JP2008008423A - Torque limiter - Google Patents

Torque limiter Download PDF

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Publication number
JP2008008423A
JP2008008423A JP2006180026A JP2006180026A JP2008008423A JP 2008008423 A JP2008008423 A JP 2008008423A JP 2006180026 A JP2006180026 A JP 2006180026A JP 2006180026 A JP2006180026 A JP 2006180026A JP 2008008423 A JP2008008423 A JP 2008008423A
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Prior art keywords
coil spring
inner ring
outer ring
ring member
torque limiter
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JP2006180026A
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Japanese (ja)
Inventor
Takashi Yamamoto
貴志 山本
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2006180026A priority Critical patent/JP2008008423A/en
Publication of JP2008008423A publication Critical patent/JP2008008423A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To facilitate attachment work of a coil spring with respect to an inner ring, in a friction type torque limiter wherein one end of the inner ring inserted into an outer annular member is rotatably supported in the inside of the outer annular member, a coil spring is attached to an outside diameter surface of the inner ring with the prescribed tightening allowance, the other end of the inner ring is inserted into a lid member fitted to an inside diameter surface of the outer annular member, one end of the coil spring is fitted to the outer annular member, and the other end thereof is fitted to the lid member, and the prescribed torque is generated by fastening force of the coil spring. <P>SOLUTION: A tilt guide surface 21 having an end having a minimum outside diameter D is provided on the one end of the inner ring 2 inserted into the outer annular member 1, and the relationship between the minimum outside diameter D and the coil spring 3 in the natural state is as follows; D<C. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、トルクリミッタに関し、特にコイルばねを用いた摩擦式トルクリミッタの組立性の改善に関するものである。   The present invention relates to a torque limiter, and more particularly to an improvement in the assemblability of a friction torque limiter using a coil spring.

プリンタ、複写機等の事務機における給紙部においては従来から給紙ローラに所要のトルクを付加するためにコイルばねを組み込んだ摩擦式トルクリミッタが取付けられる(特許文献1)。   2. Description of the Related Art Conventionally, a friction type torque limiter incorporating a coil spring is attached to a paper feeding unit in an office machine such as a printer or a copying machine in order to add a required torque to a paper feeding roller (Patent Document 1).

前記特許文献に開示されたトルクリミッタにおいては、外環部材の内部に相対回転可能に挿入された内輪の外径面にコイルばねが所定の締め代をもって装着され、そのコイルばねの一端部が外環部材の内部に係合されるとともに、他端部が外環部材の蓋部材の内面に係合される。内輪と外環部材の相対回転によりコイルばねが拡径作用を受けると内輪に対する緊縛力が減少して一定のトルクを発生させる。
特開2006−10060号公報(図1)
In the torque limiter disclosed in the above-mentioned patent document, a coil spring is mounted with a predetermined tightening margin on the outer diameter surface of the inner ring inserted in the outer ring member so as to be relatively rotatable, and one end portion of the coil spring is attached to the outer ring surface. While being engaged with the inside of the ring member, the other end is engaged with the inner surface of the lid member of the outer ring member. When the coil spring is subjected to a diameter expanding action due to the relative rotation of the inner ring and the outer ring member, the binding force on the inner ring is reduced and a constant torque is generated.
Japanese Patent Laying-Open No. 2006-10060 (FIG. 1)

添付の図3は、前記のトルクリミッタにおける内輪23とコイルばね22の関係を示している。内輪23はその一端部に通常の面取りが施される。この面取り部24は、部品の角を無くし欠損等を生じ難くするものであり、通常C0.4(軸方向長さが0.4mm、傾斜角45°)である。内輪23の外径をAで示し、面取り部24の最小外径をBで示す。   FIG. 3 attached herewith shows the relationship between the inner ring 23 and the coil spring 22 in the torque limiter. The inner ring 23 is subjected to normal chamfering at one end thereof. The chamfered portion 24 eliminates the corners of the component and makes it difficult to cause a defect or the like, and is usually C0.4 (axial length is 0.4 mm, inclination angle is 45 °). The outer diameter of the inner ring 23 is indicated by A, and the minimum outer diameter of the chamfered portion 24 is indicated by B.

一方、コイルばね22は、断面四角形の金属線をストレート形に密に巻いたものであり、その内径をCで示す。コイルばね22はその内径をAまで拡径され内輪23の外径面に装着される。A−Cが締め代となる。コイルばね22の内径Cと面取り部24の最小外径Bは、B>Cの関係であるので、コイルばね22を内輪23の外径面に装着する場合は、強制的に前記のB又はAを超える径方向の力を加えて拡径させながら組み付ける必要がある。   On the other hand, the coil spring 22 is formed by densely winding a metal wire having a square cross section into a straight shape, and the inner diameter thereof is indicated by C. The inner diameter of the coil spring 22 is increased to A, and the coil spring 22 is attached to the outer diameter surface of the inner ring 23. A-C is the allowance. Since the inner diameter C of the coil spring 22 and the minimum outer diameter B of the chamfered portion 24 are in a relationship of B> C, when the coil spring 22 is attached to the outer diameter surface of the inner ring 23, the above B or A is forcibly applied. It is necessary to assemble while expanding the diameter by applying a radial force exceeding.

この組み付けは、ばね弾性に抗しながらの作業になるため、非常に不安定な作業となり、ばねに捩れや倒れなどの変形を発生させる原因となる。また、作業者は非常に大きな力を要するため、作業工数の増大要因ともなる。   This assembly is an operation that resists spring elasticity and is therefore extremely unstable, and causes deformation such as twisting and falling of the spring. Moreover, since an operator requires very big force, it becomes an increase factor of work man-hours.

そこで、この発明は、コイルばね22を内輪23の外径面に容易に装着できるようにすることを課題とする。   Accordingly, an object of the present invention is to make it possible to easily attach the coil spring 22 to the outer diameter surface of the inner ring 23.

前記の課題を解決するために、この発明は、外環部材1と、前記外環部材1に挿入された内輪2と、前記内輪2の外径面に所要の締め代をもって装着されたコイルばね3と、前記外環部材1の一端部の内径面に装着された環状の蓋部材4とからなり、前記内輪2の内端部が前記外環部材1の内部において回転自在に支持されるとともにその外端部が前記蓋部材4を貫通して外部に露出され、前記コイルばね3の一端部が前記外環部材1の内部に係合されるとともにその他端部が前記蓋部材4に係合されてなるトルクリミッタにおいて、前記内輪2の内端部外径面にコイルばね3を押し込む際の傾斜案内面21が形成され、その傾斜案内面21の最小外径Dが前記コイルばね3の挿入側端部の内径Cより小さく形成された構成とした。   In order to solve the above-described problems, the present invention provides an outer ring member 1, an inner ring 2 inserted into the outer ring member 1, and a coil spring mounted on the outer diameter surface of the inner ring 2 with a required tightening allowance. 3 and an annular lid member 4 mounted on the inner diameter surface of one end of the outer ring member 1, and the inner end of the inner ring 2 is rotatably supported inside the outer ring member 1. The outer end of the coil spring 3 is exposed to the outside through the lid member 4, and one end of the coil spring 3 is engaged with the inside of the outer ring member 1, and the other end is engaged with the lid member 4. In the torque limiter, the inclined guide surface 21 is formed when the coil spring 3 is pushed into the outer diameter surface of the inner end portion of the inner ring 2, and the minimum outer diameter D of the inclined guide surface 21 is inserted into the coil spring 3. It was set as the structure formed smaller than the internal diameter C of a side end part.

上記の構成によると、コイルばね3の端部を内輪2の対端部に当てた状態でコイルばね3の端部は傾斜案内面21に嵌合されるので、その後は傾斜案内面21の傾斜角度に応じて緩和された力を加えるだけ、該コイルばね3を拡径させつつ内輪の外径面に装着させることができる。   According to the above configuration, since the end of the coil spring 3 is fitted to the inclined guide surface 21 in a state where the end of the coil spring 3 is in contact with the opposite end of the inner ring 2, the inclination of the inclined guide surface 21 thereafter. The coil spring 3 can be mounted on the outer diameter surface of the inner ring while expanding the diameter of the coil spring 3 by applying a force that is relaxed according to the angle.

以上のように、この発明によれば、トルクリミッタの内輪にコイルばねを組み付ける際、その当初からコイルばねを傾斜案内面に沿わせながら拡径させることができるので、当初に径方向に強制的に拡径させる困難性が解消され、円滑に装着することができる。これにより、ばねの捩れや倒れなどの異常変形が防止され、組立工数の削減、製品の品質向上を図ることができる。   As described above, according to the present invention, when the coil spring is assembled to the inner ring of the torque limiter, the coil spring can be expanded from the beginning while being along the inclined guide surface. The difficulty of expanding the diameter is eliminated, and it can be mounted smoothly. Thereby, abnormal deformation such as twisting or falling of the spring is prevented, and the number of assembling steps can be reduced and the quality of the product can be improved.

以下、添付図面に基づいてこの発明の実施例を説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1に示した実施例のトルクリミッタは、外環部材1と、その外環部材1に相対回転可能に挿入された内輪2と、内輪2の外径面に所要の締め代をもって装着されたコイルばね3と、前記外環部材1の一端部の内径面に装着された環状の蓋部材4とからなる。   The torque limiter of the embodiment shown in FIG. 1 is mounted with an outer ring member 1, an inner ring 2 inserted into the outer ring member 1 so as to be relatively rotatable, and an outer diameter surface of the inner ring 2 with a required tightening allowance. It comprises a coil spring 3 and an annular lid member 4 mounted on the inner diameter surface of one end of the outer ring member 1.

外環部材1はプラスチック製であり、その一端部に軸孔5が形成され、その軸孔5の内側にこれより大径の軸受部6が形成される。前記内輪2の内端部がその軸受部6において外環部材1と同芯状態に、かつ相対回転可能に支持される。また、前記軸受部6の内側において段差部7を介してこれより大径のばね収納部8が形成され、内輪2の外径面に装着されたコイルばね3がここに収納される。前記のばね収納部8はその内径を保って外環部材1の他端部に開放され、その開放端部の内径面に蓋部材4が嵌合される。   The outer ring member 1 is made of plastic, and a shaft hole 5 is formed at one end thereof, and a bearing portion 6 having a larger diameter is formed inside the shaft hole 5. The inner end portion of the inner ring 2 is supported by the bearing portion 6 so as to be concentric with the outer ring member 1 and relatively rotatable. In addition, a spring accommodating portion 8 having a larger diameter is formed inside the bearing portion 6 via a stepped portion 7, and the coil spring 3 mounted on the outer diameter surface of the inner ring 2 is accommodated therein. The spring accommodating portion 8 is opened to the other end portion of the outer ring member 1 while maintaining its inner diameter, and the lid member 4 is fitted to the inner diameter surface of the open end portion.

前記の内輪2は多孔質の焼結含油合金等により形成され、その内径面16は前記軸孔5と同径に形成され、外環部材1から突き出した端部に対向一対の切欠部17が形成される。   The inner ring 2 is formed of a porous sintered oil-impregnated alloy or the like, the inner diameter surface 16 thereof is formed to have the same diameter as the shaft hole 5, and a pair of opposed notches 17 are provided at the ends protruding from the outer ring member 1. It is formed.

前記の蓋部材4は環状に形成され、その外径面に周方向の係合リブ9を有し、その係合リブ9が外環部材1の内径に形成された係合溝10に嵌合される。この蓋部材4によってばね収納部8が閉鎖され、内輪2の外端部がその蓋部材4の内径面を貫通して外部に露出する。   The lid member 4 is formed in an annular shape, and has an engagement rib 9 in the circumferential direction on its outer diameter surface, and the engagement rib 9 is fitted in an engagement groove 10 formed on the inner diameter of the outer ring member 1. Is done. The spring housing portion 8 is closed by the lid member 4, and the outer end portion of the inner ring 2 passes through the inner diameter surface of the lid member 4 and is exposed to the outside.

コイルばね3は、四角形断面の線材を密に巻いたストレート形のコイルにより形成され、その一端部に形成された径方向外向きの屈曲部11が前記ばね収納部8の段差部7に設けられた係合突起12に周方向に突き当て状態に係合される。また他端部に形成された屈曲部13も前記蓋部材4の内面に設けられた係合突起14に同様に突き当て状態に係合される。蓋部材4は通常の状態では回転することがないように大きな摩擦力で嵌合されている。   The coil spring 3 is formed by a straight coil in which a wire having a square cross section is tightly wound, and a radially outwardly bent portion 11 formed at one end thereof is provided in the step portion 7 of the spring housing portion 8. The engagement protrusion 12 is engaged with the engagement protrusion 12 in the circumferential direction. Further, the bent portion 13 formed at the other end is similarly engaged with the engaging protrusion 14 provided on the inner surface of the lid member 4 in the abutting state. The lid member 4 is fitted with a large frictional force so as not to rotate in a normal state.

ところで、前記内輪2の内端部においては、従来の面取り部24(比較のために図2において符号24で示す。)より大きい(即ち、軸方向長さLが大である)傾斜案内面21が形成されている。この傾斜案内面21の先端の最小外径Dは、コイルばね3の内径Cより小さく形成される(即ちD<C)。コイルばね3の内径Cと内輪2の外径Aの差(A−C)が締め代となり、この締め代の大きさは従来の場合と同じに設定される。傾斜案内面21の軸方向長さLは0.5mm〜1.5mm、傾斜角θは10°〜40°(コイルばね3の挿入のし易さを考慮すると、望ましくは、10°〜30°)の範囲で適宜設定される。   Meanwhile, the inclined guide surface 21 is larger at the inner end portion of the inner ring 2 than the conventional chamfered portion 24 (indicated by reference numeral 24 in FIG. 2 for comparison) (that is, the axial length L is large). Is formed. The minimum outer diameter D of the tip of the inclined guide surface 21 is formed smaller than the inner diameter C of the coil spring 3 (that is, D <C). The difference (A−C) between the inner diameter C of the coil spring 3 and the outer diameter A of the inner ring 2 becomes a tightening allowance, and the size of this tightening allowance is set to be the same as in the conventional case. The axial length L of the inclined guide surface 21 is 0.5 mm to 1.5 mm, and the inclination angle θ is 10 ° to 40 ° (in consideration of the ease of inserting the coil spring 3, it is preferably 10 ° to 30 °. ) Within the range.

なお、傾斜案内面21の先端の最小外径Dとコイルばね3の内径Cの関係が前記のD<Cの関係が維持される限り、傾斜案内面21はC1(L=1mmでθ=45°)〜C3(L=3mmでθ=45°)の面取りであってもよい。   As long as the relationship between the minimum outer diameter D at the tip of the inclined guide surface 21 and the inner diameter C of the coil spring 3 is maintained, the inclined guide surface 21 is C1 (L = 1 mm and θ = 45). Chamfering of (°) to C3 (L = 3 mm and θ = 45 °) may be used.

実施例のトルクリミッタは以上のように構成され、内輪2及び軸孔5に挿通された軸20と内輪2を切欠部17に立てたピン25で結合する。外環部材1はフレーム等に固定される。軸20と一体の内輪2を外環部材1に対し相対回転させるとコイルばね3の緊縛力が低下し、所定のトルクを発生させる。なお、このトルクリミッタは軸20の両方向の回転に対して所定のトルクを発生させる。   The torque limiter of the embodiment is configured as described above, and the shaft 20 inserted through the inner ring 2 and the shaft hole 5 and the inner ring 2 are coupled by a pin 25 that stands on the notch portion 17. The outer ring member 1 is fixed to a frame or the like. When the inner ring 2 integrated with the shaft 20 is rotated relative to the outer ring member 1, the binding force of the coil spring 3 is reduced, and a predetermined torque is generated. The torque limiter generates a predetermined torque with respect to the rotation of the shaft 20 in both directions.

組み立てに際しては、予め内輪2の内端(傾斜案内面21側の端部)からコイルばね3を挿入して押し込み、傾斜案内面21に沿って拡径させつつ外径面まで移動させる。その後、外環部材1に挿入され、蓋部材4を嵌合させる。適宜な工具で蓋部材4をコイルばね3の巻き方向に回転させると、蓋部材4の係合突起14がコイルばね3の屈曲部13に係合され、コイルばね3を回転させる。そうすると、他端の屈曲部11が係合突起12に係合され、コイルばね3が安定する。   When assembling, the coil spring 3 is inserted and pushed in from the inner end (end portion on the inclined guide surface 21 side) of the inner ring 2 in advance, and is moved along the inclined guide surface 21 to the outer diameter surface. Then, it inserts in the outer ring member 1, and makes the cover member 4 fit. When the lid member 4 is rotated in the winding direction of the coil spring 3 with an appropriate tool, the engagement protrusion 14 of the lid member 4 is engaged with the bent portion 13 of the coil spring 3 to rotate the coil spring 3. If it does so, the bending part 11 of an other end will be engaged with the engagement protrusion 12, and the coil spring 3 will be stabilized.

(a)実施例の断面図、(b)コイルばねの正面図(A) Sectional view of the embodiment, (b) Front view of coil spring (a)同上の内輪にコイルばねを装着する際の拡大断面図、(b)(a)図の一部拡大断面図(A) Enlarged sectional view when attaching a coil spring to the inner ring same as above, (b) Partial enlarged sectional view of (a) figure 従来例の内輪にコイルばねを装着する際の一部拡大断面図Partially enlarged sectional view when attaching a coil spring to the inner ring of the conventional example

符号の説明Explanation of symbols

1 外環部材
2 内輪
3 コイルばね
4 蓋部材
5 軸孔
6 軸受部
7 段差部
8 ばね収納部
9 係合リブ
10 係合溝
11 屈曲部
12 係合突起
13 屈曲部
14 係合突起
16 内径面
17 切欠部
20 軸
21 傾斜案内面
22 コイルばね
23 内輪
24 面取り部
25 ピン
DESCRIPTION OF SYMBOLS 1 Outer ring member 2 Inner ring 3 Coil spring 4 Lid member 5 Shaft hole 6 Bearing part 7 Step part 8 Spring accommodating part 9 Engaging rib 10 Engaging groove 11 Bending part 12 Engaging protrusion 13 Bending part 14 Engaging protrusion 16 Inner diameter surface 17 Notch 20 Shaft 21 Inclined Guide Surface 22 Coil Spring 23 Inner Ring 24 Chamfer 25 Pin

Claims (2)

外環部材(1)と、前記外環部材(1)に挿入された内輪(2)と、前記内輪(2)の外径面に所要の締め代をもって装着されたコイルばね(3)と、前記外環部材(1)の一端部の内径面に装着された環状の蓋部材(4)とからなり、前記内輪(2)の内端部が前記外環部材(1)の内部において回転自在に支持されるとともにその外端部が前記蓋部材(4)を貫通して外部に露出され、前記コイルばね(3)の一端部が前記外環部材(1)の内部に係合されるとともにその他端部が前記蓋部材(4)に係合されてなるトルクリミッタにおいて、前記内輪(2)の内端部外径面にコイルばね(3)を押し込む際の傾斜案内面(21)が形成され、その傾斜案内面(21)の最小外径Dが前記コイルばね(3)の自然の状態における内径Cより小さく形成されたことを特徴とするトルクリミッタ。   An outer ring member (1), an inner ring (2) inserted into the outer ring member (1), and a coil spring (3) mounted on the outer diameter surface of the inner ring (2) with a required tightening margin; The outer ring member (1) comprises an annular lid member (4) mounted on the inner diameter surface of one end of the outer ring member (1), and the inner end of the inner ring (2) is rotatable within the outer ring member (1). And the outer end portion of the coil spring (3) is exposed to the outside and the one end portion of the coil spring (3) is engaged with the inside of the outer ring member (1). In the torque limiter having the other end engaged with the lid member (4), an inclined guide surface (21) is formed when the coil spring (3) is pushed into the outer diameter surface of the inner end of the inner ring (2). The minimum outer diameter D of the inclined guide surface (21) is equal to the inner diameter C of the coil spring (3) in its natural state. Torque limiter, characterized in that it is formed small. 前記傾斜案内面(21)の軸方向長さLが0.5mm〜1.5mm、傾斜角θが10°〜30°であることを特徴とする請求項1に記載のトルクリミッタ。   The torque limiter according to claim 1, wherein the inclined guide surface (21) has an axial length L of 0.5 mm to 1.5 mm and an inclination angle θ of 10 ° to 30 °.
JP2006180026A 2006-06-29 2006-06-29 Torque limiter Pending JP2008008423A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012225047A (en) * 2011-04-19 2012-11-15 Lixil Corp Hand-washing basin structure of hand-washing toilet bowl tank
JP2021139438A (en) * 2020-03-05 2021-09-16 株式会社オリジン Method of manufacturing torque limiter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012225047A (en) * 2011-04-19 2012-11-15 Lixil Corp Hand-washing basin structure of hand-washing toilet bowl tank
JP2021139438A (en) * 2020-03-05 2021-09-16 株式会社オリジン Method of manufacturing torque limiter

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