JP2008038207A - Electroconductive material of aluminum alloy for wiring, and wiring material using the same - Google Patents
Electroconductive material of aluminum alloy for wiring, and wiring material using the same Download PDFInfo
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Abstract
Description
本発明は、導電用アルミニウム合金配線材料及びそれを用いた配線材に関し、アルミニウムを主成分とする合金からなる高導電性かつ高耐熱性配線材料及びそれを用いた配線材に関するものである。 The present invention relates to a conductive aluminum alloy wiring material and a wiring material using the same, and relates to a highly conductive and high heat resistant wiring material made of an alloy containing aluminum as a main component and a wiring material using the same.
従来、マグネットワイヤや電線の配線用、導体用材料としては、機械的強度および導電率を重視した点においては銅合金が用いられ、軽量性を重視した点においてはアルミニウムまたはアルミニウム合金が用いられてきた。 Conventionally, a copper alloy has been used as a material for wiring and conductors of magnet wires and electric wires in terms of emphasizing mechanical strength and electrical conductivity, and aluminum or aluminum alloy has been used in terms of emphasis on lightness. It was.
従来の銅および銅合金は、材料としての引張強さおよび導電率が高いものの、重量(密度)が大きいため、従来の銅および銅合金をケーブルの配線材料として使用した場合、装置全体の重量が大きくなり、絶えず小型軽量化の進む携帯電話などの携帯機器や医療機器への実装性に劣るといった問題があった。 Although conventional copper and copper alloys have high tensile strength and electrical conductivity as materials, they have a large weight (density). Therefore, when conventional copper and copper alloys are used as cable wiring materials, the weight of the entire device is reduced. There has been a problem that it has become large and inferior in mountability to portable devices such as mobile phones and medical devices that are constantly becoming smaller and lighter.
一方、アルミニウムは、銅および銅合金に比べて密度が約3分の1と小さいが、引張強さが小さいため、機械的強度を満足させるには大きな断面積を必要とする。このため、従来のアルミニウムをケーブルの配線材料として使用した場合、装置の全体に占める配線材料の体積が大きくなってしまう。また、機械的強度が小さいため、極細線への加工が難しく、携帯電話や医療機器などに使用される極細ケーブルヘの適用が困難であった。さらに、アルミニウムからなる配線材で必要な引張強さを得ようとすると、伸びが低下してしまうことから、可とう性が低下し、屈曲寿命の低下を招くという欠点がある。 On the other hand, aluminum has a density as small as about one-third that of copper and copper alloys, but has a small tensile strength, and therefore requires a large cross-sectional area to satisfy mechanical strength. For this reason, when conventional aluminum is used as the wiring material of the cable, the volume of the wiring material occupying the entire apparatus is increased. Further, since the mechanical strength is small, it is difficult to process into an ultrafine wire, and it is difficult to apply to an ultrafine cable used for a mobile phone or a medical device. Furthermore, when trying to obtain the required tensile strength with the wiring material made of aluminum, the elongation is lowered, so that there is a drawback that flexibility is lowered and bending life is reduced.
また、高温環境下での使用においては、アルミニウム自体が軟化するため、配線材の強度が不足するという問題がある。このため、配線材の周りの環境温度が高温になる自動車、特にモータとエンジンを共用するハイブリッド自動車や、電気自動車においては、アルミニウムからなる配線材の信頼性の確保が困難であった。 Further, when used in a high temperature environment, the aluminum itself softens, so that there is a problem that the strength of the wiring material is insufficient. For this reason, it has been difficult to ensure the reliability of the wiring material made of aluminum in an automobile in which the ambient temperature around the wiring material is high, particularly in a hybrid automobile that shares a motor and an engine or an electric vehicle.
上記問題を解決するために、FeまたはFeとZrを添加したアルミニウム合金がある(特許文献1〜4)。 In order to solve the above problem, there is an aluminum alloy to which Fe or Fe and Zr are added (Patent Documents 1 to 4).
しかし、Feを添加したアルミニウム合金は、導電性の低下を少なく(抑制)しつつ、強度、伸び、および耐熱性が向上するが、耐熱性の向上の割合は少ない。また、耐熱性をさらに向上させるためにFe添加量を多くすると、導電率が低下し、配線材として問題が生じる。 However, an aluminum alloy to which Fe is added improves strength, elongation, and heat resistance while reducing (suppressing) the decrease in conductivity, but the rate of improvement in heat resistance is small. Further, if the amount of Fe added is increased in order to further improve the heat resistance, the electrical conductivity is lowered, causing a problem as a wiring material.
また、FeとZrを添加したアルミニウム合金は、Zrは耐熱性の向上に効果的だが、添加量に対する導電率の低下の割合が大きいために、Zrの添加量を多くすると導電率が急激に低下し、同様に配線材として問題が生じる。 In addition, in an aluminum alloy added with Fe and Zr, Zr is effective in improving heat resistance, but since the rate of decrease in conductivity with respect to the added amount is large, the conductivity decreases rapidly when the added amount of Zr is increased. However, similarly, a problem occurs as a wiring material.
上述した如く、携帯機器や医療機器および自動車などの配線材に使用する配線材料としては、導電率が高いこと、引張強さと伸びが高いこと、耐熱性が高いことが望まれている。しかしながら、従来これらをすべて満足するアルミニウム合金配線材料は知られていない。 As described above, as a wiring material used for a wiring material for portable devices, medical devices, and automobiles, high electrical conductivity, high tensile strength and elongation, and high heat resistance are desired. However, an aluminum alloy wiring material that satisfies all of these requirements has not been known.
そこで、本発明は、上記の課題を解決し、導電率、引張強さ、および伸びに優れた導電用アルミニウム合金配線材料及びそれを用いた配線材を提供することを目的とする。 Accordingly, an object of the present invention is to solve the above-described problems and provide a conductive aluminum alloy wiring material excellent in conductivity, tensile strength, and elongation and a wiring material using the same.
上記の目的を達成するために、請求項1の発明は、純度99.95%以上の純アルミニウムからなる母材中にFe、Zr、その他の元素を特定の割合で添加してなり、Feを0.2〜1.0質量%、Zrを0.01〜0.1質量%、Ag,Mn,Sn,Zn,Cu,Ga,Ge,Li,Mg,Si,Th,Ti,Vから選択される少なくとも1種または2種以上の元素を0.01〜0.1質量%の割合で含有し、残余がAl及び不可避不純物である導電用アルミニウム合金配線材料である。 In order to achieve the above object, the invention of claim 1 is obtained by adding Fe, Zr and other elements in a specific ratio to a base material made of pure aluminum having a purity of 99.95% or more, 0.2-1.0 mass%, Zr 0.01-0.1 mass%, selected from Ag, Mn, Sn, Zn, Cu, Ga, Ge, Li, Mg, Si, Th, Ti, V The conductive aluminum alloy wiring material contains at least one element or two or more elements in a proportion of 0.01 to 0.1% by mass, and the balance is Al and inevitable impurities.
請求項2の発明は、伸び2%以下の時の引張強さが250MPa以上、伸び10%の時の引張強が130MPa以上であり、且つ、導電率が59%IACS以上のものである。 In the invention of claim 2, the tensile strength when the elongation is 2% or less is 250 MPa or more, the tensile strength when the elongation is 10% is 130 MPa or more, and the conductivity is 59% IACS or more.
請求項3の発明は、上記Fe、上記Zr、及び上記Ag,Mn,Sn,Zn,Cu,Ga,Ge,Li,Mg,Si,Th,Ti,Vから選択される少なくとも1種または2種以上の元素を、Al中に固溶状態で存在させたものである。 The invention of claim 3 is at least one or two selected from the above-mentioned Fe, Zr, and Ag, Mn, Sn, Zn, Cu, Ga, Ge, Li, Mg, Si, Th, Ti, and V. The above elements are present in a solid solution state in Al.
請求項4の発明は、前述した導電用アルミニウム合金配線材料で構成され、直径がφ0.1mm以下又はその断面積がφ0.1mmの配線材の断面積以下の配線材である。 According to a fourth aspect of the present invention, there is provided a wiring material comprising the above-described conductive aluminum alloy wiring material and having a diameter of φ0.1 mm or less or a cross-sectional area of the wiring material having a cross-sectional area of φ0.1 mm or less.
本発明は、所定以上の純度を有するアルミニウムに、Feを0.2〜1.0質量%、Zrを0.01〜0.10質量%、その他、Ag,Mn,Sn,Zn,Cu,Ga,Ge,Li,Mg,Si,Th,Ti,Vから選択される少なくとも1種または2種以上の元素を0.01〜0.1質量%の割合で添加したことにより、従来のアルミニウム合金と比べて、導電率を大きく低下させることなく、引張強さおよび伸びを大きく向上させることができ、さらに高温環境下でも引張強さが低下しないという高耐熱性が得られる。 The present invention relates to aluminum having a purity of a predetermined level or more, Fe of 0.2 to 1.0% by mass, Zr of 0.01 to 0.10% by mass, and in addition, Ag, Mn, Sn, Zn, Cu, Ga. , Ge, Li, Mg, Si, Th, Ti, and V, at least one element selected from the group consisting of two or more elements is added in a proportion of 0.01 to 0.1% by mass. In comparison, it is possible to greatly improve the tensile strength and elongation without greatly reducing the electrical conductivity, and to obtain high heat resistance that the tensile strength does not decrease even in a high temperature environment.
以下、本発明の好適一実施の形態を説明する。 Hereinafter, a preferred embodiment of the present invention will be described.
本発明者らは、所定以上の純度を有するアルミニウムに、Fe、Zrの他に、第3添加元素を添加することで、アルミニウムの特徴である高導電性を維持しつつ、機械的強度が向上し、かつ伸びがあり、加えて耐熱性が改善され、添加元素の種類によっては耐食性の向上が得られることを見出し、本発明の完成に至った。 The present inventors improve the mechanical strength while maintaining the high conductivity characteristic of aluminum by adding a third additive element in addition to Fe and Zr to aluminum having a predetermined purity or higher. In addition, it has been found that there is elongation, heat resistance is improved, and that depending on the type of additive element, corrosion resistance can be improved, and the present invention has been completed.
本実施の形態に係る導電用アルミニウム合金配線材料は、99.95%以上の純度を有するアルミニウムに、Feを0.2〜1.0質量%、Zrを0.01〜0.10質量%、その他、Ag,Mn,Sn,Zn,Cu,Ga,Ge,Li,Mg,Si,Th,Ti,Vから選択される少なくとも1種または2種以上の元素(以下、第3添加元素という)を0.01〜0.1質量%の割合で添加、含有させて得られる合金である。この合金は、伸び2%以下の時の引張強さが250MPa以上、伸び10%の時の引張強さが130MPa以上、好ましくは137MPa以上であり、且つ、導電率が59%IACS以上のものである。 The conductive aluminum alloy wiring material according to the present embodiment is made of aluminum having a purity of 99.95% or more, 0.2 to 1.0 mass% Fe, 0.01 to 0.10 mass% Zr, In addition, at least one element selected from Ag, Mn, Sn, Zn, Cu, Ga, Ge, Li, Mg, Si, Th, Ti, and V (hereinafter referred to as a third additive element). It is an alloy obtained by adding and containing at a ratio of 0.01 to 0.1% by mass. This alloy has a tensile strength of 250 MPa or more when elongation is 2% or less, 130 MPa or more, preferably 137 MPa or more when elongation is 10%, and a conductivity of 59% IACS or more. is there.
具体的には、導電用アルミニウム合金配線材料の組成は、好ましくはFeを0.3〜0.6質量%、Zrを0.01〜0.03質量%、第3添加元素を0.01〜0.05質量%含有し、かつ、残余がAlおよび0.05質量%以下のSi等の不可避不純物で構成される。 Specifically, the composition of the conductive aluminum alloy wiring material is preferably 0.3 to 0.6% by mass of Fe, 0.01 to 0.03% by mass of Zr, and 0.01 to 0.03% of the third additive element. 0.05% by mass and the remainder is composed of inevitable impurities such as Al and 0.05% by mass or less of Si.
第3添加元素として好ましい元素は、Ag、Mn、Zn、Cu、Mgが挙げられる。Mn、Cu、Mgは耐食性の向上に特に有効であり、また、Ag、Cuは引張強さ、耐熱性の向上に特に有効であり、また、Ag、Znは導電率低下の抑制に特に有効である。 Preferred elements as the third additive element include Ag, Mn, Zn, Cu, and Mg. Mn, Cu and Mg are particularly effective for improving corrosion resistance, Ag and Cu are particularly effective for improving tensile strength and heat resistance, and Ag and Zn are particularly effective for suppressing decrease in conductivity. is there.
導電用アルミニウム合金配線材料の配線材料母材として使用する純アルミニウムの純度が99.95%よりも低いと、得られる導電用アルミニウム合金配線材料において添加元素による効果が小さくなり、良好な機械的および電気的特性を得ることができない。 When the purity of pure aluminum used as the wiring material base material of the conductive aluminum alloy wiring material is lower than 99.95%, the effect of the additive element in the conductive aluminum alloy wiring material obtained is reduced, and good mechanical and The electrical characteristics cannot be obtained.
導電用アルミニウム合金配線材料のFe含有量を0.2〜1.0質量%としたのは、0.2質量%未満だと強度、伸び、耐熱性の向上が望めないためであり、1.0質量%を超えると導電率が59%IACS未満となるためである。 The reason why the Fe content of the conductive aluminum alloy wiring material is 0.2 to 1.0% by mass is that if it is less than 0.2% by mass, improvement in strength, elongation and heat resistance cannot be expected. This is because if the content exceeds 0% by mass, the conductivity is less than 59% IACS.
導電用アルミニウム合金配線材料のZr含有量を0.01〜0.10質量%としたのは、0.01質量%未満だと耐熱性の向上が望めないためであり、0.10質量%を超えると導電率が急激に低下するためである。 The reason why the Zr content of the conductive aluminum alloy wiring material is set to 0.01 to 0.10% by mass is that if it is less than 0.01% by mass, improvement in heat resistance cannot be expected. This is because if it exceeds, the electrical conductivity will drop rapidly.
導電用アルミニウム合金配線材料の第3添加元素含有量を0.01〜0.1質量%としたのは、0.01質量%未満だと強度、伸び、耐熱性の更なる向上が望めないためであり、0.1質量%を超えると導電率が59%IACS未満となるためである。 The reason why the content of the third additive element in the conductive aluminum alloy wiring material is 0.01 to 0.1% by mass is that if it is less than 0.01% by mass, further improvement in strength, elongation and heat resistance cannot be expected. This is because if the content exceeds 0.1% by mass, the conductivity is less than 59% IACS.
このような化学組成を有する導電用アルミニウム合金配線材料の合金溶湯を用いて鋳造を行い、得られた鋳造体に塑性加工(減面加工)を施すことで線材が得られる。加工後の線材に熱処理を施した後、最終線径まで再度の塑性加工(減面加工)を行うことで、本実施の形態に係る配線材が得られる。 Casting is performed using a molten alloy of conductive aluminum alloy wiring material having such a chemical composition, and a wire rod is obtained by subjecting the resulting cast body to plastic working (reducing area). The wiring material according to the present embodiment can be obtained by subjecting the processed wire to a heat treatment and then performing plastic processing (reducing surface area) again up to the final wire diameter.
鋳造体に施す塑性加工としては、例えば、断面減少率(減面率)85%以上、好ましくは90%以上の加工とされる。また、得られた配線材の断面形状は特に限定するものではない。配線材が丸線の場合は、直径(最終線径)φ0.1mm以下となるように減面加工される。配線材が丸線以外の場合は、その断面積がφ0.1mmの丸線と同じ断面積又はそれ以下となるように減面加工される。 As the plastic working applied to the cast body, for example, the cross-section reduction rate (area reduction rate) is 85% or more, preferably 90% or more. Moreover, the cross-sectional shape of the obtained wiring material is not specifically limited. When the wiring material is a round wire, the surface is reduced so that the diameter (final wire diameter) is 0.1 mm or less. When the wiring material is other than a round wire, the surface is reduced so that the cross-sectional area thereof is the same as or smaller than the cross-sectional area of the round wire of φ0.1 mm.
次に、本実施の形態の作用を説明する。 Next, the operation of the present embodiment will be described.
本実施の形態に係る導電用アルミニウム合金配線材料は、99.95%以上の純度を有するアルミニウムに、Fe、Zr、及び第3添加元素を所定の割合で添加し、含有させている。これらの元素はAl(アルミニウム合金母相)中に固溶状態で存在しており、これらの元素による固溶強化によって、アルミニウム合金の母相が強化される。 In the conductive aluminum alloy wiring material according to the present embodiment, Fe, Zr, and a third additive element are added to aluminum having a purity of 99.95% or more in a predetermined ratio and contained. These elements are present in a solid solution state in Al (aluminum alloy matrix), and the matrix phase of the aluminum alloy is strengthened by solid solution strengthening with these elements.
特に、第3添加元素は、0.01〜0.1質量%の範囲で含有させることで、Zrと同様に強度、伸び、耐熱性の向上効果が得られるが、その効果はZrと同程度又はそれ以上である。さらに第3添加元素は、Zrと異なり、含有量が0.1質量%未満の範囲であれば、アルミニウム合金の導電率を殆ど低下させることはない。 In particular, when the third additive element is contained in the range of 0.01 to 0.1% by mass, the effect of improving strength, elongation, and heat resistance can be obtained in the same manner as Zr, but the effect is similar to Zr. Or more. Further, unlike the Zr, the third additive element hardly reduces the conductivity of the aluminum alloy as long as the content is less than 0.1% by mass.
その結果、本実施の形態に係る導電用アルミニウム合金配線材料を用いた配線材は、従来のアルミニウム又はアルミニウム合金からなる配線材と比べて、導電率を大きく低下させることなく(導電率は同程度に保ったまま)、引張強さ、伸び、耐熱性を大きく向上させることができる。 As a result, the wiring material using the conductive aluminum alloy wiring material according to the present embodiment does not significantly lower the conductivity (conductivity is comparable) compared to the conventional wiring material made of aluminum or aluminum alloy. The tensile strength, elongation, and heat resistance can be greatly improved.
この導電用アルミニウム合金配線材料は、携帯機器や医療機器および自動車などの配線材に適用可能な有益な配線材料である。また、本実施の形態に係る配線材は、アルミニウム合金を使用したモータ用巻線や、その他のアッセンブリー品などに適用できる。 This conductive aluminum alloy wiring material is a useful wiring material applicable to wiring materials for portable devices, medical devices and automobiles. Moreover, the wiring material according to the present embodiment can be applied to a motor winding using an aluminum alloy, other assembly products, and the like.
<実施例1>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.02Zr−0.01Mn(質量%)のアルミニウム合金を鋳造し、その鋳造体に断面減少率90%の塑性加工(減面加工)を施して線材を形成し、その線材に熱処理を施し、その後、φ0.04mmまで塑性加工(減面加工)を行ってアルミニウム合金配線材を作製した。
<実施倒2>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.02Zr−0.05Ag(質量%)のアルミニウム合金を鋳造し、その鋳造体に断面減少率90%の塑性加工(減面加工)を施して線材を形成し、その線材に熱処理を施し、その後、φ0.04mmまで塑性加工(減面加工)を行ってアルミニウム合金配線材を作製した。
<実施例3>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.02Zr−0.02Mg(質量%)のアルミニウム合金を鋳造し、その鋳造体に断面減少率90%の塑性加工(減面加工)を施して線材を形成し、その線材に熱処理を施し、その後、φ0.04mmまで塑性加工(減面加工)を行ってアルミニウム合金配線材を作製した。
<実施倒4>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.02Zr−0.1Zn(質量%)のアルミニウム合金を鋳造し、その鋳造体に断面減少率90%の塑性加工(減面加工)を施して線材を形成し、その線材に熱処理を施し、その後、φ0.04mmまで塑性加工(減面加工)を行ってアルミニウム合金配線材を作製した。
<実施例5>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.02Zr−0.05Cu(質量%)のアルミニウム合金を鋳造し、その鋳造体に断面減少率90%の塑性加工(減面加工)を施して線材を形成し、その線材に熱処理を施し、その後、φ0.04mmまで塑性加工(減面加工)を行ってアルミニウム合金配線材を作製した。
<比較例1>
配線材料として純度99.95%のAlを用いて純アルミニウムを鋳造し、その後は、実施例1と同様にしてアルミニウム配線材を作製した。
<比較例2>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe(質量%)のアルミニウム合金を鋳造し、その後は、実施例1と同様にしてアルミニウム合金配線材を作製した。
<比較例3>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.9Fe(質量%)のアルミニウム合金を鋳造し、その後は、実施例1と同様にしてアルミニウム合金配線材を作製した。
<比較例4>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.02Zr(質量%)のアルミニウム合金を鋳造し、その後は、実施例1と同様にしてアルミニウム合金配線材を作製した。
<比較例5>
配線材料母材として純度99.95%のAlを用いて、化学組成がAl−0.6Fe−0.05Zr(質量%)のアルミニウム合金を鋳造し、その後は、実施例1と同様にしてアルミニウム合金配線材を作製した。
<Example 1>
Using Al having a purity of 99.95% as a wiring material base material, an aluminum alloy having a chemical composition of Al-0.6Fe-0.02Zr-0.01Mn (mass%) is cast, and the cross-section reduction rate is formed in the cast body. 90% plastic working (area reduction) was performed to form a wire, the wire was subjected to heat treatment, and then plastic working (area reduction) to φ0.04 mm was performed to produce an aluminum alloy wiring material.
<Defeat 2>
An aluminum alloy having a chemical composition of Al-0.6Fe-0.02Zr-0.05Ag (mass%) is cast using Al having a purity of 99.95% as a wiring material base material. 90% plastic working (area reduction) was performed to form a wire, the wire was subjected to heat treatment, and then plastic working (area reduction) to φ0.04 mm was performed to produce an aluminum alloy wiring material.
<Example 3>
Using Al with a purity of 99.95% as a wiring material base material, an aluminum alloy having a chemical composition of Al-0.6Fe-0.02Zr-0.02Mg (mass%) is cast, and the cross-section reduction rate is formed in the cast body. 90% plastic working (area reduction) was performed to form a wire, the wire was subjected to heat treatment, and then plastic working (area reduction) to φ0.04 mm was performed to produce an aluminum alloy wiring material.
<Defeat 4>
An aluminum alloy having a chemical composition of Al-0.6Fe-0.02Zr-0.1Zn (mass%) was cast using Al having a purity of 99.95% as a wiring material base material. 90% plastic working (area reduction) was performed to form a wire, the wire was subjected to heat treatment, and then plastic working (area reduction) to φ0.04 mm was performed to produce an aluminum alloy wiring material.
<Example 5>
An aluminum alloy having a chemical composition of Al-0.6Fe-0.02Zr-0.05Cu (mass%) was cast using Al having a purity of 99.95% as a wiring material base material, and the cross-section reduction rate was cast into the cast body. 90% plastic working (area reduction) was performed to form a wire, the wire was subjected to heat treatment, and then plastic working (area reduction) to φ0.04 mm was performed to produce an aluminum alloy wiring material.
<Comparative Example 1>
Pure aluminum was cast using Al having a purity of 99.95% as a wiring material. Thereafter, an aluminum wiring material was produced in the same manner as in Example 1.
<Comparative example 2>
An aluminum alloy having a chemical composition of Al-0.6Fe (mass%) was cast using Al having a purity of 99.95% as a wiring material base material, and thereafter an aluminum alloy wiring material was formed in the same manner as in Example 1. Produced.
<Comparative Example 3>
An aluminum alloy having a chemical composition of Al-0.9Fe (mass%) was cast using Al having a purity of 99.95% as a wiring material base material. Thereafter, an aluminum alloy wiring material was formed in the same manner as in Example 1. Produced.
<Comparative Example 4>
An aluminum alloy having a chemical composition of Al-0.6Fe-0.02Zr (mass%) was cast using Al having a purity of 99.95% as a wiring material base material, and thereafter aluminum was formed in the same manner as in Example 1. An alloy wiring material was produced.
<Comparative Example 5>
An aluminum alloy having a chemical composition of Al-0.6Fe-0.05Zr (mass%) was cast using Al having a purity of 99.95% as a wiring material base material, and thereafter aluminum was formed in the same manner as in Example 1. An alloy wiring material was produced.
得られた各配線材について、室温で伸びが10%時の導電率、室温(20℃)で伸びが2%と10%の時の引張強さ、高温環境下での強度比率(%;(280℃での引張強さ/室温での引張強さ)×100)、および耐食性を求めた。耐食性は、各配線材の耐食性が、純Alと比較して、同程度又は僅かに良好なものを△、良好なものを○、非常に良好なものを◎とした。 About each obtained wiring material, the electrical conductivity when elongation is 10% at room temperature, the tensile strength when elongation is 2% and 10% at room temperature (20 ° C.), and the strength ratio (%; The tensile strength at 280 ° C./the tensile strength at room temperature) × 100) and the corrosion resistance were determined. Corrosion resistance was evaluated as Δ when the wiring material had the same or slightly better corrosion resistance compared with pure Al, ○ when it was good, and ◎ when it was very good.
実施例および比較例の各配線材について、特性を測定した結果を表1に示す。 Table 1 shows the results of measuring the characteristics of the wiring materials of the examples and comparative examples.
表1から以下のことが明らかである。 From Table 1, the following is clear.
比較例1〜3を比較すると、Feの添加量を増やすことで、強度と耐熱性を向上させることができるが、Feのみの添加では耐熱性の向上が小さかった。そこで、比較例2のものにZrを添加すると(比較例4,5)、耐熱性の大幅な向上が得られるが、強度の向上を得ようとZrの添加量を増やすと、比較例5のように導電率が大きく低下した。 When comparing Comparative Examples 1 to 3, the strength and heat resistance can be improved by increasing the amount of Fe added, but the heat resistance improvement was small when only Fe was added. Therefore, when Zr is added to that of Comparative Example 2 (Comparative Examples 4 and 5), a significant improvement in heat resistance can be obtained. However, if the amount of Zr added is increased in order to improve the strength, Comparative Example 5 As shown in FIG.
実施例1は、比較例5と比べて、同等の強度および耐熱性を有し、かつ導電率が上回っており、さらに耐食性に非常に優れていた。 Example 1 had equivalent strength and heat resistance as compared to Comparative Example 5, had higher electrical conductivity, and was extremely excellent in corrosion resistance.
実施例2は、比較例5と比べて、同等以上の強度および耐熱性を有し、かつ導電率が大きく上回っていた。 Example 2 had strength and heat resistance equal to or higher than those of Comparative Example 5, and had a much higher electrical conductivity.
実施例3は、比較例5と比べて、同等以上の強度および耐熱性を有し、かつ導電率が上回っており、さらに耐食性に優れていた。 Example 3 had comparable strength and heat resistance as compared to Comparative Example 5, had higher electrical conductivity, and was excellent in corrosion resistance.
実施例4は、比較例5と比べて、同等の強度および耐熱性を有し、かつ導電率が実施例2よりも更に良好であり、比較例4と比べても遜色はなかった。 Example 4 had the same strength and heat resistance as compared with Comparative Example 5, and the electrical conductivity was even better than that of Example 2. Compared with Comparative Example 4, Example 4 was not inferior.
実施例5は、比較例5と比べて、同等以上の強度および耐熱性を有し、かつ導電率が上回っており、さらに耐食性に優れていた。 In comparison with Comparative Example 5, Example 5 had equivalent or higher strength and heat resistance, had higher electrical conductivity, and was excellent in corrosion resistance.
以上より、所定以上の純度を有するアルミニウムに、Fe、Zrと共に、第3添加元素を所定の割合で添加することで、導電率を低下させることなく、引張強さ、伸び、耐熱性を向上させることができることが確認できた。また、第3添加元素の種類によっては、耐食性を向上させることができることも確認できた。 As described above, the tensile strength, elongation, and heat resistance are improved without decreasing the electrical conductivity by adding the third additive element together with Fe and Zr at a predetermined ratio to aluminum having a predetermined purity or higher. It was confirmed that it was possible. It was also confirmed that the corrosion resistance could be improved depending on the type of the third additive element.
各配線材を構成する配線材料の組成については、請求項の範囲内であれば、実施例1〜5の限りではなく、種々変更が可能である。また、各配線材の製造方法についても実施例1〜5の限りではない。
About the composition of the wiring material which comprises each wiring material, if it is in the range of a claim, it will not be restricted to Examples 1-5, A various change is possible. Further, the manufacturing method of each wiring material is not limited to those in Examples 1 to 5.
Claims (4)
A wiring material comprising the conductive aluminum alloy wiring material according to any one of claims 1 to 3 and having a diameter of φ0.1 mm or less or a cross-sectional area of the wiring material having a diameter of φ0.1 mm or less. .
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