JP2008030053A - Press, press-working method, method and apparatus of manufacturing tubular member - Google Patents
Press, press-working method, method and apparatus of manufacturing tubular member Download PDFInfo
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本発明は、プレス装置、プレス加工方法、管状部材の製造方法及び製造装置に関する。 The present invention relates to a pressing device, a pressing method, a method for manufacturing a tubular member, and a manufacturing apparatus.
密閉型電池は一端部が開口する管状の電池缶の内部に発電要素を挿入した後、開口部を蓋部材にて封止することにより製造している。蓋部材を電池缶に固定する従来技術としては、カシメ固定法にて行う方法が挙げられている(特許文献1)。 A sealed battery is manufactured by inserting a power generation element into a tubular battery can having one end opened, and then sealing the opening with a lid member. As a conventional technique for fixing the lid member to the battery can, there is a method performed by a caulking fixing method (Patent Document 1).
特許文献1の方法は外装缶開口部を金型を用いて約90度に内側に折り曲げる方法である。密閉性確保のためにガスケットなどのシール材が用いられている。特許文献1の方法ではガスケットを採用しているので、部品点数が多くなると共に、作業性の向上には限界があった。 The method of Patent Document 1 is a method in which the outer can opening is bent inward at about 90 degrees using a mold. Sealing materials such as gaskets are used to ensure hermeticity. In the method of Patent Document 1, since a gasket is employed, the number of parts is increased and there is a limit to improvement in workability.
そこで、電池缶などの一端部が開口した管状部材の開口部に蓋部材をプレス加工によりまき締めを行うことで固定する管状部材の封止・製造方法を検討した。
ところで、上述した管状部材として高い密閉性が要求される用途に適用する場合には封止に高い加工精度が要求される。また、管状部材の封止・製造方法以外のその他の用途であってもプレス加工時に高い精度が要求される場合が考えられる。 By the way, when it applies to the use as which the high sealing property is requested | required as a tubular member mentioned above, the high processing precision is requested | required for sealing. Further, there may be a case where high accuracy is required at the time of pressing even for other uses other than the method for sealing and manufacturing the tubular member.
本発明では上記実情に鑑み為されたものであり、高い加工精度が実現できるプレス装置及びプレス加工方法を提供することを解決すべき課題とする。また、そのプレス装置又はプレス加工方法を用いて管状部材を製造する製造装置及び製造方法を提供することを解決すべき課題とする。 The present invention has been made in view of the above circumstances, and it is an object to be solved to provide a press device and a press processing method capable of realizing high processing accuracy. Moreover, it is set as the problem which should be solved to provide the manufacturing apparatus and manufacturing method which manufacture a tubular member using the press apparatus or the press work method.
(1)上記課題を解決する目的で本発明者らは鋭意検討を行った結果、以下の知見を得た。すなわち、少なくとも1組の成形型によりワークに塑性加工を施すのであるが、それら成形型を複数段階に分けて接近させる(例えば、振動させる)ことで高い加工精度が実現できることを見出した。 (1) As a result of intensive studies aimed at solving the above problems, the present inventors have obtained the following knowledge. That is, it has been found that, although plastic working is performed on a workpiece with at least one set of molds, high machining accuracy can be realized by making these molds approach in multiple stages (for example, vibrating).
この場合に加工精度が必要になる成形型に対して、(a)それら型の間隔について一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めるものであるか、(b)それらの型とワークとの接触を保ったままそれらの型の間隔を振動させながら間隔を縮めるものとする。なお、ワークに対して塑性加工を行っていない場合には成形型の動きは塑性加工に大きな影響を与えないので成形型の間隔を広げることがあっても良い。つまり、少なくとも、精密な塑性加工が必要な部分について、上記(a)及び/又は(b)に記載した手法を適用することが望ましい。 In this case, with respect to the molds that require processing accuracy, (a) whether the intervals between the molds are reduced in a plurality of stages without increasing the intervals once reduced. (B) It is assumed that the distance between the molds is reduced while the distance between the molds is vibrated while maintaining the contact between the molds and the workpiece. If the workpiece is not plastically processed, the movement of the mold does not significantly affect the plastic processing, so the interval between the molds may be increased. That is, it is desirable to apply the method described in the above (a) and / or (b) to at least a portion that requires precise plastic working.
(a)の手法では成形型の間隔に着目したもので、一旦縮めた間隔は戻さないようにすることでワークが塑性加工を受ける場合に無理な変形が生じて加工精度が低下することを防止するものである。また、(b)の手法では成形型とワークとの関係に着目したものであり、(a)にて説明した範囲を超えて一旦縮めた成形型の間隔を広げることがあったとしても、成形型とワークとの接触を保つようにすることで、(a)で説明した効果と同様の効果が期待できる。 The method (a) focuses on the interval between the molds, and by preventing the interval from being shrunk once, it prevents the workpiece from undergoing unreasonable deformation and lowering the machining accuracy when it undergoes plastic machining. To do. In the method (b), attention is paid to the relationship between the mold and the workpiece. Even if the interval between the molds once shrunk beyond the range described in (a) may be increased, the molding is performed. By maintaining the contact between the mold and the workpiece, the same effect as described in (a) can be expected.
なお、従来技術としても成形型を移動させる際に単純に振動させる方法が有効であることは知られているものの、従来技術では成形型は単純に大きく振動させており、上述した(a)や(b)の条件について考慮されることは無かった。 Although it is known that the method of simply vibrating the mold when moving the mold as the conventional technique is known, the mold is simply vibrated greatly in the conventional technique, and the above-described (a) and The condition (b) was not considered.
(2−1)以上の知見に基づき本発明者らは以下の発明を完成した。上記(a)の知見に基づき完成した本発明のプレス装置は、互いに接離自在に配設され且つ間にワークを挟持して接近させることで塑性加工を施す第1の成形型及び第2の成形型と、
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めるように該型移動手段を制御する制御手段と、
を有することを特徴とする。
(2-1) Based on the above findings, the present inventors have completed the following invention. The press device of the present invention completed based on the knowledge of (a) above is provided with a first mold and a second mold which are arranged so as to be able to contact and separate from each other and perform plastic working by sandwiching and moving a workpiece therebetween. A mold,
Mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds;
When pressing and plastic working by sandwiching the workpiece between the first mold and the second mold, the interval between the molds is reduced in a plurality of stages without increasing the interval once reduced. Control means for controlling the mold moving means,
It is characterized by having.
特に、前記制御手段は前記第1の成形型及び前記第2の成形型の間隔を縮める速度を繰り返し0に制御することが望ましい。また、前記制御手段は前記第1の成形型及び前記第2の成形型の間隔を縮める速度を周期的に変化させていることが望ましい。 In particular, it is desirable that the control means repeatedly controls the speed of reducing the interval between the first mold and the second mold to 0. Further, it is desirable that the control means periodically changes the speed at which the interval between the first mold and the second mold is reduced.
同様に、上記知見(a)に基づき完成した本発明のプレス加工方法は、互いに接離自在に配設され且つ間にワークを挟持して接近させることで塑性加工を施す第1の成形型及び第2の成形型と、
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、を用いて、該ワークに塑性加工を行うプレス加工方法であって、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めることを特徴とする。
Similarly, the press working method of the present invention completed on the basis of the above knowledge (a) includes a first mold that is disposed so as to be able to contact and separate from each other and that performs plastic working by sandwiching and moving a workpiece therebetween. A second mold,
A press working method for performing plastic working on the workpiece using a mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds. ,
When pressing and plastic working by sandwiching the workpiece between the first mold and the second mold, the interval between the molds is reduced in a plurality of stages without increasing the interval once reduced. It is characterized by that.
(2−2)また、上記(b)の知見に基づき完成した本発明のプレス装置は、互いに接離自在に配設され且つ間にワークを挟持して接近させることで塑性加工を施す第1の成形型及び第2の成形型と、
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、それらの型と該ワークとの接触を保ったままそれらの型の間隔を振動させながら縮めるように該型移動手段を制御する制御手段と、
を有することを特徴とする。
(2-2) Further, the press device of the present invention completed based on the knowledge of (b) is a first device that is disposed so as to be able to contact and separate from each other and that performs plastic working by sandwiching and moving a workpiece therebetween. A mold and a second mold,
Mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds;
When the workpiece is sandwiched between the first mold and the second mold to perform pressing and plastic working, the distance between the molds is maintained while maintaining contact between the mold and the workpiece. Control means for controlling the mold moving means so as to shrink while vibrating;
It is characterized by having.
同様に、上記知見(b)に基づき完成した本発明のプレス加工方法は、互いに接離自在に配設され且つ間にワークを挟持して接近させることで塑性加工を施す第1の成形型及び第2の成形型と、
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、を用いて、該ワークに塑性加工を行うプレス加工方法であって、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、それらの型と該ワークとの接触を保ったまま複数段階にてそれらの型の間隔を縮めることを特徴とする。
Similarly, the press working method of the present invention completed based on the above knowledge (b) includes a first mold that is disposed so as to be able to contact and separate from each other and that performs plastic working by sandwiching and moving a workpiece therebetween. A second mold,
A press working method for performing plastic working on the workpiece using a mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds. ,
When pressing and plastic working by sandwiching the workpiece between the first mold and the second mold, the mold and the workpiece are maintained in a plurality of stages while maintaining contact between the mold and the workpiece. It is characterized by reducing the interval between molds.
(3−1)すなわち、上記課題を解決する本発明の管状部材の製造方法は、少なくとも一端部が開口する筒状部材と、該一端部に固定される蓋部材とを巻き締めする方法であって、
前記筒状部材の前記一端部と前記蓋部材とは少なくとも巻き締めされる部分において重なり合って密着する形状をもつ巻き締め部をそれぞれにもち、
該筒状部材及び該蓋部材それぞれの該巻き締め部を重ね合わせる工程と、
断面形状が、該巻き締め部を巻き締めした後の外形と同程度の形状をもつ曲線からなり、該巻き締め部の該一端部側がある部位に概ね沿って配設される巻き締めガイド部をもつ押し型にて、該一端部が開口する方向から該巻き締め部に当接・押圧することで、重なり合った該巻き締め部の該一端部側が該押し型の該断面形状に沿って巻回される巻回工程と、
該巻回工程において、該巻き締め部を支持することで座屈を防ぐ工程と、を有する該一端部に該蓋部材を固定した管状部材の製造方法であって、
前記巻回工程では、一旦進めた後は戻すことなく複数段階に分けて前記押し型を進めることを特徴とする。
(3-1) That is, the manufacturing method of the tubular member of the present invention that solves the above problem is a method of winding a cylindrical member having at least one end opened and a lid member fixed to the one end. And
The one end portion of the tubular member and the lid member each have a tightening portion having a shape that overlaps and closely adheres at a portion to be tightened,
Superimposing the winding portions of the tubular member and the lid member,
A winding guide portion that has a cross-sectional shape made of a curve having a shape similar to that of the outer shape after the tightening portion is tightened, and that is disposed substantially along a portion where the one end side of the tightening portion is located. The one end side of the overlapping tightening portion is wound along the cross-sectional shape of the pressing die by contacting and pressing the tightening portion from the direction in which the one end portion is opened by the pressing die having A winding process,
A step of preventing buckling by supporting the tightening portion in the winding step, and a method of manufacturing a tubular member in which the lid member is fixed to the one end portion,
In the winding process, after the advancement, the pressing die is advanced in a plurality of stages without returning.
本製造方法では前述の本発明のプレス加工方法を管状部材の製造方法に適用したものである。以下、具体的に説明する。管状部材と蓋部材とに重なり合う巻き締め部を設け、その巻き締め部を開口方向から押し型で押圧することで、巻き締めが完了する。この押し型を押圧する方法として前述の本発明におけるプレス加工方法を組み合わせている。 In this manufacturing method, the press working method of the present invention described above is applied to a manufacturing method of a tubular member. This will be specifically described below. A winding tightening portion is provided on the tubular member and the lid member, and the tightening is completed by pressing the winding tightening portion with a pressing die from the opening direction. As a method of pressing the pressing die, the above-described pressing method in the present invention is combined.
巻き締め部に当接する押し型の部位には巻き締め部が巻き締めされる断面形状に相当する断面形状を有する巻き締めガイド部が設けられており、押し型の押圧により巻き締め部の一端部側から順に巻き締めガイド部内の形状に沿って曲がって(巻かれて)いくことになる。巻き締めガイド部により巻き締め部が順次巻かれていくことで巻き締め部の一端部側は巻き締めガイド部の断面径をもつロール状に巻かれていく。巻き締め部の長さ及び巻き締めガイド部の断面形状を変化させることで巻き締めの回数・形状を制御できる。更に、押し型を開口部に押圧するときに管状部材などに座屈が生じないように巻き締め部を支持することで、安定して巻き締めを行うことができる。 A winding clamping guide portion having a cross-sectional shape corresponding to the cross-sectional shape around which the tightening portion is tightened is provided at a portion of the pressing die that comes into contact with the tightening portion, and one end portion of the tightening portion is pressed by the pressing die. It will bend (wind) along the shape in the winding guide part in order from the side. As the winding tightening portion is sequentially wound by the winding tightening guide portion, one end portion side of the winding tightening portion is wound into a roll having the cross-sectional diameter of the winding tightening guide portion. The number and shape of the tightening can be controlled by changing the length of the tightening portion and the cross-sectional shape of the tightening guide portion. Further, when the pressing die is pressed against the opening, the winding member is supported so that the tubular member or the like does not buckle, so that the winding can be stably performed.
ここで、巻き締めガイド部に巻き締め部の一端部側が当接する部分の傾斜の方向により巻き締め部が巻かれていく方向が決定される。例えば、巻き締めガイド部の外方向で巻き締め部の一端部側に当接する場合には巻き締め部の一端部側は巻き締めガイド部に合わせて内側方向に折れ曲がっていく。反対に、巻き締めガイド部の内方向で巻き締め部の一端部側に当接する場合には巻き締め部の一端部側は巻き締めガイド部に合わせて外側方向に折れ曲がっていく。 Here, the direction in which the tightening portion is wound is determined by the direction of inclination of the portion where the one end portion side of the tightening portion abuts on the tightening guide portion. For example, in the case of coming into contact with one end side of the winding tightening portion in the outer direction of the winding tightening guide portion, the one end portion side of the winding tightening portion is bent inward along with the winding tightening guide portion. On the other hand, when it comes into contact with the one end side of the tightening portion in the inward direction of the tightening guide portion, the one end portion side of the winding tightening portion is bent outward in accordance with the tightening guide portion.
(3−2)前記管状部材の内周面には、該管状部材内に前記蓋部材が進入することを制限する縮径部を有することが望ましい。有底の缶などの開口部を蓋部材にて封止する場合など管状部材の一端部側に蓋部材を位置決めする有効な手段とすることができる。 (3-2) It is desirable that the inner peripheral surface of the tubular member has a reduced diameter portion that restricts the lid member from entering the tubular member. It can be an effective means for positioning the lid member on the one end side of the tubular member, such as when an opening such as a bottomed can is sealed with the lid member.
(3−3)前記巻き締め部は、前記管状部材の前記一端部及び前記蓋部材の全周にわたり形成され、該管状部材の該一端部は該蓋部材により封止されていることで、管状部材の一端部側の開口部を蓋部材にて封止することができる。 (3-3) The winding portion is formed over the one end of the tubular member and the entire circumference of the lid member, and the one end of the tubular member is sealed by the lid member, so that the tubular member is tubular. The opening on one end side of the member can be sealed with a lid member.
(3−4)前記重ね合わせ工程後、前記巻回工程前に前記巻き締め部の前記一端部方向の先端部を巻回方向に応じて縮径又は拡径する工程を有することで、巻き締め部の一端部側を巻き締めガイド部にて確実に受けることができる。 (3-4) After the overlapping step, before the winding step, the step of reducing the diameter of the distal end portion of the tightening portion in the one end portion direction according to the winding direction The one end side of the part can be reliably received by the winding guide part.
(3−5)前記巻回工程後、巻回された前記巻き締め部を前記管状部材の径方向に押圧して扁平化させる扁平化工程を有することで、管状部材由来の巻き締め部と蓋部材由来の巻き締め部との密着性をより高めることができる。 (3-5) After the winding step, by having a flattening step of pressing and flattening the wound tightened portion in the radial direction of the tubular member, the wound portion and lid derived from the tubular member Adhesiveness with the winding part derived from a member can be improved more.
(3−6)前記巻き締め部は前記管状部材の内側方向に巻回され、前記座屈防止工程における前記巻き締め部の支持は、該巻き締め部の外周面に密着する座屈防止金型により行われることで、巻き締めされた巻き締め部が管状部材の径方向外側に突出することがなくなり、複数の管状部材を並べた場合でも巻き締め部による空間の無駄発生をなくすることができる。ここで、前記押し型の外周面は前記座屈防止金型の内周面に密着する形状にすることで、巻き締め部を内巻きにする際に押し型による管状部材の座屈が効果的に防止できる。 (3-6) The buckling prevention mold is wound in the inner direction of the tubular member, and the support of the winding fastening part in the buckling prevention process is in close contact with the outer peripheral surface of the winding fastening part. As a result, the tightened winding portion does not protrude outward in the radial direction of the tubular member, and even when a plurality of tubular members are arranged, it is possible to eliminate wasteful space due to the tightening portion. . Here, the outer peripheral surface of the pressing die is shaped so as to be in close contact with the inner peripheral surface of the buckling prevention die, so that the buckling of the tubular member by the pressing die is effective when the tightening portion is internally wound. Can be prevented.
(3−7)前記巻き締めガイド部は、前記巻き締め部に沿って延設された溝とすることが望ましい。巻き締めガイド部は巻き締め部を巻くことができる最小限の長さ、数だけ設けても十分に巻き締めを行うことができるが、巻き締め部に沿った状態で連続して設けた溝とすることで、より確実に巻き締めを行うことができる。 (3-7) It is desirable that the winding guide portion is a groove extending along the winding portion. The winding guide portion can be sufficiently wound even if it is provided in the minimum length and number that can wind the winding portion, but the groove provided continuously along the winding portion and By doing so, it is possible to perform the tightening more reliably.
(4)上記課題を解決する本発明の管状部材の製造装置は、少なくとも一端部が開口する筒状部材と、該一端部に固定される蓋部材とを巻き締めする装置であって、
前記筒状部材の前記一端部と前記蓋部材とは少なくとも巻き締めされる部分において重なり合って密着する形状をもつ巻き締め部をそれぞれにもち、それぞれの該巻き締め部を重ね合わせた状態の該筒状部材及び該蓋部材に対して、
断面形状が、該巻き締め部を巻き締めした後の外形と同程度の形状をもつ曲線からなり、且つ、該巻き締め部の該一端部側がある部位に概ね沿って配設される巻き締めガイド部をもち、一旦進入させた後は戻すことなく複数段階に分けて該一端部が開口する方向から該巻き締め部に当接・押圧することで、重なり合った該巻き締め部の該一端部側を該押し型の該断面形状に沿って巻回する押し型と、
該押し型が巻き締めする方向と反対の方向から該巻き締め部を支持することで座屈を防ぐ座屈防止金型と、を有することを特徴とする。
(4) The tubular member manufacturing apparatus of the present invention that solves the above-described problem is an apparatus that winds up a cylindrical member that is open at least at one end and a lid member that is fixed to the one end.
The one end portion of the cylindrical member and the lid member each have a tightening portion having a shape that overlaps and adheres at least in a portion to be tightened, and the tube in a state where the respective tightening portions are overlapped. For the shaped member and the lid member,
A winding guide in which the cross-sectional shape is a curve having a shape similar to that of the outer shape after the tightening portion is wound, and the winding tightening guide is arranged substantially along a portion where the one end side of the tightening portion is located The one end side of the overlapped tightening portion by contacting and pressing the winding tightening portion from the direction in which the one end portion is opened in a plurality of stages without having to be returned after having entered once. A pressing die that is wound along the cross-sectional shape of the pressing die;
And a buckling prevention mold for preventing buckling by supporting the tightening portion from a direction opposite to the direction in which the pressing die is tightened.
本発明のプレス装置及びプレス加工方法によると、ワークに対する塑性加工が無理なく進行するので高い加工精度が実現できる。本発明の管状部材の製造方法及び製造装置によると、型にて押圧することで巻き締めが完了し、巻き締めの程度も制御可能なので、シール材を用いなくてもシール性に優れた管状部材を提供することができるのであるが、本発明のプレス装置及び/又はプレス加工方法を適用することで高い精度で加工することが可能になり、設計値通りの性能を発揮させることが容易になる。 According to the press apparatus and the press working method of the present invention, since the plastic working on the work proceeds without difficulty, high working accuracy can be realized. According to the manufacturing method and the manufacturing apparatus of the tubular member of the present invention, since the tightening is completed by pressing with a mold and the degree of the tightening can be controlled, the tubular member having excellent sealing performance without using a sealing material However, by applying the press apparatus and / or press processing method of the present invention, it becomes possible to process with high accuracy, and it becomes easy to exhibit performance as designed. .
以下に、本発明の管状部材の製造方法(製造装置)を説明することで、本発明のプレス装置、プレス加工方法についても説明を行う。 Below, the manufacturing method (manufacturing apparatus) of the tubular member of the present invention will be described, and the pressing apparatus and the pressing method of the present invention will also be described.
本発明の管状部材の製造方法は、少なくとも一端部が開口する筒状部材に対して、蓋部材を一端部に蓋部材を固定する方法に適用できる。ここで、管状部材と蓋部材との固定は一般的に巻き締めと称される方法にて行われる。巻き締めの回数・長さなどを調節することで、密封性などの必要な性能を得ることができる。 The tubular member manufacturing method of the present invention can be applied to a method in which a lid member is fixed to one end of a cylindrical member having at least one end opened. Here, the fixing of the tubular member and the lid member is performed by a method generally called winding. By adjusting the number and length of the tightening, necessary performance such as sealing performance can be obtained.
本発明が適用できる対象としては、リチウム電池などの密閉型電池の筐体としての有底の管状部材と蓋部材との固定や、食品や飲料物用の缶の封止など有底、無底を問わずに管状部材の開口する一端部に蓋部材を固定する方法一般に適用できる。管状部材の断面形状としては円形はもちろん角形などの多角形にも適用できる。なお、断面形状が多角形の場合には、巻き締め遂行の容易さの観点からは角部分は曲線にて丸めることが望ましい。 The object to which the present invention can be applied includes bottomed, bottomless, such as fixing of a bottomed tubular member and a lid member as a casing of a sealed battery such as a lithium battery, sealing of a can for foods and beverages, etc. Regardless of the method, the method of fixing the lid member to one end portion of the tubular member that is open can be generally applied. The cross-sectional shape of the tubular member can be applied to a polygon such as a square as well as a circle. When the cross-sectional shape is a polygon, it is desirable to round the corner portion with a curve from the viewpoint of easy winding.
管状部材と蓋部材との固定は管状部材の開口部の全周にわたって行なわず、一部分を巻き締めなしとすることもできる。管状部材の一端部と蓋部材とは、少なくとも巻き締めされる部分において重なり合って密着する形状をもつ巻き締め部をそれぞれにもつ。巻き締め部の開口部方向の長さは巻き締めを行う長さに応じて決定される。巻き締め部を長くする方が巻き締めの回数を多くすることができる。 The tubular member and the lid member may not be fixed over the entire circumference of the opening of the tubular member, and a part of the tubular member and the lid member may be unwound. One end portion of the tubular member and the lid member each have a tightening portion having a shape that overlaps and closely contacts at least a portion to be wound. The length of the tightening portion in the opening direction is determined according to the length for performing the tightening. The length of the tightening portion can increase the number of times of tightening.
管状部材の内周面は蓋部材が当接することで蓋部材の進入を制限し、管状部材の開口方向の位置決めができる縮径部を有することができる。有底の管状部材などでは蓋部材の位置決めに管状部材の内部から蓋部材を固定することができないからである。また、電池のように、内部に収納する発電要素を外力からの影響をなく必要がある場合にも有用である。 The inner peripheral surface of the tubular member can have a reduced diameter portion that restricts the entry of the lid member when the lid member abuts and can position the tubular member in the opening direction. This is because, for example, a bottomed tubular member cannot be fixed from the inside of the tubular member for positioning of the lid member. It is also useful when a power generation element housed inside is required to have no influence from external force, such as a battery.
本発明の管状部材の製造方法は重ね合わせ工程と巻回工程と座屈防止工程とその他の工程とを有する。重ね合わせ工程は管状部材と蓋部材とを重ね合わせる工程である。蓋部材の一端部の内周面に蓋部材を挿入・固定する工程である。 The method for manufacturing a tubular member of the present invention includes an overlapping process, a winding process, a buckling prevention process, and other processes. The overlapping process is a process of overlapping the tubular member and the lid member. This is a step of inserting and fixing the lid member on the inner peripheral surface of one end of the lid member.
巻回工程は、重なり合った巻き締め部の一端部側から押し型(成形型)により押圧を行い、巻き締め部を順次ロールさせる工程である。この押し型により押圧する際に複数段階にて押圧することでプレス加工(本実施形態では巻き締め)の精度を向上することができる。また、複数段階にて押圧することで加工硬化の発生が抑制できる。 The winding process is a process in which pressing is performed by a pressing die (molding die) from one end side of the overlapping tightening portions, and the winding tightening portions are sequentially rolled. When pressing with this pressing die, pressing in a plurality of stages can improve the accuracy of press working (winding tightening in this embodiment). Moreover, generation | occurrence | production of work hardening can be suppressed by pressing in several steps.
ここで複数段階で押圧するとは、押し型と押し型に対応して設けられる受け型との間隔を段階的に狭くなるように変化させることを意味する。具体的には(a)それら型の間隔について一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めるものであるか、(b)それらの型とワーク(本実施形態においては蓋部材)との接触を保ったままそれらの型の間隔を振動させながら間隔を縮めるものとする。(a)の構成を採用するものであっても押し型を振動させる構成が望ましい。このように、押し型を移動させるに当たり精密に制御するための具体的な手法(型移動手段)は特に限定しないがサーボ機構を採用することが例示できる。 Here, pressing in a plurality of stages means changing the distance between the pressing mold and the receiving mold provided corresponding to the pressing mold so as to be narrowed stepwise. Specifically, (a) the interval between the molds is shortened in a plurality of stages without increasing the interval once shortened, or (b) the molds and the workpiece (in this embodiment) The distance between the molds is reduced while the distance between the molds is vibrated while maintaining contact with the lid member. Even if the configuration of (a) is adopted, the configuration of vibrating the pressing die is desirable. As described above, a specific method (mold moving means) for precisely controlling the movement of the pressing mold is not particularly limited.
押し型は断面形状が巻き締め部を巻き締めした後の外形と同程度の断面形状をもつ曲線からなり巻き締めガイド部をもつ。巻き締め部(特に巻き締めの初期に巻き締めされる巻き締め部の一端部側)が滑らかに滑るように、巻き締めガイド部の断面形状は滑らかな曲線にて構成されることが望ましい。例えば、巻き締めガイド部の断面形状としては半円形状やU字状などが例示できる。 The pressing die has a winding guide part having a cross-sectional shape made of a curve having a cross-sectional shape similar to that of the outer shape after the winding part is wound. It is desirable that the cross-sectional shape of the winding tightening guide portion is configured with a smooth curve so that the winding tightening portion (especially one end portion side of the tightening portion to be tightened at the initial stage of the tightening) slides smoothly. For example, examples of the cross-sectional shape of the winding guide portion include a semicircular shape and a U-shape.
巻き締め部の一端部側は巻き締めガイド部に当接することで、巻き締めガイド部の断面形状に倣って曲げられていく。巻き締めガイド部は巻き締め部の巻き締めが確実に遂行できるように巻き締め部の要所に配設されている。 One end portion side of the winding tightening portion comes into contact with the winding tightening guide portion and is bent following the cross-sectional shape of the winding tightening guide portion. The winding tightening guide portion is disposed at a main portion of the winding tightening portion so that the winding tightening portion can be reliably tightened.
例えば、管状部材の開口部の形状が直線部分と曲線部分とから成り立っている場合に、直線部よりも曲線部に対応する部位に対して、より多くの巻き締めガイド部を配設することで、より滑らかに巻き締めを行うことができる。可能ならば、巻き締め部の一端部側のすべてに対応する部位に巻き締めガイド部を連続的に延設することが巻き締めの確実性の観点からは望ましい。 For example, when the shape of the opening of the tubular member is composed of a straight portion and a curved portion, more winding tightening guide portions are disposed on the portion corresponding to the curved portion than the straight portion. Winding can be performed more smoothly. If possible, it is desirable from the viewpoint of the reliability of winding tightening to continuously extend the winding tightening guide portion to the part corresponding to all of the one end side of the winding tightening portion.
巻回工程では、巻き締め部(場合によっては管状部材のその他の部分も)に座屈が進行する方向に応力が加えられている。そこで、座屈防止工程として、巻き締め部を支持することで座屈の進行を防止する工程を有する。巻き締め部が管状部材の内側方向に巻回される場合に、本座屈防止工程における巻き締め部の支持は、巻き締め部の外周面に密着する座屈防止金型により行われることができる。 In the winding process, stress is applied to the tightening portion (in some cases, other portions of the tubular member) in a direction in which buckling proceeds. Therefore, the buckling prevention step includes a step of preventing the progress of buckling by supporting the winding portion. When the tightening portion is wound in the inner direction of the tubular member, the support of the tightening portion in the buckling prevention step can be performed by a buckling prevention mold that is in close contact with the outer peripheral surface of the tightening portion. .
その他の工程としては特に限定されず、一般的なその他の処理(例えば、管状部材を形成する工程など)を有することができる。本発明に関係する工程としては前記重ね合わせ工程後、前記巻回工程前に、重なり合った巻き締め部の一端部方向の先端部を巻回方向に応じて縮径又は拡径する工程を有することができる。予め巻き締め部の一端部側に曲げ(縮径又は拡径)を形成することで、巻回工程においてスムーズに巻き締めを行うことができる。具体的には内巻きの場合には縮径を、外巻きの場合には拡径を行うことが望ましい。 The other steps are not particularly limited, and may include other general treatments (for example, a step of forming a tubular member). As a process related to the present invention, after the overlapping process and before the winding process, there is a process of reducing the diameter of the end of the overlapped tightening portion in the direction of one end according to the winding direction. Can do. By forming a bend (reduced diameter or expanded diameter) on one end side of the tightening portion in advance, the tightening can be performed smoothly in the winding process. Specifically, it is desirable to reduce the diameter in the case of inner winding and to increase the diameter in the case of outer winding.
また、管状部材と蓋部材との密着をより完全なものにする目的で、前記巻回工程後、巻回された巻き締め部を管状部材の径方向に押圧して扁平化させる扁平化工程を有することができる。扁平化は対応する形状をもつ押し型を作成し、その押し型にて押圧することで達成できる。 Further, for the purpose of making the adhesion between the tubular member and the lid member more complete, a flattening step of flattening by pressing the wound tightening portion in the radial direction of the tubular member after the winding step is performed. Can have. Flattening can be achieved by creating a pressing die having a corresponding shape and pressing with the pressing die.
本発明の管状部材の製造方法について、以下、図面を参照しながら詳細に説明する。説明に用いる図面は模式図であり、各部の寸法、比率などは必ずしも正確なものではない(特に、部材の大きさに対する板厚など)。 The method for producing a tubular member of the present invention will be described in detail below with reference to the drawings. The drawings used for explanation are schematic diagrams, and the dimensions and ratios of the respective parts are not necessarily accurate (especially, the plate thickness with respect to the size of the members).
図1(a)に示すように、本実施例の管状部材の製造方法を適用する管状部材は一端部が開口する有底の管状部材である缶本体11と蓋部材12とである。缶本体11は、図1(b)の上面図に示すように、一端部に直交する断面が角が丸まった四角である直方体である。一端部近傍には巻き締め部111が設けられ、巻き締め部111の下端には径が縮めてある縮径部112が形成されている。縮径部112より図面上方は板厚が薄くされていることで縮径部112が形成されている。
As shown to Fig.1 (a), the tubular member which applies the manufacturing method of the tubular member of a present Example is the can
蓋部材12は缶本体11の開口部近傍に嵌合できる形状をもつ部材である。蓋部材12は巻き締め部121が設けられ、巻き締め部121の下端には缶本体11の縮径部112が当接して、蓋部材12を開口部から挿入した際にそれ以上、進入できないようになっている。
The
重ね合わせ工程:缶本体11と蓋部材12とを重ね合わせる。蓋部材12は缶本体11の一端部から挿入・嵌合させる。缶本体11の巻き締め部111と蓋部材12の巻き締め部121とは密着して重ね合わされている。
Superposition process: The
縮径工程:図2に示すように、重ね合わせた巻き締め部111、121の一端部側を縮径する工程である。図には示さないが、型内に挿入する前の重ね合わされた缶本体11及び蓋部材12に対して、一端部側から縮径の程度に応じた形状をもつ縮径型を押圧することで縮径する(拡径を行う場合(外巻きの場合)は反対に拡径を行う)。本図では蓋部材12は缶本体11内に挿入される前に巻き締め部121側が縮径されている。
Diameter reduction step: As shown in FIG. 2, this is a step of reducing the diameter of one end of the overlapped tightening
なお、縮径工程により、巻き締め部111、121を縮径しなくても良い場合があり、後述する巻回工程にて併せて、説明する。
In addition, there is a case where it is not necessary to reduce the diameters of the tightening
巻回工程及び座屈防止工程:重ね合わせられた缶本体11及び蓋部材12は座屈防止金型22内に挿入される。その後、上方から押し型21により押圧する。押し型21は、図2及び3に示すように、巻き締め部111、121の一端部側が当接できる巻き締めガイド部212が巻き締め部111、121が設けられている全周にわたって形成されている。巻き締めガイド部212の断面形状は半円形状であり、更に、中心部近傍には突起211が形成されている。押し型21を座屈防止金型22内に挿入すると、巻き締めガイド部212が巻き締め部111、121に当接する。
Winding step and buckling prevention step: The superimposed can
巻き締め部111、121の一端部側は内側に向くように縮径されており、また、巻き締めガイド部212の断面形状が滑らかな半円形状であるので、巻き締め部111、121の一端部側は巻き締めガイド部212の断面形状に倣って内側に曲げられていくことになる。
One end of the tightening
更に、押し型21にて押圧していくと、巻き締めガイド部212内から、巻き締め部111、121の一端部が飛び出すことになる。この場合に、巻き締め部111、121は、座屈防止金型22から離れ、巻き締めガイド部212にて曲げられ続けるので、飛び出した一端部はそのまま巻かれていくことになり、最終的には巻き締めが完成する(図4)。
Further, when the
ここで押し型21により押圧する際に複数段階にて押圧することで巻き締めの精度を向上することができる。押し型21と押し型に対応して設けられる受け型との間隔を段階的に狭くなるように変化させている。具体的にはそれら型の間隔について一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めるものである。押し型21は振動させながら押し込まれている。
Here, the accuracy of winding can be improved by pressing in a plurality of stages when pressing with the
ここで、横軸に時間、縦軸に押し型21の移動距離をそれぞれ採用してプロットすると、図6に示すように表すことができる。つまり、成形時間の経過に伴い、押し型21を段階的に移動させるのであるが、押し型21の移動は段階的であると同時に一方的であり、一度押し込んだ後は戻ることはない。このように、押し型21の移動を段階的に行うことで、加工精度を向上できたり、加工硬化の発生を抑制できる。
Here, when time is plotted on the horizontal axis and the moving distance of the
例えば、成形型を進める大きさとしては、1/100mmから5/100mmの間隔が採用できる。反対に成形型を抜く場合にも一旦、抜いた成形型を再度、押し入れることなく抜くことで高い加工精度が実現できる。 For example, an interval of 1/100 mm to 5/100 mm can be adopted as the size for advancing the mold. On the other hand, even when the mold is removed, high machining accuracy can be realized by once removing the removed mold without pushing it in again.
巻き締め部111、121は、押し型21の進入に伴い、巻き締めガイド部212から拡径方向に応力が加わるが、座屈防止金型22により巻き締め部111、121の外周面から押圧・支持されていることで座屈が防止されている。
The winding
ここで、巻き締め部111、121の一端部側は縮径されているので、特に問題なく巻き締めガイド部212内に進入、巻回されていくが、一端部側が縮径されずにそのままである場合でも巻回工程を進めることができる。例えば、押し型21が座屈防止金型22に接する部分(巻き締めガイド部212の周辺)を鋭角状に形成することで、巻き締め部111、121と座屈防止金型22との間に押し型21を進入させて巻回させることが可能になる。ここで、缶本体11や蓋部材12の一端部側は切断など行うことで形成されるが、切断時に僅かに縮径する方向に一端部を変形させることで、押し型21を進入させることに資することができる。
Here, since one end portion side of the tightening
扁平化工程:巻き締めが終了した後、押し型21を抜き取り、扁平金型(図略)にて押圧することで巻回した巻き締め部111、121を押しつぶして扁平化する。扁平化することで、缶本体11及び蓋部材12それぞれの巻き締め部111、121の間の密着性が向上する。
Flattening step: After the tightening is finished, the
11…缶本体 111…巻き締め部 112…縮径部
12…蓋部材 121…巻き締め部
21…押し型 211…突起 212…巻き締めガイド部
23、24、25…押し型(扁平型を兼ねている)
26、27、28…押し型(縮径工程用の型及び扁平型を兼ねている)
22…座屈防止金型
DESCRIPTION OF
26, 27, 28... Push mold (also serves as a mold for a diameter reduction process and a flat mold)
22 ... Buckling prevention mold
Claims (15)
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めるように該型移動手段を制御する制御手段と、
を有することを特徴とするプレス装置。 A first mold and a second mold which are disposed so as to be able to contact and separate from each other and which perform plastic working by sandwiching and moving a workpiece therebetween;
Mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds;
When pressing and plastic working by sandwiching the workpiece between the first mold and the second mold, the interval between the molds is reduced in a plurality of stages without increasing the interval once reduced. Control means for controlling the mold moving means,
The press apparatus characterized by having.
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、それらの型と該ワークとの接触を保ったままそれらの型の間隔を振動させながら縮めるように該型移動手段を制御する制御手段と、
を有することを特徴とするプレス装置。 A first mold and a second mold which are disposed so as to be able to contact and separate from each other and which perform plastic working by sandwiching and moving a workpiece therebetween;
Mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds;
When the workpiece is sandwiched between the first mold and the second mold to perform pressing and plastic working, the distance between the molds is maintained while maintaining contact between the mold and the workpiece. Control means for controlling the mold moving means so as to shrink while vibrating;
The press apparatus characterized by having.
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、を用いて、該ワークに塑性加工を行うプレス加工方法であって、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、一旦縮めた間隔を広げることなく複数段階にてそれらの型の間隔を縮めることを特徴とするプレス加工方法。 A first mold and a second mold which are disposed so as to be able to contact and separate from each other and which perform plastic working by sandwiching and moving a workpiece therebetween;
A press working method for performing plastic working on the workpiece using a mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds. ,
When pressing and plastic working by sandwiching the workpiece between the first mold and the second mold, the interval between the molds is reduced in a plurality of stages without increasing the interval once reduced. A press working method characterized by the above.
該第1の成形型及び該第2の成形型の少なくとも一方を移動させてそれらの型の間隔を変化させる型移動手段と、を用いて、該ワークに塑性加工を行うプレス加工方法であって、
該第1の成形型及び該第2の成形型の間に該ワークを挟持して押圧・塑性加工を行うときに、それらの型と該ワークとの接触を保ったまま複数段階にてそれらの型の間隔を縮めることを特徴とするプレス加工方法。 A first mold and a second mold which are disposed so as to be able to contact and separate from each other and which perform plastic working by sandwiching and moving a workpiece therebetween;
A press working method for performing plastic working on the workpiece using a mold moving means for moving at least one of the first mold and the second mold to change the distance between the molds. ,
When pressing and plastic working by sandwiching the workpiece between the first mold and the second mold, the mold and the workpiece are maintained in a plurality of stages while maintaining contact between the mold and the workpiece. A press working method characterized by reducing the interval between molds.
前記筒状部材の前記一端部と前記蓋部材とは少なくとも巻き締めされる部分において重なり合って密着する形状をもつ巻き締め部をそれぞれにもち、
該筒状部材及び該蓋部材それぞれの該巻き締め部を重ね合わせる工程と、
断面形状が、該巻き締め部を巻き締めした後の外形と同程度の形状をもつ曲線からなり、該巻き締め部の該一端部側がある部位に概ね沿って配設される巻き締めガイド部をもつ押し型にて、該一端部が開口する方向から該巻き締め部に当接・押圧することで、重なり合った該巻き締め部の該一端部側が該押し型の該断面形状に沿って巻回される巻回工程と、
該巻回工程において、該巻き締め部を支持することで座屈を防ぐ工程と、を有する該一端部に該蓋部材を固定した管状部材の製造方法であって、
前記巻回工程では、一旦進めた後は戻すことなく複数段階に分けて前記押し型を進めることを特徴とする管状部材の製造方法。 A method of winding a cylindrical member having at least one end opened and a lid member fixed to the one end,
The one end portion of the tubular member and the lid member each have a tightening portion having a shape that overlaps and closely adheres at a portion to be tightened,
Superimposing the winding portions of the tubular member and the lid member,
A winding guide portion that has a cross-sectional shape made of a curve having a shape similar to that of the outer shape after the tightening portion is tightened, and that is disposed substantially along a portion where the one end side of the tightening portion is located. The one end side of the overlapping tightening portion is wound along the cross-sectional shape of the pressing die by contacting and pressing the tightening portion from the direction in which the one end portion is opened by the pressing die having A winding process,
A step of preventing buckling by supporting the tightening portion in the winding step, and a method of manufacturing a tubular member in which the lid member is fixed to the one end portion,
In the winding step, the push die is advanced in a plurality of stages without being returned after being advanced once.
該管状部材の該一端部は該蓋部材により封止されている請求項7又は8に記載の管状部材の製造方法。 The winding portion is formed over the entire circumference of the one end portion of the tubular member and the lid member,
The method for manufacturing a tubular member according to claim 7 or 8, wherein the one end portion of the tubular member is sealed with the lid member.
前記座屈防止工程における前記巻き締め部の支持は、該巻き締め部の外周面に密着する座屈防止金型により行われる請求項7〜11のいずれかに記載の管状部材の製造方法。 The tightening portion is wound in the inner direction of the tubular member,
The method of manufacturing a tubular member according to any one of claims 7 to 11, wherein the support of the tightening portion in the buckling prevention step is performed by a buckling prevention mold that is in close contact with an outer peripheral surface of the tightening portion.
前記筒状部材の前記一端部と前記蓋部材とは少なくとも巻き締めされる部分において重なり合って密着する形状をもつ巻き締め部をそれぞれにもち、それぞれの該巻き締め部を重ね合わせた状態の該筒状部材及び該蓋部材に対して、
断面形状が、該巻き締め部を巻き締めした後の外形と同程度の形状をもつ曲線からなり、且つ、該巻き締め部の該一端部側がある部位に概ね沿って配設される巻き締めガイド部をもち、一旦進入させた後は戻すことなく複数段階に分けて該一端部が開口する方向から該巻き締め部に当接・押圧することで、重なり合った該巻き締め部の該一端部側を該押し型の該断面形状に沿って巻回する押し型と、
該押し型が巻き締めする方向と反対の方向から該巻き締め部を支持することで座屈を防ぐ座屈防止金型と、を有することを特徴とする該一端部に該蓋部材を固定した管状部材の製造装置。 An apparatus for winding up a cylindrical member having at least one end opened and a lid member fixed to the one end,
The one end portion of the cylindrical member and the lid member each have a tightening portion having a shape that overlaps and adheres at least in a portion to be tightened, and the tube in a state in which the respective tightening portions are overlapped. For the shaped member and the lid member,
A winding guide in which the cross-sectional shape is a curve having a shape similar to that of the outer shape after the tightening portion is wound, and the winding tightening guide is arranged substantially along a portion where the one end side of the tightening portion is located The one end side of the overlapped tightening portion by contacting and pressing the winding tightening portion from the direction in which the one end portion is opened in a plurality of stages without having to be returned after having entered once. A pressing die that is wound along the cross-sectional shape of the pressing die;
A buckling prevention mold for preventing buckling by supporting the tightening portion from a direction opposite to the direction in which the pressing mold is tightened, and fixing the lid member to the one end portion An apparatus for manufacturing a tubular member.
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