JP2007330319A - Pump and dishwasher - Google Patents

Pump and dishwasher Download PDF

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Publication number
JP2007330319A
JP2007330319A JP2006162320A JP2006162320A JP2007330319A JP 2007330319 A JP2007330319 A JP 2007330319A JP 2006162320 A JP2006162320 A JP 2006162320A JP 2006162320 A JP2006162320 A JP 2006162320A JP 2007330319 A JP2007330319 A JP 2007330319A
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Japan
Prior art keywords
pump
impeller
water
dishwasher
washing
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JP2006162320A
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Japanese (ja)
Inventor
Koji Iwasaki
功治 岩▲崎▼
Katsushi Nishimura
勝史 西村
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Nidec Shibaura Corp
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Nidec Shibaura Corp
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Priority to JP2006162320A priority Critical patent/JP2007330319A/en
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  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pump by which residual solid food is finely cut and mixed into washing water or contaminated water so as to easily pass through a dishwasher, and smoothly discharged with the contaminated water to the outside the dishwasher. <P>SOLUTION: The pump 1 for the dishwasher includes a motor portion 10 rotatably disposed with a rotator 12 having a magnetic body 13 along the inner periphery of a stator 11, and a pump portion 30 having a water inlet 31, washing water delivery port 32, and a contaminated water outlet 33, with an impeller 40 connected to the rotator 12 disposed so as to face an opening portion of the water inlet 31. In the pump 1, a plurality of cutting blades 42 rotating with the impeller 40 and disposed in the form of the impeller are provided so as to be protruded from blades 41 of the impeller 40 and face the opening of the water inlet 31. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、ポンプ及びそのポンプを用いた食器洗い機に関し、より詳しくは食器洗浄後の汚水に混在する食物滓などの固形物を細かく切断し、円滑に食器洗い機外に排出することができるポンプに関するものである。   The present invention relates to a pump and a dishwasher using the pump, and more particularly to a pump that can finely cut solid matter such as food bowls mixed in sewage after dishwashing and smoothly discharge it outside the dishwasher. Is.

従来より、食器洗い機に用いられるポンプとしては、食器類洗浄のために洗浄水を洗浄槽内に噴射させるとともに洗浄後の汚水を装置外に排出するために、モータの回転方向に応じてポンプ内の水流方向を制御したり、切替弁を用いて洗浄水吐出口と汚水吐出口から一方を選択し、洗浄水を食器洗浄槽に供給するあるいは洗浄後の汚水を排水することができるポンプが知られている(例えば、特許文献1)。
特開2000−333896号公報
Conventionally, as a pump used in a dishwasher, in order to inject washing water into a washing tank for washing dishes, and to discharge sewage after washing out of the apparatus, the pump is used in accordance with the rotation direction of the motor. There is a pump that can control the direction of water flow or select one of the wash water discharge port and the sewage discharge port using a switching valve to supply the wash water to the dishwashing tank or drain the sewage after washing. (For example, Patent Document 1).
JP 2000-333896 A

ところで、上記文献に記載されているようなポンプでは、食器類に付着した野菜や肉類など固形状の残滓が洗浄水や食器洗浄後の汚水に混在してポンプ内及び食器洗い機内を循環するため、この残滓がポンプ内部や食器洗浄槽、洗浄水の循環経路内に付着し残ることがある。   By the way, in the pump as described in the above document, because solid residues such as vegetables and meat attached to the dishes are mixed in the washing water and the sewage after washing the dishes, it circulates in the pump and the dishwasher. This residue may remain attached to the inside of the pump, the dishwashing tank, and the washing water circulation path.

これらの残滓がポンプに詰まったり、羽根車に絡み付くことで、スムーズな洗浄及び排水機能を阻害すると共に、羽根車の回転抵抗が増大してポンプの回転不能や損壊、モータの焼付けを起こす等、ポンプが使用不能になるという問題がある。   These residues are clogged in the pump or entangled with the impeller, impeding smooth cleaning and drainage functions, increasing the rotational resistance of the impeller, causing the pump to become unrotatable or damaged, and causing the motor to burn, etc. There is a problem that the pump becomes unusable.

また、洗浄水への残滓の混入により洗浄性能を低下させることになり、このため、洗浄前には食器洗い機内に残る残滓を除去しなければならず、食器洗浄槽内の清掃や食器挿入前に水による予備洗浄を行うなど、メンテナンス、作業取扱い上の面でも問題があった。   In addition, the cleaning performance deteriorates due to the mixing of residues in the washing water, and therefore, the residues remaining in the dishwasher must be removed before washing, before cleaning in the dishwashing tank and inserting the dishes. There were also problems in terms of maintenance and work handling such as pre-washing with water.

本発明は、これらの問題点を解消するためのもので、固形状の食物の残滓が細かく切断されて洗浄水や汚水に混入されることで食器洗い機内を通過し易いようにし、排水時にこれらの残滓を汚水と共にスムーズに食器洗い機外部に排出することができるポンプを提供することを目的とする。   The present invention is intended to solve these problems, and the solid food residue is cut into fine pieces and mixed into washing water and sewage so that it can easily pass through the dishwasher. An object of the present invention is to provide a pump capable of smoothly discharging the residue together with sewage to the outside of the dishwasher.

請求項1の発明は、羽根車と共に回転する切断刃を有したことを特徴とするポンプである。   The invention according to claim 1 is a pump characterized by having a cutting blade that rotates together with the impeller.

請求項2の発明は、固定子の内周に沿って磁性体を有する回転子が回転自在に配されたモータ部と、吸水口と洗浄水吐出口と汚水吐出口とを有し、前記回転子に接続された羽根車が前記吸水口の開口部に対向して配されたポンプ部とからなり、前記羽根車の回転と共に回転する複数の切断刃を、前記吸水口の開口部に対向する前記ポンプ部内に有することを特徴とする請求項1に記載のポンプである。   The invention of claim 2 includes a motor unit in which a rotor having a magnetic body is rotatably disposed along an inner periphery of a stator, a water suction port, a washing water discharge port, and a sewage discharge port, and the rotation The impeller connected to the child is composed of a pump unit disposed to face the opening of the water inlet, and a plurality of cutting blades that rotate with the rotation of the impeller face the opening of the water inlet. It has in the said pump part, It is a pump of Claim 1 characterized by the above-mentioned.

請求項3の発明は、前記複数の切断刃が、羽根車状に配列されていることを特徴とする請求項2に記載のポンプである。   The invention according to claim 3 is the pump according to claim 2, wherein the plurality of cutting blades are arranged in an impeller shape.

請求項4の発明は、前記複数の切断刃が、前記羽根車の羽根から突出し設けられていることを特徴とする請求項3に記載のポンプである。   The invention according to claim 4 is the pump according to claim 3, wherein the plurality of cutting blades are provided so as to protrude from the blades of the impeller.

請求項5の発明は、前記羽根車の羽根が切断刃により形成されていることを特徴とする請求項4に記載のポンプである。   The invention according to claim 5 is the pump according to claim 4, wherein the blades of the impeller are formed by cutting blades.

請求項6の発明は、請求項1〜5のいずれかに記載のポンプを、食器洗浄槽への洗浄水の供給、及び洗浄後汚水の排出に用いた食器洗い機である。   Invention of Claim 6 is the dishwasher which used the pump in any one of Claims 1-5 for supply of the washing water to a dishwashing tank, and discharge | emission of waste water after washing | cleaning.

本発明のポンプによれば、吸水口から吸い込まれた洗浄水や汚水中に含まれる固形状の残滓が、回転する羽根車に巻き込まれながら通過する際に、同時に回転する複数の切断刃により細かく切断され洗浄水や汚水中に混入されるので、ポンプ内部や食器洗浄槽、洗浄水の循環経路内に付着して残ることがなくなり、排水運転時に汚水と共に食器洗い機外部に排出することができる。これにより、本発明の食器洗い機は、ポンプの故障や洗浄性の低下を起こすことがなく、かつ食器の洗浄前に食器洗浄槽の清掃や予備洗浄を不要にすることが可能となる。   According to the pump of the present invention, when the solid residue contained in the washing water or sewage sucked from the water suction port passes while being caught in the rotating impeller, it is finely divided by the plurality of cutting blades that rotate simultaneously. Since it is cut and mixed into washing water and sewage, it does not remain attached to the inside of the pump, the dish washing tank, and the circulation path of the washing water, and can be discharged to the outside of the dishwasher together with the sewage during drainage operation. Thereby, the dishwasher of this invention does not raise | generate the failure of a pump or a washability fall, and it becomes possible to make cleaning of a dishwashing tank and preliminary washing unnecessary before washing | cleaning of tableware.

以下、本発明の実施形態ついて、図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、実施形態のポンプ1の要部構造を示す断面図、図2は図1のポンプの羽根車を下方から見た平面図である。   FIG. 1 is a cross-sectional view showing the main structure of the pump 1 of the embodiment, and FIG. 2 is a plan view of the impeller of the pump of FIG.

ポンプ1は、固定子11の内周に磁性体13を有する回転子12が回転自在に配されたモータ部10と、吸水口31と食器洗浄槽に接続される洗浄水の吐出口32と汚水の吐出口33と前記回転子12に接続された羽根車40を収納するポンプ室34とを有すポンプ部30とから構成されている。   The pump 1 includes a motor unit 10 in which a rotor 12 having a magnetic body 13 is rotatably arranged on an inner periphery of a stator 11, a water suction port 31, a washing water discharge port 32 connected to a dishwashing tank, and sewage. And a pump section 30 having a pump chamber 34 for housing the impeller 40 connected to the rotor 12.

モータ部10は、ブラシレス直流モータを構成するもので、モータ部10の中心に回転自在に配された回転子12と、回転子12の外周に沿って配された固定子11からなっている。   The motor unit 10 constitutes a brushless DC motor, and includes a rotor 12 that is rotatably disposed at the center of the motor unit 10 and a stator 11 that is disposed along the outer periphery of the rotor 12.

回転子12は、回転軸14を中心に配された永久磁石13が接続部15を介して回転軸14にリング状に配されて接続されたものであり、回転軸14が上下部に設けられたベアリング16、17によってモータ部10の中心に回転自在に配されている。   The rotor 12 is formed by connecting a permanent magnet 13 arranged around a rotating shaft 14 to the rotating shaft 14 via a connecting portion 15 in a ring shape, and the rotating shaft 14 is provided at the upper and lower portions. The bearings 16 and 17 are rotatably arranged at the center of the motor unit 10.

固定子11は、積層鉄心18とそれに巻回された巻線19とからなり、モータ駆動用の回路基板21が固定子11の下側に配され、固定子11全体がモールド樹脂22によりモールド成形されている。   The stator 11 includes a laminated iron core 18 and a winding 19 wound around the laminated core 18. A circuit board 21 for driving the motor is disposed below the stator 11, and the entire stator 11 is molded by a mold resin 22. Has been.

ポンプ部30では、回転軸14の一端部がケーシング36の中央部に内蔵されたベアリング35に支持されケーシング36内に突出し、回転軸14の先端部に装着された複数の羽根41を備えた羽根車40が吸水口31の開口に対向しポンプ室34内に収納されている。   In the pump unit 30, one end of the rotating shaft 14 is supported by a bearing 35 built in the center of the casing 36, protrudes into the casing 36, and includes a plurality of blades 41 attached to the tip of the rotating shaft 14. A vehicle 40 faces the opening of the water inlet 31 and is housed in the pump chamber 34.

前記モータ部10とポンプ部30とは一体に接続されポンプ1を形成している。   The motor unit 10 and the pump unit 30 are integrally connected to form the pump 1.

図に示すように、羽根車40は、横断面が円弧状をなす複数の羽根41(図では8枚)が羽根車状に等間隔に配列されている。この羽根41のそれぞれ先端部には切断刃42がその刃先を羽根車40の回転方向に向けて傾斜し固定されている。   As shown in the figure, the impeller 40 has a plurality of blades 41 (eight in the figure) having an arcuate cross section arranged at equal intervals in an impeller shape. A cutting blade 42 is inclined and fixed at the tip of each blade 41 with its cutting edge directed in the rotational direction of the impeller 40.

切断刃42は、厚み0.1〜1mmの高炭素鋼からなる鋭利な刃物でなり、例えば、樹脂製の羽根41の成形時に羽根と一体に埋め込み成形することができる。   The cutting blade 42 is a sharp blade made of high carbon steel having a thickness of 0.1 to 1 mm. For example, the cutting blade 42 can be embedded and molded integrally with the blade when the resin blade 41 is formed.

ポンプ1は、モータ部10の駆動により羽根車40が回転し、食器洗い機の貯水部から洗浄水あるいは汚水をポンプ室34に吸い込み、運転モードに従い動作する送水経路切替用の電磁弁などでなる切替弁(図示せず)を動作させて、食器洗浄運転時には洗浄水吐出口32から食器洗い機の食器洗浄槽に洗浄水を供給し、あるいは排水運転時には汚水吐出口33から汚水を外部に排出するようになっている。   In the pump 1, the impeller 40 is rotated by the drive of the motor unit 10, the washing water or the sewage is sucked into the pump chamber 34 from the water storage unit of the dishwasher, and is switched by a solenoid valve for switching the water supply path that operates according to the operation mode. A valve (not shown) is operated so that washing water is supplied from the washing water discharge port 32 to the dishwasher of the dishwasher during the dishwashing operation, or wastewater is discharged from the wastewater discharge port 33 during the drainage operation. It has become.

このポンプ1の運転時には、羽根車40の回転により洗浄水が吸水口31から吸い込まれると同時に、吸い込まれた洗浄水や汚水中に含まれる野菜や肉類などの固形状の残滓が、吸水口31の開口部に対向して回転する切断刃42により細かく切断され水中に混入される。これにより、残滓は洗浄水などと一緒にポンプ内部や食器洗浄槽、循環経路内をスムーズに流れて、羽根車に絡み付いたり、洗浄槽や循環経路内に付着することがなく、排水運転時に汚水と共に汚水吐出口33に接続されて配水管から食器洗い機外部に排出することができる。   During operation of the pump 1, washing water is sucked from the water inlet 31 by the rotation of the impeller 40, and at the same time, solid residue such as vegetables and meat contained in the sucked washing water and sewage is absorbed by the water inlet 31. It is finely cut by the cutting blade 42 that rotates in opposition to the opening and mixed into the water. As a result, the residue flows smoothly with the wash water, etc. inside the pump, the dishwashing tank, and the circulation path, and does not get entangled with the impeller or adhere to the washing tank or the circulation path. At the same time, it is connected to the sewage discharge port 33 and can be discharged out of the dishwasher from the water pipe.

図では、複数の切断刃42が羽根車41の吸水口31側に設けられているものを示したが、ポンプ室34の構造や羽根車40あるいは羽根41の形状によっては切断刃42が羽根車40の反吸水口側に設けられているものでもよい。   In the figure, a plurality of cutting blades 42 are provided on the water inlet 31 side of the impeller 41. However, depending on the structure of the pump chamber 34 and the shape of the impeller 40 or the blade 41, the cutting blade 42 may be impeller. 40 may be provided on the side opposite to the water absorption port.

また、複数の切断刃42が羽根車40の吸水口側と反吸水口側との両側に設けるものでもよい。   Moreover, the some cutting blade 42 may be provided in the both sides of the water inlet side of the impeller 40, and a counter water inlet side.

また、図示するように、切断刃42をすべての羽根41に設ける必要はなく、例えば、1つ置きの羽根41に交互に設けてもよい。   Moreover, as shown in the figure, the cutting blades 42 do not need to be provided on all the blades 41, and may be provided alternately on every other blade 41, for example.

また、複数の切断刃42を羽根41と羽根41の間に設けるものでもよい。   A plurality of cutting blades 42 may be provided between the blades 41.

また、切断刃42をFRPやFRMなどの強化樹脂で形成することで、羽根41と一体に、あるいは羽根車40及び羽根41と一体成形し製造することもでき、部品数の削減や組立工数を低減することができる。   In addition, by forming the cutting blade 42 with a reinforced resin such as FRP or FRM, it can be manufactured integrally with the blade 41 or integrally with the impeller 40 and the blade 41, thereby reducing the number of parts and the number of assembly steps. Can be reduced.

本発明のポンプは、食器洗い機用ポンプとして好適である。   The pump of the present invention is suitable as a dishwasher pump.

実施形態のポンプの断面図である。It is sectional drawing of the pump of embodiment. 同上ポンプの羽根車の平面図である。It is a top view of the impeller of a pump same as the above.

符号の説明Explanation of symbols

1……ポンプ
10……モータ部
11……固定子
12……回転子
13……磁性体
30……ポンプ部
31……吸水口
32……洗浄水吐出口
33……汚水吐出口
40……羽根車
41……羽根
42……切断刃
DESCRIPTION OF SYMBOLS 1 ... Pump 10 ... Motor part 11 ... Stator 12 ... Rotor 13 ... Magnetic body 30 ... Pump part 31 ... Water intake 32 ... Washing water discharge port 33 ... Waste water discharge port 40 ... Impeller 41 …… blade 42 …… cutting blade

Claims (6)

羽根車と共に回転する切断刃を有した
ことを特徴とするポンプ。
A pump characterized by having a cutting blade that rotates together with the impeller.
固定子の内周に沿って磁性体を有する回転子が回転自在に配されたモータ部と、
吸水口と洗浄水吐出口と汚水吐出口とを有し、前記回転子に接続された羽根車が前記吸水口の開口部に対向して配されたポンプ部とからなり、
前記羽根車の回転と共に回転する複数の切断刃を、前記吸水口の開口部に対向する前記ポンプ部内に有する
ことを特徴とする請求項1に記載のポンプ。
A motor unit in which a rotor having a magnetic body is rotatably arranged along the inner periphery of the stator;
It has a water suction port, a washing water discharge port, and a sewage discharge port, and an impeller connected to the rotor is composed of a pump unit arranged facing the opening of the water suction port,
The pump according to claim 1, further comprising: a plurality of cutting blades that rotate together with the rotation of the impeller in the pump unit facing the opening of the water inlet.
前記複数の切断刃が、羽根車状に配列されている
ことを特徴とする請求項2に記載のポンプ。
The pump according to claim 2, wherein the plurality of cutting blades are arranged in an impeller shape.
前記複数の切断刃が、前記羽根車の羽根から突出し設けられている
ことを特徴とする請求項3に記載のポンプ。
The pump according to claim 3, wherein the plurality of cutting blades are provided so as to protrude from the blades of the impeller.
前記羽根車の羽根が切断刃により形成されている
ことを特徴とする請求項4に記載のポンプ。
The pump according to claim 4, wherein a blade of the impeller is formed by a cutting blade.
請求項1〜5のいずれかに記載のポンプを、食器洗浄槽への洗浄水の供給、及び洗浄後汚水の排出に用いた食器洗い機。
A dishwasher using the pump according to any one of claims 1 to 5 for supplying washing water to a dishwashing tank and discharging sewage after washing.
JP2006162320A 2006-06-12 2006-06-12 Pump and dishwasher Pending JP2007330319A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006162320A JP2007330319A (en) 2006-06-12 2006-06-12 Pump and dishwasher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006162320A JP2007330319A (en) 2006-06-12 2006-06-12 Pump and dishwasher

Publications (1)

Publication Number Publication Date
JP2007330319A true JP2007330319A (en) 2007-12-27

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ID=38930365

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006162320A Pending JP2007330319A (en) 2006-06-12 2006-06-12 Pump and dishwasher

Country Status (1)

Country Link
JP (1) JP2007330319A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101858352A (en) * 2009-04-13 2010-10-13 上海沃德华资机械有限公司 Self-flushing submersible sewage pump
CN107165856A (en) * 2017-07-13 2017-09-15 重庆果信科技有限责任公司 A kind of water pump vane of convenient excretion debris

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101858352A (en) * 2009-04-13 2010-10-13 上海沃德华资机械有限公司 Self-flushing submersible sewage pump
CN107165856A (en) * 2017-07-13 2017-09-15 重庆果信科技有限责任公司 A kind of water pump vane of convenient excretion debris

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