JP2007323599A - Pressure reducing valve - Google Patents

Pressure reducing valve Download PDF

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JP2007323599A
JP2007323599A JP2006156417A JP2006156417A JP2007323599A JP 2007323599 A JP2007323599 A JP 2007323599A JP 2006156417 A JP2006156417 A JP 2006156417A JP 2006156417 A JP2006156417 A JP 2006156417A JP 2007323599 A JP2007323599 A JP 2007323599A
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ring
peripheral edge
diaphragm
outer peripheral
case
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Masanori Sugita
真規 杉田
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Danle Co Ltd
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Danle Co Ltd
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Priority to JP2006156417A priority Critical patent/JP2007323599A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pressure reducing valve capable of preventing the deformation of a fringe of a spring case even if the fringe of the spring case receives high pressure for a long time from a pressure-sensitive chamber side through a diaphragm, and preventing the loosening of a caulking bonding part between a diaphragm case fringe and the spring case fringe, and having no possibility of the occurrence of a liquid leak from the fringe. <P>SOLUTION: This valve is equipped with the spring case 113 for sandwiching the outer fringe of the diaphragm by cooperation between the outer fringe and the outer fringe of the diaphragm case 110. The outer fringe of the diaphragm case is bonded by caulking to the outer fringe of the spring case. The valve is also equipped with a reinforcing member 118 mounted detachably to the diaphragm case and the spring case for preventing the deformation of the spring case outer fringe by sandwiching a portion furthermore inside in the radial direction than the caulking bonding part of the diaphragm case outer fringe and a portion furthermore inside in the radial direction than the caulking bonding part of the spring case outer fringe. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、減圧弁に関するものである。 The present invention relates to a pressure reducing valve.

シリンダと、シリンダ内で往復摺動するピストンヘッドと、ピスンヘッドの一方の端面から延びてシリンダの一端からシリンダ外へ突出する第1ピストンロッドと、シリンダの前記一端に形成された筒状の弁座と、第1ピストンロッドのシリンダ外へ突出した一端に固定されて弁座と対峙する弁体と、シリンダ周壁の第1ピストンロッドに対峙する部位に形成された弁流入口と、シリンダヘッドから延びてシリンダの他端からシリンダ外へ突出する第2ピストンロッドと、第2ピストンロッドのシリンダ他端から突出した一端に中心部が固定されたダイヤフラムと、ダイヤフラムに対峙しダイヤフラムとシリンダとピストンヘッドと協働して感圧室を形成するダイヤフラムケースと、シリンダ周壁に形成されシリンダの前記一端から他端まで延在して感圧室に二次圧を導く導圧穴と、ダイヤフラムを感圧室側へ押圧するバネと、バネを収容すると共に外周縁部がダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースとを備える減圧弁が特許文献1等に開示されている。 A cylinder, a piston head that reciprocates in the cylinder, a first piston rod that extends from one end face of the piston head and protrudes from one end of the cylinder to the outside of the cylinder, and a cylindrical valve seat formed at the one end of the cylinder A valve body fixed to one end of the first piston rod protruding from the cylinder and facing the valve seat, a valve inlet formed in a portion of the cylinder peripheral wall facing the first piston rod, and extending from the cylinder head A second piston rod projecting from the other end of the cylinder to the outside of the cylinder, a diaphragm having a central portion fixed to one end projecting from the other end of the cylinder of the second piston rod, and a diaphragm, a cylinder, and a piston head facing the diaphragm Diaphragm case that cooperates to form a pressure sensitive chamber, and from one end of the cylinder to the other end formed on the cylinder peripheral wall A pressure introducing hole for guiding the secondary pressure to the pressure sensing chamber, a spring for pressing the diaphragm toward the pressure sensing chamber, and the outer peripheral edge portion of the diaphragm case in cooperation with the outer peripheral edge portion of the diaphragm case. Patent Document 1 discloses a pressure reducing valve that includes a spring case that sandwiches an outer peripheral edge portion.

上記減圧弁においては、弁流入口を通ってシリンダ内へ流入した液体は、シリンダ内を弁座へ向けて流れ、弁座と弁体との間の環状隙間を通ってシリンダから流出する。液体が弁座と弁体との間の環状隙間を通る際に、圧力損失が発生し、液体は減圧される。
前記環状隙間よりも下流側の液体が導圧穴を介して感圧室に流入することにより、前記環状隙間よりも下流側の液体圧である減圧弁の二次圧がダイヤフラムに印加される。前記環状隙間よりも上流側の液体圧である減圧弁の一次圧は、ピストンヘッドとシリンダの摺接部をシールしておけば、感圧室には伝達されず、ダイヤフラムには印加されない。
何らかの原因で二次圧が上昇するとバネの付勢力に抗してダイヤフラムが弁座から遠ざかる方向へ弾性変形し、ダイヤフラムに固定された第2ピストンロッドが、ひいてはピストンヘッド、第1ピストンロッドがダイヤフラムに追随してダイヤフラム側へ移動し、弁体が弁座に接近する。この結果、弁座と弁体との間の環状隙間が狭まり、前記環状隙間を液体が通過する際の圧力損失が増加して二次圧が下降する。従って、上記減圧弁においては、二次圧は所定値以下に維持される。
特開2000−205425号公報
In the pressure reducing valve, the liquid flowing into the cylinder through the valve inlet flows toward the valve seat through the cylinder, and flows out of the cylinder through the annular gap between the valve seat and the valve body. As the liquid passes through the annular gap between the valve seat and the valve body, a pressure loss occurs and the liquid is depressurized.
When the liquid downstream of the annular gap flows into the pressure sensing chamber through the pressure introducing hole, the secondary pressure of the pressure reducing valve, which is the liquid pressure downstream of the annular gap, is applied to the diaphragm. The primary pressure of the pressure reducing valve, which is the liquid pressure upstream of the annular gap, is not transmitted to the pressure sensing chamber and is not applied to the diaphragm if the sliding contact portion between the piston head and the cylinder is sealed.
When the secondary pressure rises for some reason, the diaphragm elastically deforms away from the valve seat against the urging force of the spring, and the second piston rod fixed to the diaphragm, the piston head, and the first piston rod are the diaphragm. Following this, it moves to the diaphragm side, and the valve body approaches the valve seat. As a result, the annular gap between the valve seat and the valve body is narrowed, the pressure loss when the liquid passes through the annular gap increases, and the secondary pressure drops. Therefore, in the pressure reducing valve, the secondary pressure is maintained below a predetermined value.
JP 2000-205425 A

従来の減圧弁には、弁座と弁体との間に鉄錆等の配管中の異物が挟まり、弁座と弁体との間の環状隙間が拡がったままとなって、二次圧ひいては感圧室圧が長時間に亙って高圧になった場合に、ダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースの外周縁部が、ダイヤフラムを介して感圧室側から長時間に亙って高圧を受けて変形し、ダイヤフラムケース外周縁部とバネケース外周縁部のかしめ結合部が緩んで、前記外周縁部から漏液する可能性があるという問題点がある。
本発明は上記問題に鑑みてなされたものであり、感圧室圧が長時間に亙って高圧になり、ダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースの外周縁部が、ダイヤフラムを介して感圧室側から長時間に亙って高圧を受けても、バネケースの外周縁部が変形せず、ダイヤフラムケース外周縁部とバネケース外周縁部のかしめ結合部が緩まず、前記外周縁部から漏液するおそれが無い減圧弁を提供することを目的とする。
In the conventional pressure reducing valve, foreign matter in the pipe such as iron rust is sandwiched between the valve seat and the valve body, and the annular gap between the valve seat and the valve body remains widened. When the pressure-sensitive chamber pressure becomes high over a long period of time, the outer peripheral edge of the spring case that holds the outer peripheral edge of the diaphragm in cooperation with the outer peripheral edge of the diaphragm case is pressure-sensitive through the diaphragm. Due to the high pressure from the chamber side for a long time, it deforms due to the high pressure from the outer periphery of the diaphragm case and the outer periphery of the spring case, and there is a possibility that the outer peripheral edge may leak. is there.
The present invention has been made in view of the above problems, and the pressure-sensitive chamber pressure becomes high over a long period of time, and the spring case that clamps the outer peripheral edge of the diaphragm in cooperation with the outer peripheral edge of the diaphragm case. Even if the outer peripheral edge is subjected to high pressure from the pressure sensing chamber side through the diaphragm for a long time, the outer peripheral edge of the spring case is not deformed, and the caulking coupling portion between the outer peripheral edge of the diaphragm case and the outer peripheral edge of the spring case An object of the present invention is to provide a pressure reducing valve that does not loosen and does not leak from the outer peripheral edge.

上記課題を解決するために、本発明においては、シリンダと、シリンダ内で往復摺動するピストンヘッドと、ピスンヘッドの一方の端面から延びてシリンダの一端からシリンダ外へ突出する第1ピストンロッドと、シリンダの前記一端に形成された筒状の弁座と、第1ピストンロッドのシリンダ外へ突出した一端に固定されて弁座と対峙する弁体と、シリンダ周壁の第1ピストンロッドに対峙する部位に形成された弁流入口と、シリンダヘッドから延びてシリンダの他端からシリンダ外へ突出する第2ピストンロッドと、第2ピストンロッドのシリンダ他端から突出した一端に中心部が固定されたダイヤフラムと、ダイヤフラムに対峙しダイヤフラムとシリンダとピストンヘッドと協働して感圧室を形成するダイヤフラムケースと、シリンダ周壁に形成されシリンダの前記一端から他端まで延在して感圧室に二次圧を導く導圧穴と、ダイヤフラムを感圧室側へ押圧するバネと、バネを収容すると共に外周縁部がダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースとを備え、ダイヤフラムケースの外周縁部とバネケースの外周縁部とはかしめ結合され、更に、ダイヤフラムケースとバネケースとに取り付けられ、ダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位とバネケース外周縁部のかしめ結合部よりも径方向内側の部位とを挟持してバネケース外周縁部の変形を防止する補強部材を備えることを特徴とする減圧弁を提供する。
本発明に係る減圧弁は、ダイヤフラムケースとバネケースとに取り付けられ、ダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位とバネケース外周縁部のかしめ結合部よりも径方向内側の部位とを挟持してバネケース外周縁部の変形を防止する補強部材を備えているので、感圧室圧が長時間に亙って高圧になり、ダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースの外周縁部が、ダイヤフラムを介して感圧室側から長時間に亙って高圧を受けても、バネケースの外周縁部は変形せず、ダイヤフラムケース外周縁部とバネケース外周縁部のかしめ結合部は緩まず、前記外周縁部から漏液するおそれは無い。
In order to solve the above problems, in the present invention, a cylinder, a piston head that reciprocates in the cylinder, a first piston rod that extends from one end surface of the piston head and projects out of the cylinder from one end of the cylinder, A cylindrical valve seat formed at the one end of the cylinder, a valve body fixed to one end of the first piston rod protruding from the cylinder and facing the valve seat, and a portion facing the first piston rod on the cylinder peripheral wall And a second piston rod extending from the other end of the cylinder to the outside of the cylinder, and a diaphragm having a central portion fixed to one end of the second piston rod protruding from the other end of the cylinder. A diaphragm case that faces the diaphragm and forms a pressure sensing chamber in cooperation with the diaphragm, the cylinder, and the piston head, and the cylinder A pressure guide hole formed on the wall and extending from the one end to the other end of the cylinder to guide the secondary pressure to the pressure sensing chamber, a spring for pressing the diaphragm toward the pressure sensing chamber, a spring is accommodated and an outer peripheral edge is provided A spring case that clamps the outer peripheral edge of the diaphragm in cooperation with the outer peripheral edge of the diaphragm case, the outer peripheral edge of the diaphragm case and the outer peripheral edge of the spring case are caulked and joined, and the diaphragm case and the spring case Reinforcement to prevent deformation of the outer peripheral edge of the spring case by sandwiching a portion radially inward of the caulking joint portion of the outer peripheral edge portion of the diaphragm case and an inner radial portion of the caulking joint portion of the outer peripheral edge portion of the spring case. A pressure reducing valve comprising a member is provided.
The pressure reducing valve according to the present invention is attached to the diaphragm case and the spring case, and includes a portion radially inward of the caulking joint portion of the outer peripheral edge portion of the diaphragm case and a portion radially inward of the caulking joint portion of the outer peripheral edge portion of the spring case. Since the reinforcing member is provided to prevent the outer peripheral edge of the spring case from being sandwiched, the pressure-sensitive chamber pressure becomes high over a long period of time and cooperates with the outer peripheral edge of the diaphragm case to remove the outer periphery of the diaphragm. Even if the outer peripheral edge of the spring case holding the peripheral edge is subjected to high pressure from the pressure sensing chamber side through the diaphragm for a long time, the outer peripheral edge of the spring case is not deformed, and the outer peripheral edge of the diaphragm case and the spring case The caulking joint portion at the outer peripheral edge does not loosen, and there is no risk of leakage from the outer peripheral edge.

本発明の好ましい態様においては、補強部材は、溝型断面の第1リングと、平板状の第2リングと、両者を締結する螺子とを有し、第2リングの内周縁部をダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング内径側の溝型断面の脚部をバネケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング外径側の溝型断面の脚部を第2リングの外周縁部に当接させ、第1リングと第2リングとに螺合する螺子を用いて第1リングと第2リングとを締結することにより、補強部材はダイヤフラムケースとバネケースとに取り付けられる。
上記構成の補強部材は、既存の減圧弁のダイヤフラムケースとバネケースとに容易に後付けすることができる。一体に締結された第2リングの内周縁部と第1リング内径側の溝型断面の脚部とで、ダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位と、バネケース外周縁部のかしめ結合部よりも径方向内側の部位とを挟むことにより、バネケースの外周縁部の変形が確実に防止され、ダイヤフラムケース外周縁部とバネケース外周縁部のかしめ結合部の緩みが確実に防止され、前記外周縁部からの漏液が確実に防止される。
本発明の好ましい態様においては、第1リングの外周縁部と第2リングとの外周縁部とに切欠が形成され、補強部材がダイヤフラムケースとバネケースとに取り付けられた状態で、第1リングの切欠は第2リングの切欠に正対する。
減圧弁と止水弁等の減圧弁以外の弁とが隣接して管部材に取り付けられ、弁付管ユニットとして市場に提供される。ユニットの小型化のために、減圧弁と他の弁とは接近して管部材に取り付けられる。補強部材が減圧弁のダイヤフラムケースとバネケースとに取り付けられた状態で、第1リングの切欠が第2リングの切欠に正対していれば、当該切欠を減圧弁に隣接する他の弁の方向へ差し向けることにより、補強部材と他の弁との干渉を回避することができる。
In a preferred aspect of the present invention, the reinforcing member has a first ring having a groove-shaped cross section, a flat plate-like second ring, and a screw for fastening both, and the inner peripheral edge of the second ring is outside the diaphragm case. Contact the radially inner part of the peripheral edge of the caulking joint, and the leg of the groove-shaped cross section on the inner diameter side of the first ring contact the inner radial part of the caulking joint of the outer peripheral edge of the spring case. The first ring and the second ring using screws that engage the outer peripheral edge of the second ring with the legs of the groove-shaped cross section on the outer diameter side of the first ring and screwed into the first ring and the second ring The fastening member is attached to the diaphragm case and the spring case.
The reinforcing member having the above configuration can be easily attached to the diaphragm case and the spring case of the existing pressure reducing valve. The inner peripheral portion of the second ring fastened integrally and the leg portion of the groove-shaped cross section on the inner diameter side of the first ring, the radially inner portion of the outer peripheral peripheral portion of the diaphragm case, and the outer peripheral peripheral portion of the spring case By sandwiching the part radially inward of the caulking joint part, deformation of the outer peripheral edge part of the spring case is surely prevented, and loosening of the caulking joint part of the outer periphery part of the diaphragm case and the outer peripheral part of the spring case is surely prevented. Thus, leakage from the outer peripheral edge is reliably prevented.
In a preferred aspect of the present invention, a notch is formed in the outer peripheral edge of the first ring and the outer peripheral edge of the second ring, and the reinforcing member is attached to the diaphragm case and the spring case. The notch faces the notch of the second ring.
A pressure reducing valve and a valve other than the pressure reducing valve such as a water stop valve are attached to the pipe member adjacent to each other, and are provided to the market as a pipe unit with a valve. In order to reduce the size of the unit, the pressure reducing valve and the other valve are attached close to the pipe member. If the notch of the first ring faces the notch of the second ring in a state where the reinforcing member is attached to the diaphragm case and the spring case of the pressure reducing valve, the notch is directed to the other valve adjacent to the pressure reducing valve. By directing, interference between the reinforcing member and the other valve can be avoided.

本発明においては、溝型断面の第1リングと、平板状の第2リングと、両者を締結する螺子とを有し、第2リングの内周縁部を減圧弁のダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング内径側の溝型断面の脚部を減圧弁のバネケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング外径側の溝型断面の脚部を第2リングの外周縁部に当接させ、第1リングと第2リングとに螺合する螺子を用いて第1リングと第2リングとを締結することにより、減圧弁のダイヤフラムケースとバネケースとに取り付けられることを特徴とする減圧弁の補強部材を提供する。
本発明に係る補強部材は、既存の減圧弁のダイヤフラムケースとバネケースとに容易に後付けすることができる。一体に締結された第2リングの内周縁部と第1リング内径側の溝型断面の脚部とで、ダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位と、バネケース外周縁部のかしめ結合部よりも径方向内側の部位とを挟むことにより、バネケースの外周縁部の変形を確実に防止でき、ダイヤフラムケース外周縁部とバネケース外周縁部のかしめ結合部の緩みを確実に防止でき、前記外周縁部からの漏液を確実に防止できる。
In the present invention, the first ring having a groove-shaped cross section, a flat plate-like second ring, and a screw for fastening both of them, the inner peripheral edge of the second ring is caulked to the outer peripheral edge of the diaphragm case of the pressure reducing valve. Abutting a portion on the radially inner side of the coupling portion, a leg portion of the groove-shaped cross section on the first ring inner diameter side abutting on a portion on the radially inner side of the caulking coupling portion of the outer periphery of the spring case of the pressure reducing valve, The first ring and the second ring are formed by using a screw threadedly engaged with the first ring and the second ring, with the legs of the groove-shaped cross section on the outer diameter side of the first ring being brought into contact with the outer peripheral edge of the second ring. The pressure reducing valve reinforcing member is attached to the diaphragm case and the spring case of the pressure reducing valve.
The reinforcing member according to the present invention can be easily attached to a diaphragm case and a spring case of an existing pressure reducing valve. The inner peripheral portion of the second ring fastened integrally and the leg portion of the groove-shaped cross section on the inner diameter side of the first ring, the radially inner portion of the outer peripheral peripheral portion of the diaphragm case, and the outer peripheral peripheral portion of the spring case By sandwiching the part radially inward of the caulking joint part, the outer peripheral edge part of the spring case can be reliably prevented from being deformed, and the caulking joint part between the outer peripheral edge part of the diaphragm case and the outer peripheral part of the spring case is reliably prevented from loosening. And leakage from the outer peripheral edge can be reliably prevented.

本発明に係る減圧弁は、ダイヤフラムケースとバネケースとに着脱可能に取り付けられ、ダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位とバネケース外周縁部のかしめ結合部よりも径方向内側の部位とを挟持してバネケース外周縁部の変形を防止する補強部材を備えているので、感圧室圧が長時間に亙って高圧になり、ダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースの外周縁部が、ダイヤフラムを介して感圧室側から長時間に亙って高圧を受けても、バネケースの外周縁部は変形せず、ダイヤフラムケース外周縁部とバネケース外周縁部のかしめ結合部は緩まず、前記外周縁部から漏液するおそれは無い。 The pressure reducing valve according to the present invention is detachably attached to the diaphragm case and the spring case, and is located radially inward of the caulking joint portion of the outer peripheral edge portion of the diaphragm case and the caulking joint portion of the outer peripheral edge portion of the spring case. This is equipped with a reinforcing member that clamps the outer periphery of the spring case and prevents deformation of the outer peripheral edge of the spring case, so that the pressure-sensitive chamber pressure becomes high over a long period of time and cooperates with the outer peripheral edge of the diaphragm case. Even if the outer peripheral edge of the spring case sandwiching the outer peripheral edge of the diaphragm is subjected to high pressure from the pressure sensing chamber side for a long time via the diaphragm, the outer peripheral edge of the spring case is not deformed and the outer peripheral edge of the diaphragm case The caulking joint portion between the outer peripheral edge portion and the spring case does not loosen, and there is no risk of leakage from the outer peripheral edge portion.

本発明の実施例に係る減圧弁を説明する。
図1、2に示すように、減圧弁100は、シリンダ101と、シリンダ101内で往復摺動するピストンヘッド102と、ピスンヘッド102の一方の端面から延びてシリンダ101の一端からシリンダ101外へ突出する第1ピストンロッド103と、シリンダ101の前記一端に形成され第1ピストンロッド103が挿通された筒状の弁座104と、第1ピストンロッド103のシリンダ101外へ突出した一端に固定されて弁座104と対峙する弁体105と、シリンダ101周壁の第1ピストンロッド103に対峙する部位に形成された複数の弁流入口106と、ピストンヘッド102の他方の端面から延びてシリンダ101の他端からシリンダ101外へ突出する第2ピストンロッド107と、第2ピストンロッド107のシリンダ101他端から突出した一端に中心部が固定されたダイヤフラム108と、ダイヤフラム108に対峙しダイヤフラム108とシリンダ101とピストンヘッド102と協働して感圧室109を形成するダイヤフラムケース110と、シリンダ101の周壁に形成され、シリンダ101の前記一端から他端まで延在して感圧室109に減圧弁100の二次圧を導く複数の導圧穴111と、ダイヤフラム108を感圧室109側へ押圧するバネ112と、バネ112を収容すると共に外周縁部がダイヤフラムケース110の外周縁部と協働してダイヤフラム108の外周縁部を挟持するバネケース113と、ピストンヘッド102の周溝に収容されてピストンヘッド102とシリンダ101内周面との摺接部をシールするOリング114と、プレス加工された金属板製のダイヤフラムケース110の内周縁部と切削加工された金属製のシリンダ101他端部とのかしめ結合部をシールするOリング115と、シリンダ101の外周面に形成された周溝に収容されたOリング116、117とを有している。
ダイヤフラムケース110の外周縁部とプレス加工された金属板製のバネケース113の外周縁部とはかしめ結合されており、当該かしめ結合部は、ダイヤフラム108の外周縁部に形成された環状突起108aによりシールされている。
A pressure reducing valve according to an embodiment of the present invention will be described.
As shown in FIGS. 1 and 2, the pressure reducing valve 100 includes a cylinder 101, a piston head 102 that reciprocates in the cylinder 101, and extends from one end face of the piston head 102 and projects out of the cylinder 101 from one end of the cylinder 101. The first piston rod 103, the cylindrical valve seat 104 formed at the one end of the cylinder 101 through which the first piston rod 103 is inserted, and the one end of the first piston rod 103 that protrudes outside the cylinder 101 are fixed. A valve body 105 facing the valve seat 104, a plurality of valve inlets 106 formed at a portion facing the first piston rod 103 on the circumferential wall of the cylinder 101, and the other end surface of the cylinder 101 extending from the other end face of the piston head 102 A second piston rod 107 projecting out of the cylinder 101 from the end, and a cylinder of the second piston rod 107 101, a diaphragm 108 having a central portion fixed at one end protruding from the other end, a diaphragm case 110 that forms a pressure sensitive chamber 109 in cooperation with the diaphragm 108, the cylinder 101, and the piston head 102, facing the diaphragm 108, and a cylinder A plurality of pressure introducing holes 111 that are formed in the peripheral wall of the cylinder 101 and extend from the one end to the other end of the cylinder 101 to guide the secondary pressure of the pressure reducing valve 100 to the pressure sensing chamber 109, and the diaphragm 108 to the pressure sensing chamber 109 side. A spring 112 to be pressed, a spring case 113 that houses the spring 112 and an outer peripheral edge of the diaphragm 112 cooperates with the outer peripheral edge of the diaphragm case 110, and is held in a circumferential groove of the piston head 102. An O-ring 114 that seals the sliding contact portion between the piston head 102 and the inner peripheral surface of the cylinder 101; An O-ring 115 that seals the caulking joint between the inner peripheral edge of the metal plate diaphragm case 110 that has been machined and the other end of the metal cylinder 101 that has been machined, and an outer circumferential surface of the cylinder 101 are formed. O-rings 116 and 117 accommodated in the circumferential groove.
The outer peripheral edge of the diaphragm case 110 and the outer peripheral edge of the pressed metal plate spring case 113 are caulked and joined, and the caulking joint is formed by an annular protrusion 108 a formed on the outer peripheral edge of the diaphragm 108. It is sealed.

減圧弁100は更に、ダイヤフラムケース110とバネケース113とに着脱可能に取り付けられ、ダイヤフラムケース110外周縁部のかしめ結合部よりも径方向内側の部位とバネケース113外周縁部のかしめ結合部よりも径方向内側の部位とを挟持して、バネケース113外周縁部の変形を防止する補強リング組立体118を備えている。
補強リング組立体118は、溝型断面の第1リング119と、平板状の第2リング120と、両者を締結する複数の螺子121とを有している。第2リング120の内周縁部をダイヤフラムケース110外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング119内径側の溝型断面の脚部119aをバネケース113外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング119外径側の溝型断面の脚部119bを第2リング120の外周縁部に当接させ、第1リング119と第2リング120とに螺合する螺子121を締めつけて第1リング119と第2リング120とを締結することにより、補強リング組立体118はダイヤフラムケース110とバネケース113とに取り付けられている。
第1リング119の外周縁部と第2リング120との外周縁部とに切欠119c、120aが形成されており、補強リング組立体118がダイヤフラムケース110とバネケース113とに取り付けられた状態で、第1リング119の切欠119cは第2リング120の切欠120aに正対している。切欠119c、120aは、後述する止水弁300の方向へ差し向けられている。
The pressure reducing valve 100 is further detachably attached to the diaphragm case 110 and the spring case 113, and has a diameter that is radially inward of the caulking coupling portion of the outer peripheral edge portion of the diaphragm case 110 and the caulking coupling portion of the outer peripheral edge portion of the spring case 113. A reinforcing ring assembly 118 that sandwiches the inner portion in the direction and prevents deformation of the outer peripheral edge of the spring case 113 is provided.
The reinforcing ring assembly 118 includes a first ring 119 having a groove-shaped cross section, a flat plate-like second ring 120, and a plurality of screws 121 for fastening the two. The inner peripheral edge of the second ring 120 is brought into contact with a portion radially inward of the caulking coupling portion of the outer peripheral edge of the diaphragm case 110, and the leg portion 119a of the groove-shaped cross section on the inner diameter side of the first ring 119 is connected to the outer peripheral edge of the spring case 113. The first ring 119 is brought into contact with a portion radially inward of the caulking coupling portion, the leg portion 119b of the groove-shaped cross section on the outer diameter side of the first ring 119 is brought into contact with the outer peripheral edge portion of the second ring 120, and The reinforcing ring assembly 118 is attached to the diaphragm case 110 and the spring case 113 by fastening the first ring 119 and the second ring 120 by tightening the screw 121 that is screwed to the second ring 120.
Notches 119c and 120a are formed in the outer peripheral edge portion of the first ring 119 and the outer peripheral edge portion of the second ring 120, and the reinforcing ring assembly 118 is attached to the diaphragm case 110 and the spring case 113. The notch 119c of the first ring 119 faces the notch 120a of the second ring 120. The notches 119c and 120a are directed toward the water stop valve 300 described later.

減圧弁100が装着される管部材200は鋳物により形成されている。管部材200は、減圧弁100のシリンダ101が圧入固定される筒部201と、弁流入口106に対峙して筒部201に形成された減圧弁用一次側開口202と、弁体105に対峙して筒部201に形成された減圧弁用二次側開口203とを有している。 The pipe member 200 to which the pressure reducing valve 100 is attached is formed of a casting. The pipe member 200 is opposed to the cylindrical part 201 into which the cylinder 101 of the pressure reducing valve 100 is press-fitted and fixed, the pressure reducing valve primary side opening 202 formed in the cylindrical part 201 facing the valve inlet 106, and the valve body 105. And a secondary opening 203 for the pressure reducing valve formed in the cylindrical portion 201.

減圧弁100のシリンダ101が管部材200の筒部201に圧入固定され、シリンダ101と筒部201との当接部がOリング116、117によりシールされて、減圧弁100は管部材200に組付けられている。
減圧弁100に隣接して且つ減圧弁100に接近して、止水弁300が管部材200に組付けられている。止水弁300の管部材200に圧入固定された基部は補強リング組立体118の切欠119c、120aに対峙している。
減圧弁100と止水弁300と管部材200とにより、弁付管ユニットαが形成されている。
管部材200の一次側開口204は図示しない接続配管を介して図示しない水道配管に接続し、管部材200の二次側開口205は図示しない接続配管を介して図示しない水回り機器に接続している。
The cylinder 101 of the pressure reducing valve 100 is press-fitted and fixed to the cylindrical portion 201 of the pipe member 200, and the contact portion between the cylinder 101 and the cylindrical portion 201 is sealed by the O-rings 116 and 117, and the pressure reducing valve 100 is assembled to the pipe member 200. It is attached.
A water stop valve 300 is assembled to the pipe member 200 adjacent to and close to the pressure reducing valve 100. The base portion that is press-fitted and fixed to the pipe member 200 of the water stop valve 300 faces the notches 119 c and 120 a of the reinforcing ring assembly 118.
The pressure-reducing valve 100, the water stop valve 300, and the pipe member 200 form a valved pipe unit α.
The primary side opening 204 of the pipe member 200 is connected to a water pipe (not shown) via a connection pipe (not shown), and the secondary side opening 205 of the pipe member 200 is connected to a water supply device (not shown) via a connection pipe (not shown). Yes.

減圧弁100においては、図示しない水道配管から図示しない接続配管と止水弁300とを介して供給された液体が、管部材200の減圧弁用一次側開口202を通り、更に弁流入口106を通ってシリンダ101内へ流入し、シリンダ101内を弁座104へ向けて流れ、弁座104と弁体105との間の環状隙間を通ってシリンダ101から流出し、管部材200の減圧弁用二次側開口203と二次側開口205と図示しない接続配管とを介して図示しない水回り機器に供給される。
液体が弁座104と弁体105との間の環状隙間を通る際に、圧力損失が発生し、液体は減圧される。
In the pressure reducing valve 100, the liquid supplied from the water pipe (not shown) through the connection pipe (not shown) and the water stop valve 300 passes through the pressure reducing valve primary side opening 202 of the pipe member 200 and further passes through the valve inlet 106. And flows into the cylinder 101, flows in the cylinder 101 toward the valve seat 104, flows out of the cylinder 101 through the annular gap between the valve seat 104 and the valve body 105, and is used for the pressure reducing valve of the pipe member 200. It is supplied to a watering device (not shown) through the secondary side opening 203, the secondary side opening 205, and a connection pipe (not shown).
As the liquid passes through the annular gap between the valve seat 104 and the valve body 105, a pressure loss occurs and the liquid is depressurized.

前記環状隙間よりも下流側の液体が導圧穴111を介して感圧室109に流入することにより、前記環状隙間よりも下流側の液体圧である減圧弁100の二次圧がダイヤフラム108に印加される。前記環状隙間よりも上流側の液体圧である減圧弁100の一次圧はピストンヘッド102の周溝に収容されたOリング114がピストンヘッド102とシリンダ101の摺接部をシールすることにより、感圧室109には伝達されず、ダイヤフラム108には印加されない。
何らかの原因で二次圧が上昇するとバネ112の付勢力に抗してダイヤフラム108が弁座104から遠ざかる方向へ弾性変形し、ダイヤフラム108に固定された第2ピストンロッド107が、ひいてはピストンヘッド102、第1ピストンロッド103がダイヤフラム108に追随してダイヤフラム108側へ移動し、弁体105が弁座104に接近する。この結果、弁座104と弁体105との間の環状隙間が狭まり、前記環状隙間を液体が通過する際の圧力損失が増加して二次圧が下降する。従って、減圧弁100においては、二次圧は所定値以下に維持される。
When the liquid downstream of the annular gap flows into the pressure sensing chamber 109 via the pressure guide hole 111, the secondary pressure of the pressure reducing valve 100, which is the liquid pressure downstream of the annular gap, is applied to the diaphragm 108. Is done. The primary pressure of the pressure reducing valve 100, which is the liquid pressure upstream of the annular gap, is sensed by the O-ring 114 housed in the circumferential groove of the piston head 102 sealing the sliding contact portion between the piston head 102 and the cylinder 101. It is not transmitted to the pressure chamber 109 and is not applied to the diaphragm 108.
When the secondary pressure rises for some reason, the diaphragm 108 is elastically deformed in the direction away from the valve seat 104 against the biasing force of the spring 112, and the second piston rod 107 fixed to the diaphragm 108 is eventually replaced with the piston head 102, The first piston rod 103 follows the diaphragm 108 and moves toward the diaphragm 108, and the valve body 105 approaches the valve seat 104. As a result, the annular gap between the valve seat 104 and the valve body 105 is narrowed, the pressure loss when the liquid passes through the annular gap is increased, and the secondary pressure is lowered. Therefore, in the pressure reducing valve 100, the secondary pressure is maintained below a predetermined value.

弁座104と弁体105との間に鉄錆等の配管中の異物が挟まり、弁座104と弁体105との間の環状隙間が拡がったままとなって、二次圧ひいては感圧室109の内圧が長時間に亙って高圧になる場合がある。
減圧弁100においては、補強リング組立体118が有する第1リング119内径側の溝型断面の脚部119aがバネケース113外周縁部のかしめ結合部よりも径方向内側の部位に当接し、補強リング組立体118が有する第2リング120の内周縁部がダイヤフラムケース110外周縁部のかしめ結合部よりも径方向内側の部位に当接した状態で、第1リング119と第2リング120とが螺子121により締結されることにより、第1リング119内径側の溝型断面の脚部119aと第2リング120の内周縁部とが、バネケース113外周縁部のかしめ結合部よりも径方向内側の部位とダイヤフラムケース110外周縁部のかしめ結合部よりも径方向内側の部位とを挟持するので、感圧室109の内圧が長時間に亙って高圧になっても、バネケース113外周縁部のかしめ結合部よりも径方向内側の部位の変形が確実に防止される。従って、ダイヤフラムケース110外周縁部とバネケース113外周縁部のかしめ結合部は緩まず、前記外周縁部から漏液するおそれは無い。
第1リング119と第2リング120と螺子121とにより構成される補強リング組立体118は、既存の減圧弁100のダイヤフラムケース110とバネケース113とに容易に後付けすることができる。
弁付管ユニットαは市場に提供される。ユニットの小型化のために、減圧弁100と止水弁300弁とは接近して管部材200に取り付けられる。補強リング組立体118が減圧弁100のダイヤフラムケース110とバネケース113とに取り付けられた状態で、第1リング119の切欠119cが第2リング120の切欠120aきに正対しているので、当該切欠を減圧弁100に隣接する止水弁300方向へ差し向けることにより、補強リング組立体118と止水弁300との干渉を回避することができる。
Foreign matter in the pipe such as iron rust is sandwiched between the valve seat 104 and the valve body 105, and the annular gap between the valve seat 104 and the valve body 105 remains widened, so that the secondary pressure and thus the pressure sensitive chamber are increased. The internal pressure of 109 may become high over a long period of time.
In the pressure reducing valve 100, the leg portion 119a of the groove-shaped cross section on the inner diameter side of the first ring 119 included in the reinforcing ring assembly 118 is in contact with a portion on the radially inner side of the caulking coupling portion of the outer peripheral edge portion of the spring case 113, The first ring 119 and the second ring 120 are screwed in a state where the inner peripheral edge of the second ring 120 included in the assembly 118 is in contact with the radially inner portion of the outer peripheral edge of the diaphragm case 110. By being fastened by 121, the leg portion 119a of the groove-shaped cross section on the inner diameter side of the first ring 119 and the inner peripheral edge portion of the second ring 120 are radially inward of the caulking coupling portion of the outer peripheral edge portion of the spring case 113. Between the outer peripheral edge of the diaphragm case 110 and the portion radially inward of the caulking joint portion, the internal pressure of the pressure sensing chamber 109 becomes high for a long time. , The deformation of the portions of radially inward of the caulking portion of the spring case 113 the outer peripheral edge portion is reliably prevented. Therefore, the caulking joint between the outer peripheral edge of the diaphragm case 110 and the outer peripheral edge of the spring case 113 does not loosen, and there is no risk of leakage from the outer peripheral edge.
The reinforcing ring assembly 118 composed of the first ring 119, the second ring 120, and the screw 121 can be easily retrofitted to the diaphragm case 110 and the spring case 113 of the existing pressure reducing valve 100.
The valved pipe unit α is offered to the market. In order to reduce the size of the unit, the pressure reducing valve 100 and the water stop valve 300 are close to each other and attached to the pipe member 200. With the reinforcing ring assembly 118 attached to the diaphragm case 110 and the spring case 113 of the pressure reducing valve 100, the notch 119c of the first ring 119 faces the notch 120a of the second ring 120. By directing in the direction of the water stop valve 300 adjacent to the pressure reducing valve 100, interference between the reinforcing ring assembly 118 and the water stop valve 300 can be avoided.

上記実施例では、補強リング組立体118を用いて、ダイヤフラムケース110外周縁部とバネケース113外周縁部とを全周に亙って連続的に挟持したが、複数の挟持部材を用いて、ダイヤフラムケース110外周縁部とバネケース113外周縁部とを断続的に挟持しても良い。補強リング組立体118程の効果は無いとしても、バネケース113外周縁部の変形を防止し、かしめ結合部からの漏液を防止することができる。
螺子121は、いたずら防止螺子を使用して、容易に取り外せないようにするのが望ましい。
In the above embodiment, the outer peripheral edge of the diaphragm case 110 and the outer peripheral edge of the spring case 113 are continuously clamped over the entire circumference using the reinforcing ring assembly 118, but the diaphragm is formed using a plurality of clamping members. The outer peripheral edge of the case 110 and the outer peripheral edge of the spring case 113 may be intermittently sandwiched. Even if the effect is not as good as that of the reinforcing ring assembly 118, deformation of the outer peripheral edge of the spring case 113 can be prevented, and leakage from the caulking joint can be prevented.
It is desirable that the screw 121 be prevented from being easily removed by using a tamper-proof screw.

本発明の実施例に係る減圧弁の断面図である。It is sectional drawing of the pressure reducing valve which concerns on the Example of this invention. 図1のII−II矢視図である。It is an II-II arrow line view of FIG.

符号の説明Explanation of symbols

100 減圧弁
108 ダイヤフラム
110 ダイヤフラムケース
113 バネケース
118 補強リング組立体
119 第1リング
120 第2リング
121 螺子
200 管部材
300 止水弁
α 弁付管ユニット
100 Pressure reducing valve 108 Diaphragm 110 Diaphragm case 113 Spring case 118 Reinforcing ring assembly 119 First ring 120 Second ring 121 Screw 200 Pipe member 300 Water stop valve α Valve-equipped pipe unit

Claims (4)

シリンダと、シリンダ内で往復摺動するピストンヘッドと、ピスンヘッドの一方の端面から延びてシリンダの一端からシリンダ外へ突出する第1ピストンロッドと、シリンダの前記一端に形成された筒状の弁座と、第1ピストンロッドのシリンダ外へ突出した一端に固定されて弁座と対峙する弁体と、シリンダ周壁の第1ピストンロッドに対峙する部位に形成された弁流入口と、シリンダヘッドから延びてシリンダの他端からシリンダ外へ突出する第2ピストンロッドと、第2ピストンロッドのシリンダ他端から突出した一端に中心部が固定されたダイヤフラムと、ダイヤフラムに対峙しダイヤフラムとシリンダとピストンヘッドと協働して感圧室を形成するダイヤフラムケースと、シリンダ周壁に形成されシリンダの前記一端から他端まで延在して感圧室に二次圧を導く導圧穴と、ダイヤフラムを感圧室側へ押圧するバネと、バネを収容すると共に外周縁部がダイヤフラムケースの外周縁部と協働してダイヤフラムの外周縁部を挟持するバネケースとを備え、ダイヤフラムケースの外周縁部とバネケースの外周縁部とはかしめ結合され、更に、ダイヤフラムケースとバネケースとに取り付けられ、ダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位とバネケース外周縁部のかしめ結合部よりも径方向内側の部位とを挟持してバネケース外周縁部の変形を防止する補強部材を備えることを特徴とする減圧弁。 A cylinder, a piston head that reciprocates in the cylinder, a first piston rod that extends from one end face of the piston head and protrudes from one end of the cylinder to the outside of the cylinder, and a cylindrical valve seat formed at the one end of the cylinder A valve body fixed to one end of the first piston rod protruding from the cylinder and facing the valve seat, a valve inlet formed in a portion of the cylinder peripheral wall facing the first piston rod, and extending from the cylinder head A second piston rod projecting from the other end of the cylinder to the outside of the cylinder, a diaphragm having a central portion fixed to one end projecting from the other end of the cylinder of the second piston rod, and a diaphragm, a cylinder, and a piston head facing the diaphragm Diaphragm case that cooperates to form a pressure sensitive chamber, and from one end of the cylinder to the other end formed on the cylinder peripheral wall A pressure introducing hole for guiding the secondary pressure to the pressure sensing chamber, a spring for pressing the diaphragm toward the pressure sensing chamber, and the outer peripheral edge portion of the diaphragm case in cooperation with the outer peripheral edge portion of the diaphragm case. A spring case sandwiching the outer peripheral edge, and the outer peripheral edge of the diaphragm case and the outer peripheral edge of the spring case are caulked and joined, and further, attached to the diaphragm case and the spring case, from the caulking joint of the outer peripheral edge of the diaphragm case A pressure reducing valve comprising a reinforcing member that sandwiches a radially inner portion and a radially inner portion of the caulking coupling portion of the spring case outer peripheral edge portion to prevent deformation of the spring case outer peripheral edge portion. 補強部材は、溝型断面の第1リングと、平板状の第2リングと、両者を締結する螺子とを有し、第2リングの内周縁部をダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング内径側の溝型断面の脚部をバネケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング外径側の溝型断面の脚部を第2リングの外周縁部に当接させ、第1リングと第2リングとに螺合する螺子を用いて第1リングと第2リングとを締結することにより、補強部材はダイヤフラムケースとバネケースとに取り付けられることを特徴とする請求項1に記載の減圧弁。 The reinforcing member has a first ring having a groove-shaped cross section, a flat plate-like second ring, and a screw for fastening both, and the inner peripheral edge portion of the second ring is more than the caulking joint portion of the outer peripheral edge portion of the diaphragm case. Abutting against the radially inner portion, the leg portion of the groove-shaped cross section on the inner diameter side of the first ring is brought into contact with the portion on the radially inner side of the caulking coupling portion of the outer peripheral edge of the spring case, Reinforcing the first ring and the second ring by fastening the legs of the groove-shaped cross section to the outer peripheral edge of the second ring and using screws that are screwed into the first ring and the second ring. The pressure reducing valve according to claim 1, wherein the member is attached to a diaphragm case and a spring case. 第1リングの外周縁部と第2リングとの外周縁部とに切欠が形成され、補強部材がダイヤフラムケースとバネケースとに取り付けられた状態で、第1リングの切欠は第2リングの切欠に正対することを特徴とする請求項1又は2に記載の減圧弁。 A notch is formed in the outer periphery of the first ring and the outer periphery of the second ring, and the notch of the first ring is formed in the notch of the second ring in a state where the reinforcing member is attached to the diaphragm case and the spring case. The pressure reducing valve according to claim 1, wherein the pressure reducing valve faces directly. 溝型断面の第1リングと、平板状の第2リングと、両者を締結する螺子とを有し、第2リングの内周縁部を減圧弁のダイヤフラムケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング内径側の溝型断面の脚部を減圧弁のバネケース外周縁部のかしめ結合部よりも径方向内側の部位に当接させ、第1リング外径側の溝型断面の脚部を第2リングの外周縁部に当接させ、第1リングと第2リングとに螺合する螺子を用いて第1リングと第2リングとを締結することにより、減圧弁のダイヤフラムケースとバネケースとに取り付けられることを特徴とする減圧弁の補強部材。 It has a groove-shaped first ring, a flat plate-like second ring, and a screw for fastening both, and the inner peripheral edge of the second ring has a diameter larger than the caulking joint of the outer peripheral edge of the diaphragm case of the pressure reducing valve. The first ring outer diameter is brought into contact with the inner portion of the first ring inner diameter side of the groove-shaped cross section, and the outer diameter of the first ring is brought into contact with the inner portion of the spring case outer peripheral edge of the pressure reducing valve. The first ring and the second ring are fastened using a screw threadedly engaged with the first ring and the second ring, with the leg portion of the groove-type cross section on the side being brought into contact with the outer peripheral edge of the second ring A reinforcing member for a pressure reducing valve, which is attached to a diaphragm case and a spring case of the pressure reducing valve.
JP2006156417A 2006-06-05 2006-06-05 Pressure reducing valve Pending JP2007323599A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010134716A2 (en) * 2009-05-19 2010-11-25 주식회사 코밸 Pressure reducing valve
KR101049962B1 (en) * 2010-12-24 2011-07-15 김호성 The complex valve

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010134716A2 (en) * 2009-05-19 2010-11-25 주식회사 코밸 Pressure reducing valve
WO2010134716A3 (en) * 2009-05-19 2011-03-17 주식회사 코밸 Pressure reducing valve
CN102498323A (en) * 2009-05-19 2012-06-13 科瓦尔株式会社 Pressure reducing valve
KR101049962B1 (en) * 2010-12-24 2011-07-15 김호성 The complex valve

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