JP2008011856A - Method for producing non-fried food - Google Patents

Method for producing non-fried food Download PDF

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JP2008011856A
JP2008011856A JP2007149548A JP2007149548A JP2008011856A JP 2008011856 A JP2008011856 A JP 2008011856A JP 2007149548 A JP2007149548 A JP 2007149548A JP 2007149548 A JP2007149548 A JP 2007149548A JP 2008011856 A JP2008011856 A JP 2008011856A
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clothing
powdered
ingredients
food
fried
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JP4805875B2 (en
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Hiroshi Onozaki
博 小野崎
Emi Tanaka
笑美 田中
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Nisshin Seifun Group Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a non-fried food keeping the taste/palatability of fried food comprising crispness of the coat and juicy filling of a filling coated with the coat and resistant to peeling off of the coat even by applying a thin coat, and to provide a method for producing a non-fried food having thick coat in high production yield. <P>SOLUTION: The method for producing a non-fried food contains a step to apply a coating liquid and/or a powdery coating material to a filling, a step to boil the filling coated with the coating liquid and/or powdery coating material and a step to roast the boiled filling. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、ノンフライ揚げ物様食品の製造方法に関する。より詳細には、本発明は、具材に衣液及び/又は粉粒状衣材を付着させる工程、衣液及び/又は粉粒状衣材を付着させた具材を茹でる工程、及び茹でた具材を焼成する工程を含む、ノンフライ揚げ物様食品の製造方法に関する。   The present invention relates to a method for producing a non-fried food-like food. More specifically, the present invention relates to a step of attaching a dressing liquid and / or a powdered dressing material to the material, a step of stroking a material to which the dressing liquid and / or a powdered dressing material is attached, and a boiled material. It is related with the manufacturing method of a non-fried fried food-like food including the process of baking.

から揚げ、フリッターあるいはフライなどのいわゆる揚げ物食品は、衣のサクサクとした食感と衣に包まれた具材のジューシー感とを楽しむことのできる、嗜好性に優れた食品である。しかし、揚げ物食品の衣には油揚げによって油が多量にしみ込むため、高カロリー食品の典型例として、近年の健康志向において揚げ物食品の摂取は避けられる傾向にある。   So-called deep-fried foods such as fried chicken, fritters and fries are foods with excellent palatability that can enjoy the crisp texture of clothing and the juicy feeling of ingredients wrapped in clothing. However, since the deep-fried food is soaked with a large amount of oil by frying, the consumption of fried food tends to be avoided as a typical example of high-calorie food in recent health-consciousness.

一方で、その優れた嗜好性のために、揚げ物食品の需要は依然として高い。この為、油で揚げずに揚げ物と同等の食味・食感を持つ、揚げ物食品に代わるいわゆるノンフライ揚げ物様食品の開発が行われてきており、例えば、α化澱粉を含有するミックスをまぶした具材を蒸熱処理して焼成する方法(特許文献1)、α化澱粉と油脂を含む衣材をまぶした具材をオーブン及び/又はスチームで熱処理し、さらにオーブン又は電子レンジで熱処理する方法(特許文献2)等が報告されている。
しかし、特許文献1及び2に記載の方法で得られるノンフライ揚げ物様食品は、具材に対する衣の割合(以下、「衣率」ということがある。)が低く、また具材もジューシー感が不足し、パサついた食感を与えるものである。
On the other hand, the demand for fried food is still high due to its excellent palatability. For this reason, so-called non-fried food-like foods have been developed to replace fried foods that have the same taste and texture as fried foods without being fried in oil. For example, ingredients that are coated with a mixture containing pregelatinized starch A method in which a material is steamed and fired (Patent Document 1), and a material coated with a pregelatinized starch and oil and fat is heat-treated in an oven and / or steam, and further heat-treated in an oven or a microwave oven (Patent) Reference 2) etc. have been reported.
However, the non-fried fried food-like food obtained by the methods described in Patent Documents 1 and 2 has a low ratio of clothes to ingredients (hereinafter sometimes referred to as “clothing ratio”), and the ingredients also lack juicy feeling. And it gives a crunchy texture.

また、熱凝固性蛋白質、食用油脂及びセルロースを用いて、電子レンジで加熱するだけで喫食可能になるノンフライ揚げ物様食品(特許文献3)、ベーキング(オーブン加熱)処理のみで天ぷらを調製することができるベーキング用天ぷらころも組成物(特許文献4)、及びO/W/Oの二重乳化構造を有する油脂を配合したオーブンフライ用バッターミックス(特許文献5)などが報告されている。
しかし、特許文献3に記載の食品は、粒状物を表面に塗布した揚げ物様食品、例えばコロッケ、トンカツ、フライ等に限定されるものであり、また使用する油脂の量が多いという問題がある。特許文献4及び5に記載のものでは、加熱中に具材の水分が過度に失われやすいため、具材はパサつくなど食感に劣るものとなりやすく、また衣は舌触りがざらざらして口溶けが悪い食感(粉っぽい食感)を呈するなど、衣のサクサク感と具材のジューシー感という揚げ物食品に求められる食味・食感の再現は十分にはなされていない。
In addition, it is possible to prepare tempura using only heat-coagulable protein, edible fat and cellulose, non-fried food-like food (Patent Document 3) that can be eaten only by heating in a microwave oven, and baking (oven heating) treatment. A baking tempura that can be made includes a composition (Patent Document 4), and a batter mix for oven frying (Patent Document 5) containing an oil having a double emulsion structure of O / W / O.
However, the food described in Patent Document 3 is limited to fried foods such as croquettes, tonkatsu, fries, etc. with a granular material applied on the surface, and there is a problem that the amount of fats and oils used is large. In the thing of patent document 4 and 5, since the water | moisture content of an ingredient tends to be lost excessively during heating, the ingredient tends to be inferior to the mouthfeel, such as a stickiness, and the clothes have a rough touch and the mouth melts. The taste and texture required for fried foods, such as the crunchy texture of the clothing and the juicy feeling of the ingredients, such as a bad texture (powder-like texture), have not been fully achieved.

揚げ物食品では、衣率が比較的低く、軽い食感の揚げ物食品が好まれる一方、衣率が比較的高い揚げ物食品も、製品歩留が良く、好まれる傾向がある。しかし、衣率が低い(薄衣)ノンフライ揚げ物様食品では衣が剥がれやすく、粉っぽい食感となりやすい。また、衣率が高い(厚衣)ノンフライ揚げ物様食品では、衣がべとついたり、硬くヒキのある食感となったり、あるいは粉っぽい食感になりやすいという問題が生じやすく、しかも、衣に色むらがあり外観に劣るものとなり易い。
これまでに具材のジューシー感と衣のサクサク感の両方を満足し、かつ衣の外観に優れ、衣が比較的薄にもかかわらず剥がれにくいノンフライ揚げ物様食品や、厚衣で製品歩留のよいノンフライ揚げ物様食品を製造し得る方法は知られていない。
特開2003−274872号公報 特開2004−208531号公報 特開2003−102402号公報 特開昭58−67155号公報 特開平4−131048号公報
As for fried foods, fried foods having a relatively low clothing rate and a light texture are preferred, while fried foods having a relatively high clothing rate tend to be preferred because of their good product yield. However, non-fried food-like foods with a low dressing rate (thin clothing) tend to peel off and tend to have a powdery texture. In addition, non-fried fried foods that have a high dressing rate (thick clothes) are prone to problems such as clothes that are sticky, hard and crisp, or have a powdery texture, The clothing has uneven color and tends to be inferior in appearance.
Until now, both the succulent feel of the ingredients and the crispness of the clothing have been achieved, and the appearance of the clothing has been excellent, and the product yield has been improved with non-fried foods that are difficult to peel off despite being relatively thin. There is no known method by which a good non-fried food-like food can be produced.
Japanese Patent Laid-Open No. 2003-274872 JP 2004-208531 A JP 2003-102402 A JP 58-67155 A Japanese Patent Laid-Open No. 4-131048

本発明は、衣のサクサク感と衣に包まれた具材のジューシー感に優れるという揚げ物食品の食味・食感を保持し、かつ薄衣でも剥がれにくいノンフライ揚げ物様食品や、厚衣で製品歩留がよいノンフライ揚げ物様食品を製造することができる方法を提供することを目的とする。   The present invention maintains the taste and texture of fried foods that are excellent in the crispness of clothes and the juiciness of ingredients wrapped in clothes, and is a product yield in non-fried fried foods that are hard to peel off even in thin clothes, An object of the present invention is to provide a method capable of producing a good non-fried food-like food.

本発明者らは、衣のサクサク感と衣に包まれた具材のジューシー感に優れるという揚げ物食品に独特な食味・食感を保持しつつ、健康志向に優れたノンフライ揚げ物様食品の製造方法を種々検討してきたところ、意外なことに、衣材を付着させた具材を焼成する前に「茹でる」という処理を行うことにより、揚げ物食品の好ましい食味・食感を保持することができることを見出した。さらに、衣液及び粉粒状衣材のいずれか一方のみでも本発明のノンフライ揚げ物食品を製造することができることを見出した。
即ち、本発明は、ノンフライ揚げ物様食品の製造方法において、衣液及び/又は粉粒状衣材を付着させた具材を熱水中で茹でる処理を行うことを特徴とするノンフライ揚げ物様食品の製造方法に関する。
本発明の方法をより詳細に説明すれば以下のとおりとなる。
(1)具材に衣液及び/又は粉粒状衣材を付着させる工程、衣液及び/又は粉粒状衣材を付着させた具材を茹でる工程、及び茹でた具材を焼成する工程を含む、ノンフライ揚げ物様食品の製造方法。
(2)具材に衣液及び粉粒状衣材を付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、ハイアミロース澱粉及び/又は架橋澱粉30〜70量%、油脂15〜30質量%、及び大豆蛋白質10〜25質量%を含む粉粒状衣材を使用する、前記(1)に記載の製造方法。
(3)具材に衣液及び粉粒状衣材を付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、加熱処理小麦粉10〜60質量%を含む粉粒状衣材を使用する前記(1)又は(2)に記載の製造方法。
(4)具材に衣液のみを付着させる工程、衣液のみを付着させた具材を茹でる工程、及び茹でた具材を焼成する工程を含む、前記(1)に記載のノンフライ揚げ物様食品の製造方法。
(5)具材に衣液のみを付着させる場合に使用する衣液において、衣液用組成物の乾物全質量に対して、熱凝固性蛋白質を2〜25質量%含み、且つ粘度が25,000〜120,000mPa・sになるように調整されている衣液を使用する前記(1)又は(4)に記載の製造方法。
(6)具材に粉粒状衣材のみを付着させる工程、粉粒状衣材のみを付着させた具材を茹でる工程、及び茹でた具材を焼成する工程を含む、前記(1)に記載のノンフライ揚げ物様食品の製造方法。
(7)具材に粉粒状衣材のみを付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、加熱処理小麦粉10〜60質量%を含む粉粒状衣材を使用する前記(1)又は(6)に記載の製造方法。
The inventors of the present invention provide a method for producing a non-fried deep-fried food-like food excellent in health, while maintaining the unique taste and texture of the deep-fried food that is excellent in the crispness of the clothing and the juicy feeling of the ingredients wrapped in the clothing. As a result of various investigations, surprisingly, it is possible to maintain the preferable taste and texture of fried foods by performing a process of “boiling” before baking the ingredients with the clothes attached. I found it. Furthermore, it discovered that the non-fried deep-fried foodstuff of this invention can be manufactured only with either one of a dressing liquid and a granular granular material.
That is, the present invention provides a method for producing a non-fried food-like food, characterized in that, in the method for producing a non-fried food-like food, the ingredient to which the coating liquid and / or the powdered granular material is attached is boiled in hot water. Regarding the method.
The method of the present invention will be described in detail as follows.
(1) including a step of adhering the dressing liquid and / or powdered dressing material to the ingredients, a step of boiling the ingredients to which the dressing liquid and / or powdered dressing materials are adhered, and a step of firing the boiled ingredients , A method for producing non-fried foods.
(2) In the powdery clothing used when the dressing liquid and the powdered clothing are adhered to the ingredients, the high amylose starch and / or the cross-linked starch is 30 to 70% by weight, based on the total weight of the powdered clothing. The manufacturing method as described in said (1) using the powdery granular material containing 15-30 mass% of fats and oils and 10-25 mass% of soybean protein.
(3) In the powdery clothing used when the coating liquid and the powdered clothing are adhered to the ingredients, the powdered clothing containing 10 to 60% by mass of the heat-treated flour with respect to the total weight of the powdered clothing. The production method according to (1) or (2), wherein
(4) The non-fried fried food-like food according to (1), including a step of adhering only the clothing liquid to the ingredients, a step of boiling the ingredients to which only the clothing liquid is adhered, and a step of baking the boiled ingredients. Manufacturing method.
(5) In the coating liquid used when only the coating liquid is attached to the ingredients, the composition contains 2 to 25% by mass of thermocoagulable protein with respect to the total dry matter mass of the coating liquid composition, and the viscosity is 25, The manufacturing method as described in said (1) or (4) using the dressing liquid adjusted so that it may become 000-120,000 mPa * s.
(6) The method according to (1), including a step of attaching only the powdery clothing material to the ingredient, a step of boiling the ingredient to which only the powdery clothing material is adhered, and a step of baking the boiled ingredient. A method for producing non-fried foods.
(7) In the powdered clothing used when only the powdered clothing is adhered to the ingredients, the powdered clothing containing 10-60% by mass of the heat-treated wheat flour is used with respect to the total weight of the powdered clothing. The manufacturing method according to (1) or (6).

本発明の製造方法によれば、衣は粉っぽさが無く、サクサクとした食感(サクミ)を有し、具材は水分の損失が少なくジューシー感に富むという揚げ物食品の好ましい食感を保持し、かつ色むらなどが無く、油揚げしたような良好な外観を呈するノンフライ揚げ物様食品が提供される。
また、本発明の粉粒状衣材及び/又は衣液を用いれば、歯切れの良好な衣が得られるのみならず、本発明の粉粒状衣材及び/又は衣液は具材への付着が良好で、本発明の製造方法で製造されたノンフライ揚げ物様食品は、薄衣及び厚衣のいずれにしても衣が剥がれにくく、しっとり感のあるものとなる。したがって、本発明の製造方法によれば、衣率が比較的低く軽い食感のノンフライ揚げ物様食品のみならず、衣率が高く、製品歩留のよいノンフライ揚げ物様食品をも提供することができる。
According to the production method of the present invention, the clothes have a powdery texture, a crispy texture (sakumi), and the ingredients have a favorable texture of fried foods with a low loss of moisture and a rich juicy feeling. Provided is a non-fried food-like food that is retained and has no color unevenness and exhibits a good appearance as if fried.
In addition, when the powdered dressing material and / or dressing liquid of the present invention is used, not only a crisp clothing is obtained, but also the powdered dressing material and / or dressing liquid of the present invention has good adhesion to ingredients. Thus, the non-fried deep-fried food-like food produced by the production method of the present invention has a moist feeling because it is difficult for the clothes to peel off in both thin and thick clothes. Therefore, according to the production method of the present invention, it is possible to provide not only a fried food-like food with a relatively low coat ratio and a light texture, but also a non-fried fried food-like food with a high clothes ratio and a good product yield. .

本発明のノンフライ揚げ物様食品としては、一般的には、油で揚げる以外の手段で調理され、揚げ物食品とほぼ同じか、あるいは揚げ物食品にきわめて近い外観や食味・食感を有する食品が挙げられ、好ましい「ノンフライ揚げ物様食品」としては、表面の凹凸が少なく比較的になめらかな表面を有する食品、例えば唐揚げ、竜田揚げ、フリッター、ナゲット、フライドチキンなどが挙げられる。また、本発明のノンフライ揚げ物様食品に用いる具材としては、通常の油揚げ食品の具材として用いられるものであれば特に限定されない。   The non-fried food-like food of the present invention generally includes food that is cooked by means other than fried in oil and has an appearance, taste, and texture that is almost the same as that of fried food, or very close to that of fried food. Preferred “non-fried food-like foods” include foods having a relatively smooth surface with little surface irregularities, such as fried chicken, fried tatsuta, fritters, nuggets, and fried chicken. The ingredients used for the non-fried food-like food of the present invention are not particularly limited as long as they are used as ingredients for ordinary fried foods.

また、本発明における「粉粒状衣材」とは、粉末、又は粉末と比較的粒子の細かい粒状成分が配合された形態の衣材を意味する。パン粉、クラッカー粉砕物又はシリアルなどを配合してもよいが、その量は衣材の全量に対して5〜50質量%、好ましくは10〜30質量%である。   In addition, the “powder and granular clothing material” in the present invention means a clothing material in a form in which powder or a granular component having relatively fine particles is blended. Bread crumbs, crushed crackers or cereals may be blended, but the amount is 5 to 50% by mass, preferably 10 to 30% by mass, based on the total amount of the clothing material.

本発明は、具材に衣液及び/又は粉粒状衣材を付着させる工程、衣液及び/又は粉粒状衣材を付着させた具材を茹でる工程、及び茹でた具材を焼成する工程を含む、ノンフライ揚げ物様食品の製造方法である。   The present invention includes a step of adhering the dressing liquid and / or powdered dressing material to the material, a step of boiling the material to which the dressing liquid and / or powdered dressing material is adhered, and a step of firing the boiled material It is a manufacturing method of the non-fried food-like foodstuff containing.

具材に衣液及び/又は粉粒状衣材を付着させる工程としては、具材に衣液と粉粒状衣材を付着させる工程、具材に衣液のみを付着させる工程、具材に粉粒状衣材のみを付着させる工程のいずれかを行い、衣液及び/又は粉粒状衣材がほぼ均一に付着される方法であれば特に限定されるものではなく、常法に従って行うことができる。   As the process of attaching the dressing liquid and / or the powdered dressing material to the ingredients, the process of attaching the dressing liquid and the powdered dressing material to the ingredients, the process of attaching only the dressing liquid to the ingredients, the powdery form to the ingredients It is not particularly limited as long as it is a method in which any one of the steps of attaching only the clothing material is performed and the clothing liquid and / or the powdered and granular clothing material is adhered substantially uniformly, and can be performed according to a conventional method.

本発明の一態様である具材に衣液及び粉粒状衣材を付着させる工程において、衣率を高くする目的のため、具材に衣液を付着させた後、粉粒状衣材を付着させるのが好ましい。衣率をより高くして、製品歩留をよくすることが所望される場合には、具材に衣液を付着させた後、粉粒状衣材を付着させ、再度これらの操作を繰り返すこともできる。また、具材に衣液と粉粒状衣材を付着させる工程を繰り返す場合には、使用する粉粒状衣材として異なる種類の粉粒状衣材を使用することもできる。   In the step of attaching the dressing liquid and the powdered dressing material to the ingredients according to one aspect of the present invention, the dressing liquid is deposited after the dressing liquid is deposited on the ingredients for the purpose of increasing the clothing ratio. Is preferred. If it is desired to increase the dressing ratio and improve the product yield, it is also possible to attach the dressing liquid to the ingredients, then attach the powdered clothing material, and repeat these operations again. it can. Moreover, when repeating the process of making a dressing liquid and a granular clothing material adhere to ingredients, a different kind of granular clothing material can also be used as a granular clothing material to be used.

具材に衣液及び粉粒状衣材を付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、ハイアミロース澱粉及び/又は架橋澱粉30〜70質量%、油脂15〜30質量%、及び大豆蛋白質10〜25質量%を含む粉粒状衣材を使用することが好ましい。このような粉粒状衣材を用いることで、厚衣でありながら、歯切れがよく、適度なサクミがあり口どけがよく、具材は十分にジューシーな、ノンフライ揚げ物様食品が得られる。   In the powdered and granular clothing used when the coating liquid and powdered and granular clothing are adhered to the ingredients, the high amylose starch and / or crosslinked starch is 30 to 70% by mass, and the fats and oils 15 to 15% with respect to the total mass of the granular clothing. It is preferable to use a granular dressing material containing 30% by mass and 10-25% by mass of soy protein. By using such a powdery granular material, a non-fried fried food-like food that is crisp, has good crispness, has a good mouthfeel, and has a sufficiently juicy ingredient can be obtained.

本発明のこの態様において使用するハイアミロース澱粉は、アミロース含量が60〜70%と高く、糊化(α化)温度が非常に高い澱粉であり、具体的には例えば、ハイアミロースコーンスターチやその湿熱加工品が好ましい。また、架橋澱粉としては、小麦澱粉、馬鈴薯澱粉、タピオカ澱粉等の架橋澱粉が挙げられる。架橋澱粉は市販されており、これらの市販品を適宜用いることができる。ハイアミロース澱粉及び/又は架橋澱粉の配合量は、衣のサクサク感を高め、またべたつきやヒキのある食感を抑えるという点から、粉粒状衣材全質量に対して30質量%〜70質量%とすることが好ましい。   The high amylose starch used in this embodiment of the present invention is a starch having a high amylose content of 60 to 70% and a very high gelatinization (alpha) temperature. Specifically, for example, high amylose corn starch and its wet heat Processed products are preferred. Examples of the cross-linked starch include cross-linked starches such as wheat starch, potato starch and tapioca starch. Cross-linked starch is commercially available, and these commercially available products can be used as appropriate. The blending amount of high amylose starch and / or cross-linked starch is 30% to 70% by weight based on the total weight of the powdered clothing material from the standpoint of enhancing the crispness of the clothes and suppressing the texture with stickiness and cracks. It is preferable that

また、本発明のこの実施態様において使用する油脂としては、液状油脂、固形油脂、粉末油脂のいずれも使用可能であるが、粉末油脂が好ましい。粉末油脂としては、市販品を適宜使用することができる。また、液状油脂及び固形油脂としては各種動植物油を用いることができるが、この場合、常法に従ってこれらを一旦液状化したものにデキストリン等の賦形剤を加えて混合し、粉末化した油脂として使用することが好ましい。油脂の配合量は、衣の歯切れを良くし、またサクミを付与するという点から、15質量%〜30質量%とすることが好ましい。   Moreover, as fats and oils used in this embodiment of the present invention, any of liquid fats and oils, solid fats and oils and powdered fats and oils can be used, but powdered fats and oils are preferable. Commercially available products can be used as powder oils and fats as appropriate. In addition, various animal and vegetable oils can be used as the liquid fats and solid fats. In this case, an oil such as dextrin is added to and mixed with those once liquefied according to a conventional method to obtain powdered fats and oils. It is preferable to use it. The blending amount of the fat is preferably 15% by mass to 30% by mass from the viewpoint of improving the crispness of the clothes and imparting sakumi.

大豆蛋白質としては、脱脂大豆から調製される蛋白質、全脂大豆から調製される蛋白質のいずれも利用することができ、その形態としては、粉粒状衣材を調製する目的から、粉末状又は比較的粒子の小さい顆粒状に加工された大豆蛋白質が好ましい。これらの粉末又は顆粒状の大豆蛋白質は広く市販されており、本発明では、これらの市販品を適宜使用することができる。大豆蛋白質の配合量は、ベタついてヒキのある食感や重く固い食感を抑え、歯切れのよい食感にするという点から、10質量%〜25質量%とすることが好ましい。   As the soy protein, either a protein prepared from defatted soybean or a protein prepared from full fat soy can be used. Soy protein processed into granules with small particles is preferred. These powdered or granular soybean proteins are widely commercially available, and in the present invention, these commercially available products can be used as appropriate. The blending amount of the soy protein is preferably 10% by mass to 25% by mass from the viewpoint of suppressing a sticky texture and a heavy and hard texture and making a crisp texture.

一方、衣の食感が柔らかなノンフライ揚げ物様食品を所望するときには、本発明の別の一態様として、具材に衣液及び粉粒状衣材を付着させる工程における粉粒状衣材として、粉粒状衣材全質量に対して加熱処理小麦粉10〜60質量%を含む粉粒状衣材を使用することが好ましい。当該粉粒状衣材において、加熱処理小麦粉を用いることで、得られるノンフライ揚げ物様食品は、衣の食感が柔らかになるだけでなく、さらに衣が歯切れ良く、口溶けにも優れる。   On the other hand, when a non-fried fried food-like food with a soft texture is desired, as another aspect of the present invention, as a powdered dressing material in the step of attaching the dressing liquid and the powdered dressing material to the ingredients, It is preferable to use a granular clothing material containing 10 to 60% by mass of heat-treated wheat flour with respect to the total mass of the clothing material. By using the heat-treated wheat flour in the powdered granular clothing material, the obtained non-fried food-like food product not only has a soft texture but also has a crisp and excellent meltability.

本発明の方法で使用する加熱処理小麦粉とは、小麦粉を加熱処理したものであれば特に限定されず、例えば、軽度に湿熱処理した加熱処理小麦粉、小麦粉を密封容器中で撹拌しながら間接加熱処理して得られる間接加熱処理小麦粉、小麦粉を焙煎処理したローストフラワーなどが挙げられる。
軽度に湿熱処理した加熱処理小麦粉の好ましい例としては、例えば、特開2001−120162号公報に記載された方法で調製されたものであり、澱粉が実質的にα化されず、グルテンバイタリティーが70〜95%になっているものが挙げられる。
ローストフラワーは、常法で得られるものであれば特に限定されるものではなく、市販されているローストフラワーを適宜用いることができる。市販品としては、例えば「ローストフラワーRD」(日清製粉株式会社製)などが挙げられる。
The heat-treated wheat flour used in the method of the present invention is not particularly limited as long as the wheat flour is heat-treated. For example, the heat-treated wheat flour that has been mildly heat-treated, indirect heat treatment while stirring the flour in a sealed container Indirect heat-treated flour obtained by heating, roasted flour obtained by roasting wheat flour, and the like.
As a preferable example of the heat-treated wheat flour that has been mildly heat-moisture treated, for example, it is prepared by the method described in JP-A-2001-120162, starch is not substantially pregelatinized, and gluten vitality is What is 70-95% is mentioned.
The roast flour is not particularly limited as long as it can be obtained by a conventional method, and commercially available roast flour can be appropriately used. Examples of commercially available products include “Roasted Flower RD” (manufactured by Nisshin Flour Milling Co., Ltd.).

また、間接加熱処理小麦粉の好ましい例としては、例えば特開2004−9022号公報に記載の加熱装置で加熱処理されたものなどが挙げられる。これら小麦粉の間接加熱処理は、加熱手段を有する回転シャフトからなる撹拌装置を有する密閉系容器中において当該小麦粉を撹拌しながら行うことが好ましい。
上記した間接加熱処理は、品温80〜150℃、好ましくは100〜130℃で、5〜120分間、好ましくは30〜80分間行うのが好ましい。撹拌の条件は、容器の大きさ、処理すべき小麦粉の量によって異なるが、通常は10〜60rpm、好ましくは20〜50rpm程度である。上記した間接加熱処理粉は、未処理の小麦粉に対し、アミロース溶出量が10〜80%に抑制され、かつ蛋白質溶出量が30〜80%に抑制されているという特徴を有する。
また小麦粉を間接加熱処理する際に、乳化剤を添加して処理することが好ましい。斯かる乳化剤としては、グリセリン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ソルビタン脂肪酸エステル、ショ糖脂肪酸エステル、レシチン、リゾレシチンなどが挙げられ、これらの中でもグリセリン脂肪酸エステルが好ましく、特にステアリン酸モノグリセリド、コハク酸モノグリセリドが好ましい。これらの乳化剤は単独で使用しても2種以上を併用してもよい。
Moreover, as a preferable example of indirect heat processing wheat flour, what was heat-processed with the heating apparatus of Unexamined-Japanese-Patent No. 2004-9022, etc. are mentioned, for example. The indirect heating treatment of these flours is preferably performed while stirring the flours in a closed container having a stirring device composed of a rotating shaft having heating means.
The indirect heat treatment described above is preferably performed at a product temperature of 80 to 150 ° C., preferably 100 to 130 ° C., for 5 to 120 minutes, preferably 30 to 80 minutes. The stirring conditions vary depending on the size of the container and the amount of flour to be processed, but are usually 10 to 60 rpm, preferably about 20 to 50 rpm. The indirect heat-treated powder described above is characterized in that the amylose elution amount is suppressed to 10 to 80% and the protein elution amount is suppressed to 30 to 80% with respect to untreated wheat flour.
Moreover, it is preferable to add an emulsifier when the wheat flour is indirectly heated. Examples of such an emulsifier include glycerin fatty acid ester, propylene glycol fatty acid ester, sorbitan fatty acid ester, sucrose fatty acid ester, lecithin, lysolecithin and the like. Among these, glycerin fatty acid ester is preferable, and stearic acid monoglyceride and succinic acid monoglyceride are particularly preferable. preferable. These emulsifiers may be used alone or in combination of two or more.

また、衣の食感がふっくら柔らかで口溶けがよく、ボリューム感に優れるノンフライ揚げ物様食品を所望する場合、本発明の別の一態様として、具材に特定の衣液のみを付着させることが好ましい。ここで用いる衣液は、その衣液用組成物の乾物全質量に対して、熱凝固性蛋白質を2〜25質量%、好ましくは10〜15質量%含み、且つ粘度が25,000〜120,000mPa・s、好ましくは60,000〜90,000mPa・sになるように調整されているものを用いる。熱凝固性蛋白質の量が2質量%未満であると衣のふっくら感が十分でなく、ネチャついた食感となる可能性があり、25質量%を超えると衣が均一に付着せず、食感にばらつきがでる可能性がある。また、粘度が25,000mPa・s未満であると衣液を付着させた具材を茹でる工程で付着させた衣が溶け出しやすく、その粘度が120,000mPa・sを超えると衣の付着が不均一になりやすい。
熱凝固性蛋白質としては、通常食品に用いられる熱凝固性蛋白質であれば特に限定されないが、例えば大豆蛋白、卵白粉、全卵、乳蛋白、小麦蛋白などが挙げられるが、大豆蛋白、卵白粉が好ましい。これらの熱凝固性蛋白質は、2種以上のものを混合して使用することもできる。
In addition, when a non-fried food-like food having a soft and soft mouthfeel and excellent volume feeling is desired, as another aspect of the present invention, it is preferable to attach only a specific clothing liquid to the ingredients. . The coating liquid used here contains 2 to 25% by mass, preferably 10 to 15% by mass of the thermocoagulable protein, and the viscosity is 25,000 to 120,% with respect to the total dry mass of the composition for the coating liquid. One adjusted to 000 mPa · s, preferably 60,000 to 90,000 mPa · s is used. If the amount of the thermocoagulable protein is less than 2% by mass, the clothing may not have a sufficient fluffy texture and may have a sticky texture. If the amount exceeds 25% by mass, the clothing will not adhere evenly, The feeling may vary. In addition, if the viscosity is less than 25,000 mPa · s, the garment adhered in the step of boiling the ingredients to which the garment liquid is adhered tends to melt, and if the viscosity exceeds 120,000 mPa · s, the garment does not adhere. It tends to be uniform.
The thermocoagulable protein is not particularly limited as long as it is a thermocoagulable protein usually used in foods. Examples of the protein include soy protein, egg white powder, whole egg, milk protein, and wheat protein. Is preferred. These thermocoagulable proteins can be used in a mixture of two or more.

さらに、薄衣で、しかも衣の食感が柔らかなノンフライ揚げ物様食品を所望するときには、本発明の別の一態様として、具材に粉粒状衣材のみを付着させることが好ましい。この場合において、具材と粉粒状衣材の結着性を良くするために、粉粒状衣材に特定量の加熱処理小麦粉を配合することが重要であり、さらに具材を調味液で処理して具材表面に調味液が存在する状態で粉粒状衣材を付着させることが好ましい。この態様における加熱処理小麦粉は、上記した加熱処理小麦粉を好適に用いることができ、当該粉粒状衣材全質量に対して、10〜60質量%含むものである。   Furthermore, when a non-fried food-like food with a thin garment and a soft texture is desired, as another aspect of the present invention, it is preferable to attach only the powdered clothing to the ingredients. In this case, in order to improve the binding property between the ingredients and the powdered clothes, it is important to add a specific amount of heat-treated wheat flour to the powdered clothes, and the ingredients are further treated with a seasoning liquid. It is preferable to attach the powdered clothing material in a state where the seasoning liquid exists on the surface of the ingredients. The heat-treated flour in this embodiment can suitably use the above-mentioned heat-treated wheat flour, and contains 10 to 60% by mass with respect to the total mass of the powdered clothing material.

本発明において、「衣率」とは、先述してきたとおり、具材の質量に対する衣の質量の割合を意味するものであり、衣率が低いことはより衣が薄いこと(薄衣)を示し、衣率が高いことはより衣が厚いこと(厚衣)を示す。また、「製品歩留」は、具材の質量に対する製品の質量の割合を意味するものであり、具材100質量部としたときの製造された製品(揚げ物様食品)の質量部の割合で示される。この製品歩留に優れるということは、同じ量の具材を用いてもより多くの製品が得られることを意味するだけでなく、製品歩留については、前述の衣率のみならず、加工・調理過程で具材から失われる水分量が影響するため、製品歩留に優れるということは、ノンフライ揚げ物様食品中の具材がジューシー感を保持し、食味・食感に優れることも意味する。   In the present invention, the “clothing rate” means the ratio of the mass of the clothing to the mass of the ingredients as described above, and a low clothing rate indicates that the clothing is thinner (thin clothing), A high clothing ratio indicates a thicker clothing (thick clothing). “Product yield” means the ratio of the mass of the product to the mass of the ingredient, and is the ratio of the mass part of the manufactured product (fried food-like food) when the ingredient is 100 parts by mass. Indicated. This excellent product yield not only means that more products can be obtained using the same amount of ingredients, but the product yield is not limited to the above-mentioned clothing ratio, but can be processed and processed. Since the amount of moisture lost from ingredients during cooking is affected, the fact that the product yield is excellent also means that the ingredients in the non-fried food-like food retain a succulent feeling and are excellent in taste and texture.

衣液及び/又は粉粒状衣材を付着させた具材は、熱湯中で茹でられる。茹でる条件としては、沸騰しているか又はこれに近い状態の熱湯中において、衣の表面がα化して固化し、具材と衣が固定される(衣が剥がれないようになる)程度であればよく、具体的には例えば、通常は90℃以上、好ましくは95℃以上の熱湯中で、茹で時間は15秒〜3分間、好ましくは30秒〜2分間の範囲である。これらの条件であれば、衣の食感が粉っぽくならず、また衣材の溶出による衣の剥がれが起きない。   The ingredients to which the dressing liquid and / or the powdered dressing material are adhered are boiled in hot water. The boiled condition is that the surface of the garment is α-solidified and solidified in hot water that is boiling or close to this, so that the ingredients and the garment are fixed (the garment will not peel off). Well, specifically, for example, in boiling water at 90 ° C. or higher, preferably 95 ° C. or higher, boiling time is in the range of 15 seconds to 3 minutes, preferably 30 seconds to 2 minutes. Under these conditions, the texture of the clothes does not become powdery, and the clothes do not peel off due to elution of the clothes.

従来のノンフライ揚げ物様食品の製造方法では、具材に衣材を付着させた後、そのまま焼成するか、あるいは水蒸気で処理した後、焼成されていた。しかし、これらの方法では、揚げ物様食品の衣が粉っぽくなり、また衣の表面に色むらが生じやすく、揚げ物様食品として、具材のジューシー感等の食感及び外観において劣るものであった。これに対して本発明の方法では、従来行われていた焼成前に水蒸気で蒸すという手段とは全く異なる発想に基づき、衣液や粉粒状衣材を付着させた具材を熱湯中で茹でることを特徴とするものであり、衣液や粉粒状衣材として各種の素材を使用すること可能となり、目的の食感や食味を有するノンフライ揚げ物様食品を適宜製造することが可能となる。また、「茹でる」という手段は通常は常圧で行うことができるので、「蒸す」よりも簡便かつ安全な操作である。   In a conventional method for producing a non-fried food-like food, the dressing material is attached to the ingredients and then baked as it is or after being treated with water vapor. However, in these methods, the fried food-like food becomes powdery and color unevenness tends to occur on the surface of the clothes, and the fried food-like food is inferior in texture and appearance such as juicy feeling of ingredients. It was. On the other hand, in the method of the present invention, on the basis of a completely different idea from the conventional method of steaming with steam before firing, the ingredients to which dressing liquid and powdered dressing material are adhered are boiled in hot water. It is possible to use various raw materials as a coating liquid or a powdery granular material, and it is possible to appropriately manufacture a non-fried food-like food having a desired texture and taste. Moreover, since the means of “boiling” can be normally performed at normal pressure, it is a simpler and safer operation than “steaming”.

前記工程で茹でられた具材は、次に焼成する工程に付される。この焼成工程は、ノンフライ揚げ物様食品を喫食可能な状態にしうる条件であれば特に限定されないが、好ましい焼成条件は、焼成温度が160℃〜250℃、焼成時間は5〜10分間である。また、この工程は、市販されている種々のオーブン等を適宜使用して行うことができる。   The ingredients boiled in the above step are subjected to the next baking step. Although this baking process will not be specifically limited if it is a condition which can make a non-fried food-like food ready for eating, As for preferable baking conditions, baking temperature is 160 to 250 degreeC, and baking time is 5 to 10 minutes. Moreover, this process can be performed using various commercially available ovens etc. suitably.

本発明の方法において、具材に衣液及び粉粒状衣材を付着させる場合に用いる衣液としては、通常、唐揚げ、竜田揚げ、フリッター、ナゲット、フライドチキン等に用いられる衣液用組成物を水等で溶いたもの(バッター)であれば特に限定されない。この場合においては、衣液用組成物は小麦粉等の穀粉類や各種澱粉を主体とするものであり、さらに、油脂加工澱粉、卵白等の熱凝固性蛋白質、油脂、増粘多糖類、食塩、糖類、調味料、香辛料、膨張剤、乳製品等の副原料を配合してもよいが、卵白及び油脂加工澱粉の少なくとも一つを配合することが好ましい。
また、具材に衣液のみを付着させる場合に用いる衣液用組成物は、前記してきたように熱凝固性蛋白質と、小麦粉等の穀粉類や各種澱粉を主体とするものであるが、必要に応じて、上記副原料を適宜配合することができる。
In the method of the present invention, as the coating liquid used when the coating liquid and the powdered granular material are adhered to the ingredients, the composition for the coating liquid usually used for fried chicken, fried Tatsuta, fritter, nugget, fried chicken, etc. If it melt | dissolves with water etc. (batter), it will not specifically limit. In this case, the composition for garments is mainly composed of flours such as wheat flour and various starches, and further, heat-coagulating proteins such as fat and oil processed starch, egg white, fats and oils, thickening polysaccharides, salt, Although auxiliary materials such as sugars, seasonings, spices, swelling agents, and dairy products may be blended, it is preferable to blend at least one of egg white and fat processed starch.
In addition, as described above, the composition for coating liquid used when only the coating liquid is attached to the ingredients is mainly composed of thermocoagulable protein, flour such as wheat flour, and various starches. Depending on the above, the above auxiliary materials can be appropriately blended.

本発明の方法における粉粒状衣材は、その効果を損なわない限度において、各粉粒状衣材が必須とする成分以外に、通常の衣材に使用される成分を含んでいてもよい。このような成分としては、例えば、小麦粉等の穀粉、各種澱粉、パン粉、クラッカー粉砕物、シリアル、増粘多糖類、調味料、香辛料、粉乳、全卵、卵白、乳蛋白質等の蛋白質、乳化剤、着色料、香辛料、膨張剤等が挙げられ、これらの成分を適宜、適量配合させることもできる。   The powdered clothing material in the method of the present invention may contain components used for ordinary clothing materials in addition to the components essential for each powdered clothing material, as long as the effect is not impaired. Examples of such components include flours such as wheat flour, various starches, bread crumbs, cracked pulverized products, cereals, thickening polysaccharides, seasonings, spices, milk powder, whole eggs, egg whites, proteins such as milk proteins, emulsifiers, Coloring agents, spices, swelling agents and the like can be mentioned, and appropriate amounts of these components can be blended.

本発明の方法により製造されたノンフライ揚げ物様食品は、そのまま食してもよいが、冷蔵又は冷凍保存し、冷蔵品、チルド品又は冷凍品として市場に流通させ、喫食時に電子レンジ等で再加熱してもよい。あるいは本発明の別の態様として、具材に衣液及び/又は粉粒状衣材を付着させて茹でる処理を施した後に冷凍保存し、店舗又は家庭においてオーブンなどで焼成して本発明のノンフライ揚げ物様食品としてもよい。また、本発明の方法において、畜肉等の具材は衣液及び粉粒状衣材を付着させる前又は後に、慣用される手段で殺菌、着色、味付け等の処理を施してもよい。   Non-fried fried food-like food produced by the method of the present invention may be eaten as it is, but is refrigerated or frozen and stored in the market as a refrigerated, chilled or frozen product, and reheated in a microwave oven or the like during eating. May be. Alternatively, as another aspect of the present invention, the non-fried fried food of the present invention is prepared by subjecting the ingredients to a liquid and / or powdered granular material to be boiled and then stored frozen and baked in an oven or the like at a store or home. It may be a food. In the method of the present invention, ingredients such as livestock meat may be subjected to treatments such as sterilization, coloring, seasoning and the like by conventional means before or after adhering the dressing liquid and powdered dressing material.

以下に実施例を挙げて本発明をさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。
[実施例1〜7]
下記の表1に示される組成からなる衣液用組成物及び粉粒状衣材組成物を常法に従って調製した。
次に、具材としてカットした鶏モモ肉20gをマリネーションした後、表1に示した各衣液用組成物100gを150mlの水に溶いた衣液に漬け、次いで各粉粒状衣材を付着させた後、100℃の熱湯中で30秒間茹でた。湯から衣付き具材を取り出し、そのまま200℃、5分間オーブン中で焼成を行って、実施例1〜7のノンフライ鶏唐揚げ様食品を製造した。
得られたノンフライ鶏唐揚げ様食品は、衣の表面に色むら等は認められず、外観に優れていた。
EXAMPLES The present invention will be described in more detail with reference to examples below, but the present invention is not limited to these examples.
[Examples 1-7]
A composition for dressing and a powdered dressing composition having the composition shown in Table 1 below were prepared according to a conventional method.
Next, 20 g of chicken thighs cut as ingredients are marinated, and then 100 g of each composition for dressing shown in Table 1 is dipped in 150 ml of water and then each powdered dressing is adhered. Then, it was boiled for 30 seconds in hot water at 100 ° C. The clothes-equipped material was taken out from the hot water and baked in an oven at 200 ° C. for 5 minutes as it was to produce the non-fried chicken fried foods of Examples 1-7.
The obtained non-fried chicken fried food was excellent in appearance with no uneven color on the surface of the clothes.

Figure 2008011856
Figure 2008011856

[比較例1]
下記の表2に示される組成からなる粉粒状衣材を常法に従って調製した。
次に、具材としてカットした鶏モモ肉20gをマリネーションした後、粉粒状衣材をまぶして付着させた後、蒸し器に入れて3分間、スチーム処理した。これをそのまま175℃のオーブン中で7分間焼成を行って、比較例1のノンフライ鶏唐揚げ様食品を製造した。
得られたノンフライ鶏唐揚げ様食品は、衣の色合い等の点で外観に劣るものであった。
[Comparative Example 1]
A powdered clothing material having the composition shown in Table 2 below was prepared according to a conventional method.
Next, 20 g of chicken thighs cut as ingredients were marinated, and then powdered clothing material was applied and adhered, and then steamed for 3 minutes in a steamer. This was directly baked in an oven at 175 ° C. for 7 minutes to produce a non-fried chicken fried food of Comparative Example 1.
The obtained non-fried chicken fried food was inferior in appearance in terms of the color of the clothes.

Figure 2008011856
Figure 2008011856

[比較例2]
表2に示される組成からなる粉粒状衣材及び衣液用組成物を常法に従って調製した。
次に、具材としてカットした鶏モモ肉20gをマリネーションした後、表2に示した粉粒状衣材を付着させた後、衣液用組成物100gを180mlの水に溶いた衣液に漬け、次いで再度、粉粒状衣材を付着させた。これを4分間スチーム処理した後、175℃のオーブン中で8分間焼成して、比較例2のノンフライ鶏唐揚げ様食品を製造した。
得られたノンフライ鶏唐揚げ様食品は、衣に色むらがあり外観に劣るものであった。
[Comparative Example 2]
A powdery dressing material and a composition for dressing liquid having the composition shown in Table 2 were prepared according to a conventional method.
Next, after marrying 20 g of chicken thigh cut as ingredients, the powdered granular material shown in Table 2 was attached, and then 100 g of the composition for dressing was soaked in the dressing dissolved in 180 ml of water. Then, the powdered granular material was again attached. This was steam-treated for 4 minutes and then baked in an oven at 175 ° C. for 8 minutes to produce a fried chicken-like food of Comparative Example 2.
The obtained non-fried chicken fried food was uneven in color and inferior in appearance.

[試験例1]
上記の実施例1、比較例1及び比較例2の各ノンフライ鶏唐揚げ様食品について、10名のパネラーにより下記の表3に示した基準による点数評価を行うとともに、衣率と製品歩留を算出した。これらの結果を下記の表4に示す。
なお、衣と具材の食味・食感については各評価値の平均値を求め、また、衣率及び製品歩留は下記の式により算出した。
衣率(%)=[衣の質量(g)]/[具材の質量(g)]×100
製品歩留(%)=「揚げ物様食品の質量(g)」/[具材の質量(g)]×100
[Test Example 1]
About each non-fried chicken deep-fried food of the above-mentioned Example 1, Comparative Example 1 and Comparative Example 2, while performing score evaluation according to the standard shown in Table 3 below by 10 panelists, the clothing rate and product yield Calculated. These results are shown in Table 4 below.
In addition, about the taste and texture of clothes and ingredients, the average value of each evaluation value was calculated | required, and the clothing rate and the product yield were computed by the following formula.
Clothing rate (%) = [Mass of clothing (g)] / [Mass of ingredients (g)] × 100
Product yield (%) = “Mass of fried food (g)” / [Mass of ingredients (g)] × 100

Figure 2008011856
Figure 2008011856

Figure 2008011856
Figure 2008011856

これらの結果、粉粒状衣材のみを具材に付着させてスチーム処理した比較例1では、衣の食感が適度な硬さでやや歯切れよいが、具材の鶏肉についてはジューシー感がやや不足しており、衣率、製品歩留はともに低いものであった。粉粒状衣材及び衣液を具材に付着させた後、再度粉粒状衣材を付着させてスチーム処理した比較例2では、具材はジューシーで柔らかく、衣率及び製品歩留も高かったが、衣は歯切れが悪くガミーであり、衣の食感において著しく劣るものであった。また、これら比較例1及び2のノンフライ鶏唐揚げ様食品では、いずれも衣が粉っぽい食感であった。
これに対して、衣液及び粉粒状衣材を具材に付着させた後、茹で処理した実施例1では、衣の食感と具材の食感が共に優れ、かつ衣率及び製品歩留も高いものであった。さらに、揚げ物様食品として外観にも優れ、また衣も粉っぽさは感じられず、きわめて良好なノンフライ揚げ物様食品であることが確認された。
As a result, in Comparative Example 1 in which only the powdered clothes were attached to the ingredients and steam-treated, the texture of the clothes was slightly crisp with moderate hardness, but the ingredients of chicken were slightly lacking in juiciness Both the clothing ratio and product yield were low. In Comparative Example 2 in which the powdery clothing material and the liquid were attached to the ingredients, and then the powdered clothing materials were again attached and steamed, the ingredients were juicy and soft, and the clothes rate and product yield were high. The garments were crisp and gummy, and the texture of the garments was extremely inferior. Moreover, in the non-fried chicken deep-fried food of these comparative examples 1 and 2, both had a powdery texture.
On the other hand, in Example 1 in which the dressing liquid and the powdered dressing material were attached to the ingredients and then treated with the scissors, the texture of the clothes and the texture of the ingredients were both excellent, and the clothes rate and product yield Was also expensive. Furthermore, it was confirmed that the fried food-like food was excellent in appearance, and the clothes did not feel powdery.

[実施例8〜9]
下記の表5に示される組成からなる衣液用組成物及び粉粒状衣材を、それぞれ調製した。 次に、実施例8では、具材としてチキンナゲット用成形肉20gを、衣液用組成物100gを150mlの水に溶いた衣液に漬け、次いで粉粒状衣材を十分に付着させた。実施例9では、同量の成形肉を衣液に浸けてから粉粒状衣材を付着させるという操作を再度繰り返した。衣を付着させた具材を、実施例8では30秒間、実施例9では1分間それぞれ100℃の熱湯中で茹でた。湯から具材を取り出し、200℃のオーブン中で5分間焼成を行って、実施例8〜9のノンフライチキンナゲット様食品を製造した。
得られたチキンナゲット様食品では、衣の表面に色むら等は認められず、外観に優れていた。
[Examples 8 to 9]
A composition for dressing and a powdered dressing material having the composition shown in Table 5 below were prepared. Next, in Example 8, 20 g of chicken nugget shaped meat as an ingredient was dipped in a dressing solution prepared by dissolving 100 g of the dressing composition in 150 ml of water, and then the powdered dressing material was sufficiently adhered. In Example 9, the operation of adhering the powdered clothing material after the same amount of shaped meat was immersed in the clothing liquid was repeated again. Ingredients to which the clothes were attached were boiled in hot water at 100 ° C. for 30 seconds in Example 8 and for 1 minute in Example 9, respectively. The ingredients were taken out of the hot water and baked in an oven at 200 ° C. for 5 minutes to produce the non-fried chicken nugget-like foods of Examples 8-9.
In the obtained chicken nugget-like food, no uneven color was found on the surface of the garment, and the appearance was excellent.

Figure 2008011856
Figure 2008011856

[実施例10]
下記の表6に示される組成からなる衣液用組成物及び粉粒状衣材をそれぞれ調製した。
次に、具材として鶏モモ肉20gを、表6に示す衣液用組成物100gを150mlの水に溶いた衣液に漬け、次いで再度、粉粒状衣材を具材に十分に付着させた後、100℃の熱湯中で30秒間茹でた。湯から具材を取り出し、200℃のオーブン中で5分間焼成を行ってノンフライ唐揚げ様食品を製造した。これを−30℃で冷凍し、1週間後に電子レンジ(600w、50秒間)で再加熱した。
オーブンで焼成した後、及び電子レンジで再加熱した後で、ノンフライ唐揚げ様食品の外観を観察したが、衣には色むら等は認められず、外観に優れていた。
[Example 10]
A composition for dressing and a granular dressing material having the composition shown in Table 6 below were prepared.
Next, 20 g of chicken leg meat as an ingredient was dipped in a dressing solution obtained by dissolving 100 g of the composition for dressing shown in Table 6 in 150 ml of water, and then the powdered dressing material was sufficiently adhered to the ingredient again. After that, it was boiled for 30 seconds in hot water at 100 ° C. The ingredients were taken out of the hot water and baked in an oven at 200 ° C. for 5 minutes to produce a non-fried fried food. This was frozen at −30 ° C. and reheated in a microwave oven (600 w, 50 seconds) after one week.
After baking in an oven and after reheating in a microwave oven, the appearance of the non-fried deep-fried food was observed, but there was no uneven color on the clothes and the appearance was excellent.

Figure 2008011856
Figure 2008011856

[実施例11〜12]
実施例1における粉粒状衣材組成物中のハイアミロースコーンスターチを、架橋小麦澱粉(実施例11)又は架橋タピオカ澱粉(実施例12)に置き換えて粉粒状衣材を調製し、これを用いて実施例1と同様にして、ノンフライ鶏唐揚げ様食品を製造した。
得られたノンフライ鶏唐揚げ様食品は、衣の表面に色むら等は認められず、外観に優れていた。
[Examples 11 to 12]
The high amylose corn starch in the powdery granular material composition in Example 1 is replaced with a crosslinked wheat starch (Example 11) or a crosslinked tapioca starch (Example 12) to prepare a powdered granular material, and this is used. In the same manner as in Example 1, a fried chicken-like food was produced.
The obtained non-fried chicken fried food was excellent in appearance with no uneven color on the surface of the clothes.

[試験例2]
実施例2〜12のノンフライ揚げ物様食品について、衣の食感及び具材の食感を表3に示した評価基準に従って、試験例1と同様に10名のパネラーにより評価を行った。得られた評価値の平均値を下記の表7に示す。
[Test Example 2]
The non-fried food-like foods of Examples 2 to 12 were evaluated by 10 panelists in the same manner as in Test Example 1 according to the evaluation criteria shown in Table 3 for the texture of clothes and the texture of ingredients. The average value of the obtained evaluation values is shown in Table 7 below.

Figure 2008011856
Figure 2008011856

これらの結果から、本発明の製造方法によって製造されるノンフライ揚げ物様食品では、衣は歯切れがよく、かつサクミがあって口溶けがよく、具材はジューシーで柔らかい等、衣の食感及び具材の食感ともに極めて良好であることが確認された。また、製品歩留と衣率についても、実施例1のものと同等であり、さらに前述のように衣の表面に色むら等は認められず、外観に優れることから、これらのノンフライ揚げ物様食品は製品として非常に優れることがわかる。   From these results, in the non-fried fried food-like food produced by the production method of the present invention, the clothes are crisp, sakumi is good in the mouth, the ingredients are juicy and soft, etc. It was confirmed that the texture of this was very good. Further, the product yield and the clothing rate are the same as those in Example 1, and as described above, the surface of the clothing has no color unevenness and is excellent in appearance. Shows that it is very good as a product.

[実施例13〜16] 間接加熱処理小麦粉を用いたノンフライ揚げ物様食品の製造
間接加熱処理小麦粉を配合した衣液用組成物及び粉粒状衣材を用いてノンフライ揚げ物様食品を製造した。
具体的には、次の表8に示される組成からなる衣液用組成物及び粉粒状衣材を、それぞれ調製した。次に、具材としてカットした鶏モモ肉肉20gをマリネーションした後、衣液用組成物100gを150mlの水に溶いた衣液に漬け、次いで粉粒状衣材を十分に付着させた。次いで、表8に示される茹で時間(ボイル時間)及び焼成条件でノンフライ揚げ物様食品を調製した。表8中の「加熱処理小麦粉1」は、特開2004−9022号公報に記載の加熱装置を用いて、品温110℃で60分間、間接加熱処理したものである。
得られた実施例13〜16のノンフライ揚げ物様食品について、衣の食感を下記に示した評価基準に従って、10名のパネラーにより評価を行った。得られた評価値の平均値を下記の表8に示す。
[Examples 13 to 16] Production of non-fried food-like food using indirectly heat-treated wheat flour Non-fried food-like food was produced using a composition for dressing liquid and powdered clothing material containing indirectly heat-treated wheat flour.
Specifically, compositions for dressing and powdery dressing materials having the compositions shown in the following Table 8 were prepared. Next, 20 g of chicken thigh meat cut as an ingredient was marinated, and then 100 g of the composition for dressing was dipped in a dressing solution dissolved in 150 ml of water, and then the powdered dressing material was sufficiently adhered. Next, a non-fried food-like food was prepared under the boiling time (boil time) and baking conditions shown in Table 8. “Heat-treated wheat flour 1” in Table 8 is obtained by indirect heat treatment at a product temperature of 110 ° C. for 60 minutes using a heating apparatus described in JP-A-2004-9022.
About the obtained non-fried fried food-like foodstuff of Examples 13-16, the food texture of clothes was evaluated by the 10 panelists according to the evaluation criteria shown below. The average value of the obtained evaluation values is shown in Table 8 below.

表8における「衣の食感」は次の5段階の点数として評価した。
5 : 歯切れ良く、柔らかで口溶けに優れる。
4 : やや柔らかで口溶け良く、歯切れ良い。
3 : やや柔らかさに欠けるが、口溶けも悪くない。
2 : 歯切れ・口溶け共にやや悪くやや硬い。
1 : ヒキがあり歯切れ悪く、硬く口溶け悪い。
The “texture of clothing” in Table 8 was evaluated as the following five levels.
5: Good crispness, soft and excellent in melting in the mouth.
4: Slightly soft, meltable in the mouth, and crisp.
3: Slightly lacks softness, but melts in the mouth.
2: Slightly worse and slightly harder with both crispness and melting of mouth.
1: There is a crack, crispness, hard and poor melting.

Figure 2008011856
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[実施例17〜18] 軽度に湿熱処理した加熱処理小麦粉を用いたノンフライ揚げ物様食品の製造
軽度に湿熱処理した加熱処理小麦粉を配合した衣液用組成物及び粉粒状衣材を用いてノンフライ揚げ物様食品を製造した。
具体的には、表9に示される組成からなる衣液用組成物及び粉粒状衣材を、それぞれ調製した。次に、具材としてカットした鶏モモ肉20gをマリネーションした後、衣液用組成物100gを150mlの水に溶いた衣液に漬け、次いで粉粒状衣材を十分に付着させた。次いで、表9に示される茹で時間(ボイル時間)及び焼成条件でノンフライ揚げ物様食品を調製した。なお、表9中の「加熱処理小麦粉2」は、特開2001−120162号公報に開示された方法で調製されたものであり、澱粉が実質的にα化されず、グルテンバイタリティーが70〜95%になっているものである。
得られた実施例17〜18のノンフライ揚げ物様食品について、衣の食感を実施例13〜16と同じ評価基準に従って、10名のパネラーにより評価を行った。得られた評価値の平均値を下記の表9に示す。
[Examples 17 to 18] Manufacture of non-fried food-like food using heat-treated wheat flour that has been mildly heat-treated Non-fried food using a composition for dressing liquid and a powdered dressing material containing heat-treated wheat flour that has been mildly heat-treated A food product was manufactured.
Specifically, a composition for dressing and a powdered dressing material having the compositions shown in Table 9 were prepared. Next, 20 g of chicken thigh cut as ingredients was marinated, and then 100 g of the composition for dressing was dipped in a dressing solution dissolved in 150 ml of water, and then the powdered dressing material was sufficiently adhered. Next, a non-fried food-like food was prepared under the boiling time (boil time) and baking conditions shown in Table 9. In addition, "heat-treated wheat flour 2" in Table 9 was prepared by the method disclosed in Japanese Patent Application Laid-Open No. 2001-120162, starch was not substantially gelatinized, and gluten vitality was 70 to It is 95%.
About the obtained non-fried fried food-like foodstuff of Examples 17-18, the food texture of clothes was evaluated by the 10 panelists according to the same evaluation criteria as Examples 13-16. The average value of the evaluation values obtained is shown in Table 9 below.

Figure 2008011856
Figure 2008011856

[実施例19] ローストフラワーを用いた揚げ物様食品の製造
ローストフラワーを配合した粉粒状衣材を用いて、ノンフライ揚げ物様食品を製造した。
具体的には、表10に示される組成からなる衣液用組成物及び粉粒状衣材組成物を、それぞれ調製した。次に、具材としてカットした鶏モモ肉20gをマリネーションした後、衣液用組成物100gを150mlの水に溶いた衣液に漬け、次いで粉粒状衣材を十分に付着させた。次いで、表10に示される茹で時間(ボイル時間)及び焼成条件でノンフライ揚げ物様食品を調製した。なお、本実施例において、ローストフラワーは、「ローストフラワーRD」(日清製粉株式会社製)を用いた。
得られたノンフライ揚げ物様食品について、衣の食感を実施例13〜16と同じ評価基準に従って、10名のパネラーにより評価を行った。得られた評価値の平均値を下記の表10に示す。
[Example 19] Manufacture of fried food-like food using roasted flour A non-fried fried food-like food was manufactured using a powdered granular material blended with roasted flour.
Specifically, a composition for dressing liquid and a powdered dressing composition composed of the compositions shown in Table 10 were prepared. Next, 20 g of chicken thigh cut as ingredients was marinated, and then 100 g of the composition for dressing was dipped in a dressing solution dissolved in 150 ml of water, and then the powdered dressing material was sufficiently adhered. Next, a non-fried food-like food was prepared under the boiling time (boil time) and baking conditions shown in Table 10. In this example, “roasted flower RD” (manufactured by Nisshin Flour Milling Co., Ltd.) was used as the roasted flower.
About the obtained non-fried fried food-like food, according to the same evaluation criteria as Examples 13-16, the food texture of clothes was evaluated by 10 panelists. The average value of the obtained evaluation values is shown in Table 10 below.

Figure 2008011856
Figure 2008011856

[実施例20] 粉粒状衣材組成物のみを用いたノンフライ揚げ物様食品の製造
前記した加熱処理小麦粉1を配合した粉粒状衣材組成物のみを用いて、ノンフライ揚げ物様食品を製造した。
具体的には、具材としてカットした鶏モモ肉20gをマリネーションした後、次の表11に示される粉粒状衣材組成物のみを十分に付着させた。次いで、表11に示される茹で時間(ボイル時間)及び焼成条件でノンフライ揚げ物様食品を調製した。
得られたノンフライ揚げ物様食品について、衣の食感を実施例13〜16と同じ評価基準に従って、10名のパネラーにより評価を行った。得られた評価値の平均値を下記の表11に示す。
[Example 20] Production of non-fried food-like food using only the powdered clothing material composition Non-fried food-like food was produced using only the powdered clothing material composition containing the heat-treated wheat flour 1 described above.
Specifically, after 20 g of chicken thighs cut as ingredients were marinated, only the powdered clothing material composition shown in the following Table 11 was sufficiently adhered. Next, a non-fried fried food-like food was prepared under the boiling time (boil time) and baking conditions shown in Table 11.
About the obtained non-fried fried food-like food, according to the same evaluation criteria as Examples 13-16, the food texture of clothes was evaluated by 10 panelists. The average value of the obtained evaluation values is shown in Table 11 below.

Figure 2008011856
Figure 2008011856

[実施例21〜22] 衣液のみを用いたノンフライ揚げ物様食品の製造
熱凝固性蛋白質として大豆蛋白又は卵白粉を配合し、且つ特定の粘度に調整した衣液のみを用いて、ノンフライ揚げ物様食品を製造した。
具体的には、具材としてカットした鶏モモ肉20gをマリネーションした後、次の表12に示される衣液用組成物100gを80mlの水に溶いて、表12に示される粘度に調整した衣液を調製し、当該衣液に付着させた。次いで、表12に示される茹で時間(ボイル時間)及び焼成条件でノンフライ揚げ物様食品を調製した。
実施例21〜22のノンフライ揚げ物様食品について、衣の外観及び食感を下記の評価基準に従って、10名のパネラーにより評価を行った。得られた評価値の平均値を下記の表12に示す。
[Examples 21-22] Manufacture of non-fried food-like food using only clothing liquid Non-fried food-like food containing only soy protein or egg white powder as thermocoagulable protein and adjusted to a specific viscosity Food was manufactured.
Specifically, after malting 20 g of chicken thigh cut as ingredients, 100 g of the composition for dressing shown in the following Table 12 was dissolved in 80 ml of water, and adjusted to the viscosity shown in Table 12. A dressing liquid was prepared and adhered to the dressing liquid. Next, a non-fried food-like food was prepared under the boiling time (boil time) and baking conditions shown in Table 12.
About the non-fried fried food-like foodstuff of Examples 21-22, the external appearance and food texture of the clothes were evaluated by 10 panelists according to the following evaluation criteria. The average value of the obtained evaluation values is shown in Table 12 below.

表12における「衣の外観及び食感」は次の5段階の点数として評価した。
衣の外観
5 : 衣付きが均一でふっくらしていてボリューム感ある
4 : 大部分が膨らみボリューム感ある
3 : 部分的に膨らみがありふっくらしている
2 : ほとんど膨らまずボリューム感がない
1 : 膨らみがなくへたっている
衣の食感
5 : 非常に柔らかで歯切れ・口溶けに優れる
4 : 柔らかで歯切れ・口溶け良い
3 : 柔らかさにやや欠けるが歯切れ・口溶けは悪くない
2 : やや硬く、歯切れ・口溶け共にやや悪い。
1 : 硬くヒキがあり歯切れ・口溶けが悪い。
“Appearance and texture of clothing” in Table 12 were evaluated as the following five levels.
Appearance of clothing 5: Uniform and plump and voluminous 4: Most bulges and voluminous 3: Partially bulges and bulges 2: Little bulge and no volume sensation 1: Swelling The texture of the clothes that are leaning on 5: Extremely soft and excellent in crispness and melting in the mouth 4: Soft and crisp and good in melting in the mouth 3: Slightly lacking in softness but not in crispness and melting in the mouth 2: Slightly hard, crispness and melting in the mouth Both are a little bad.
1: Hard and cracked, with poor crispness and mouth melting.

Figure 2008011856
Figure 2008011856

このように、本発明の方法では、衣液のみでも実施することができ、外観及び食感ともに優れたノンフライ揚げ物様食品を製造することができることがわかった。   Thus, it was found that the method of the present invention can be carried out with only the liquid, and can produce a non-fried food-like food that is excellent in both appearance and texture.

本発明は、衣は粉っぽさが無く、サクサクとした食感(サクミ)を有し、具材は水分の損失が少なくジューシー感に富むという揚げ物食品の好ましい食感を保持し、かつ衣の付き具合や色にむらなどが無く、油揚げしたような良好な外観を呈するノンフライ揚げ物様食品の製造方法を提供するものであり、食品産業などにおける利用可能性がある。   The present invention maintains the preferred texture of fried foods that the clothing is not powdery and has a crisp texture (sakumi), the ingredients have a low moisture loss and are rich in juiciness, and The present invention provides a method for producing a non-fried food-like food that has a good appearance as if it is fried and has no unevenness in color or color, and has applicability in the food industry.

Claims (5)

具材に衣液及び/又は粉粒状衣材を付着させる工程、衣液及び/又は粉粒状衣材を付着させた具材を茹でる工程、及び茹でた具材を焼成する工程を含む、ノンフライ揚げ物様食品の製造方法。   Non-fried fried food, including a step of adhering the dressing liquid and / or powdered dressing material to the ingredients, a step of boiling the ingredients to which the dressing liquid and / or powdery dressing materials are adhered, and a step of firing the boiled ingredients A method for producing food. 具材に衣液及び粉粒状衣材を付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、ハイアミロース澱粉及び/又は架橋澱粉30〜70量%、油脂15〜30質量%、及び大豆蛋白質10〜25質量%を含む粉粒状衣材を使用する、請求項1に記載の製造方法。   In the powdered and granular clothing used when the coating liquid and powdered and granular clothing are adhered to the ingredients, the high amylose starch and / or the cross-linked starch is 30 to 70% by weight and the fats and oils 15 to 15% with respect to the total mass of the granular clothing. The production method according to claim 1, wherein a powdered granular material containing 30% by mass and 10 to 25% by mass of soybean protein is used. 具材に衣液及び粉粒状衣材を付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、加熱処理小麦粉10〜60質量%を含む粉粒状衣材を使用する請求項1又は2に記載の製造方法。   In the powdery clothing used when the dressing liquid and the powdered clothing are adhered to the ingredients, the powdered clothing containing 10 to 60% by mass of the heat-treated wheat flour is used with respect to the total weight of the powdered clothing. The manufacturing method of Claim 1 or 2. 具材に衣液のみを付着させる場合に使用する衣液において、衣液用組成物の乾物全質量に対して熱凝固性蛋白質を2〜25質量%含み、且つ粘度が25,000〜120,000mPa・sになるように調整されている衣液を使用する請求項1に記載の製造方法。   In the coating liquid used when only the coating liquid is attached to the ingredients, the composition contains 2 to 25% by mass of thermocoagulable protein based on the total dry mass of the coating liquid composition, and the viscosity is 25,000 to 120, The manufacturing method of Claim 1 which uses the dressing liquid adjusted so that it may become 000 mPa * s. 具材に粉粒状衣材のみを付着させる場合に使用する粉粒状衣材において、粉粒状衣材全質量に対して、加熱処理小麦粉10〜60質量%を含む粉粒状衣材を使用する請求項1に記載の製造方法。   In the powdery clothing used when only the powdered clothing is adhered to the ingredients, the powdered clothing containing 10 to 60% by mass of the heat-treated wheat flour is used with respect to the total weight of the powdered clothing. 2. The production method according to 1.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013179880A (en) * 2012-03-01 2013-09-12 Nisshin Foods Kk Flour mix for deep-fried food used for grilling
WO2020213121A1 (en) * 2019-04-18 2020-10-22 日清フーズ株式会社 Food ingredient for sauces

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08294364A (en) * 1995-04-27 1996-11-12 Nippon Flour Mills Co Ltd Production of frozen fritters
JP2003274872A (en) * 2002-03-20 2003-09-30 Nisshin Foods Kk Method for producing deep-fried food-like unfried food
JP2004208531A (en) * 2002-12-27 2004-07-29 Kentucky Fried Chicken Japan Ltd Coating material for non-fried food product and method for producing non-fried food product using the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08294364A (en) * 1995-04-27 1996-11-12 Nippon Flour Mills Co Ltd Production of frozen fritters
JP2003274872A (en) * 2002-03-20 2003-09-30 Nisshin Foods Kk Method for producing deep-fried food-like unfried food
JP2004208531A (en) * 2002-12-27 2004-07-29 Kentucky Fried Chicken Japan Ltd Coating material for non-fried food product and method for producing non-fried food product using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013179880A (en) * 2012-03-01 2013-09-12 Nisshin Foods Kk Flour mix for deep-fried food used for grilling
WO2020213121A1 (en) * 2019-04-18 2020-10-22 日清フーズ株式会社 Food ingredient for sauces

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