse, or the like.

吸着材に対して非吸着性気体とは、吸着材が吸着不可能な気体であり、窒素・酸素のみを吸着できる気体吸着材に対しては、アルゴンガス等の不活性気体等のことである。   The non-adsorbable gas with respect to the adsorbent is a gas that the adsorbent cannot adsorb, and is an inert gas such as argon gas for a gas adsorbent that can adsorb only nitrogen and oxygen. .

少なくとも一部が筒状である容器の筒状部の内壁に隔壁が接しており、容器と隔壁で閉空間が形成されている。   A partition wall is in contact with the inner wall of the cylindrical portion of the container that is at least partially cylindrical, and a closed space is formed by the container and the partition wall.

閉空間とは、球殻の内部のように一定の形状を有する物体を通過せずには他の空間とつながることがない空間である。   A closed space is a space that does not pass through an object having a certain shape, such as the inside of a spherical shell, and does not connect to other spaces.

隔壁は、容器の筒状部の内壁と、寸法や形状が同一であり、容器の筒状部の内壁と隔壁の間には隙間が生じないように作製することが望ましい。しかし、工業的生産において、容器の筒状部の内壁と、隔壁の寸法や形状が完全に同一にするには、困難が伴う。従って、容器の筒状部の内壁より隔壁がやや大きく、これらのいずれか一方が変形することにより、容器の筒状部の内壁と隔壁が密着し、閉空間の密閉性が確保されるようにするのが望ましい。   The partition wall is preferably the same size and shape as the inner wall of the cylindrical portion of the container, so that no gap is generated between the inner wall of the cylindrical portion of the container and the partition wall. However, in industrial production, it is difficult to make the inner wall of the cylindrical portion of the container and the dimensions and shape of the partition wall completely the same. Therefore, the partition wall is slightly larger than the inner wall of the cylindrical portion of the container, and any one of these deforms so that the inner wall of the cylindrical portion of the container and the partition wall are in close contact with each other so that the tightness of the closed space is ensured. It is desirable to do.

この閉空間に気体吸着材に対して非吸着性気体が封入されているため、気体吸着デバイスが置かれている雰囲気の気体の混入が抑制される。従って、吸着材は気体吸着デバイスが置かれている雰囲気の気体と接触することがないため、1気圧付近の大気下で気体吸着デバイスを真空機器に設置する作業を行っても気体吸着材が劣化しない。一方、真空機器内部においては、気体吸着材は気体吸着デバイスが置かれている雰囲気と接触する必要があり、これは次に示すメカニズムにより実現される。   Since the non-adsorbing gas is sealed in the closed space with respect to the gas adsorbing material, mixing of the gas in the atmosphere in which the gas adsorbing device is placed is suppressed. Therefore, since the adsorbent does not come into contact with the gas in the atmosphere where the gas adsorbing device is placed, the gas adsorbing material deteriorates even if the gas adsorbing device is installed in a vacuum device in the atmosphere near 1 atm. do not do. On the other hand, inside the vacuum equipment, the gas adsorbent needs to come into contact with the atmosphere in which the gas adsorption device is placed, and this is realized by the following mechanism.

気体吸着デバイスを真空機器に設置後、真空機器内部が減圧されると、容器と隔壁で形成された閉空間内部に存在する非吸着性気体が膨張する。膨張により生じた圧力により隔壁が筒状部の開口部方向へ移動し、容器の筒状部と隔壁が分離して気体吸着材と真空機器の内部空間がつながる。筒状容器と隔壁が分離する時点では真空機器内部は減圧されており、気体吸着材は1気圧付近の雰囲気に接触することなく真空機器内部の残存気体の吸着を行うことができる。   When the inside of the vacuum device is depressurized after the gas adsorption device is installed in the vacuum device, the non-adsorbable gas existing in the closed space formed by the container and the partition wall expands. Due to the pressure generated by the expansion, the partition wall moves toward the opening of the cylindrical part, and the cylindrical part and the partition wall of the container are separated, and the gas adsorbent and the internal space of the vacuum device are connected. At the time when the cylindrical container and the partition wall are separated, the inside of the vacuum device is depressurized, and the gas adsorbent can adsorb the residual gas inside the vacuum device without contacting the atmosphere near 1 atm.

本発明の請求項2に記載の気体吸着デバイスの発明は、請求項1に記載の発明における容器が、筒状部、非筒状部ともに気体難透過性であるものである。   The invention of the gas adsorption device according to claim 2 of the present invention is such that the container according to the invention of claim 1 is gas permeable to both the cylindrical portion and the non-cylindrical portion.

ここでの気体難透過性とは、物質固有の性質である気体透過度が小さいため、当該物質で作製した容器の気体透過度が、104[cm/m・day・atm]以下となるものであり、より望ましくは103[cm/m・day・atm]以下のものである。 Here, the gas permeability, which is a property of low gas permeability, is small, and the gas permeability of a container made of the substance is 104 [cm 3 / m 2 · day · atm] or less. More preferably, it is 103 [cm 3 / m 2 · day · atm] or less.

具体的には、銅、鉄、アルミニウム等の金属類、エチレン−ビニルアルコール共重合体、ポリアクリロニトリル、ナイロン6、ナイロン66、ナイロン12、ポリブチレンテレフタレート、ポリブチレンナフタレート、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリフッ化ビニリデン、ポリ塩化ビニリデン、エチレン―テトラフルオロエチレン共重合体、ポリテトラフルオロエチレン、ポリイミド、ポリカーボネート、ポリアセテート、ポリスチレン、ABS、ポリプロピレン、ポリエチレン等のプラスチック類等がこれに相当するが、これらに限定するものではない。   Specifically, metals such as copper, iron and aluminum, ethylene-vinyl alcohol copolymer, polyacrylonitrile, nylon 6, nylon 66, nylon 12, polybutylene terephthalate, polybutylene naphthalate, polyethylene terephthalate, polyethylene naphthalate , Polyvinylidene fluoride, polyvinylidene chloride, ethylene-tetrafluoroethylene copolymer, polytetrafluoroethylene, polyimide, polycarbonate, polyacetate, polystyrene, ABS, polypropylene, polyethylene, etc. It is not limited to.

容器が筒状部、非筒状部ともに気体難透過性であるため、気体吸着デバイスが、気体吸着材が吸着する気体を含む雰囲気下にあっても、容器を通して気体吸着材が吸着する気体の浸入が少ないため、気体吸着材の劣化を抑制することができる。   Since both the cylindrical part and the non-cylindrical part of the container are gas permeable, even if the gas adsorption device is in an atmosphere containing a gas adsorbed by the gas adsorbent, the gas adsorbent adsorbs through the container. Since there is little penetration | invasion, deterioration of a gas adsorbent can be suppressed.

本発明の請求項3に記載の気体吸着デバイスの発明は、請求項1または請求項2に記載の発明における隔壁が、気体難透過性であるものである。   The invention of the gas adsorption device according to claim 3 of the present invention is such that the partition walls in the invention of claim 1 or claim 2 are hardly gas permeable.

ここでの気体難透過性とは、物質固有の性質である気体透過度が小さいため、当該物質で作製した隔壁の気体透過度が、104[cm/m・day・atm]以下となるものであり、より望ましくは103[cm/m・day・atm]以下のものである。 Here, the gas permeability, which is a property of low gas permeability, is small, and the gas permeability of a partition wall made of the material is 104 [cm 3 / m 2 · day · atm] or less. More preferably, it is 103 [cm 3 / m 2 · day · atm] or less.

具体的には、銅、鉄、アルミニウム等の金属類、エチレン−ビニルアルコール共重合体、ポリアクリロニトリル、ナイロン6、ナイロン66、ナイロン12、ポリブチレンテレフタレート、ポリブチレンナフタレート、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリフッ化ビニリデン、ポリ塩化ビニリデン、エチレン―テトラフルオロエチレン共重合体、ポリテトラフルオロエチレン、ポリイミド、ポリカーボネート、ポリアセテート、ポリスチレン、ABS、ポリプロピレン、ポリエチレン等のプラスチック類等がこれに相当するが、これらに限定するものではない。   Specifically, metals such as copper, iron and aluminum, ethylene-vinyl alcohol copolymer, polyacrylonitrile, nylon 6, nylon 66, nylon 12, polybutylene terephthalate, polybutylene naphthalate, polyethylene terephthalate, polyethylene naphthalate , Polyvinylidene fluoride, polyvinylidene chloride, ethylene-tetrafluoroethylene copolymer, polytetrafluoroethylene, polyimide, polycarbonate, polyacetate, polystyrene, ABS, polypropylene, polyethylene, etc. It is not limited to.

隔壁が気体難透過性であるため、気体吸着デバイスが、気体吸着材が吸着する気体を含む雰囲気下にあっても、隔壁を通して気体吸着材が吸着する気体の浸入が少ないため、気体吸着材の劣化を抑制することができる。   Since the partition wall is hardly permeable to gas, even if the gas adsorption device is in an atmosphere containing a gas that is adsorbed by the gas adsorbent, the gas adsorbent adsorbs less through the partition wall. Deterioration can be suppressed.

本発明の請求項4に記載の気体吸着デバイスの発明は、請求項1から請求項3のいずれか一項に記載の発明において、容器の筒状部または隔壁の少なくともいずれか一方の少なくとも一部が弾性体であるものである。   The invention of the gas adsorption device according to claim 4 of the present invention is the invention according to any one of claims 1 to 3, wherein at least a part of at least one of the cylindrical part of the container and the partition wall. Is an elastic body.

弾性体とは、外部からの応力に略比例して変形し応力が働かなくなると応力が加わっていない常態に戻るものであり、ゴム等がこれに相当する。   The elastic body is deformed substantially in proportion to the stress from the outside and returns to a normal state where no stress is applied when the stress stops working, and rubber or the like corresponds to this.

容器の筒状部または隔壁の少なくともいずれか一方の少なくとも一部が弾性体であるため、円筒の内壁に、円筒内壁の直径より僅かに大きい円盤状の隔壁を設けると、容器の筒状部または、隔壁のいずれか一方が変形して容器の筒状部内壁と隔壁の隙間が無くなり、優れた密閉性を得ることができる。   Since at least a part of at least one of the cylindrical part or the partition of the container is an elastic body, if a disk-shaped partition slightly larger than the diameter of the cylindrical inner wall is provided on the inner wall of the cylinder, the cylindrical part of the container or Any one of the partition walls is deformed to eliminate a gap between the inner wall of the cylindrical portion of the container and the partition walls, and an excellent sealing property can be obtained.

従って、気体吸着デバイスが、気体吸着材が吸着する気体を含む雰囲気下にあっても気体吸着デバイス外部の気体の浸入による気体吸着材の劣化を抑制することができる。   Therefore, even if the gas adsorbing device is in an atmosphere containing a gas adsorbed by the gas adsorbing material, deterioration of the gas adsorbing material due to the intrusion of gas outside the gas adsorbing device can be suppressed.

金属、プラスチック等も僅かな歪では弾性変形をするため、広い意味での弾性体と考えられるが、応力に対する歪みの割合が大きい材料がより望ましい。   Metals, plastics, and the like are elastically deformed with a slight strain, and thus are considered to be elastic bodies in a broad sense. However, materials having a large strain ratio with respect to stress are more desirable.

さらに、吸着デバイスは、真空機器に設置するまでは、取り扱いにおいて外力を受けることになる。従って、容器は歪による変形が小さいことが望ましく、隔壁が弾性体であるほうがより望ましい。   Further, the adsorption device receives an external force in handling until it is installed in a vacuum device. Therefore, it is desirable that the container is small in deformation due to strain, and the partition is more preferably an elastic body.

本発明の請求項5に記載の気体吸着デバイスの発明は、請求項1から請求項4のいずれか一項に記載の発明における気体吸着材が、気体透過性の包材で覆われているものである。   The invention of the gas adsorption device according to claim 5 of the present invention is such that the gas adsorbent according to any one of claims 1 to 4 is covered with a gas permeable packaging material. It is.

ここでの気体透過性とは気体透過度が108[cm/m・day・atm]以上のものであるが、1010[cm/m・day・atm]以上のものが望ましい。 Here, the gas permeability is that having a gas permeability of 108 [cm 3 / m 2 · day · atm] or more, but preferably 1010 [cm 3 / m 2 · day · atm] or more.

包材とは、繊維を編み込んだり、バインダーで集積してフィルムまたはシートにしたものであり、マクロな観点からは連続体であるが、ミクロな観点からは無数の貫通孔が開いているものである。   A wrapping material is a material in which fibers are knitted or accumulated with a binder to form a film or sheet, which is a continuous body from a macro viewpoint, but has innumerable through holes from a micro viewpoint. is there.

さらに、包材を袋状に成形して、気体吸着材を内包してもよい。この際、袋の形態は、ピロー袋、ガゼット袋等を用いることができるが、これらに限定するものではない。また、包材は全ての辺が閉じられている必要は無く、開いた辺があっても良い。   Further, the packaging material may be formed into a bag shape and the gas adsorbing material may be included. At this time, the form of the bag may be a pillow bag, a gusset bag, or the like, but is not limited thereto. The packaging material does not have to be closed on all sides, and may have open sides.

容器の筒状部から隔壁が分離する圧力は、気体吸着デバイスの製造条件、気体吸着デバイスを真空機器に設置する際の減圧条件等により変化する。この圧力が大きい場合は、気体吸着デバイスの外部空間から、筒状容器に急激に気体が流入する。気体吸着材が粉状であれば、急激に流入した気体により飛散する可能性がある。しかし、包材の貫通孔を気体吸着材の粒径より小さくすることで、気体吸着材の飛散を抑制することができる。なお、包材に開いている辺がある場合は、開いている辺を、筒状容器の開口部と反対方向にすることが望ましい。   The pressure at which the partition wall separates from the cylindrical portion of the container varies depending on the manufacturing conditions of the gas adsorption device, the decompression conditions when the gas adsorption device is installed in a vacuum device, and the like. When this pressure is large, the gas suddenly flows into the cylindrical container from the external space of the gas adsorption device. If the gas adsorbent is powdery, there is a possibility that the gas adsorbent may be scattered by the rapidly flowing gas. However, scattering of the gas adsorbent can be suppressed by making the through hole of the packaging material smaller than the particle size of the gas adsorbent. In addition, when there is an open side in the packaging material, it is desirable to set the open side in a direction opposite to the opening of the cylindrical container.

一方、上に示したように、包材の気体透過度は非常に大きいので、気体が透過する空間の連続性を妨げることが無く、気体吸着デバイスの吸着特性は劣化しない。   On the other hand, as shown above, since the gas permeability of the packaging material is very large, the continuity of the space through which the gas permeates is not hindered, and the adsorption characteristics of the gas adsorption device do not deteriorate.

気体透過性の包材としては、不織布、ガーゼ、金網等があるが、これらに限定するものではなく、マクロな観点からは連続体であり、ミクロな観点からは貫通孔が多数開いているものであれば良い。   Gas permeable packaging materials include non-woven fabrics, gauze, wire mesh, etc., but are not limited to these, and are continuous from a macro perspective, and have many through holes from a micro perspective. If it is good.

本発明の請求項6に記載の気体吸着デバイスの発明は、請求項1から請求項5のいずれか一項に記載の発明に加えて、隔壁と気体吸着材との間に気体透過性の仕切りを有するものである。   The invention of the gas adsorption device according to claim 6 of the present invention is the gas permeable partition between the partition wall and the gas adsorbent in addition to the invention according to any one of claims 1 to 5. It is what has.

ここでの気体透過性とは気体透過度が108[cm/m・day・atm]以上のものであるが、1010[cm/m・day・atm]以上のものが望ましい。 Here, the gas permeability is that having a gas permeability of 108 [cm 3 / m 2 · day · atm] or more, but preferably 1010 [cm 3 / m 2 · day · atm] or more.

仕切りとは、マクロな観点からは空間を複数に分けるが、ミクロな観点からは空間的につながっており、気体の透過性を有するものである。   The partition is divided into a plurality of spaces from a macro viewpoint, but is spatially connected from a micro viewpoint and has gas permeability.

仕切りは、気体吸着材と筒状容器の開口部の間に設置し、筒状容器内壁と接するようにする。   The partition is installed between the gas adsorbent and the opening of the cylindrical container so as to be in contact with the inner wall of the cylindrical container.

容器の筒状部から隔壁が分離する際の雰囲気圧力は、気体吸着デバイスの製造条件、気体吸着デバイスを真空機器に設置する際の減圧条件により変化する。この圧力が大きい場合は、気体吸着デバイスの外部空間から、筒状容器に急激に気体が流入する。気体吸着材が粉状であれば、急激に流入した気体により飛散する可能性がある。しかし、仕切りの貫通孔を気体吸着材の粒径より小さくすることで、気体吸着材の飛散を抑制することができる。   The atmospheric pressure when the partition wall is separated from the cylindrical portion of the container varies depending on the manufacturing conditions of the gas adsorption device and the decompression conditions when the gas adsorption device is installed in the vacuum equipment. When this pressure is large, the gas suddenly flows into the cylindrical container from the external space of the gas adsorption device. If the gas adsorbent is powdery, there is a possibility that the gas adsorbent may be scattered by the rapidly flowing gas. However, the scattering of the gas adsorbent can be suppressed by making the through hole of the partition smaller than the particle diameter of the gas adsorbent.

一方、上に示したように、仕切りの気体透過度は非常に大きいので、気体が透過する空間の連続性を妨げることが無く、気体吸着デバイスの吸着特性は劣化しない。   On the other hand, as shown above, since the gas permeability of the partition is very large, the continuity of the space through which the gas permeates is not hindered, and the adsorption characteristics of the gas adsorption device do not deteriorate.

気体透過性の仕切りとしてはグラスウール、プラスチックの発泡体、不織布、金網等があるが、これらに限定するものではなく、マクロな観点からは連続体であり、ミクロな観点からは貫通孔が多数開いているものであれば良い。   Gas permeable partitions include glass wool, plastic foam, non-woven fabric, wire mesh, etc., but are not limited to these, and are continuous from a macro perspective, and have many through holes from a micro perspective. If it is what is.

本発明の請求項7に記載の気体吸着デバイスの発明は、請求項1から請求項6のいずれか一項に記載の発明における容器が、気体難透過性の被覆材で覆われているものである。   The invention of the gas adsorption device according to claim 7 of the present invention is such that the container according to any one of claims 1 to 6 is covered with a gas-impermeable coating material. is there.

被覆材の中を、気体吸着材に対して非吸着性気体で満たすことにより、容器の筒状部の外部空間は、気体吸着材に対して非吸着性気体で満たされる。従って、容器の筒状部内壁と隔壁に僅かな隙間があり、これらで形成される閉空間と、容器筒状部の外部空間の気体が交換しても、気体吸着材が劣化しない。従って、気体吸着デバイスを長時間大気中に放置することができる。   By filling the inside of the covering material with a non-adsorbing gas with respect to the gas adsorbing material, the external space of the cylindrical portion of the container is filled with the non-adsorbing gas with respect to the gas adsorbing material. Therefore, there is a slight gap between the inner wall and the partition wall of the cylindrical portion of the container, and even if the gas in the closed space formed by these and the external space of the container cylindrical portion is exchanged, the gas adsorbent does not deteriorate. Therefore, the gas adsorption device can be left in the atmosphere for a long time.

ここでの気体難透過性の被覆材とは、気体透過度が104[cm/m・day・atm]以下の被覆材であるが、102[cm/m・day・atm]以下のものがより望ましい。 The gas permeable coating material here is a coating material having a gas permeability of 104 [cm 3 / m 2 · day · atm] or less, but is 102 [cm 3 / m 2 · day · atm] or less. Is more desirable.

具体的にはエチレン−ビニルアルコール共重合体、ナイロン、ポリエチレンテレフタレート、ポリプロピレン等のプラスチックのフィルムあるいはシートを製袋したものであるが、これらに限定するものではない。さらに、プラスチックフィルムに金属箔をラミネート、または、金属を蒸着してガスバリア性をより高めたものが望ましい。金属箔または、蒸着に適用できる金属は、金、銅、アルミ等を用いることができるが、これらに限定するものではない。なお、気体透過度は物質固有の値であるため、被覆材として上記の条件を満たさない場合があるため、厚さを適性化して、被覆材として上記の条件を満たすようにする。   Specifically, a plastic film or sheet such as an ethylene-vinyl alcohol copolymer, nylon, polyethylene terephthalate, or polypropylene is made into a bag, but is not limited thereto. Furthermore, it is desirable to laminate a metal foil on a plastic film or to further improve the gas barrier property by depositing a metal. Gold, copper, aluminum, or the like can be used as the metal foil or metal that can be used for vapor deposition, but is not limited thereto. In addition, since gas permeability is a value peculiar to a substance, since it may not satisfy said conditions as a coating | covering material, thickness is optimized and it satisfies the said conditions as a coating | covering material.

本発明の請求項8に記載の気体吸着デバイスの発明は、請求項1から請求項7のいずれか一項に記載の発明における容器の開口部を気体難透過性のフィルムで封止したものである。   The invention of the gas adsorption device according to claim 8 of the present invention is such that the opening of the container according to any one of claims 1 to 7 is sealed with a gas-impermeable film. is there.

フィルムと、隔壁の間を気体吸着材に対して非吸着性気体で満たすことにより、隔壁の外部空間は気体吸着材に対して非吸着性気体で満たされる。従って、容器の筒状部内壁と隔壁に僅かな隙間があり、これらで形成される閉空間と、隔壁とフィルムの間の空間の気体が交換しても、気体吸着材が劣化しない。従って、気体吸着デバイスを長時間大気中に放置することができる。   By filling the space between the film and the partition wall with a non-adsorptive gas with respect to the gas adsorbent, the outer space of the partition wall is filled with the non-adsorbable gas with respect to the gas adsorbent. Therefore, there is a slight gap between the inner wall of the cylindrical portion of the container and the partition wall, and even if the gas in the closed space formed by these and the space between the partition wall and the film is exchanged, the gas adsorbent does not deteriorate. Therefore, the gas adsorption device can be left in the atmosphere for a long time.

ここでの気体難透過性のフィルムとは、金属、プラスチック等を薄く成形したものであり、気体透過度が104[cm/m・day・atm]以下の被覆材であるが、102[cm/m・day・atm]以下のものがより望ましい。 Here, the gas-impermeable film is formed by thinly molding a metal, plastic, or the like, and is a coating material having a gas permeability of 104 [cm 3 / m 2 · day · atm] or less. The following is more desirable: cm 3 / m 2 · day · atm].

具体的にはエチレン−ビニルアルコール共重合体、ナイロン、ポリエチレンテレフタレート、ポリプロピレン等のプラスチックであるが、これらに限定するものではない。さらに、プラスチックフィルムに金属箔をラミネートまたは、金属を蒸着してガスバリア性をより高めたものが望ましい。金属箔または、蒸着に適用できる金属は、金、銅、アルミ等を用いることができるが、これらに限定するものではない。なお、気体透過度は物質固有の値であるため、封止材として上記の条件を満たさない場合があるため、厚さを適性化して、封止材として上記の条件を満たすようにする。   Specific examples include plastics such as ethylene-vinyl alcohol copolymer, nylon, polyethylene terephthalate, and polypropylene, but are not limited thereto. Further, it is desirable to laminate a metal foil on a plastic film or to deposit a metal to further improve the gas barrier property. Gold, copper, aluminum, or the like can be used as the metal foil or metal that can be used for vapor deposition, but is not limited thereto. In addition, since gas permeability is a value peculiar to a substance, since it may not satisfy said conditions as a sealing material, thickness is optimized and it satisfies the above-mentioned conditions as a sealing material.

なお、容器の筒状部とフィルムの封止は超音波溶着、エポキシ樹脂による接着等が可能であるが、封止部での気体の透過を抑制できるものであればこれらに限定するものではない。   The sealing of the cylindrical portion of the container and the film can be performed by ultrasonic welding, adhesion with an epoxy resin, or the like, but is not limited thereto as long as gas permeation at the sealing portion can be suppressed. .

さらに、容器開口部のみを覆うため、必要な気体難透過性フィルムが少量であり、コストを低減することができる。   Furthermore, since only the container opening is covered, a small amount of gas permeable film is required, and the cost can be reduced.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、本実施の形態により本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by this Embodiment.

(実施の形態1)
図1は本発明の実施の形態1における大気圧下での気体吸着デバイスの断面図である。図2は本発明の実施の形態1における気体吸着デバイスを適用した真空断熱材の断面図である。図3は本発明の実施の形態1における減圧下での気体吸着デバイスの断面図である。
(Embodiment 1)
FIG. 1 is a cross-sectional view of a gas adsorption device under atmospheric pressure according to Embodiment 1 of the present invention. FIG. 2 is a cross-sectional view of a vacuum heat insulating material to which the gas adsorption device according to Embodiment 1 of the present invention is applied. FIG. 3 is a cross-sectional view of the gas adsorption device under reduced pressure according to Embodiment 1 of the present invention.

図1に示すように、気体吸着デバイス1は、一端に開口部2を有する少なくとも一部が筒状である筒状容器3と、筒状容器3の筒状部内壁に接するゴム製の隔壁4とを有し、筒状容器3と隔壁4とにより囲まれる閉空間にZSM−5型ゼオライトから成る気体吸着材5と気体吸着材5に対して非吸着性の非吸着性気体6が封入されているものである。   As shown in FIG. 1, the gas adsorption device 1 includes a cylindrical container 3 having an opening 2 at one end and a cylindrical container 3 in contact with the inner wall of the cylindrical part 3. A gas adsorbent 5 made of ZSM-5 type zeolite and a non-adsorbable gas 6 that is non-adsorbable to the gas adsorbent 5 are enclosed in a closed space surrounded by the cylindrical container 3 and the partition wall 4. It is what.

図2に示すように、真空断熱材7は、気体吸着デバイス1と芯材8とを外被材9で覆って外被材9内部を減圧封止したものである。   As shown in FIG. 2, the vacuum heat insulating material 7 is obtained by covering the gas adsorption device 1 and the core material 8 with a jacket material 9 and sealing the inside of the jacket material 9 under reduced pressure.

以上のように構成された気体吸着デバイス1を真空断熱材7に適用した場合について、以下その動作、作用について説明する。   About the case where the gas adsorption device 1 comprised as mentioned above is applied to the vacuum heat insulating material 7, the operation | movement and an effect | action are demonstrated below.

図1に示してあるように、筒状容器3と隔壁4で形成される閉空間に非吸着性気体6が封入されており、非吸着性気体6の圧力と大気圧が釣り合う条件で閉空間の容積が決まっている。また、隔壁4はゴム製であるため、隔壁4が容器内壁の形状と同じ形状に変形するため筒状容器3と隔壁4の密閉性が確保されている。従って、大気圧下においても閉空間に気体が侵入せず、気体吸着材5の劣化が抑制されている。さらに、筒状容器3と隔壁4は相対位置が固定されておらず、隔壁4に筒状容器3の長さ方向の力が加わった場合は、筒状容器3の長さ方向に沿って移動する。   As shown in FIG. 1, a non-adsorbing gas 6 is enclosed in a closed space formed by a cylindrical container 3 and a partition wall 4, and the closed space is in a condition where the pressure of the non-adsorbing gas 6 and the atmospheric pressure are balanced. The volume of is determined. Further, since the partition wall 4 is made of rubber, the partition wall 4 is deformed into the same shape as the shape of the inner wall of the container, so that the sealing property between the cylindrical container 3 and the partition wall 4 is ensured. Accordingly, gas does not enter the closed space even under atmospheric pressure, and deterioration of the gas adsorbent 5 is suppressed. Furthermore, the relative positions of the cylindrical container 3 and the partition wall 4 are not fixed, and when the force in the length direction of the cylindrical container 3 is applied to the partition wall 4, it moves along the length direction of the cylindrical container 3. To do.

筒状容器3中の気体吸着材5は、減圧下において、筒状容器3外部の空間に存在する気体を吸着するため、筒状容器3外部の空間とつながる必要がある。これは以下に示す過程により実現される。   Since the gas adsorbent 5 in the cylindrical container 3 adsorbs gas existing in the space outside the cylindrical container 3 under reduced pressure, it needs to be connected to the space outside the cylindrical container 3. This is achieved by the following process.

まず、気体吸着デバイス1が大気圧下に置かれている場合は、筒状容器3と隔壁4の内部の閉空間内の非吸着性気体6の圧力と大気の圧力が釣り合っている。気体吸着デバイス1が置かれている雰囲気が減圧された場合、閉空間外部の圧力より閉空間内部の非吸着性気体6の圧力が大きくなり、隔壁4の閉空間側の面に加わる圧力と、隔壁4の外部空間側の面に加わる圧力に差が生じるため、隔壁4は容器1に沿って外部空間側、つまり開口部2側へと移動し、閉空間の体積が大きくなる。閉空間内に物質量が一定の場合、隔壁4は閉空間内外の圧力が同じになるまで移動する。更に減圧すると、隔壁4はさらに筒状容器3の開口部2方向へ移動し、筒状容器3と隔壁4が分離する。   First, when the gas adsorption device 1 is placed under atmospheric pressure, the pressure of the non-adsorbable gas 6 in the closed space inside the cylindrical container 3 and the partition wall 4 is balanced with the atmospheric pressure. When the atmosphere in which the gas adsorption device 1 is placed is depressurized, the pressure of the non-adsorbable gas 6 inside the closed space becomes larger than the pressure outside the closed space, and the pressure applied to the surface of the partition wall 4 on the closed space side; Since a difference is generated in the pressure applied to the outer space side surface of the partition wall 4, the partition wall 4 moves along the container 1 to the outer space side, that is, the opening 2 side, and the volume of the closed space increases. When the amount of substance is constant in the closed space, the partition 4 moves until the pressure inside and outside the closed space becomes the same. When the pressure is further reduced, the partition 4 further moves in the direction of the opening 2 of the cylindrical container 3, and the cylindrical container 3 and the partition 4 are separated.

図3に示してあるように、筒状容器3と隔壁4が分離することにより、開口部2を通して気体吸着デバイス1の外部空間と気体吸着材5がつながり、気体の吸着が可能となる。   As shown in FIG. 3, when the cylindrical container 3 and the partition wall 4 are separated, the external space of the gas adsorption device 1 and the gas adsorbent 5 are connected through the opening 2, and gas can be adsorbed.

真空断熱材7は、気体吸着デバイス1、芯材8を予め3方をシールして製袋した外被材9に挿入して真空チャンバー内に設置して減圧後、外被材9の未シール部を熱溶着により封止して作製される。   The vacuum heat insulating material 7 is formed by inserting the gas adsorbing device 1 and the core material 8 into a jacket material 9 that has been sealed in three directions in advance to be placed in a vacuum chamber, decompressed, and unsealed. It is manufactured by sealing the part by thermal welding.

減圧下において、筒状容器3と隔壁4に囲まれた閉空間の体積は以下の様に計算される。   Under reduced pressure, the volume of the closed space surrounded by the cylindrical container 3 and the partition wall 4 is calculated as follows.

ボイル−シャルルの法則により、閉空間内の気体の体積と圧力の積は一定であるため、
大気圧下での閉空間の体積×大気圧=減圧下での閉空間の体積×減圧下の圧力
となる。従って、減圧下での閉空間の体積は以下の通りとなる。
According to Boyle-Charles' law, the product of gas volume and pressure in a closed space is constant,
The volume of the closed space under atmospheric pressure × atmospheric pressure = the volume of the closed space under reduced pressure × the pressure under reduced pressure. Therefore, the volume of the closed space under reduced pressure is as follows.

減圧下での閉空間の体積=大気圧下での閉空間の体積/(減圧下での圧力/大気圧)
静的条件では、隔壁4が開口部2に達したときの圧力が、気体吸着材5が外部雰囲気とつながる圧力になる。従って次の関係が成り立つ。
Volume of closed space under reduced pressure = Volume of closed space under atmospheric pressure / (Pressure under reduced pressure / Atmospheric pressure)
Under static conditions, the pressure when the partition 4 reaches the opening 2 is a pressure at which the gas adsorbent 5 is connected to the external atmosphere. Therefore, the following relationship holds.

筒状容器3の体積/大気圧下での閉空間の体積=大気圧/気体吸着材5が外部雰囲気とつながる圧力
従って、
気体吸着材5が外部雰囲気とつながる圧力=大気圧×大気圧下での閉空間の体積/筒状容器3の体積
となる。
Volume of cylindrical container 3 / volume of closed space under atmospheric pressure = atmospheric pressure / pressure at which gas adsorbent 5 is connected to the external atmosphere
The pressure at which the gas adsorbent 5 is connected to the external atmosphere = the volume of the closed space / the volume of the cylindrical container 3 under the atmospheric pressure × atmospheric pressure.

この結果、次に示すことが判る。気体吸着材5が外部雰囲気とつながる圧力は、大気圧下での閉空間の体積と筒状容器3の比に比例する。これらは、気体吸着デバイス1設計の際、制御可能であり、これらを適正化することにより気体吸着材5が外部雰囲気とつながる圧力を制御することが可能となる。   As a result, the following can be seen. The pressure at which the gas adsorbent 5 is connected to the external atmosphere is proportional to the ratio of the volume of the closed space under the atmospheric pressure to the cylindrical container 3. These can be controlled when the gas adsorption device 1 is designed, and by optimizing them, the pressure at which the gas adsorbent 5 is connected to the external atmosphere can be controlled.

(実施の形態2)
図4は本発明の実施の形態2における気体吸着デバイスの断面図である。
(Embodiment 2)
FIG. 4 is a cross-sectional view of a gas adsorption device according to Embodiment 2 of the present invention.

図4に示されているように、気体吸着デバイス1において、気体吸着材5は包材10で覆われており、筒状容器3は被覆材11に覆われている。図4において、包材10は不織布であり、被覆材11は、プラスチックラミネートフィルムを熱溶着したものからなり、低密度ポリエチレン、アルミ箔、ナイロンの順にラミネートされたフィルムの低密度ポリエチレンどうしを対向させ、4辺を熱溶着しして被覆材11の内外の空間を分離している。   As shown in FIG. 4, in the gas adsorption device 1, the gas adsorbent 5 is covered with a packaging material 10, and the cylindrical container 3 is covered with a covering material 11. In FIG. 4, the wrapping material 10 is a non-woven fabric, and the covering material 11 is formed by thermally welding a plastic laminate film. The low-density polyethylene films laminated in this order of low-density polyethylene, aluminum foil, and nylon are opposed to each other. The four sides are thermally welded to separate the inner and outer spaces of the covering material 11.

被覆材11はアルミニウム箔を含むため、気体透過度が非常に小さく、被覆材11内部に侵入する気体は極めて少なくなる。従って、気体吸着デバイス1を長時間大気中に放置しても気体吸着材5の劣化は極めて小さく、本来の吸着特性を得ることができる。   Since the covering material 11 includes an aluminum foil, the gas permeability is very small, and the gas entering the inside of the covering material 11 is extremely small. Therefore, even if the gas adsorption device 1 is left in the atmosphere for a long time, the deterioration of the gas adsorbent 5 is extremely small, and the original adsorption characteristics can be obtained.

さらに、筒状容器3内部が減圧されると、気体吸着材5周囲の気体は包材10を通過して筒状容器の外部に排出される。この排出速度が速い場合は、気体吸着材5の飛散が懸念されるが、気体吸着材5は、包材10内部で留まるため、飛散することがない。   Furthermore, when the inside of the cylindrical container 3 is depressurized, the gas around the gas adsorbent 5 passes through the packaging material 10 and is discharged to the outside of the cylindrical container. When this discharge speed is high, the gas adsorbent 5 may be scattered, but the gas adsorbent 5 does not scatter because it stays inside the packaging material 10.

この気体吸着デバイス1を真空断熱材7に適用すると、外被材内部において気体吸着材5が飛散せず、真空断熱材7のリサイクルを容易にすることができる。   When this gas adsorbing device 1 is applied to the vacuum heat insulating material 7, the gas adsorbing material 5 is not scattered inside the jacket material, and the vacuum heat insulating material 7 can be easily recycled.

なお、本実施の形態における気体吸着デバイス1の機能を発現させるためには、使用の際に被覆材11を破断させ取り除いてから使用する。また、減圧下における気体吸着デバイス1の動作は実施の形態1と同等である。   In addition, in order to express the function of the gas adsorption device 1 in this Embodiment, it is used after breaking and removing the coating | covering material 11 in the case of use. The operation of the gas adsorption device 1 under reduced pressure is the same as that of the first embodiment.

(実施の形態3)
図5は本発明の実施の形態3における気体吸着デバイスの断面図である。
(Embodiment 3)
FIG. 5 is a cross-sectional view of a gas adsorption device according to Embodiment 3 of the present invention.

図5に示されているように、気体吸着デバイス1において、気体吸着材5と隔壁4の間には仕切り12が設置されており、開口部2は封止13により気体の透過が抑制されている。仕切り12はグラスウールからなる。封止13はプラスチックラミネートフィルムであり、ナイロン、アルミ箔、ナイロンの順にラミネートしたものである。封止13は筒状容器3にエポキシ樹脂により貼り付けられて筒状容器3内外の空間を分離している。   As shown in FIG. 5, in the gas adsorption device 1, a partition 12 is installed between the gas adsorbent 5 and the partition wall 4, and the gas permeation of the opening 2 is suppressed by the seal 13. Yes. The partition 12 is made of glass wool. The seal 13 is a plastic laminate film, which is laminated in the order of nylon, aluminum foil, and nylon. The seal 13 is attached to the cylindrical container 3 with an epoxy resin to separate the space inside and outside the cylindrical container 3.

封止13はアルミニウム箔を含むため、気体透過度が非常に小さく、被覆材11内部に侵入する気体は極めて少なくなる。従って、気体吸着デバイス1を長時間大気中に放置しても気体吸着材5の劣化は極めて小さく、本来の吸着特性を得ることができる。   Since the seal 13 includes an aluminum foil, the gas permeability is very small and the amount of gas entering the coating material 11 is extremely small. Therefore, even if the gas adsorption device 1 is left in the atmosphere for a long time, the deterioration of the gas adsorbent 5 is extremely small, and the original adsorption characteristics can be obtained.

さらに、筒状容器3内部が減圧されると、気体吸着材5周囲の気体は仕切り12を通過して筒状容器3の外部に排出される。この排出速度が速い場合は、気体吸着材5の飛散が懸念されるが、気体吸着材5は、仕切り12より内部で留まるため、飛散することがない。   Furthermore, when the inside of the cylindrical container 3 is depressurized, the gas around the gas adsorbent 5 passes through the partition 12 and is discharged to the outside of the cylindrical container 3. When this discharge speed is high, the gas adsorbent 5 may be scattered, but the gas adsorbent 5 stays inside the partition 12 and therefore does not scatter.

この気体吸着デバイス1を真空断熱材7に適用すると、外被材内部において気体吸着材5が飛散せず、真空断熱材7のリサイクルを容易にすることができる。   When this gas adsorbing device 1 is applied to the vacuum heat insulating material 7, the gas adsorbing material 5 is not scattered inside the jacket material, and the vacuum heat insulating material 7 can be easily recycled.

なお、本実施の形態における気体吸着デバイス1の機能を発現させるためには、使用の際に封止13を取り除いてから使用する。また、減圧下における気体吸着デバイス1の動作は実施の形態1と同等である。   In addition, in order to express the function of the gas adsorption device 1 in this Embodiment, it uses, after removing the seal | sticker 13 in the case of use. The operation of the gas adsorption device 1 under reduced pressure is the same as that of the first embodiment.

以下に本発明の実施例を説明する。   Examples of the present invention will be described below.

(実施例1)
筒状容器の体積は10mlであり、大気圧下での閉空間の体積は1mlで作製した気体吸着デバイスを真空チャンバーに設置して動作を確認した。真空チャンバー内部を、大気圧から100Paまで3分間かけて減圧した。
(Example 1)
The volume of the cylindrical container was 10 ml, and the gas adsorbing device produced with the volume of the closed space under atmospheric pressure being 1 ml was placed in a vacuum chamber to confirm the operation. The inside of the vacuum chamber was depressurized from atmospheric pressure to 100 Pa over 3 minutes.

気体吸着材が外部雰囲気とつながる圧力は、静的に減圧した場合は101.3hPaであるが、減圧は有限な速度で行ったため、気体吸着材5が外部雰囲気とつながる圧力はこの値より小さく300Paであった。   The pressure at which the gas adsorbent is connected to the external atmosphere is 101.3 hPa when the pressure is statically reduced. However, since the pressure reduction is performed at a finite speed, the pressure at which the gas adsorbent 5 is connected to the external atmosphere is smaller than this value and 300 Pa. Met.

このように、有限な速度で減圧を行った場合、静的条件の理論値との乖離が生じるが、この乖離は以下のメカニズムで生じる。筒状容器と隔壁は密着しているため、筒状容器3の長さ方向に力が加わっても、隔壁は動き出すまでに時間がかかる。従って、隔壁4が筒状容器の開口部2に達したときは既に300hPa到達後から時間が経過した後であり、この間にも減圧工程が続いているため、300hPaより更に圧力が低下しているためである。ここで、静的条件とは圧力を極めてゆっくりと変化させることにより閉空間の体積と外部雰囲気圧力との関係が理論と一致する条件である。   As described above, when the pressure is reduced at a finite speed, a deviation from the theoretical value of the static condition occurs. This deviation is caused by the following mechanism. Since the cylindrical container and the partition wall are in close contact with each other, it takes time for the partition wall to start moving even when a force is applied in the length direction of the cylindrical container 3. Therefore, when the partition wall 4 reaches the opening 2 of the cylindrical container, it is after the time has passed since reaching 300 hPa, and since the pressure reducing process continues during this time, the pressure is further reduced from 300 hPa. Because. Here, the static condition is a condition in which the relationship between the volume of the closed space and the external atmospheric pressure coincides with the theory by changing the pressure very slowly.

以上のように有限の速度で減圧を行った場合、気体吸着材が外部空間と繋がる圧力は、静的条件の場合の理論値より低くなる。従って、気体吸着材の劣化をより少なくすることができる。   As described above, when the pressure is reduced at a finite speed, the pressure at which the gas adsorbent is connected to the external space is lower than the theoretical value in the case of static conditions. Accordingly, the deterioration of the gas adsorbent can be further reduced.

(実施例2)
筒状容器の体積は10mlであり、大気圧下での閉空間の体積は1mlで作製した気体吸着デバイスを真空チャンバーに設置して動作を確認した。真空チャンバー内部を、大気圧から100Paまで60分間かけて減圧した。この場合、気体吸着材が外部雰囲気とつながる圧力は、100.1hPaとほぼ理論どおりであった。これは、減圧速度が非常に小さく、静的減圧工程に準ずる条件が達成されたためである。
(Example 2)
The volume of the cylindrical container was 10 ml, and the gas adsorbing device produced with the volume of the closed space under atmospheric pressure being 1 ml was placed in a vacuum chamber to confirm the operation. The inside of the vacuum chamber was depressurized from atmospheric pressure to 100 Pa over 60 minutes. In this case, the pressure at which the gas adsorbent was connected to the external atmosphere was 100.1 hPa, which was almost as theoretical. This is because the depressurization rate is very small and the conditions corresponding to the static depressurization step are achieved.

(実施例3)
本実施例では、筒状容器をナイロン−アルミ箔−ナイロンの順にラミネートした被覆材で被った。気体吸着デバイス作製後一ヶ月経過後に気体吸着材の吸着特性を評価したところ、吸着能力の劣化は認められなかった。これは、被覆材で被ってあるため、筒状容器に気体が浸入しないためである。
(Example 3)
In this example, the cylindrical container was covered with a covering material laminated in the order of nylon-aluminum foil-nylon. When the adsorption characteristics of the gas adsorbent were evaluated one month after the production of the gas adsorption device, no deterioration in adsorption capacity was observed. This is because the gas does not enter the cylindrical container because it is covered with the covering material.

以上のように、本発明にかかる気体吸着デバイスは、高活性の気体吸着材を大気圧下で劣化することなく取り扱うことが可能となる。   As described above, the gas adsorption device according to the present invention can handle a highly active gas adsorbent without deteriorating under atmospheric pressure.

本発明の実施の形態1における大気圧下での気体吸着デバイスの断面図Sectional drawing of the gas adsorption device under atmospheric pressure in Embodiment 1 of this invention 本発明の実施の形態1における気体吸着デバイスを適用した真空断熱材の断面図Sectional drawing of the vacuum heat insulating material which applied the gas adsorption device in Embodiment 1 of this invention 本発明の実施の形態1における減圧下での気体吸着デバイスの断面図Sectional drawing of the gas adsorption device under reduced pressure in Embodiment 1 of this invention 本発明の実施の形態2における気体吸着デバイスの断面図Sectional drawing of the gas adsorption device in Embodiment 2 of this invention 本発明の実施の形態3における気体吸着デバイスの断面図Sectional drawing of the gas adsorption device in Embodiment 3 of this invention

符号の説明Explanation of symbols

1 気体吸着デバイス
2 開口部
3 筒状容器
4 隔壁
5 気体吸着材
6 非吸着性気体
10 包材
11 被覆材
12 仕切り
13 封止
DESCRIPTION OF SYMBOLS 1 Gas adsorption device 2 Opening part 3 Cylindrical container 4 Partition 5 Gas adsorbent 6 Non-adsorbable gas 10 Packaging material 11 Covering material 12 Partition 13 Sealing

Claims (8)

一端に開口部を有する少なくとも一部が筒状である容器と、前記容器の筒状部内壁に接する隔壁とを有し、前記容器と前記隔壁とにより囲まれる閉空間に気体吸着材と前記気体吸着材に対して非吸着性の非吸着性気体が封入されている気体吸着デバイス。   A gas adsorbent and the gas in a closed space surrounded by the container and the partition wall, the container having at least one part having an opening at one end and a partition wall in contact with the inner wall of the tube portion of the container; A gas adsorption device in which a non-adsorbable gas that is non-adsorbable to an adsorbent is enclosed. 容器は筒状部、非筒状部ともに気体難透過性である請求項1に記載の気体吸着デバイス。   The gas adsorption device according to claim 1, wherein both the cylindrical portion and the non-cylindrical portion of the container are hardly gas permeable. 隔壁は気体難透過性である請求項1または請求項2に記載の気体吸着デバイス。   The gas adsorbing device according to claim 1, wherein the partition walls are hardly gas permeable. 容器の筒状部または隔壁の少なくともいずれか一方の少なくとも一部が弾性体である請求項1から請求項3のいずれか一項に記載の気体吸着デバイス。   The gas adsorption device according to any one of claims 1 to 3, wherein at least a part of at least one of the cylindrical portion and the partition wall of the container is an elastic body. 気体吸着材が気体透過性の包材で覆われている請求項1から請求項4のいずれか一項に記載の気体吸着デバイス。   The gas adsorption device according to any one of claims 1 to 4, wherein the gas adsorbent is covered with a gas-permeable packaging material. 隔壁と気体吸着材との間に気体透過性の仕切りを有する請求項1から請求項5のいずれか一項に記載の気体吸着デバイス。   The gas adsorption device according to any one of claims 1 to 5, further comprising a gas permeable partition between the partition wall and the gas adsorbent. 容器が気体難透過性の被覆材で覆われている請求項1から請求項6のいずれか一項に記載の気体吸着デバイス。   The gas adsorption device according to any one of claims 1 to 6, wherein the container is covered with a gas-impermeable coating material. 容器の開口部を気体難透過性のフィルムで封止した請求項1から請求項7のいずれか一項に記載の気体吸着デバイス。   The gas adsorption device according to any one of claims 1 to 7, wherein the opening of the container is sealed with a gas-impermeable film.
JP2006237238A 2005-09-26 2006-09-01 Gas adsorption device and vacuum equipment equipped with gas adsorption device Expired - Fee Related JP5256595B2 (en)

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JP2006237238A JP5256595B2 (en) 2006-09-01 2006-09-01 Gas adsorption device and vacuum equipment equipped with gas adsorption device
CN2010101280552A CN101799101B (en) 2005-09-26 2006-09-22 Gas adsorption device, vacuum heat insulator using gas adsorption device, and manufacturing method of vacuum heat insulator
EP12189866A EP2554891A3 (en) 2005-09-26 2006-09-22 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
CN2006800261645A CN101223397B (en) 2005-09-26 2006-09-22 Gas adsorbing device
PCT/JP2006/318825 WO2007034906A1 (en) 2005-09-26 2006-09-22 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
US11/995,832 US7988770B2 (en) 2005-09-26 2006-09-22 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
EP12166138.3A EP2484952B1 (en) 2005-09-26 2006-09-22 Gas absorbing device and vacuum heat insulator making use of the gas absorbing device
CN2010101280285A CN101799100B (en) 2005-09-26 2006-09-22 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
KR1020077029856A KR100940975B1 (en) 2005-09-26 2006-09-22 Method for producing vacuum insulator and vacuum insulator using gas adsorption device, gas adsorption device
EP06810438.9A EP1903271B1 (en) 2005-09-26 2006-09-22 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
US12/796,362 US8152901B2 (en) 2005-09-26 2010-06-08 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
US12/796,274 US8308852B2 (en) 2005-09-26 2010-06-08 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
US12/796,396 US8147598B2 (en) 2005-09-26 2010-06-08 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator
US12/796,323 US8282716B2 (en) 2005-09-26 2010-06-08 Gas adsorbing device, vacuum heat insulator making use of gas adsorbing device and process for producing vacuum heat insulator

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011183367A (en) * 2009-03-24 2011-09-22 Panasonic Corp Method of fabricating gas-adsorbing device, gas-adsorbing device, and method of using the same
WO2016208193A1 (en) * 2015-06-24 2016-12-29 パナソニックIpマネジメント株式会社 Gas-adsorbing device and evacuated insulating material using same

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JPH0592136A (en) * 1991-08-30 1993-04-16 Nippon Sanso Kk Adsorbent packing bag and production thereof
JPH05254588A (en) * 1991-04-16 1993-10-05 Saes Getters Spa Protective vessel for getter material
GB2271839A (en) * 1992-10-21 1994-04-27 Air Liquide Cryogenic reservoir
JPH09512088A (en) * 1994-07-07 1997-12-02 サエス ゲッタース ソチエタ ペル アツィオニ Device for maintaining a vacuum in an insulating jacket and method of making the same
JP2000091690A (en) * 1998-07-14 2000-03-31 Furukawa Electric Co Ltd:The Package for ld module and getter assembly
JP2003269687A (en) * 2002-03-15 2003-09-25 Zojirushi Corp Evacuated heat insulating panel

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JPH05254588A (en) * 1991-04-16 1993-10-05 Saes Getters Spa Protective vessel for getter material
JPH0592136A (en) * 1991-08-30 1993-04-16 Nippon Sanso Kk Adsorbent packing bag and production thereof
GB2271839A (en) * 1992-10-21 1994-04-27 Air Liquide Cryogenic reservoir
JPH09512088A (en) * 1994-07-07 1997-12-02 サエス ゲッタース ソチエタ ペル アツィオニ Device for maintaining a vacuum in an insulating jacket and method of making the same
JP2000091690A (en) * 1998-07-14 2000-03-31 Furukawa Electric Co Ltd:The Package for ld module and getter assembly
JP2003269687A (en) * 2002-03-15 2003-09-25 Zojirushi Corp Evacuated heat insulating panel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011183367A (en) * 2009-03-24 2011-09-22 Panasonic Corp Method of fabricating gas-adsorbing device, gas-adsorbing device, and method of using the same
WO2016208193A1 (en) * 2015-06-24 2016-12-29 パナソニックIpマネジメント株式会社 Gas-adsorbing device and evacuated insulating material using same

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