JP2007336773A - Electric motor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To achieve an electrical connection along with motor assembly while facilitating wire-connection work for each phase in a motor structure in which multiple phases are axially stacked. <P>SOLUTION: A one-phase stator set, annular coils, and a plurality of vertically freely connectable conductive pins that are respectively connected with each terminal of each annular coil, are integrally molded with an electrically insulating resin so as to form one phase. Another phase is manufactured by changing only an angle of the one-phase stator set and a pin position connected with each coil terminal without changing the pin positions. Each pin terminal is connected by stacking the one phase and the another phase so as to have an arbitrary wire-connection configuration. Consequently, it is possible to form a stator structure in which the surface side and rear side of each phase and a rotational-angle phase difference are uniquely determined by each pin terminal. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention is a stator structure in which the stator annular coil connection of each phase of the electric motor and the connection with the external terminal are performed simultaneously with the motor assembly.

The claw pole type motor is used in the OA field and the automobile field because of its inexpensive configuration and simplicity of the drive circuit. There are single-phase, two-phase, and three-phase types of claw pole type motors, and the stator is often integrally molded with a resin having electrical insulation to ensure strength and facilitate manufacture.
In the case of the most used two-phase unipolar winding, the lead wire connected to the stator coil and electrically connected to the drive circuit outside the motor is a terminal in which one end of two annular coils of one phase is connected to each other. A total of 6 lead wires are required for 3 terminals and 2 phases of other terminals of each coil. In the case of the three-phase star connection, a total of four lead lines are required for the terminals connecting one end of each phase as electrical neutral points and the other terminals of each phase.

The coil lead wire of the conventional claw pole type motor has a structure in which a plurality of coil terminals are connected in the state of a conductive wire, insulated from each other inside the motor, and the lead wires are collected and drawn outside the motor. There is a disadvantage that the coil terminal processing becomes complicated. As a method for connecting a three-phase claw pole motor, there is a structure in which a printed circuit board is detachably attached to a stator core set and connected, as disclosed in Japanese Patent Application Laid-Open No. 2005-110465. Japanese Patent Laid-Open No. 2003-134715 is disclosed in a publication similar to the present invention, but the previous publication proposes a connection structure between a stator and a housing, whereas in this structure, there is a space between axially stacked phases. This invention relates to a connection structure.
JP 2005-110465 A JP 2003-134715 A

  As described above, in the conventional structure, the coil terminal connection is complicated, and there are problems of incorrect wiring in each connection work, errors in the front and back of the phase, and durability. Further, when it is attempted to increase the output by overlapping several phases in the axial direction, the coil terminal connection man-hours are doubled. Further, in the method using a printed circuit board, there is a concern that the cost increases and the mechanical reliability decreases due to the cover and the printed circuit board that protect the circuit board.

  In order to solve the above-mentioned problems, the present invention integrates a single-phase stator core assembly, and a plurality of vertically connectable conductive pins respectively connecting an annular coil and its terminal, with an electrically insulating resin. Mold into one phase. The other phase is created by changing only the stator core assembly angle and the location of the pin connecting the coil terminal without changing the pin position. By stacking these pins, the pin terminals can be connected to form an arbitrary connection configuration, using the pin terminals to draw out electrical continuity, and the back and front of each phase and the rotation angle phase difference are uniquely determined by the pin terminals. Claw pole type motor with

  According to the claw pole type motor of the present invention, the pin terminal molded integrally with the stator core assembly completes the coil connection configuration together with the motor assembly without any work such as welding or soldering. There is no need to perform complicated coil terminal wiring processing, and it is possible to easily pull out electrical connections to the outside with the pins coming out from the bottom or top phase. The need for insulation is eliminated and the defect rate is reduced. Also, by attaching the pin terminal, the front and back of each phase, positioning in the rotational direction, and centering are possible, and a stable quality motor can be provided.

A single-phase stator set of a claw-pole motor and a plurality of conductive pin terminals that can be connected to the top and bottom of the ring coil and its terminal are molded together with an electrically insulating resin, and the same shape. In this case, the pin terminals that connect the annular coil are overlapped with different phases, so that the pin terminals are electrically connected and have an arbitrary connection configuration. Configure the phase motor.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.

The Example which implemented this invention regarding the three-phase claw pole motor is shown. 1A is a cross-sectional view of a three-phase claw pole type motor, and FIG. 1B is a cross-sectional perspective view of a single-phase stator.
Cylindrical ring magnets 3 alternately magnetized NS alternately on the outer periphery of the shaft 2 are fixed by bonding or the like. The rotor is composed of a shaft 2 and a ring magnet 3, and both ends in the axial direction are rotatably held by bearings 5a and 5b held by the housing 1. The stator 6 is held by the housing 1, and the inner diameter side surface of the stator 6 faces the outer diameter side surface of the ring magnet 3 through the gap 22. This motor has a structure in which stators each having a three-phase winding in the axial direction exist independently, and are arranged in the axial direction as A phase, B phase, and C phase.

  FIG. 2 shows the stator structure. FIG. 2A shows the stator structure for one phase in perspective. The stator 6 has claw magnetic poles 23 on its inner diameter side, and is arranged at equal intervals on the inner diameter side circumference of the annular yoke portion by vertically opposing the stator core 6 having the same shape. A plurality of claw magnetic poles 23 extending in the direction form a meshed stator iron core, and a stator is formed by holding an annular coil on the outer peripheral side of the claw magnetic pole meshed with the stator iron core. Yes.

  FIG. 3 is a drawing showing a resin molding mold structure when a multiphase claw pole type motor is molded using the pin-integrated mold type stator of the present invention. 10 is a mold upper mold, 11 is a molding gate, 12 is a mold lower mold, 13 is a center core, 14 is a resin injection cylinder, 15 is a resin injection plunger, and 16 is a pin terminal holding part. The stator and pin terminals are set in a mold, the coil and pin terminals are connected, and an electrically insulating resin is molded by injection molding, transfer molding, etc. The gap and the periphery of the pin terminal are filled.

  Accordingly, as shown in a perspective view in FIG. 1B, the stator core assembly 6, the annular coil 4, and the pin terminal 7 are integrally molded with a resin 8 having electrical insulation without gaps, and the stator for one phase. Become. The annular coil 4 and the stator iron core 6 are insulated by a mold resin, and both ends of the winding start and end of the annular coil are connected to the pin terminal 7. Four pin terminals 7 are arranged in the tangent direction of the stator, and are a male part 24 downward and a female part 25 upward. When the pin terminals 7 are stacked with one-phase stator of the same shape, the upper and lower pins are inserted into each other. And are electrically connected.

  FIG. 2B shows an exploded view of the stator 6 in which the mold resin portion is not shown for explaining the connection between the annular coil of each phase and the pin terminal. The coils of each phase are wound in the same direction, and the three winding start points are connected to pin terminals 7U4, 7V4, 7W4. At the end of winding, coil 4U is connected to pin terminal 7U1, coil 4V is connected to pin terminal 7V2, 4W is connected to the pin terminal 7W3 with a shift in each phase. Pin terminals are connected by overlapping three-phase stators, and the winding start of each coil is connected between three coils. The winding ends are 7W1 for coil 4U, 7W2 for coil 4V, 7W3 for coil 4W, The sex point can extract electrical continuity from 7W4.

  Next, it will be explained that the present invention can improve the accuracy when the stator is assembled. The stator cores arranged in the axial direction are arranged so that the rotational direction positions thereof are different every 120 degrees in electrical angle. With 24 poles as in Example 1, the electrical angle of 120 degrees is a mechanical angle of 10 degrees, and 6U, 6V, and 6W are each shifted by 10 degrees. The assembly error at the mechanical angle sensitively affects the electrical angle. For example, when the mechanical angle is shifted by 0.5 degrees, the electrical angle is shifted by 6 degrees. Such a shift in the rotation angle causes low-frequency vibration and noise during rotation. In the present invention, as a measure for improving the accuracy of the rotation angle, the pin terminal is used for positioning in the rotation direction of each phase.

  FIG. 4 is a view for explaining a resin molding die structure when a pin-integrated mold type stator of the present invention is used, which has a phase rotation direction positioning function, and molds a multiphase claw pole type motor. The mold is designed so that the angle of the stator is determined to be one by the mold 21 capable of installing the pin terminals displaced by 10 degrees by the mechanical angle, and molding is performed by shifting one pin at each phase. For example, pins 20a, 20b, 20c, and 20d are used for the A phase, pins 20b, 20c, 20d, and 20e are used for the B phase, and 20c, 20d, 20e, and 20f are used for the C phase. By assembling so that the four pins of the three phases are fitted, the relative angle is uniquely determined between the respective phases and the coaxiality can be improved, and the accuracy of the positional relationship after assembling is ensured.

It is also conceivable to use a compression magnetic core material made of a composite material of a soft magnetic powder and a resin that is insulated on a magnetic material as a material constituting the stator, and to form the stator with high accuracy by compression molding. Although the magnetic permeability of the powder magnetic core material is inferior to that of a silicon steel plate, it is far superior to the case where a general soft magnetic steel plate is used after being bent. In addition, the iron particles in the powder magnetic core material are electrically insulated from each other by a resin coating, so that eddy currents are not generated and iron loss is suppressed to a low level. It is effective to mold to secure insulation and strength between the stator and coil.

As described above, according to the motor of the present invention, the coil connection configuration is completed together with the assembly of the motor without any work such as welding or soldering. In addition, it is possible to easily pull out the electrical connection to the outside by using the pins coming out from the lowermost phase or the uppermost phase. Also, by attaching the pin terminal, the front and back of each phase, positioning in the rotation direction, and centering are possible, reducing the defect rate of wiring and providing a motor with stable quality. Moreover, since the improvement of the characteristics of the magnetic core material and the molding technology have already been completed, it can be easily applied to the motor of the present invention.

It is sectional drawing which shows the structure of the motor of this invention. It is the figure which demonstrated the perspective view and connection method of each phase of the motor of this invention. It is drawing explaining the metal mold | die structure for resin molding regarding this invention. It is drawing explaining the metal mold | die structure for resin molding regarding this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 End bracket 2 Shaft 3 Rotor magnet 4 Coil 5 Bearing 6 Stator core 7 Pin terminal 8 Mold resin part 10 Mold upper mold 11 Gate 12 Mold lower mold 13 Center core 14 Resin injection cylinder 15 Resin injection plunger 16 Pin terminal Holding part 20 Pin terminal holding part 21 Mold lower mold 22 Gap 23 Claw magnetic pole 24 Male part 25 Female part

Claims (6)

  In a motor that constitutes a multiphase electric motor by stacking each phase in the motor axial direction, a plurality of conductive pin terminals that can be connected to the top and bottom of the annular coil and its terminal are integrated with an electrically insulating resin. The pin terminals are electrically connected to each other by overlapping the other phase stator sets having the same shape and each pin terminal connecting the annular coil having the same shape. An electric motor having a stator structure characterized by having a phase motor connection configuration.   In the claw pole type motor, a plurality of conductive pin terminals that can be connected to the upper and lower sides of the annular coil and the terminal thereof are provided, and a one-phase stator set is integrally molded with an electrically insulating resin. Fixed, characterized in that the pin terminal is electrically connected by overlapping the other phase stator sets with different pin terminals to connect the annular coil with the same shape, and the required multi-phase motor connection configuration A claw pole type motor having a child structure.   In a claw-pole type motor made of a dust core material, a single-phase fixing in which a ring-shaped coil and a plurality of conductive pin terminals that can be connected to the upper and lower ends thereof are integrally molded with an electrically insulating resin. The pin terminals are electrically connected by overlapping the stator sets of the other phases with the same shape and each pin terminal connecting the annular coil having the same shape, and the wiring configuration of the required multiphase motor is obtained. Claw pole type motor having a stator structure characterized by the above.   The stator structure of the motor according to any one of claims 1 to 3.   An electric motor having a stator structure, wherein the front and back surfaces of each phase and the rotation angle phase difference are uniquely determined by pin terminals in the motor according to any one of claims 1 to 3.   5. The stator structure of a claw pole type motor according to claim 4, wherein the back and front of each phase and the rotation angle phase difference are uniquely determined by the pin terminals.

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