JP2007335674A - Noise filter configuration - Google Patents
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- JP2007335674A JP2007335674A JP2006166464A JP2006166464A JP2007335674A JP 2007335674 A JP2007335674 A JP 2007335674A JP 2006166464 A JP2006166464 A JP 2006166464A JP 2006166464 A JP2006166464 A JP 2006166464A JP 2007335674 A JP2007335674 A JP 2007335674A
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Abstract
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この発明は、商用電源や電源装置内部の電力線またはアース線に接続され、電源装置から流出する高周波の脈動成分やノイズを抑制するノイズフィルタ構成に関する。 The present invention relates to a noise filter configuration that is connected to a commercial power supply or a power line or a ground line inside a power supply apparatus and suppresses high-frequency pulsation components and noise flowing out from the power supply apparatus.
図6,7は、それぞれ例えば特許文献1,2に示されたノイズフィルタ構成例であり、電子機器のノイズフィルタを例えば前者は筺体内に、また後者は筺体外にそれぞれ配置して構成されている。
図8は特許文献1に開示のノイズフィルタ内部構造図で、ノイズフィルタ内部に低周波領域対策用ノイズフィルタ、および高周波領域対策用ノイズフィルタを設けた例を示している。
6 and 7 are configuration examples of noise filters shown in Patent Documents 1 and 2, for example. The noise filters of the electronic device are configured by, for example, arranging the former in the housing and the latter outside the housing, respectively. Yes.
FIG. 8 is a diagram showing the internal structure of a noise filter disclosed in Patent Document 1, and shows an example in which a noise filter for low frequency region countermeasures and a noise filter for high frequency region countermeasures are provided inside the noise filter.
ノイズフィルタは、CISPR(国際無線障害特別委員会)等で規定される雑音端子電圧の規格を満足するために取り付けられるが、雑音端子電圧の規格が主に150kHz〜30MHzと広範囲の周波数領域にわたって規定されている。しかし、ノイズ対策に用いられる素子(リアクトル,コンデンサ)では、理想素子を実現することは不可能なため、すべての領域にわたってノイズ対策に有効な減衰特性を得ることが難しい。 The noise filter is installed to satisfy the noise terminal voltage standard defined by CISPR (International Radio Interference Special Committee), etc., but the noise terminal voltage standard is mainly defined over a wide frequency range of 150 kHz to 30 MHz. Has been. However, since elements (reactors, capacitors) used for noise countermeasures cannot realize ideal elements, it is difficult to obtain attenuation characteristics effective for noise countermeasures in all regions.
したがって、例えば図8に示すように、対策を施す周波数領域を分割して構成することにより、規格の全周波数領域にわたり良好な減衰特性を示すフィルタを実現し易くなる。一般に、低周波領域対策用ノイズフィルタにはインダクタンス、静電容量は大きいが高周波特性の悪い大型の素子(リアクトル,コンデンサ)が適用され、高周波領域対策用ノイズフィルタにはインダクタンス、静電容量は小さいが高周波特性の良い小形の素子(リアクトル,コンデンサ)が適用される。 Therefore, for example, as shown in FIG. 8, it is easy to realize a filter that exhibits good attenuation characteristics over the entire frequency range of the standard by dividing the frequency region to which measures are taken. Generally, large elements (reactors, capacitors) with large inductance and capacitance but poor high-frequency characteristics are applied to noise filters for low-frequency region countermeasures, and inductances and capacitances are small for noise filters for high-frequency region countermeasures. However, small elements (reactors, capacitors) with good high frequency characteristics are applied.
しかしながら、ノイズフィルタ単体の減衰特性は150kHz〜30MHzにわたって良好であっても、筺体、特に板金で構成される筺体の影響で、ノイズフィルタ特性を大幅に悪化させる場合がある。このようなときには図8に示すようなフィルタ構成にしても所望の特性は得られず、規格を超えてしまうと言う問題がある。また、図7に示すように筺体外にノイズフィルタを配置する場合は、上記問題はなくなるが、筺体外にノイズフィルタを配置するために装置の設置面積の大形化や、取り扱いが煩わしくなるという問題が発生する。
したがって、この発明の課題は、筺体によるノイズフィルタ特性の悪化を回避して規格を満足させるとともに、装置の設置面積や取り扱い面に問題が生じないようにすることにある。
However, even if the attenuation characteristics of the noise filter alone are good over 150 kHz to 30 MHz, the noise filter characteristics may be greatly deteriorated due to the influence of the casing, particularly the casing made of sheet metal. In such a case, there is a problem that even if the filter configuration as shown in FIG. 8 is used, desired characteristics cannot be obtained and the standard is exceeded. Further, when the noise filter is arranged outside the housing as shown in FIG. 7, the above problem is eliminated, but the installation area of the apparatus is increased in size and the handling becomes troublesome because the noise filter is arranged outside the housing. A problem occurs.
Therefore, an object of the present invention is to avoid the deterioration of noise filter characteristics due to the housing and satisfy the standard, and to prevent problems with the installation area and handling of the apparatus.
このような課題を解決するため、請求項1の発明では、電子部品が実装された基板を筺体内に含む電気機器のノイズフィルタ構成であって、
1MHz以下の低周波対策用ノイズフィルタを筺体内に配置し、1MHz以上の高周波対策用ノイズフィルタを筺体外に分散配置することを特徴とする。
この請求項1の発明においては、前記1MHz以上の高周波対策用ノイズフィルタには、最低でも30MHz以下の周波数帯において比透磁率が1よりも大きいコア材質を用いたチョークコイルを適用することができる(請求項2の発明)。
In order to solve such a problem, the invention of claim 1 is a noise filter configuration of an electric device including a substrate on which an electronic component is mounted in a housing,
A low frequency countermeasure noise filter of 1 MHz or less is arranged in the housing, and a high frequency countermeasure noise filter of 1 MHz or more is dispersedly arranged outside the housing.
In the first aspect of the present invention, a choke coil using a core material having a relative permeability larger than 1 in a frequency band of 30 MHz or less can be applied to the noise filter for high frequency countermeasures of 1 MHz or more. (Invention of Claim 2).
上記請求項2の発明においては、前記チョークコイルは、電線をコアに1ターン貫通させるかまたは数ターン巻き付けて構成され、電線の一端は、前記筺体内から引き込んで筺体内部に固定し、巻線の他端は筺体外に配置した端子台に固定することができ(請求項3の発明)、この請求項3の発明においては、前記チョークコイルおよび端子台を覆うカバーを取り付けることができる(請求項4の発明)。
In the invention of claim 2, the choke coil is constituted by passing the electric wire through the core for one turn or winding several turns, and one end of the electric wire is drawn from the housing and fixed inside the housing, The other end can be fixed to a terminal block arranged outside the housing (invention of claim 3), and in the invention of
この発明によれば、ノイズフィルタ構成に工夫をすることで、筺体によるノイズフィルタ特性の悪化が回避されて規格を満足できるようになり、装置の設置面積や取り扱い面に関する制約を低減することが可能となる。 According to this invention, by devising the noise filter configuration, it is possible to satisfy the standard by avoiding the deterioration of the noise filter characteristics due to the housing, and it is possible to reduce the restrictions on the installation area and handling surface of the device It becomes.
図1はこの発明の実施の形態を示す構成図で、筺体3の内部に電子機器3bと低周波領域対策(主に1MHz以下)用ノイズフィルタ3aを配置し、高周波領域対策(主に1MHz以上)用ノイズフィルタ2のみ、筺体3の外側に配置した構成としている。
一般に、筺体(特に板金筺体)によってノイズフィルタ特性が悪化するのは高周波領域が顕著であることから、高周波領域対策用ノイズフィルタ2のみ筺体外に配置することで、ノイズフィルタ特性の悪化を防ぐものである。
FIG. 1 is a block diagram showing an embodiment of the present invention, in which an
In general, the noise filter characteristics are deteriorated by the housing (particularly, the sheet metal housing) because the high-frequency region is significant. Therefore, only the high-frequency region countermeasure noise filter 2 is disposed outside the housing to prevent the deterioration of the noise filter properties. It is.
図2に雑音端子電圧測定結果の一例を示す。図2(a)は5MHz以上の高周波領域において規格を超過した状態を想定したものであり、筺体内に低周波領域対策用ノイズフィルタのみで測定した状態を想定している。これに対し、図2(b)は、筺体外に高周波領域対策用ノイズフィルタを追加した場合を想定しており、5MHz以上の成分が減衰している例である。 FIG. 2 shows an example of the noise terminal voltage measurement result. FIG. 2A assumes a state where the standard is exceeded in a high frequency region of 5 MHz or higher, and assumes a state where measurement is performed using only the low frequency region countermeasure noise filter in the housing. On the other hand, FIG. 2B is an example in which a high frequency region countermeasure noise filter is added outside the housing, and a component of 5 MHz or more is attenuated.
図2(a)と(b)を比べると、1MHz以下の低周波領域では両者は一致しており、高周波領域対策用ノイズフィルタを追加した効果は見られない。しかし、1MHz以上から少しずつ高周波領域対策用ノイズフィルタによる減衰効果が現われ、特に5MHz以上での減衰効果が大きくなる。つまり、高周波領域対策用ノイズフィルタは、このような減衰特性となるように設計する。こうして、広範囲の周波数領域にわたり良好な減衰効果を持つノイズフィルタ構成を実現する。 Comparing FIGS. 2 (a) and 2 (b), they are the same in the low frequency region of 1 MHz or less, and the effect of adding the noise filter for high frequency region is not seen. However, the attenuation effect by the noise filter for high frequency region countermeasure appears little by little from 1 MHz or more, and especially the attenuation effect at 5 MHz or more becomes large. That is, the noise filter for high frequency region countermeasures is designed to have such attenuation characteristics. Thus, a noise filter configuration having a good attenuation effect over a wide frequency range is realized.
また、上記のように高周波領域対策用ノイズフィルタは、低周波領域対策用ノイズフィルタよりも小形の素子で構成できることから、筺体外に配置しても設置面積や取り扱いの面での問題も軽減できることになる。
以上より、筺体によるノイズフィルタ特性の悪化を回避し、規格を満足するノイズフィルタを実現し、かつ装置の設置面積や取り扱いの面での問題もない電子機器のノイズフィルタ構成を実現できることになる。
In addition, as described above, the noise filter for countermeasures against the high frequency region can be configured with smaller elements than the noise filter for countermeasures against the low frequency region, so that the problem in terms of installation area and handling can be reduced even if it is arranged outside the housing. become.
As described above, it is possible to avoid the deterioration of the noise filter characteristics due to the casing, to realize a noise filter that satisfies the standard, and to realize a noise filter configuration of an electronic device that has no problem in terms of installation area and handling of the apparatus.
図1の高周波領域対策用ノイズフィルタとして、チョークコイルを用いることが考えられる。このとき、チョークコイル用のコア材として、少なくとも30MHz以下の周波数帯においては、零以上の値が得られる高周波特性の良い磁性体を適用する。図3に高周波対策用チョークコイル用のコア材の特性例を示す。これは、横軸周波数に対する縦軸比透磁率(μr)を示しており、30MHz以下の領域において比透磁率が1より大きくなっている。 It is conceivable to use a choke coil as the high frequency region countermeasure noise filter of FIG. At this time, as a core material for the choke coil, a magnetic material having a high frequency characteristic that can obtain a value of zero or more is applied in a frequency band of at least 30 MHz. FIG. 3 shows an example of the characteristics of the core material for the high frequency countermeasure choke coil. This shows the relative permeability (μ r ) on the vertical axis with respect to the horizontal frequency, and the relative permeability is greater than 1 in the region of 30 MHz or lower.
上記のような特性のコア材を使えば、30MHz以下の領域においてリアクトルとして振舞う、高周波特性の良いリアクトルを実現できる。また、比透磁率の大きさと高周波特性には、一般にトレードオフの関係が成立し、筺体内に配置される低周波領域対策用ノイズフィルタに含まれるチョークコイル用のコア材は、比透磁率は大きいが周波数特性の比較的悪い磁性体が適用され、筺体外に配置されるそれには比透磁率は小さいが周波数特性の良い磁性体が適用される。 By using the core material having the above characteristics, it is possible to realize a reactor having good high frequency characteristics that behaves as a reactor in a region of 30 MHz or less. In general, there is a trade-off relationship between the magnitude of the relative permeability and the high-frequency characteristics, and the core material for the choke coil included in the noise filter for low-frequency region countermeasures arranged in the housing has a relative permeability of A large magnetic material having a relatively low frequency characteristic is applied, and a magnetic material having a small relative permeability but a good frequency characteristic is applied to the magnetic material disposed outside the housing.
高周波対策用チョークコイルは、インダクタンスは小さいが高周波領域でのインピーダンスは大きくなることから、高周波領域のノイズを抑制できる。また、インダクタンスが小さくて良いことから、適用されるコアは低周波領域対策用チョークコイルに比べて非常に小さくなり、筺体外に配置しても装置を大形化するおそれはない。
以上より、筺体によるノイズフィルタ特性の悪化を回避し、規格を満足するノイズフィルタを実現し、かつ、装置の設置面積,取り扱い面でも問題のない電子機器用ノイズフィルタを実現できる。
Since the choke coil for high frequency countermeasures has a small inductance but an impedance in the high frequency region, the noise in the high frequency region can be suppressed. Further, since the inductance may be small, the applied core is very small as compared with the choke coil for low frequency region countermeasures, and there is no possibility of increasing the size of the device even if it is disposed outside the housing.
As described above, it is possible to avoid the deterioration of the noise filter characteristics due to the housing, to realize a noise filter that satisfies the standard, and to realize a noise filter for electronic equipment that has no problem in terms of installation area and handling of the apparatus.
上記では、高周波領域対策用チョークコイルは筺体外に配置するが、チョークコイルの取付を使用者に一任するのはフィルタ特性,安全性の管理面を考慮すると、メーカとしてはできるだけ避けたい。そこで、以下のようにする。
図4はこの発明の他の実施の形態を示すもので、筺体外に配置されるチョークコイルの取り付け方法を示すものである。
In the above, the choke coil for countermeasures against the high frequency region is arranged outside the housing, but it is desirable for the manufacturer to avoid leaving the choke coil to the user as much as possible considering the control of filter characteristics and safety. Therefore, the following is performed.
FIG. 4 shows another embodiment of the present invention and shows a method of attaching a choke coil arranged outside the housing.
筺体内部には低周波領域対策用ノイズフィルタが配置されるが、主回路に接続されない配線の一端を筺体外に引き出し、この引き出した電線(配線ケーブル)11をコア材12に1ターンまたは数ターン巻き付けた後、端子台13に接続する。使用者は端子台13の他端から配線するだけで済むため、筺体外に配置するチョークコイルを使用者が自ら取り付ける必要がなくなり、安全性の問題を解決できる。また、チョークコイルの取り付けは製造メーカで行なうことから、フィルタ特性の管理も可能となる。 A low frequency region countermeasure noise filter is arranged inside the housing. One end of the wiring that is not connected to the main circuit is pulled out of the housing, and the drawn wire (wiring cable) 11 is turned to the core material 12 for one turn or several turns. After winding, the terminal block 13 is connected. Since the user only needs to wire from the other end of the terminal block 13, it is not necessary for the user to attach a choke coil to be arranged outside the housing, and the problem of safety can be solved. In addition, since the choke coil is attached by the manufacturer, the filter characteristics can be managed.
図4では電線11の1本をコア材12に巻き付けずに直接端子台13に接続し、コモンモードチョークコイルとアース線を想定しているが、アース線の引き回しは筺体アースなど、様々な方法が考えられる。その具体例は、ここでは省略する。
以上のようにすることで、筺体によるノイズフィルタ特性の悪化を回避し、規格を満足するノイズフィルタを実現し、かつ、装置の設置面積,取り扱い面でも問題のない電子機器用ノイズフィルタを実現できる。
In FIG. 4, one of the electric wires 11 is directly connected to the terminal block 13 without being wound around the core material 12, and a common mode choke coil and a ground wire are assumed. Can be considered. Specific examples thereof are omitted here.
By doing as described above, it is possible to avoid the deterioration of noise filter characteristics due to the housing, to realize a noise filter that satisfies the standard, and to realize a noise filter for electronic equipment that has no problem in terms of installation area and handling of the device. .
図4では、端子台やチョークコイルが晒されているため、使用時の安全を管理できないという問題がある。図5はこれに対処するもので、端子台13とチョークコイルを覆うカバー14を追加して構成される。なお、ここではカバー14を、本来の位置からずらした状態で示している。筺体外に配置される部品を全て覆うカバーを設けることにより、使用時の安全も確保することができる。 In FIG. 4, since the terminal block and the choke coil are exposed, there is a problem that safety during use cannot be managed. FIG. 5 copes with this problem by adding a terminal block 13 and a cover 14 covering the choke coil. Here, the cover 14 is shown in a state shifted from its original position. By providing a cover that covers all the parts arranged outside the housing, safety during use can be ensured.
また、カバー14の材質としては、筺体3と異なることが望ましいが、同様の材質であっても良い。これは、高周波領域のノイズフィルタ特性を劣化させる筺体材質とカバー材質とが同じであっても、主回路基板とは切り離されていることから、高周波対策用ノイズフィルタの特性劣化を最小限にとどめられるからである。
以上のようにすることで、筺体によるノイズフィルタ特性の悪化を回避し、規格を満足するノイズフィルタを実現し、かつ、装置の設置面積,取り扱い面でも問題のない電子機器用ノイズフィルタを実現できる。
Further, the material of the cover 14 is preferably different from that of the
By doing as described above, it is possible to avoid the deterioration of noise filter characteristics due to the housing, to realize a noise filter that satisfies the standard, and to realize a noise filter for electronic equipment that has no problem in terms of installation area and handling of the device. .
1…商用電源、2…高周波領域対策用ノイズフィルタ、3…筺体、3a…低周波領域対策用ノイズフィルタ、3b…電子機器、11…電線(配線ケーブル)、12…コア材、13…端子台、14…カバー。 DESCRIPTION OF SYMBOLS 1 ... Commercial power source, 2 ... Noise filter for high frequency area countermeasures, 3 ... Housing, 3a ... Noise filter for low frequency area countermeasures, 3b ... Electronic equipment, 11 ... Electric wire (wiring cable), 12 ... Core material, 13 ... Terminal block , 14 ... Cover.
Claims (4)
1MHz以下の低周波対策用ノイズフィルタを筺体内に配置し、1MHz以上の高周波対策用ノイズフィルタを筺体外に分散配置することを特徴とするノイズフィルタ構成。 A noise filter configuration of an electric device including a board on which electronic components are mounted in a housing,
A noise filter configuration characterized in that a low frequency countermeasure noise filter of 1 MHz or less is arranged inside a housing, and a high frequency countermeasure noise filter of 1 MHz or more is dispersedly arranged outside the housing.
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