JP2007313821A - Laser welding method - Google Patents

Laser welding method Download PDF

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Publication number
JP2007313821A
JP2007313821A JP2006147900A JP2006147900A JP2007313821A JP 2007313821 A JP2007313821 A JP 2007313821A JP 2006147900 A JP2006147900 A JP 2006147900A JP 2006147900 A JP2006147900 A JP 2006147900A JP 2007313821 A JP2007313821 A JP 2007313821A
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Japan
Prior art keywords
pressing portion
lid
laser welding
transparent plate
center
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JP2006147900A
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JP4702183B2 (en
Inventor
Akihiko Ogino
明彦 荻野
Mamoru Urushizaki
守 漆崎
Fumio Kasai
文男 河西
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Denso Corp
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Denso Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1696Laser beams making use of masks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • B29C66/2424Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain
    • B29C66/24243Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral
    • B29C66/24244Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral forming a rectangle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/302Particular design of joint configurations the area to be joined comprising melt initiators
    • B29C66/3022Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
    • B29C66/30223Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/349Cooling the welding zone on the welding spot
    • B29C66/3494Cooling the welding zone on the welding spot while keeping the welding zone under pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/61Joining from or joining on the inside
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8126General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/81266Optical properties, e.g. transparency, reflectivity
    • B29C66/81267Transparent to electromagnetic radiation, e.g. to visible light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/10Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1606Ultraviolet [UV] radiation, e.g. by ultraviolet excimer lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1603Laser beams characterised by the type of electromagnetic radiation
    • B29C65/1612Infrared [IR] radiation, e.g. by infrared lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1687Laser beams making use of light guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/001Joining in special atmospheres
    • B29C66/0012Joining in special atmospheres characterised by the type of environment
    • B29C66/0014Gaseous environments
    • B29C66/00141Protective gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • B29C66/81812General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws the welding jaws being cooled from the outside, e.g. by blowing a gas or spraying a liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a laser welding method which can suppress the warpage of the central section of a lid, and at the same time, can reduce the replacement frequency of a pressing member. <P>SOLUTION: Not only the external edge of the lid 2 but also the internal side, i.e., both of the external side and the internal side on which the laser welding is performed are pressed by the pressing member 3. In concrete, the pressing member 3 for which an end pressing section 3a, a center pressing section 3b and a combining member 3c are integrated is used. When the lid 2 is pressed by the pressing member 3, the lid 2 does not warp with a bonding protruding section 1d as a fulcrum when the laser welding is performed. Therefore, the swelling or the like of the central position of the lid 2 can be prevented from occurring. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、赤外、紫外、ハロゲン光などのレーザ光を用いたレーザ溶着方法に関するものである。   The present invention relates to a laser welding method using laser light such as infrared light, ultraviolet light, and halogen light.

赤外、紫外レーザやハロゲン光などのレーザ光による樹脂の重ね合わせ溶着では、接合部材同士の密着、および安定したレーザ熱量の確保がポイントになる。これらのうち、接合部材同士の密着方法に関して、例えば特許文献1において、溶着を行うワークの外周縁部全周に溶着凸部を設けておき、この溶着凸部にて溶着を行うことにより、接合界面の不純物を接合界面外に排出する効果が得られることが開示されている。   In the overlap welding of resin by laser light such as infrared, ultraviolet laser, or halogen light, adhesion between the bonding members and securing of a stable amount of laser heat are important. Among these, regarding the adhesion method between the joining members, for example, in Patent Document 1, a welding convex portion is provided on the entire outer peripheral edge of the workpiece to be welded, and welding is performed at this welding convex portion, thereby joining It is disclosed that the effect of discharging impurities at the interface out of the bonding interface can be obtained.

図14(a)は、この様子を示した断面図であり、図14(b)は、図14(a)の部分拡大図である。この図に示されるように、溶接対象となるケース100の外縁部に形成された溶接凸部100aの上にワークとなる蓋101を搭載したのち、溶接凸部100aに向けて集光レンズ102で集光したレーザ光102aを照射することにより溶着を行う。このとき、蓋101の外縁を押え治具103を押えている。   FIG. 14A is a cross-sectional view showing this state, and FIG. 14B is a partially enlarged view of FIG. As shown in this figure, after mounting a lid 101 serving as a work on a welding projection 100a formed on the outer edge of the case 100 to be welded, a condenser lens 102 is directed toward the welding projection 100a. Welding is performed by irradiating the condensed laser beam 102a. At this time, the holding jig 103 is pressed against the outer edge of the lid 101.

しかし、この方法を用いる場合、図14中の破線で示したように、押え治具103にて蓋101の外縁を押えているため、溶接凸部100aを支点として蓋101が反り、蓋101の中央部が膨れてしまうという問題がある。   However, when this method is used, as shown by the broken line in FIG. 14, the outer edge of the lid 101 is pressed by the holding jig 103, so that the lid 101 warps around the welding convex portion 100 a as a fulcrum. There is a problem that the central part swells.

これを防ぐ方法として、ガラス等の透明板を押え部材として用いて蓋101全体を加圧する手法がある。このようにすることで、蓋101と溶接頭部100aとの密着度が向上し良好な接合が得られる。
特開2004−349123号公報
As a method for preventing this, there is a method of pressurizing the entire lid 101 using a transparent plate such as glass as a pressing member. By doing in this way, the adhesiveness of the lid | cover 101 and the welding head 100a improves, and favorable joining is obtained.
JP 2004-349123 A

しかしながら、上記の方法を用いても、成形部品となる蓋101やケース100の揮発成分や表面の汚れなど、もしくは溶着時の熱により、透明板が劣化破損し、強度が低下してしまう。このため、これらの問題点に対して、従来では、押え部材による蓋101全体の加圧を行わないで蓋101の中央部が膨らんだまま使用するか、頻繁に押え部材を交換して対応しなければならなかった。   However, even if the above method is used, the transparent plate is deteriorated and damaged due to volatile components of the lid 101 and the case 100 as molded parts, the dirt on the surface, or the heat at the time of welding, and the strength is lowered. For this reason, conventionally, the presser member is not used to press the entire cover 101 and the center part of the cover 101 is inflated without being pressed, or the presser member is frequently replaced. I had to.

これに対して、中央部が膨らまないように、蓋101の板厚を厚くしたり、蓋101にリブを入れて剛性を高めることも考えられるが、接合時の接合部材同士の密着性が下がり、接合強度が低下してしまうという問題が発生する。   On the other hand, it is conceivable to increase the rigidity of the lid 101 by increasing the plate thickness of the lid 101 so that the central portion does not swell or by adding ribs to the lid 101, but the adhesion between the joining members at the time of joining decreases. This causes a problem that the bonding strength is reduced.

本発明は上記点に鑑みて、蓋の中央部の反りを抑制できると共に、押え部材の交換回数の低減を図ることができるレーザ溶着方法を提供することを目的とする。   The present invention has been made in view of the above points, and an object of the present invention is to provide a laser welding method capable of suppressing warpage of the central portion of the lid and reducing the number of times of replacement of the pressing member.

上記目的を達成するため、本発明では、蓋(2)の外縁部と対応する形状で構成され、蓋(2)の外縁部を押える端押え部(3a)と、該端押え部(3a)よりも内側に配置され、蓋(2)の中央部を押える中央押え部(3b)とを有し、端押え部(3a)および中央押え部(3b)が結合部材(3c)を介して一体とされ、かつ、端押え部(3a)および中央押え部(3b)にて蓋を押える際に、端押え部(3a)と中央押え部(3b)の間において蓋(2)から5mm以上の距離の空間を構成する押え部材(3)を用意する。そして、レーザ溶着を行う場所と該押え部材(3)における端押え部(3a)と中央押え部(3b)の間に形成される空間とを一致させ、該空間を通じてレーザ溶着を行うことを特徴としている。   In order to achieve the above object, in the present invention, an end pressing portion (3a) configured to have a shape corresponding to the outer edge portion of the lid (2) and pressing the outer edge portion of the lid (2), and the end pressing portion (3a) And a center presser part (3b) that presses the center part of the lid (2), and the end presser part (3a) and the center presser part (3b) are integrated via the coupling member (3c). When the lid is pressed by the end pressing portion (3a) and the center pressing portion (3b), the distance between the end pressing portion (3a) and the center pressing portion (3b) is 5 mm or more from the lid (2). A presser member (3) constituting a space of distance is prepared. The place where laser welding is performed and the space formed between the end pressing portion (3a) and the central pressing portion (3b) of the pressing member (3) are made to coincide with each other, and laser welding is performed through the space. It is said.

このようにしてレーザ溶着を行うと、蓋(2)の外縁だけでなく内側、つまりレーザ溶着が行われる外側と内側の両方を押え部材(3)にて押えつけることができるため、レーザ溶着を行ったときに蓋(2)が反ったりしない。このため、蓋(2)の中央位置が膨らんでしまったりすることを防止することができる。   When laser welding is performed in this manner, not only the outer edge of the lid (2) but also the inside, that is, both the outer side and the inner side where laser welding is performed can be pressed by the pressing member (3). The lid (2) does not warp when done. For this reason, it can prevent that the center position of a lid | cover (2) swells.

そして、蓋(2)を押えつけるための押え部材(3)の隙間(端押え部(3a)と中央押え部(3b)の間の隙間)を通じてレーザ溶着を行っており、また、結合部材(3c)と蓋(2)との間の距離を空けているため、レーザ溶着時に成形部品となる蓋(2)やケース(1)の揮発成分や表面の汚れや溶着時の熱などにより、押え部材(3)が劣化破損したり、強度が低下してしまうことを抑制できる。したがって、頻繁に押え部材(3)を交換して対応する必要性を無くすことができ、押え部材(3)の交換回数の低減を図ることができるレーザ溶着方法とすることが可能となる。   Laser welding is performed through a gap (a gap between the end pressing portion (3a) and the center pressing portion (3b)) of the pressing member (3) for pressing the lid (2), and a coupling member ( 3c) Since there is a distance between the lid (2), the presser foot is caused by the volatile components of the lid (2) and case (1) that become a molded part during laser welding, dirt on the surface, heat during welding, etc. It can suppress that a member (3) deteriorates and is damaged, and strength falls. Therefore, it is possible to eliminate the necessity of frequently changing the presser member (3) and cope with it, and it is possible to provide a laser welding method capable of reducing the number of replacements of the presser member (3).

例えば、端押え部(3a)と中央押え部(3b)の間が結合部材(3c)を構成する梁(3e)で結合されるようにし、端押え部(3a)および中央押え部(3b)にて蓋を押える際に、梁(3e)が蓋(2)から5mm以上間隔が空く位置に配置されるようにすると共に、レーザ溶着の際には、梁(3e)を回り込むようにレーザ光(4b)を照射することができる。   For example, the end presser part (3a) and the center presser part (3b) are connected by the beam (3e) constituting the connecting member (3c) between the end presser part (3a) and the center presser part (3b). When the lid is pressed by the laser beam, the beam (3e) is arranged at a position at a distance of 5 mm or more from the lid (2), and at the time of laser welding, the laser beam is passed around the beam (3e). (4b) can be irradiated.

また、端押え部(3a)に中央押え部(3b)よりも一回り大きな穴部(3d)を形成し、該穴部(3d)内に中央押え部(3b)を配置すると共に、端押え部(3a)および中央押え部(3b)の一面に結合部材(3c)を構成する透明板(3f)を配置し、該透明板(3f)を介して端押え部(3a)と中央押え部(3b)が結合されるようにして、レーザ溶着の際には、透明板(3f)を透過させてレーザ光(4b)を照射することもできる。   A hole (3d) that is slightly larger than the center presser (3b) is formed in the end presser (3a), and the center presser (3b) is disposed in the hole (3d). A transparent plate (3f) constituting the coupling member (3c) is arranged on one surface of the portion (3a) and the center presser portion (3b), and the end presser portion (3a) and the center presser portion are interposed via the transparent plate (3f). (3b) can be coupled so that the laser beam (4b) can be irradiated through the transparent plate (3f) during laser welding.

この場合、透明板(3f)に対して、端押え部(3a)と中央押え部(3b)との間の隙間と対応する場所に切り欠き(3g)を設け、透明板(3f)の一部を支持部として残すことで端押え部(3a)と中央押え部(3b)とを結合する構成とすることができる。   In this case, with respect to the transparent plate (3f), a notch (3g) is provided at a location corresponding to the gap between the end presser portion (3a) and the center presser portion (3b). It can be set as the structure which joins an end pressing part (3a) and a center pressing part (3b) by leaving a part as a support part.

なお、透明板(3f)については、中央押え部(3b)に接着剤(5)またはボルト(6)を用いて固定しても、端押え部(3a)に接着剤(5)またはボルト(7)を用いて固定しても良い。   In addition, about a transparent plate (3f), even if it fixes to a center pressing part (3b) using an adhesive (5) or a volt | bolt (6), an adhesive (5) or a bolt ( 7) may be used for fixing.

また、透明板(3f)の外延部を囲む枠状の保持板(8)を用意し、該保持板(8)にて透明板(3f)の外縁を押さえつつ、保持板(8)および端押え部(3a)とをボルト(7)にて固定しても良い。   Also, a frame-shaped holding plate (8) surrounding the outer extending portion of the transparent plate (3f) is prepared. While holding the outer edge of the transparent plate (3f) with the holding plate (8), the holding plate (8) and the end The presser part (3a) may be fixed with a bolt (7).

このように、保持板(8)を介して透明板(3f)を押さえつけた状態でボルト固定を行うようにすれば、ボルト(7)の荷重を押え板で受けることができるため、より高荷重まで耐えることが可能となる。   In this way, if the bolt is fixed with the transparent plate (3f) pressed through the holding plate (8), the load of the bolt (7) can be received by the holding plate, so that a higher load can be obtained. It is possible to withstand up to.

また、透明板(3f)と端押え部(3a)との間に弾性部材(9)を配置しても良い。このようにすれば、ボルト固定によって透明板(3f)に掛かるねじれ応力を低減できるため、押え部材(3)の寿命向上を図ることが可能となる。   Moreover, you may arrange | position an elastic member (9) between a transparent plate (3f) and an end pressing part (3a). In this way, the torsional stress applied to the transparent plate (3f) by bolt fixing can be reduced, so that the life of the pressing member (3) can be improved.

さらに、透明板(3f)として、該透明板(3f)の厚み方向においてレーザ光(4b)の屈折率が変わるものを用いても良い。例えば、透明板(3f)をレーザ光(4b)の屈折率が異なる複数層の積層構造により形成することができる。このようにすれば、レーザ光(4b)の集光性を改善でき、レーザ光(4b)の広がりを押えることも可能である。   Furthermore, as the transparent plate (3f), a plate in which the refractive index of the laser beam (4b) changes in the thickness direction of the transparent plate (3f) may be used. For example, the transparent plate (3f) can be formed by a multilayer structure having a plurality of layers having different refractive indexes of the laser beam (4b). If it does in this way, the condensing property of a laser beam (4b) can be improved, and it can also suppress the breadth of a laser beam (4b).

また、中央押え部(3b)に対して、該中央押え部(3b)における蓋(2)を押える側の面のうちの外縁部に突起部(3j)を形成したり、該中央押え部(3b)における蓋(2)を押える側の面のうちの中央部に突起部(3k)を形成することもできる。   Further, with respect to the center presser part (3b), a protrusion (3j) is formed on the outer edge of the surface of the center presser part (3b) on the side where the lid (2) is pressed, or the center presser part (3b) A protrusion (3k) can also be formed at the center of the surface on the side of pressing the lid (2) in 3b).

このようにすれば、より中央押え部(3b)の外縁部もしくは中央部において蓋(2)を押える力を大きくすることが可能となる。   If it does in this way, it will become possible to enlarge the force which presses a lid | cover (2) in the outer edge part or center part of a center pressing part (3b) more.

また、端押え部(3a)のうち中央押え部(3b)と対向する内壁面と、中央押え部(3b)のうち端押え部(3a)と対向する側壁面の少なくとも一方を、レーザ光(4b)の照射方向に沿って端押え部(3a)と中央押え部(3b)の間の距離を短くするようなテーパ状とすると好ましい。   Further, at least one of an inner wall surface facing the center pressing portion (3b) of the end pressing portion (3a) and a side wall surface facing the end pressing portion (3a) of the center pressing portion (3b) is irradiated with laser light ( It is preferable to have a taper shape that shortens the distance between the end pressing portion (3a) and the center pressing portion (3b) along the irradiation direction of 4b).

このようにすれば、レーザ光(4b)の集光角度に合わせて端押え部(3a)もしくは中央押え部(3b)の壁面を傾斜させることができ、レーザ光(4b)以外の不必要な光が蓋(2)やケース(1)の溶着位置に入り込まないようにすることができる。   If it does in this way, the wall surface of an end pressing part (3a) or a center pressing part (3b) can be inclined according to the condensing angle of a laser beam (4b), unnecessary other than a laser beam (4b) It is possible to prevent light from entering the welding position of the lid (2) or the case (1).

さらに、レーザ溶着時に、端押え部(3a)と中央押え部(3b)の間の隙間にガスを流動させることもできる。   Furthermore, it is possible to cause the gas to flow in the gap between the end pressing portion (3a) and the center pressing portion (3b) during laser welding.

このようにすれば、蓋(2)や端押え部(3a)と中央押え部(3b)等により構成される空間を通じてガスが流動し、レーザ溶着時に蓋(2)やケース(1)の揮発成分や表面の汚れなどが生じてもそれをガスにて除去できる。また、ガスを冷却ガスにすれば、溶着時に発熱してもガスにて冷却できるため、透明板(3f)が劣化破損して強度が低下したりすることを防止できる。   In this way, the gas flows through the space formed by the lid (2), the end pressing part (3a) and the central pressing part (3b), and the volatilization of the lid (2) and the case (1) during laser welding. Even if components and surface contamination occur, they can be removed with gas. In addition, if the gas is a cooling gas, the gas can be cooled by the gas even if heat is generated during welding, so that it is possible to prevent the transparent plate (3f) from being deteriorated and broken and the strength from being lowered.

なお、上記各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   In addition, the code | symbol in the bracket | parenthesis of each said means shows the correspondence with the specific means as described in embodiment mentioned later.

以下、本発明の実施形態について図に基づいて説明する。なお、以下の各実施形態相互において、互いに同一もしくは均等である部分には、図中、同一符号を付してある。また、以下の説明において、各実施形態で共通している部分については説明を省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following embodiments, the same or equivalent parts are denoted by the same reference numerals in the drawings. Moreover, in the following description, description is abbreviate | omitted about the part which is common in each embodiment.

(第1実施形態)
本発明の第1実施形態について説明する。図1は、本実施形態にかかるレーザ溶着方法による溶着対象となるケース1および蓋2の断面構造を示したものであり、図1(a)は、ケース1および蓋2の全体構成を示した断面図、図1(b)は、図1(a)における二点鎖線部分を拡大してレーザ溶着の様子を示した図である。また、図2(a)は、本実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、図2(b)は、図2(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。
(First embodiment)
A first embodiment of the present invention will be described. FIG. 1 shows a cross-sectional structure of a case 1 and a lid 2 to be welded by the laser welding method according to the present embodiment, and FIG. 1 (a) shows an entire configuration of the case 1 and the lid 2. FIG. 1B is a cross-sectional view showing a state of laser welding by enlarging the two-dot chain line portion in FIG. 2A is a top view of the holding member 3 used when performing the laser welding method according to the present embodiment, and FIG. 2B uses the holding member 3 shown in FIG. 2A. It is sectional drawing which showed a mode that the lid | cover 2 was pressed down.

図1(a)に示すように、ケース1は例えば一面を底面1aとして、底面1aの外縁を側壁面1bで囲った中空部を有する長方体部材によって構成されている。そして、図1(b)に示すように、ケース1の開口端において、側壁面1bには、蓋2が嵌め込まれる凹部1cが形成されており、その凹部1c内における内周側(ケース1の中空部側)において接合凸部1dが形成されている。この接合凸部1dの上に載せられるようにしてケース1の凹部1cに蓋2が嵌め込まれるようになっている。   As shown to Fig.1 (a), the case 1 is comprised by the rectangular parallelepiped member which has the hollow part which made the one surface the bottom face 1a, and enclosed the outer edge of the bottom face 1a with the side wall surface 1b, for example. As shown in FIG. 1 (b), at the opening end of the case 1, a concave portion 1c into which the lid 2 is fitted is formed on the side wall surface 1b, and the inner peripheral side (of the case 1) of the concave portion 1c is formed. On the hollow portion side), a joint convex portion 1d is formed. The lid 2 is fitted into the concave portion 1c of the case 1 so as to be placed on the joint convex portion 1d.

一方、図2(a)に示されるように、押え部材3は、端押え部3aと中央押え部3bおよびこれらを結合するための結合部材3cを備えた構成とされている。   On the other hand, as shown in FIG. 2A, the presser member 3 includes an end presser portion 3a, a central presser portion 3b, and a connecting member 3c for connecting them.

端押え部3aは、蓋2の端部、つまり外縁部を押えるためのものである。この端押え部3aは、四角形の板状部材で構成されており、中央位置に角部を丸めた四角形で、かつ、蓋2の外形よりも一回り寸法が小さくされた穴部3dが形成されている。この穴部3dの内壁面(側壁面)は、図2(b)に示すように、蓋2に近づくに連れて穴部3dのサイズが小さくなるようにテーパ形状とされている。   The end pressing portion 3a is for pressing the end portion of the lid 2, that is, the outer edge portion. The end pressing portion 3a is composed of a quadrangular plate-like member, and is formed with a hole portion 3d having a square shape with rounded corners at the center and having a size smaller than the outer shape of the lid 2. ing. As shown in FIG. 2B, the inner wall surface (side wall surface) of the hole 3d is tapered so that the size of the hole 3d becomes smaller as the lid 2 is approached.

このように、端押え部3aに形成された穴部3dが蓋2の外形よりも一回り小さくされているため、端押え部3aにて蓋2を押さえつけたときに蓋2の外縁部、具体的には蓋2のうち溶着が行われるよりもさらに外側の位置をすべて押えられるようになっている。   Thus, since the hole 3d formed in the end pressing portion 3a is slightly smaller than the outer shape of the lid 2, the outer edge portion of the lid 2, specifically, when the lid 2 is pressed by the end pressing portion 3a. Specifically, all the positions on the outer side of the lid 2 beyond the position where welding is performed can be pressed.

中央押え部3bは、蓋2の中央部を押えるためのものである。この中央押え部3bは、端押え部3aに形成された穴部3d内に配置されている。中央押え部3bは、角部を丸めた四角形を為しており、端押え部3aに形成された穴部3dの形状を一回り小さくした形になっている。具体的には、中央押え部3bの外側面から端押え部3aに形成された穴部3dの内壁面までの最短距離は、図2(a)の紙面水平方向において中央押え部3bの周囲全周すべてで均等とされている。ただし、端押え部3aに形成された穴部3dの内壁面がテーパ形状とされているため、中央押え部3bの外側面から端押え部3aに形成された穴部3dの内壁面までの最短距離は、中央押え部3bの外側面から端押え部3aに形成された穴部3dの内壁面までの距離は押え部材3の厚み方向において、蓋2に近づくに連れて徐々に小さくなっている。   The center presser 3b is for pressing the center of the lid 2. The center pressing portion 3b is disposed in a hole 3d formed in the end pressing portion 3a. The center pressing portion 3b has a quadrangular shape with rounded corners, and has a shape in which the shape of the hole portion 3d formed in the end pressing portion 3a is made slightly smaller. Specifically, the shortest distance from the outer surface of the center presser portion 3b to the inner wall surface of the hole 3d formed in the end presser portion 3a is the entire circumference of the center presser portion 3b in the horizontal direction of the paper surface of FIG. It is assumed to be even on all laps. However, since the inner wall surface of the hole 3d formed in the end pressing portion 3a is tapered, the shortest distance from the outer surface of the center pressing portion 3b to the inner wall surface of the hole 3d formed in the end pressing portion 3a. The distance from the outer surface of the center presser part 3b to the inner wall surface of the hole 3d formed in the end presser part 3a is gradually reduced as it approaches the lid 2 in the thickness direction of the presser member 3. .

結合部材3cは、本実施形態では複数の梁3eで構成されている。梁3eは、レーザ光4bを反射する材質で構成され、例えば銅もしくは銅メッキがされた金属等により構成されている。この梁3eは、中央押え部3bの各辺と穴部3dの内壁の各辺それぞれに2本ずつ、端押え部3aと中央押え部3bとを繋ぐように架設されている。梁3eの幅は、特に限定されるものではないが、溶着時にレーザ光4bが梁3eの下方まで回り込める程度に設定されている。   In this embodiment, the coupling member 3c is composed of a plurality of beams 3e. The beam 3e is made of a material that reflects the laser light 4b, and is made of, for example, copper or copper-plated metal. Two beams 3e are installed so as to connect the end presser 3a and the central presser 3b, two on each side of the central presser 3b and on each side of the inner wall of the hole 3d. The width of the beam 3e is not particularly limited, but is set to such an extent that the laser beam 4b can wrap around the beam 3e during welding.

また、梁3eは、端押え部3aと中央押え部3bのうち蓋2と接する面からできるだけ離れた位置、つまり、図2(b)に示すようにできるだけ高い位置に配置されている。具体的には、梁3eは、蓋2上に押え部材3を配置したときに、蓋2から5mm以上離れるようにしている。この距離は、成形部品となる蓋2やケース1の揮発成分や表面の汚れなど、もしくは溶着時の熱による影響の抑制効果が十分に得られるように設定されるものであり、実験的には5mm未満であってもその抑制効果を得られたが5mm以上とするとその抑制効果がより顕著であった。なお、実験ではその距離が20mmの位置までその抑制効果が得られることを確認している。   Further, the beam 3e is disposed as far as possible from the surface of the end pressing portion 3a and the center pressing portion 3b that are in contact with the lid 2, that is, as high as possible as shown in FIG. Specifically, the beam 3 e is separated from the lid 2 by 5 mm or more when the pressing member 3 is disposed on the lid 2. This distance is set so that the effect of suppressing the influence of the volatile components of the lid 2 and the case 1, which are molded parts, the dirt on the surface, etc., or the influence of heat at the time of welding is sufficiently obtained. Even if it was less than 5 mm, the suppression effect was obtained, but when it was 5 mm or more, the suppression effect was more remarkable. In the experiment, it has been confirmed that the suppression effect can be obtained up to a position where the distance is 20 mm.

次に、図1(b)中に破線部にてレーザ溶着の様子を示し、図1および図2を参照して本実施形態にかかるレーザ溶着方法について説明する。   Next, the state of laser welding is shown by a broken line portion in FIG. 1B, and the laser welding method according to the present embodiment will be described with reference to FIGS.

まず、図1(a)、(b)に示すように、蓋2をケース1の凹部1cに嵌める。そして、図1(b)中の破線で示したように、押え部材3にて蓋2をケース1に押さえつける。このとき、押え部材3における端押え部3aと中央押え部3bの間の隙間(穴部3dの残り)にケース1の側壁面1bにおける開口端に形成された接合凸部1dが位置するように配置する。   First, as shown in FIGS. 1A and 1B, the lid 2 is fitted into the recess 1 c of the case 1. Then, the lid 2 is pressed against the case 1 by the pressing member 3 as indicated by the broken line in FIG. At this time, the joint convex portion 1d formed at the opening end of the side wall surface 1b of the case 1 is positioned in the gap (the remainder of the hole portion 3d) between the end pressing portion 3a and the center pressing portion 3b in the pressing member 3. Deploy.

続いてレーザ照射装置4を蓋2の上方に配置し、集光レンズ4aで集光したレーザ光4bの焦点が接合凸部1dと重なるようにする。これにより、接合凸部1dと蓋2との接触部分において溶着が行われる。そして、このようなレーザ溶着が蓋2の外縁全域で行われるように、レーザ照射装置4におけるレーザ光4bの照射を接合凸部1dに沿って移動させるか、もしくは、レーザ光4bの焦点を接合凸部1dと一致させながらケース1および蓋2を移動させる。これにより、蓋2の外縁全域がケース1に溶着される。   Subsequently, the laser irradiation device 4 is disposed above the lid 2 so that the focal point of the laser light 4b condensed by the condenser lens 4a overlaps the bonding convex portion 1d. Thereby, welding is performed in the contact part of the junction convex part 1d and the lid | cover 2. FIG. Then, the laser beam 4b irradiation in the laser irradiation device 4 is moved along the bonding projection 1d or the focal point of the laser beam 4b is bonded so that such laser welding is performed on the entire outer edge of the lid 2. The case 1 and the lid 2 are moved while being matched with the convex portion 1d. As a result, the entire outer edge of the lid 2 is welded to the case 1.

なお、レーザ溶着を行うに際し、梁3eによってレーザ光4bが遮られないように、梁3eの幅をレーザ光4bが梁3eの下方まで回り込める程度に設定しているため、梁3eの下方に関してもレーザ溶着を行うことが可能である。   When performing laser welding, the width of the beam 3e is set to such an extent that the laser beam 4b can wrap around below the beam 3e so that the laser beam 4b is not blocked by the beam 3e. Can also be laser welded.

このようにしてレーザ溶着を行うと、蓋2の外縁だけでなく内側、つまりレーザ溶着が行われる外側と内側の両方を押え部材3にて押えつけることができるため、レーザ溶着を行ったときに接合凸部1dを視点として蓋2が反ったりしない。このため、蓋2の中央位置が膨らんでしまったりすることを防止することができる。   When laser welding is performed in this manner, not only the outer edge of the lid 2 but also the inner side, that is, both the outer side and the inner side where the laser welding is performed can be pressed by the pressing member 3. The lid 2 does not warp with the joint projection 1d as a viewpoint. For this reason, it can prevent that the center position of the lid | cover 2 expands.

そして、蓋2を押えつけるための押え部材3の隙間(端押え部3aと中央押え部3bの間の隙間)を通じてレーザ溶着を行っており、また、梁3eと蓋2との間の距離を空けているため、レーザ溶着時に成形部品となる蓋2やケース1の揮発成分や表面の汚れや溶着時の熱などにより、押え部材3が劣化破損したり、強度が低下してしまうことを抑制できる。   Laser welding is performed through a gap between the pressing member 3 for pressing the lid 2 (a gap between the end pressing portion 3a and the center pressing portion 3b), and the distance between the beam 3e and the lid 2 is set to be the same. Since it is vacant, the presser member 3 can be prevented from being deteriorated or damaged due to the volatile components of the lid 2 or the case 1 formed by laser welding, the volatile components of the case 1, the dirt on the surface, the heat at the time of welding, or the like. it can.

したがって、頻繁に押え部材3を交換して対応する必要を無くすことができ、押え部材3の交換回数の低減を図ることができるレーザ溶着方法とすることが可能となる。このように良好なレーザ溶着が行えるようにすることで、蓋2とケース1を接着剤にて接合する場合と比べて、接着剤を加熱硬化させる際の大電力が必要なくなる分、省エネを図ることが可能となる。   Therefore, it is possible to eliminate the need to frequently replace the presser member 3 and cope with it, and to make a laser welding method capable of reducing the number of times the presser member 3 is replaced. By enabling good laser welding in this way, energy can be saved as much power is not required when the adhesive is heated and cured, compared to the case where the lid 2 and the case 1 are joined with the adhesive. It becomes possible.

(第2実施形態)
本発明の第2実施形態について説明する。本実施形態は、第1実施形態で用いた梁3eを他のものに代えて結合部材3cを構成したものである。その他の部分に関しては、第1実施形態と同様である。
(Second Embodiment)
A second embodiment of the present invention will be described. In the present embodiment, a connecting member 3c is configured by replacing the beam 3e used in the first embodiment with another one. Other parts are the same as those in the first embodiment.

図3(a)は、本実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、図3(b)は、図3(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 3A is a top view of the presser member 3 used when the laser welding method according to the present embodiment is performed, and FIG. 3B is a lid 2 using the presser member 3 shown in FIG. It is sectional drawing which showed a mode that was pressed.

図3(a)、(b)に示すように、本実施形態では結合部材3cをレーザ光4bを透過するポリカーボネート、石英ガラス、サファイア、ダイアモンド等の透明板3fで構成している。透明板3fは、中央押え部3bを含めた端押え部3aの穴部3dすべてを覆えるようなサイズの四角形状とされている。透明板3fと中央押え部3bおよび端押え部3aにおける穴部3dの外縁部とは、接着剤5によって接着されており、透明板3fを介して中央押え部3bおよび端押え部3aが結合されている。   As shown in FIGS. 3A and 3B, in the present embodiment, the coupling member 3c is constituted by a transparent plate 3f made of polycarbonate, quartz glass, sapphire, diamond or the like that transmits the laser light 4b. The transparent plate 3f has a quadrangular shape sized so as to cover all the hole portions 3d of the end pressing portion 3a including the central pressing portion 3b. The transparent plate 3f is bonded to the outer edge portion of the hole 3d in the center pressing portion 3b and the end pressing portion 3a with an adhesive 5, and the center pressing portion 3b and the end pressing portion 3a are coupled via the transparent plate 3f. ing.

このような透明板3fを結合部材3cとして用い、透明板3fの上方からレーザ光4bを照射し、透明板3fを透過させながらレーザ光4bを接合凸部1dに照射することで、上記第1実施形態と同様に、蓋2とケース1とを溶着することができる。これにより、第1実施形態と同様の効果を得ることができる。   By using such a transparent plate 3f as the coupling member 3c, the laser beam 4b is irradiated from above the transparent plate 3f, and the laser beam 4b is irradiated to the bonding convex portion 1d while being transmitted through the transparent plate 3f. Similarly to the embodiment, the lid 2 and the case 1 can be welded. Thereby, the effect similar to 1st Embodiment can be acquired.

(第3実施形態)
本発明の第3実施形態について説明する。本実施形態は、第2実施形態で用いた透明板3fを加工して結合部材3cの形状を変えたものである。その他の部分に関しては、第2実施形態と同様である。
(Third embodiment)
A third embodiment of the present invention will be described. In the present embodiment, the transparent plate 3f used in the second embodiment is processed to change the shape of the coupling member 3c. Other parts are the same as those in the second embodiment.

図4(a)は、本実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、図4(b)は、図4(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。   4A is a top view of the presser member 3 used when the laser welding method according to the present embodiment is performed, and FIG. 4B is a plan view of the lid 2 using the presser member 3 shown in FIG. 4A. It is sectional drawing which showed a mode that was pressed.

図4(a)、(b)に示すように、本実施形態では結合部材3cをレーザ光4bを透過するポリカーボネート、石英ガラス、サファイア、ダイアモンド等の透明板3fで構成し、かつ、透明板3fのうち端押え部3aと中央押え部3bとの間の隙間と対応する場所に切り欠き3gを設け、透明板3fの一部を支持部として残すことで端押え部3aと中央押え部3bとの間を結合する構成としている。具体的には、支持部は、中央押え部3bの各辺および端押え部3aの穴部3dの各辺を一つずつ結ぶように配置されている。   As shown in FIGS. 4A and 4B, in this embodiment, the coupling member 3c is constituted by a transparent plate 3f made of polycarbonate, quartz glass, sapphire, diamond, or the like that transmits the laser light 4b, and the transparent plate 3f. Are provided with a notch 3g at a position corresponding to the gap between the end presser 3a and the center presser 3b, and a part of the transparent plate 3f is left as a support, thereby allowing the end presser 3a and the center presser 3b to It is set as the structure which couple | bonds between. Specifically, the support portion is disposed so as to connect each side of the center pressing portion 3b and each side of the hole portion 3d of the end pressing portion 3a one by one.

このような切り欠き3gを設けて支持部を構成するようにした透明板3fを結合部材3cとして用い、透明板3fの上方からレーザ光4bを照射し、透明板3fを透過させながらレーザ光4bを接合凸部1dに照射することで、上記第1実施形態と同様に、蓋2とケース1とを溶着することができる。これにより、第1実施形態と同様の効果を得ることができる。   A transparent plate 3f provided with such a notch 3g to form a support portion is used as a coupling member 3c, and laser light 4b is irradiated from above the transparent plate 3f and transmitted through the transparent plate 3f. Can be welded to the case 2 in the same manner as in the first embodiment. Thereby, the effect similar to 1st Embodiment can be acquired.

(第4実施形態)
本発明の第4実施形態について説明する。本実施形態は、第2または第3実施形態に対して、結合部材3cと中央押え部3bおよび端押え部3aとの接合構造を変更したものである。その他の部分に関しては、第2、第3実施形態と同様である。
(Fourth embodiment)
A fourth embodiment of the present invention will be described. In the present embodiment, the joining structure of the coupling member 3c, the center pressing portion 3b, and the end pressing portion 3a is changed with respect to the second or third embodiment. Other parts are the same as those in the second and third embodiments.

図5は、本実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 5 is a cross-sectional view illustrating a state in which the lid 2 is pressed using the pressing member 3 when the laser welding method according to the present embodiment is performed.

第2、第3実施形態では、結合部材3cと中央押え部3bおよび端押え部3aとの接合を接着剤5によって行っていたが、本実施形態では、図5に示すように、結合部材3cおよび中央押え部3bに穴空けし、ボルト6を用いた固定を行っている。このようなボルト固定により、結合部材3cと中央押え部3bとの接合を行っても良い。   In the second and third embodiments, the coupling member 3c, the center pressing portion 3b, and the end pressing portion 3a are joined by the adhesive 5. However, in the present embodiment, as shown in FIG. Further, a hole is made in the center presser portion 3b and fixing using the bolt 6 is performed. The coupling member 3c and the center pressing portion 3b may be joined by such bolt fixing.

なお、結合部材3cと端押え部3aに関しては、図5では記載していないが、第2、第3実施形態と同様に接着剤等を用いた固定を行うことができる。   In addition, although it does not describe in FIG. 5 about the connection member 3c and the end pressing part 3a, fixation using an adhesive agent etc. can be performed similarly to 2nd, 3rd embodiment.

(第5実施形態)
本発明の第5実施形態について説明する。本実施形態は、第4実施形態で示したボルト固定を結合部材3cと端押え部3aとの接合に適用したものである。その他の部分に関しては、第2、第3実施形態と同様である。
(Fifth embodiment)
A fifth embodiment of the present invention will be described. In this embodiment, the bolt fixing shown in the fourth embodiment is applied to the joining of the coupling member 3c and the end pressing portion 3a. Other parts are the same as those in the second and third embodiments.

図6は、本実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 6 is a cross-sectional view illustrating a state in which the lid 2 is pressed using the pressing member 3 when the laser welding method according to the present embodiment is performed.

第4実施形態では、結合部材3cと中央押え部3bとをボルト6にて固定していたが、図6に示すように、本実施形態では、結合部材3cと端押え部3aとをボルト7にて固定している。このようなボルト固定により、結合部材3cと端押え部3aとの接合を行っても良い。   In the fourth embodiment, the coupling member 3c and the center pressing portion 3b are fixed by the bolt 6. However, in the present embodiment, the coupling member 3c and the end pressing portion 3a are connected by the bolt 7 as shown in FIG. It is fixed with. The coupling member 3c and the end pressing portion 3a may be joined by such bolt fixing.

なお、上記第4実施形態では、結合部材3cと中央押え部3bとの接合をボルト固定により行い、本実施形態では、結合部材3cと端押え部3aとの接合をボルト固定により行っているが、これら双方の接合を共にボルト固定により行っても良い。   In the fourth embodiment, the coupling member 3c and the center pressing portion 3b are joined by bolt fixing. In the present embodiment, the coupling member 3c and the end pressing portion 3a are joined by bolt fixing. Both of these may be joined by bolting.

(第6実施形態)
本発明の第6実施形態について説明する。本実施形態は、第5実施形態と同様に、結合部材3cと端押え部3aとの接合をボルト固定により行うが、ボルト固定を押え板を介して行うようにし、かつ、端押え部3aと透明板3fとの間に弾性部材を配置したものである。その他の部分に関しては、第5実施形態と同様である。
(Sixth embodiment)
A sixth embodiment of the present invention will be described. In the present embodiment, as in the fifth embodiment, the coupling member 3c and the end pressing portion 3a are joined by bolt fixing, but the bolt fixing is performed via a pressing plate, and the end pressing portion 3a and An elastic member is disposed between the transparent plate 3f. Other parts are the same as those in the fifth embodiment.

図7(a)は、本実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、図7(b)は、図7(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 7A is a top view of the presser member 3 used when the laser welding method according to the present embodiment is performed, and FIG. 7B is a lid 2 using the presser member 3 shown in FIG. It is sectional drawing which showed a mode that was pressed.

図7(a)に示すように、透明板3fの外縁を覆うように四角枠状の保持板8が備えられている。保持板8の内壁面には、保持板8の内壁面の一回りすべてを囲むように段付き形状とされた段差部8aが形成されており、この段差部8aに透明板3fが嵌め込めるようになっている。このような保持板8にて透明板3fの外縁を押えつつ、保持板8に形成された穴内にボルト7を挿入し、端押え部3aにボルトを締結することで、透明板3fが端押え部3aに接合されるようにしている。   As shown in FIG. 7A, a rectangular frame-shaped holding plate 8 is provided so as to cover the outer edge of the transparent plate 3f. A stepped portion 8a having a stepped shape is formed on the inner wall surface of the holding plate 8 so as to surround the entire inner wall surface of the holding plate 8 so that the transparent plate 3f can be fitted into the stepped portion 8a. It has become. While holding the outer edge of the transparent plate 3 f with such a holding plate 8, the bolt 7 is inserted into a hole formed in the holding plate 8, and the bolt is fastened to the end holding portion 3 a, so that the transparent plate 3 f is end-pressed. It is made to join to part 3a.

また、端押え部3aの穴部3dの内壁面にも、この内壁面の一回りすべてを囲むように段付き形状とされた段差部3hが形成されており、この段差部3hに弾性部材9が配置されている。弾性部材9は、スプリングやゴムなどで構成されている。   Further, a stepped portion 3h having a stepped shape is formed on the inner wall surface of the hole 3d of the end pressing portion 3a so as to surround the entire inner wall surface, and the elastic member 9 is formed on the stepped portion 3h. Is arranged. The elastic member 9 is made of a spring or rubber.

このように、保持板8を介して透明板3fを押さえつけた状態でボルト固定を行うようにすれば、ボルト7の荷重を押え板で受けることができるため、より高荷重まで耐えることが可能となる。また、透明板3fと端押え部3aとの間に弾性部材9を配置することにより、ボルト固定によって透明板3fに掛かるねじれ応力を低減できるため、押え部材3の寿命向上を図ることが可能となる。   In this way, if the bolt is fixed in a state where the transparent plate 3f is pressed through the holding plate 8, the load of the bolt 7 can be received by the holding plate, so that it can withstand a higher load. Become. In addition, by disposing the elastic member 9 between the transparent plate 3f and the end pressing portion 3a, the torsional stress applied to the transparent plate 3f by bolt fixing can be reduced, so that the life of the pressing member 3 can be improved. Become.

(第7実施形態)
本発明の第7実施形態について説明する。本実施形態は、第6実施形態と同様に、結合部材3cと端押え部3aとの接合をボルト固定により行い、ボルト固定を押え板を介して行うようにし、かつ、端押え部3aと透明板3fとの間に弾性部材を配置したものであるが、第6実施形態に対してボルト固定の方向性を変更したものである。
(Seventh embodiment)
A seventh embodiment of the present invention will be described. In the present embodiment, similarly to the sixth embodiment, the coupling member 3c and the end pressing portion 3a are joined by bolt fixing, the bolt fixing is performed via a pressing plate, and the end pressing portion 3a and the transparent end pressing portion are transparent. An elastic member is disposed between the plate 3f and the bolt fixing directionality is changed with respect to the sixth embodiment.

図8は、本実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 8 is a cross-sectional view illustrating a state in which the lid 2 is pressed using the pressing member 3 when the laser welding method according to the present embodiment is performed.

図8に示すように、端押え部3aの穴部3dの内壁面には、この内壁面の一回りすべてを囲むように段付き形状とされた段差部3hが形成されており、この段差部3hに弾性部材9と共に透明板3fが嵌め込まれている。弾性部材9は、スプリングやゴムなどで構成されている。   As shown in FIG. 8, a stepped portion 3h having a stepped shape is formed on the inner wall surface of the hole portion 3d of the end pressing portion 3a so as to surround the entire inner wall surface. The transparent plate 3f is fitted together with the elastic member 9 in 3h. The elastic member 9 is made of a spring or rubber.

また、透明板3fの外縁および端押え部3aの外縁を覆うように四角枠状の保持板8が備えられている。保持板8の内壁面には、保持板8の内壁面の一回りすべてを囲むように段付き形状とされた段差部8aが形成されており、この段差部8aに透明板3fおよび端押え部3aが嵌め込めるようになっている。このような保持板8と端押え部3aとの間に弾性部材9および透明板3fの外縁が挟持された状態で、端押え部3aの下方(蓋2側)から端押え部3aに形成された穴内にボルト7を挿入し、保持板8にボルト7を締結することで、透明板3fが端押え部3aに接合されるようにしている。   Further, a rectangular frame-shaped holding plate 8 is provided so as to cover the outer edge of the transparent plate 3f and the outer edge of the end pressing portion 3a. A stepped portion 8a having a stepped shape is formed on the inner wall surface of the holding plate 8 so as to surround the entire inner wall surface of the holding plate 8, and the transparent plate 3f and the end pressing portion are formed on the stepped portion 8a. 3a can be inserted. In such a state that the outer edge of the elastic member 9 and the transparent plate 3f is sandwiched between the holding plate 8 and the end pressing portion 3a, the end pressing portion 3a is formed from the lower side (the lid 2 side) of the end pressing portion 3a. By inserting the bolt 7 into the hole and fastening the bolt 7 to the holding plate 8, the transparent plate 3f is joined to the end pressing portion 3a.

このように、保持板8を介して透明板3fを押さえつけた状態でボルト固定を行うようにすれば、ボルト7の荷重を保持板8で受けることができるため、より高荷重まで耐えることが可能となる。特に、本実施形態のように、ボルト7の挿入方向が押え部材3にて蓋2を押えたときに加えられる反力と同方向とされていることから、より高荷重まで耐えることが可能となる。また、透明板3fと端押え部3aとの間に弾性部材9を配置することにより、ボルト固定によって透明板3fに掛かるねじれ応力を低減できるため、押え部材3の寿命向上を図ることが可能となる。   In this way, if the bolt is fixed in a state where the transparent plate 3f is pressed through the holding plate 8, the load of the bolt 7 can be received by the holding plate 8, so that a higher load can be endured. It becomes. In particular, as in the present embodiment, the insertion direction of the bolt 7 is the same as the reaction force applied when the lid 2 is pressed by the pressing member 3, so that it can withstand higher loads. Become. In addition, by disposing the elastic member 9 between the transparent plate 3f and the end pressing portion 3a, the torsional stress applied to the transparent plate 3f by bolt fixing can be reduced, so that the life of the pressing member 3 can be improved. Become.

(第8実施形態)
本発明の第8実施形態について説明する。本実施形態は、第1〜第3実施形態に対して中央押え部3bのうち蓋2と接する部分の形状を変更したものである。
(Eighth embodiment)
An eighth embodiment of the present invention will be described. This embodiment changes the shape of the part which contact | connects the lid | cover 2 among the center pressing parts 3b with respect to the 1st-3rd embodiment.

図9は、本実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 9 is a cross-sectional view showing a state in which the lid 2 is pressed using the pressing member 3 when the laser welding method according to the present embodiment is performed.

図9に示すように、本実施形態では、中央押え部3bの中央部に凹部3iを設けることにより中央押え部3bの外縁部を突起部3jとしている。このようにすれば、より中央押え部3bの外縁部において蓋2を押える力を大きくすることが可能となる。   As shown in FIG. 9, in this embodiment, the outer edge part of the center pressing part 3b is made into the projection part 3j by providing the recessed part 3i in the center part of the center pressing part 3b. If it does in this way, it will become possible to enlarge the force which presses the lid | cover 2 in the outer edge part of the center pressing part 3b.

なお、ここでは第2実施形態に対して中央押え部3bの形状を変更したものを図9に示したが、勿論、第1、第3実施形態に対して中央押え部3bの形状を変更したものであっても良い。   In addition, although what changed the shape of the center pressing part 3b with respect to 2nd Embodiment here was shown in FIG. 9, of course, the shape of the center pressing part 3b was changed with respect to 1st, 3rd embodiment. It may be a thing.

(第9実施形態)
本発明の第9実施形態について説明する。本実施形態も、第1〜第3実施形態に対して中央押え部3bのうち蓋2と接する部分の形状を変更したものである。
(Ninth embodiment)
A ninth embodiment of the present invention will be described. This embodiment also changes the shape of the part which contact | connects the lid | cover 2 among the center pressing parts 3b with respect to the 1st-3rd embodiment.

図10は、本実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 10 is a cross-sectional view showing a state in which the lid 2 is pressed using the pressing member 3 when the laser welding method according to the present embodiment is performed.

図10に示すように、本実施形態では、中央押え部3bの中央部を突形状とした突起部3kとしている。このようにすれば、より中央押え部3bの中央部において蓋2を押える力を大きくすることが可能となる。   As shown in FIG. 10, in the present embodiment, the central portion of the center presser portion 3b is a protruding portion 3k having a protruding shape. In this way, it is possible to increase the force for pressing the lid 2 at the center portion of the center pressing portion 3b.

なお、ここでも第2実施形態に対して中央押え部3bの形状を変更したものを図10に示したが、勿論、第1、第3実施形態に対して中央押え部3bの形状を変更したものであっても良い。   In addition, here, what changed the shape of the center pressing part 3b with respect to 2nd Embodiment was shown in FIG. 10, Of course, the shape of the center pressing part 3b was changed with respect to 1st, 3rd Embodiment. It may be a thing.

(第10実施形態)
本発明の第10実施形態について説明する。本実施形態は、第1〜第3実施形態に対して中央押え部3bの側壁面の形状を変更したものである。
(10th Embodiment)
A tenth embodiment of the present invention will be described. This embodiment changes the shape of the side wall surface of the center pressing part 3b with respect to the 1st-3rd embodiment.

図11は、本実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 11 is a cross-sectional view illustrating a state in which the lid 2 is pressed using the pressing member 3 when the laser welding method according to the present embodiment is performed.

図11に示すように、本実施形態では、中央押え部3bの側壁面がテーパ形状となるようにしている。つまり、中央押え部3bの水平方向(図11の左右方向)の幅が蓋2に近づくに連れて大きくなるようにしている。このようにすれば、レーザ光4bの集光角度に合わせて中央押え部3bの側壁面および端押え部3aの穴部3dの内壁面を傾斜させることができ、レーザ光4b以外の不必要な光が蓋2やケース1の溶着位置に入り込まないようにすることができる。   As shown in FIG. 11, in this embodiment, the side wall surface of the center presser part 3b is tapered. That is, the width in the horizontal direction (the left-right direction in FIG. 11) of the center presser portion 3 b is increased as it approaches the lid 2. In this way, the side wall surface of the central pressing portion 3b and the inner wall surface of the hole 3d of the end pressing portion 3a can be inclined according to the converging angle of the laser light 4b, and unnecessary portions other than the laser light 4b are required. It is possible to prevent light from entering the welding position of the lid 2 or the case 1.

なお、ここでも第2実施形態に対して中央押え部3bの形状を変更したものを図11に示したが、勿論、第1、第3実施形態に対して中央押え部3bの形状を変更したものであっても良い。   In addition, although what changed the shape of the center pressing part 3b with respect to 2nd Embodiment here was shown in FIG. 11, of course, the shape of the center pressing part 3b was changed with respect to 1st, 3rd embodiment. It may be a thing.

(第11実施形態)
本発明の第11実施形態について説明する。本実施形態は、第1〜第10実施形態に対してレーザ溶着プロセスを変更したものである。
(Eleventh embodiment)
An eleventh embodiment of the present invention will be described. In the present embodiment, the laser welding process is changed with respect to the first to tenth embodiments.

図12(a)、(b)は、本実施形態にかかるレーザ溶着方法を模式的に示した上面図および断面図である。   12A and 12B are a top view and a cross-sectional view schematically showing the laser welding method according to the present embodiment.

図12(a)、(b)に示すように、本実施形態では、端押え部3aの対向する二辺を構成している側壁にガス通路3mを設け、レーザ溶着時に例えば図中矢印で示したようにガス通路3mを通じてガスを流動させる。このときのガスとしては、冷却ガスと加温ガスのいずれも用いることができる。なお、ガス種は特に限定されないが、アルゴンなどの不活性ガスを用いると、反応物質が形成されることがないため好ましい。   As shown in FIGS. 12 (a) and 12 (b), in this embodiment, a gas passage 3m is provided on the side wall constituting the two opposing sides of the end presser 3a, and is indicated by, for example, an arrow in the figure at the time of laser welding. As described above, the gas flows through the gas passage 3m. As the gas at this time, either a cooling gas or a heating gas can be used. Note that the gas species is not particularly limited, but it is preferable to use an inert gas such as argon because a reactant is not formed.

このようにすれば、蓋2と透明板3fおよび端押え部3aと中央押え部3bにより構成される空間を通じてガスが流動し、レーザ溶着時に蓋2やケース1の揮発成分や表面の汚れなどが生じてもそれをガスにて除去できる。また、ガスを冷却ガスにすれば、溶着時に発熱してもガスにて冷却できるため、透明板3fが劣化破損して強度が低下したりすることを防止できる。   In this way, the gas flows through the space formed by the lid 2, the transparent plate 3f, the end pressing portion 3a, and the central pressing portion 3b, and volatile components of the lid 2 and case 1 and dirt on the surface and the like are generated during laser welding. If it occurs, it can be removed with gas. Further, if the gas is a cooling gas, even if heat is generated during welding, the gas can be cooled by the gas, so that it is possible to prevent the transparent plate 3f from being deteriorated and damaged and the strength from being lowered.

なお、ここでも第2実施形態に対してガス通路3mを形成したものを図12に示したが、勿論、第1〜第10実施形態に対して中央押え部3bの形状を変更したものであっても良い。   Here, the gas passage 3m formed in the second embodiment is shown in FIG. 12 as well. Of course, the shape of the central pressing portion 3b is changed from that in the first to tenth embodiments. May be.

(第12実施形態)
本発明の第12実施形態について説明する。本実施形態は、上記各実施形態と異なり、一枚の透明板3fにて中央押え部3bと端押え部3aを構成するものである。
(Twelfth embodiment)
A twelfth embodiment of the present invention will be described. In the present embodiment, unlike the above embodiments, the central pressing portion 3b and the end pressing portion 3a are configured by a single transparent plate 3f.

図13(a)は、本実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、図13(b)は、図13(a)に示す押え部材3の側面図、図13(c)は、図13(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。   FIG. 13A is a top view of the presser member 3 used when performing the laser welding method according to the present embodiment, and FIG. 13B is a side view of the presser member 3 shown in FIG. 13 (c) is a cross-sectional view showing a state in which the lid 2 is pressed using the pressing member 3 shown in FIG. 13 (a).

図13(a)に示すように、押え部材3は一枚の透明板3fで構成され、透明板3fには四角形の枠上の溝3nが形成され、この溝3nによって中央押え部3bと端押え部3aとが区画されている。溝3nの深さは、図13(b)に示されるように5mm以上とされており、溝3nの幅は、図13(a)の図13(a)の紙面方向すべて均等とされているが、溝3nは先細りとされているため、溝3nが深くなるほど幅が徐々に小さくなっている。   As shown in FIG. 13 (a), the pressing member 3 is composed of a single transparent plate 3f, and a groove 3n on a rectangular frame is formed in the transparent plate 3f, and the central pressing portion 3b and the end are formed by the groove 3n. The presser part 3a is partitioned. The depth of the groove 3n is 5 mm or more as shown in FIG. 13 (b), and the width of the groove 3n is equal in all the paper surface directions of FIG. 13 (a) in FIG. 13 (a). However, since the groove 3n is tapered, the width gradually decreases as the groove 3n becomes deeper.

このような押え部材3を用いて、図13(c)に示すように、押え部材3のうち溝3nが形成された一面を蓋2に向けて押し付け、溝3nが形成された一面の反対側の面からレーザ光4bを入射することにより、レーザ溶着を行うことができる。このように、一枚の透明板3fを用いても、上記各実施形態と同様の効果を得ることができる。   Using such a presser member 3, as shown in FIG. 13C, one surface of the presser member 3 on which the groove 3n is formed is pressed toward the lid 2, and the opposite side of the one surface on which the groove 3n is formed. Laser welding can be performed by injecting the laser beam 4b from the surface. Thus, even if the single transparent plate 3f is used, the same effects as those of the above embodiments can be obtained.

(他の実施形態)
上記第1実施形態では、ケース1や蓋2の形状の一例を示したが、これらの形状は任意である。
(Other embodiments)
In the said 1st Embodiment, although an example of the shape of case 1 or the lid | cover 2 was shown, these shapes are arbitrary.

上記2〜12実施形態では、透明板3fの板厚について特に説明していないが、透明板3fにはワークに相当する蓋2やケース1を押えるための荷重を加えなければならないため、ある程度厚みが必要になる。しかしながら、レーザ光4bの屈折の大小を決める要素となるため、期待する屈折量に応じて透明板3fの板厚を調整するのが好ましい。すなわち、透明板3fが厚くなればなる程、屈折によりレーザ光4bが広がってしまうため、透明板3fに加える荷重とレーザ光4bの広がりとの関係を考慮しながら透明板3fの板厚を決定する必要がある。   In the above-described 2 to 12 embodiments, the thickness of the transparent plate 3f is not particularly described. However, since the load for pressing the lid 2 and the case 1 corresponding to the work must be applied to the transparent plate 3f, the thickness is somewhat large. Is required. However, since it is an element that determines the refraction of the laser beam 4b, it is preferable to adjust the thickness of the transparent plate 3f according to the expected amount of refraction. That is, as the thickness of the transparent plate 3f increases, the laser light 4b spreads due to refraction. Therefore, the thickness of the transparent plate 3f is determined in consideration of the relationship between the load applied to the transparent plate 3f and the spread of the laser light 4b. There is a need to.

これに対し、透明板3fを複数層で構成すると共に各層の屈折率を変更したり、屈折率が連続的に変化するような透明板3fを用いれば、レーザ光4bの集光性を改善でき、レーザ光4bの広がりを押えることも可能である。また、透明板3fのうちレーザ光4bを透過させる面をレンズ形状に成形し、レーザ光4bの集光性を高めるようにしても良い。   On the other hand, if the transparent plate 3f is composed of a plurality of layers and the refractive index of each layer is changed, or if the transparent plate 3f whose refractive index changes continuously is used, the condensing property of the laser light 4b can be improved. It is also possible to suppress the spread of the laser beam 4b. Further, the surface of the transparent plate 3f that transmits the laser beam 4b may be formed into a lens shape so as to improve the light condensing property of the laser beam 4b.

本発明の第1実施形態にかかるレーザ溶着方法による溶着対象となるケース1および蓋2の断面構造を示したものであり、(a)は、ケース1および蓋2の全体構成を示した断面図、(b)は、(a)における二点鎖線部分の拡大図である。1 shows a cross-sectional structure of a case 1 and a lid 2 to be welded by the laser welding method according to the first embodiment of the present invention, and (a) is a cross-sectional view showing the entire configuration of the case 1 and the lid 2. (B) is the enlarged view of the dashed-two dotted line part in (a). (a)は、上記第1実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、(b)は、(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。(A) is a top view of the pressing member 3 used when performing the laser welding method according to the first embodiment, and (b) is pressing the lid 2 using the pressing member 3 shown in (a). It is sectional drawing which showed the mode. (a)は、本発明の第2実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、(b)は、(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。(A) is a top view of the presser member 3 used when performing the laser welding method according to the second embodiment of the present invention, and (b) is a presser for the lid 2 using the presser member 3 shown in (a). It is sectional drawing which showed a mode that it is. (a)は、本発明の第3実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、(b)は、(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。(A) is a top view of the presser member 3 used when performing the laser welding method according to the third embodiment of the present invention, and (b) is a presser of the lid 2 using the presser member 3 shown in (a). It is sectional drawing which showed a mode that it is. 本発明の第4実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。It is sectional drawing which showed a mode that the lid | cover 2 was pressed using the pressing member 3 when implementing the laser welding method concerning 4th Embodiment of this invention. 本発明の第5実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。It is sectional drawing which showed a mode that the lid | cover 2 was pressed using the pressing member 3 when implementing the laser welding method concerning 5th Embodiment of this invention. (a)は、本発明の第6実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、(b)は、(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。(A) is a top view of the presser member 3 used when carrying out the laser welding method according to the sixth embodiment of the present invention, and (b) is a presser for the lid 2 using the presser member 3 shown in (a). It is sectional drawing which showed a mode that it is. 本発明の第7実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。It is sectional drawing which showed a mode that the lid | cover 2 was pressed using the pressing member 3 when implementing the laser welding method concerning 7th Embodiment of this invention. 本発明の第8実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。It is sectional drawing which showed a mode that the lid | cover 2 was pressed using the pressing member 3 when implementing the laser welding method concerning 8th Embodiment of this invention. 本発明の第9実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。It is sectional drawing which showed a mode that the lid | cover 2 was pressed using the pressing member 3 when implementing the laser welding method concerning 9th Embodiment of this invention. 本発明の第10実施形態にかかるレーザ溶着方法を実施する際に押え部材3を用いて蓋2を押えている様子を示した断面図である。It is sectional drawing which showed a mode that the lid | cover 2 was pressed using the pressing member 3 when implementing the laser welding method concerning 10th Embodiment of this invention. (a)、(b)は、本発明の第11実施形態にかかるレーザ溶着方法を模式的に示した上面図および断面図である。(A), (b) is the top view and sectional drawing which showed typically the laser welding method concerning 11th Embodiment of this invention. (a)は、本発明の第12実施形態にかかるレーザ溶着方法を実施する際に用いる押え部材3の上面図、(b)は、(a)に示す押え部材3の側面図、(c)は、(a)に示す押え部材3を用いて蓋2を押えている様子を示した断面図である。(A) is a top view of the pressing member 3 used when carrying out the laser welding method according to the twelfth embodiment of the present invention, (b) is a side view of the pressing member 3 shown in (a), and (c). These are sectional drawings which showed a mode that the cover 2 was pressed using the pressing member 3 shown to (a). (a)は、この様子を示した断面図であり、(b)は、(a)の部分拡大図である。(A) is sectional drawing which showed this mode, (b) is the elements on larger scale of (a).

符号の説明Explanation of symbols

1…ケース、1a…底面、1b…側壁面、1c…凹部、1d…接合凸部、2…蓋、
3…押え部材、3a…端押え部、3b…中央押え部、3c…結合部材、3d…穴部、
3e…梁、3f…透明板、3g…切り欠き、3h…段差部、3i…凹部、
3j…突起部、3k…突起部、3m…ガス通路、3n…溝、4…レーザ照射装置、
4a…集光レンズ、4b…レーザ光、5…接着剤、6、7…ボルト、8…押え板、
8a…段差部、9…弾性部材。
DESCRIPTION OF SYMBOLS 1 ... Case, 1a ... Bottom surface, 1b ... Side wall surface, 1c ... Concave part, 1d ... Joint convex part, 2 ... Cover,
3 ... Presser member, 3a ... End presser part, 3b ... Center presser part, 3c ... Coupling member, 3d ... Hole part,
3e ... beam, 3f ... transparent plate, 3g ... notch, 3h ... step, 3i ... concave,
3j ... projection, 3k ... projection, 3m ... gas passage, 3n ... groove, 4 ... laser irradiation device,
4a ... condensing lens, 4b ... laser light, 5 ... adhesive, 6, 7 ... bolt, 8 ... presser plate,
8a ... step part, 9 ... elastic member.

Claims (14)

レーザ照射装置(4)にてレーザ光(4b)を照射することにより、蓋(2)をケース(1)に配置したのち、前記蓋(2)の中央部の周囲に位置する外縁部と前記ケース(1)の外縁部とをレーザ溶着するレーザ溶着方法であって、
前記蓋(2)の前記外縁部と対応する形状で構成され、前記蓋(2)の前記外縁部を押える端押え部(3a)と、該端押え部(3a)よりも内側に配置され、前記蓋(2)の前記中央部を押える中央押え部(3b)とを有し、前記端押え部(3a)および前記中央押え部(3b)が結合部材(3c)を介して一体とされ、かつ、前記端押え部(3a)および前記中央押え部(3b)にて前記蓋を押える際に、前記端押え部(3a)と前記中央押え部(3b)の間において前記蓋(2)から5mm以上の距離の空間を構成する押え部材(3)を用意し、前記レーザ溶着を行う場所と該押え部材(3)における前記端押え部(3a)と前記中央押え部(3b)の間に形成される前記空間とを一致させ、該空間を通じて前記レーザ溶着を行うことを特徴とするレーザ溶着方法。
After the lid (2) is placed on the case (1) by irradiating the laser beam (4b) with the laser irradiation device (4), the outer edge portion positioned around the central portion of the lid (2) and the A laser welding method for laser welding the outer edge of the case (1),
It is configured in a shape corresponding to the outer edge portion of the lid (2), and is disposed inside the end pressing portion (3a) for pressing the outer edge portion of the lid (2) and the end pressing portion (3a), A center presser part (3b) for pressing the center part of the lid (2), and the end presser part (3a) and the center presser part (3b) are integrated via a coupling member (3c), And, when the lid is pressed by the end pressing portion (3a) and the central pressing portion (3b), the lid (2) is interposed between the end pressing portion (3a) and the central pressing portion (3b). A presser member (3) constituting a space having a distance of 5 mm or more is prepared. Matching the space to be formed and performing the laser welding through the space. Laser welding method for the butterflies.
前記端押え部(3a)と前記中央押え部(3b)の間が前記結合部材(3c)を構成する梁(3e)で結合されるようにし、前記端押え部(3a)および前記中央押え部(3b)にて前記蓋を押える際に、前記梁(3e)が前記蓋(2)から5mm以上間隔が空く位置に配置されるようにすると共に、前記レーザ溶着の際には、前記梁(3e)を回り込むように前記レーザ光(4b)を照射することを特徴とする請求項1に記載のレーザ溶着方法。 The end pressing portion (3a) and the central pressing portion (3b) are coupled to each other by a beam (3e) constituting the coupling member (3c). When the lid is pressed in (3b), the beam (3e) is arranged at a position spaced 5 mm or more from the lid (2), and at the time of laser welding, the beam (3 The laser welding method according to claim 1, wherein the laser beam (4b) is irradiated so as to wrap around 3e). 前記端押え部(3a)に前記中央押え部(3b)よりも一回り大きな穴部(3d)を形成し、該穴部(3d)内に前記中央押え部(3b)を配置すると共に、前記端押え部(3a)および前記中央押え部(3b)の一面に前記結合部材(3c)を構成する透明板(3f)を配置し、該透明板(3f)を介して前記端押え部(3a)と前記中央押え部(3b)が結合されるようにし、前記レーザ溶着の際には、前記透明板(3f)を透過させて前記レーザ光(4b)を照射することを特徴とする請求項1に記載のレーザ溶着方法。 A hole (3d) that is slightly larger than the center pressing portion (3b) is formed in the end pressing portion (3a), and the center pressing portion (3b) is disposed in the hole (3d), and A transparent plate (3f) constituting the coupling member (3c) is disposed on one surface of the end pressing portion (3a) and the central pressing portion (3b), and the end pressing portion (3a) is interposed via the transparent plate (3f). And the center presser part (3b) are combined, and the laser beam (4b) is irradiated through the transparent plate (3f) during the laser welding. 2. The laser welding method according to 1. 前記透明板(3f)に対して、前記端押え部(3a)と前記中央押え部(3b)との間の隙間と対応する場所に切り欠き(3g)を設け、前記透明板(3f)の一部を支持部として残すことで前記端押え部(3a)と前記中央押え部(3b)とを結合する構成とすることを特徴とする請求項3に記載のレーザ溶着方法。 With respect to the transparent plate (3f), a notch (3g) is provided at a location corresponding to the gap between the end pressing portion (3a) and the central pressing portion (3b), and the transparent plate (3f) The laser welding method according to claim 3, wherein the end pressing part (3a) and the central pressing part (3b) are coupled by leaving a part as a support part. 前記透明板(3f)を前記中央押え部(3b)に接着剤(5)またはボルト(6)を用いて固定することを特徴とする請求項3または4に記載のレーザ溶着方法。 The laser welding method according to claim 3 or 4, wherein the transparent plate (3f) is fixed to the central pressing portion (3b) using an adhesive (5) or a bolt (6). 前記透明板(3f)を前記端押え部(3a)に接着剤(5)またはボルト(7)を用いて固定することを特徴とする請求項3ないし5のいずれか1つに記載のレーザ溶着方法。 The laser welding according to any one of claims 3 to 5, wherein the transparent plate (3f) is fixed to the end pressing portion (3a) using an adhesive (5) or a bolt (7). Method. 前記透明板(3f)の外延部を囲む枠状の保持板(8)を用意し、該保持板(8)にて前記透明板(3f)の外縁を押さえつつ、前記保持板(8)および前記端押え部(3a)とを前記ボルト(7)にて固定することを特徴とする請求項6に記載のレーザ溶着方法。 A frame-shaped holding plate (8) surrounding the outer extension of the transparent plate (3f) is prepared, and while holding the outer edge of the transparent plate (3f) with the holding plate (8), the holding plate (8) and The laser welding method according to claim 6, wherein the end pressing part (3a) is fixed by the bolt (7). 前記透明板(3f)と前記端押え部(3a)との間に弾性部材(9)を配置することを特徴とする請求項6または7に記載のレーザ溶着方法。 The laser welding method according to claim 6 or 7, wherein an elastic member (9) is disposed between the transparent plate (3f) and the end pressing portion (3a). 前記透明板(3f)として、該透明板(3f)の厚み方向においてレーザ光(4b)の屈折率が変わるものを用いることを特徴とする請求項3ないし8のいずれか1つに記載のレーザ溶着方法。 The laser according to any one of claims 3 to 8, wherein the transparent plate (3f) is one having a refractive index of laser light (4b) that changes in the thickness direction of the transparent plate (3f). Welding method. 前記透明板(3f)をレーザ光(4b)の屈折率が異なる複数層の積層構造により形成することを特徴とする請求項9に記載のレーザ溶着方法。 The laser welding method according to claim 9, wherein the transparent plate (3f) is formed by a laminated structure of a plurality of layers having different refractive indexes of the laser beam (4b). 前記中央押え部(3b)に対して、該中央押え部(3b)における前記蓋(2)を押える側の面のうちの外縁部に突起部(3j)を形成することを特徴とする請求項1ないし10のいずれか1つに記載のレーザ溶着方法。 The protrusion (3j) is formed on the outer edge portion of the surface of the center pressing portion (3b) on the side pressing the lid (2) with respect to the center pressing portion (3b). The laser welding method according to any one of 1 to 10. 前記中央押え部(3b)に対して、該中央押え部(3b)における前記蓋(2)を押える側の面のうちの中央部に突起部(3k)を形成することを特徴とする請求項1ないし10のいずれか1つに記載のレーザ溶着方法。 The protrusion (3k) is formed at the center of the surface of the center pressing portion (3b) on the side pressing the lid (2) with respect to the center pressing portion (3b). The laser welding method according to any one of 1 to 10. 前記端押え部(3a)のうち前記中央押え部(3b)と対向する内壁面と、前記中央押え部(3b)のうち前記端押え部(3a)と対向する側壁面の少なくとも一方を、前記レーザ光(4b)の照射方向に沿って前記端押え部(3a)と前記中央押え部(3b)の間の距離を短くするようなテーパ状とすることを特徴とする請求項1ないし12のいずれか1つに記載のレーザ溶着方法。 At least one of the inner wall surface facing the central pressing portion (3b) in the end pressing portion (3a) and the side wall surface facing the end pressing portion (3a) in the central pressing portion (3b), The taper-shape which shortens the distance between the said end pressing part (3a) and the said center pressing part (3b) along the irradiation direction of a laser beam (4b), The laser welding method according to any one of the above. 前記レーザ溶着時に、前記端押え部(3a)と前記中央押え部(3b)の間の隙間にガスを流動させることを特徴とする請求項1ないし13のいずれか1つに記載のレーザ溶着方法。
The laser welding method according to any one of claims 1 to 13, wherein a gas is caused to flow in a gap between the end pressing portion (3a) and the central pressing portion (3b) during the laser welding. .
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