JP2007308854A - Resin fiber dispersing device for reinforcing concrete - Google Patents

Resin fiber dispersing device for reinforcing concrete Download PDF

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JP2007308854A
JP2007308854A JP2006162843A JP2006162843A JP2007308854A JP 2007308854 A JP2007308854 A JP 2007308854A JP 2006162843 A JP2006162843 A JP 2006162843A JP 2006162843 A JP2006162843 A JP 2006162843A JP 2007308854 A JP2007308854 A JP 2007308854A
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dispersion
resin fiber
resin
rod
rotation
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Fumio Osawa
文夫 大沢
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CMC KK
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CMC KK
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a resin fiber-dispersing device for reinforcing concrete causes no clogging of the resin fiber for concrete reinforcement in the hopper space and can stably be used for a long period of time with inexpensive device cost. <P>SOLUTION: The rein fiber dispersing device is constituted with the conveying device that conveys a prescribed amount of resin fiber mass such as polypropylene fiber mass from the upper side face of the relatively wide space into the inside of the hopper, the rotary dispersion device for dispersing the resin fiber mass conveyed in the front of the end part of the conveying device, the upper fixed dispersion bar that is arranged in front of the rotary dispersion device so that the resin fibers splashed by the rotary dispersing machine may be allowed to stay, the lower fixed dispersion bar that is arranged at the lower part of the rotary dispersion machine and the resin fibers fallen down by the upper dispersion bar are allowed to stay and dispersed, and the blower that sucks in the resin fiber dispersed by the above-stated means in the resin fiber dispersed by the stated means and homogeneously introduced through the conveying tube to the outer kneading mixer. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、コンクリートの強度や靭性の向上を図るため、コンクリート中に一定の割合で混入させる、ポリプロピレン等からなる樹脂繊維の分散装置に関するものである。  The present invention relates to a resin fiber dispersing apparatus made of polypropylene or the like mixed in concrete at a certain ratio in order to improve the strength and toughness of the concrete.

従来、コンクリート(モルタル等も含む)において、該コンクリートの強度や靭性の向上を図るため、各種の形状(例えば略S字型)や大きさ(例えば長さ30〜80mm程度)を有した鋼繊維を混入し、該鋼繊維を鉄筋と併用することにより強度や靭性の更なる向上を図ったり、鉄筋に代えて使用している。しかし、前記鋼繊維は一般的にタフネス特性は良いものの錆が発生するため、経年変化により腐食して前記強度や靭性が劣化してしまうという問題点があった。また、重量が重いため、コンクリートミキサー等の練り混ぜ機への投入に大きな設備が必要になってしまうという問題点もあった。  Conventionally, steel fibers having various shapes (for example, approximately S-shaped) and sizes (for example, about 30 to 80 mm in length) in order to improve the strength and toughness of the concrete (including mortar). The steel fiber is used in combination with a reinforcing bar to further improve the strength and toughness, or used instead of a reinforcing bar. However, although the steel fibers generally have good toughness characteristics, rust is generated, so that there is a problem in that the strength and toughness deteriorate due to corrosion due to secular change. Moreover, since the weight was heavy, there also existed a problem that a big installation was needed for injection | throwing-in to mixers, such as a concrete mixer.

このため、近年においてはポリプロピレン等からなる樹脂繊維がコンクリート補強用繊維として使用されている。該ポリプロピレン等からなる樹脂繊維は、コンクリートとの接着性を向上させて引張強さを増大するため、その表面にエンボス加工を施した長さ数センチ程度の棒状繊維である。そこで、該ポリプロピレン等からなる樹脂繊維をコンクリートミキサー等の練り混ぜ機にいきなり投入すると、前記ポリプロピレン等からなる樹脂繊維同士が絡み合って塊状になり、均一に練り混ぜることができないという別の問題点が発生した。  For this reason, in recent years, resin fibers made of polypropylene or the like have been used as concrete reinforcing fibers. The resin fiber made of polypropylene or the like is a rod-like fiber having a length of several centimeters whose surface is embossed in order to improve the adhesion with concrete and increase the tensile strength. Therefore, when the resin fiber made of polypropylene or the like is suddenly introduced into a kneader such as a concrete mixer, another problem is that the resin fibers made of polypropylene or the like are entangled with each other to form a lump and cannot be kneaded uniformly. Occurred.

上記問題点を解決すべく、例えば特許登録第2510671号の『補強繊維投入方法』では、ベルトコンベアで運ばれる補強繊維群を、該ベルトコンベア先端部上に設置された表面に多数の突起を有するローターで掻き落とし、掻き落とされた単繊維を送繊ファン及び空送配管を経由して直ちに被補強物(コンクリート)に投入すると同時に前記補強繊維と被補強物とを混練する補強繊維投入方法について記載されている。また、特開2006−37241号公報の『樹脂繊維供給装置』では、補強繊維の集合した被処理物を搬送するベルトコンベアと、前記被処理物を分散化させて送り出すほぐし処理部と、送り出された被処理物を風力で搬送し特定位置に放出する風力搬送部とを備え、前記ほぐし処理部が前下がり状の傾斜案内樋と、該傾斜案内樋の先端部に配置され前記ベルトコンベアの搬送した被処理物を第一ほぐし装置及び第二ほぐし装置で分散化させる樹脂繊維供給装置について記載されている。  In order to solve the above-mentioned problem, for example, in “Reinforcing Fiber Input Method” of Japanese Patent No. 2510671, the reinforcing fiber group carried by the belt conveyor has a number of protrusions on the surface provided on the front end of the belt conveyor. About a reinforcing fiber feeding method in which a single fiber scraped off by a rotor is immediately put into a reinforced material (concrete) via a fiber feeding fan and an air feeding pipe, and at the same time, the reinforcing fiber and the reinforced material are kneaded. Are listed. In addition, in “Resin Fiber Supply Device” of Japanese Patent Application Laid-Open No. 2006-37241, a belt conveyor that conveys a processing object in which reinforcing fibers are gathered, a loosening processing unit that distributes the processing object and sends out the processing object, A wind-powered conveying unit that conveys the processed object by wind and discharges it to a specific position, and the unwinding processing unit is disposed at the front-down inclined guide rod and the tip of the inclined guide rod, and is conveyed by the belt conveyor. The resin fiber supply apparatus which disperse | distributes the to-be-processed object with a 1st unwinding apparatus and a 2nd unraveling apparatus is described.

特許登録第2510671号Patent registration No. 2510671 特開2006−37241JP 2006-37241 A

しかしながら、上記何れの公報もコンクリート補強用の樹脂繊維を分散化させるためにベルトコンベアで運ばれた樹脂繊維群を突起物を設けた複数のローター(回転体)で掻き取るものであるが、該ローターを設置するホッパー空間内は非常に狭く、掻き取られた樹脂繊維が前記ホッパー空間内で詰まってしまうという危惧があった。また、複数のローターを使用するために故障率も高くなるため、前記問題発生が更に高まってしまうという危惧と、装置が複雑化するとともに装置価格も高額になってしまうという問題点があった。  However, in any of the above publications, a group of resin fibers carried by a belt conveyor to disperse resin fibers for reinforcing concrete is scraped by a plurality of rotors (rotating bodies) provided with protrusions. The hopper space in which the rotor is installed is very narrow, and there is a concern that scraped resin fibers may be clogged in the hopper space. In addition, since the failure rate is increased due to the use of a plurality of rotors, there is a concern that the above-mentioned problem will be further increased, and there is a problem that the apparatus becomes complicated and the apparatus price becomes high.

本発明は、上記問題点を解決するために成されたものであり、コンクリート補強用の樹脂繊維がホッパー空間内で詰まることも無く、長期間安定して使用することができるとともに装置価格も安価な、コンクリート補強用樹脂繊維分散装置を提供することを目的とする。  The present invention has been made to solve the above problems, and the resin fiber for concrete reinforcement is not clogged in the hopper space, can be used stably for a long period of time, and the apparatus price is low. Another object of the present invention is to provide a resin fiber dispersing apparatus for concrete reinforcement.

上記課題を解決するため、本発明のコンクリート補強用樹脂繊維分散装置においては、塊状となったポリプロピレン等からなる所定量の樹脂繊維塊を比較的広い空間を有したホッパーの上方側面部より当該ホッパー内に搬送する搬送装置と、前記搬送装置の終端部前方において前記搬送された樹脂繊維塊を回転機構により掻き取って分散を行う回転分散装置と、前記回転分散装置の前方にあって当該回転分散装置にて跳ね飛ばされた樹脂繊維を滞留させて分散を行う上部固定分散桿と、前記回転分散装置の下方にあって前記上部固定分散桿より落下した樹脂繊維を滞留させて分散を行う下部固定分散桿と、前記手段にて分散された樹脂繊維を吸引するとともに搬送管を経由して外部の練り混ぜ機に均一に投入するブロアにて構成する。  In order to solve the above-mentioned problem, in the resin fiber dispersing apparatus for concrete reinforcement of the present invention, a predetermined amount of resin fiber lump made of lump polypropylene or the like is transferred from the upper side surface portion of the hopper having a relatively wide space. A transport device that transports the resin fiber mass in front of the terminal end portion of the transport device, a rotary dispersion device that scrapes and disperses the transported resin fiber lump by a rotation mechanism, and a rotational dispersion device that is in front of the rotary dispersion device Upper fixed dispersion rod that retains and disperses the resin fibers that have been splashed by the apparatus, and lower fixed dispersion that disperses the resin fibers that have fallen from the upper fixed dispersion rod below the rotating dispersion device. It is composed of a dispersion basket and a blower that sucks the resin fibers dispersed by the above means and uniformly feeds them into an external kneader through a transport pipe.

上記回転分散装置は、搬送装置の横幅と略同一の長さを有した回転軸に多数の棒状の回転分散桿を放射状に固設して構成し、上記上部固定分散桿及び下部固定分散桿は、ホッパーの横幅と略同一の長さを有した軸桿に平板状又は棒状の分散桿を適度な間隔に設けて構成する。  The rotation dispersion device is configured by radially fixing a large number of rod-like rotation dispersion rods on a rotation shaft having a length substantially the same as the lateral width of the conveying device. The shaft rod having a length substantially the same as the lateral width of the hopper is configured by providing plate-like or rod-like dispersion rods at appropriate intervals.

本発明のコンクリート補強用樹脂繊維分散装置によれば、構造が簡単で回転機構も最小限にて構成され、ホッパー自体も比較的広い空間を有しているため、コンクリート補強用の樹脂繊維がホッパー空間内で詰まることも無く、長期間安定して使用することができるとともに装置価格も安価に提供できるという絶大なる効果を奏する。  According to the resin fiber dispersing apparatus for concrete reinforcement of the present invention, since the structure is simple, the rotation mechanism is minimal, and the hopper itself has a relatively wide space, the resin fiber for concrete reinforcement is the hopper. There is a great effect that it can be used stably for a long time without being clogged in the space, and the apparatus price can be provided at a low price.

本発明を実施するための最良の形態を図を用いて説明する。  The best mode for carrying out the present invention will be described with reference to the drawings.

図1は本発明のコンクリート補強用樹脂繊維分散装置の構成を示す側面断面模式図である。該図に示すように、コンクリート補強用樹脂繊維分散装置1は、塊状となったポリプロピレン等からなる所定量の樹脂繊維塊5を比較的広い空間を有したホッパー2の上方側面部より当該ホッパー2内に搬送する搬送装置3と、前記搬送装置3の終端部前方において前記搬送された樹脂繊維塊5を回転機構により掻き取って分散を行う回転分散装置7と、前記回転分散装置7の前方にあって当該回転分散装置7にて跳ね飛ばされた樹脂繊維5aを滞留させて分散を行う上部固定分散桿10と、前記回転分散装置7の下方にあって前記上部固定分散桿10より落下した樹脂繊維5aを滞留させて分散を行う下部固定分散桿11と、前記手段にて分散された樹脂繊維5aを吸引するとともに搬送管15を経由して外部の練り混ぜ機に均一に投入するブロア14にて構成する。  FIG. 1 is a schematic side sectional view showing the structure of a resin fiber dispersing apparatus for concrete reinforcement according to the present invention. As shown in the figure, the concrete reinforcing resin fiber dispersing apparatus 1 is configured such that a predetermined amount of resin fiber mass 5 made of lump-shaped polypropylene or the like is disposed from the upper side surface of the hopper 2 having a relatively wide space. A conveying device 3 that conveys the resin fiber mass 5 in front of the terminal end portion of the conveying device 3, and a rotating and dispersing device 7 that scrapes and disperses the resin fiber mass 5 that is conveyed by a rotating mechanism; An upper fixed dispersion rod 10 that retains and disperses the resin fibers 5a splashed by the rotation dispersion device 7 and a resin that falls below the rotation dispersion device 7 and falls from the upper fixed dispersion vessel 10 The lower fixed dispersion basket 11 that retains and disperses the fibers 5a, and the resin fibers 5a dispersed by the above means are sucked and uniformly fed into an external kneader through the transport pipe 15. Constitute at blower 14.

上記搬送装置3としては、エンドレスベルト4が回転軸6にて移送駆動されるベルトコンベアが好適であり、前記エンドレスベルト4上には所定量のポリプロピレン等からなる樹脂繊維塊5が載置され、所定速度にてホッパー2内に搬送される。  As the transport device 3, a belt conveyor in which the endless belt 4 is transported and driven by the rotary shaft 6 is suitable, and a resin fiber lump 5 made of a predetermined amount of polypropylene or the like is placed on the endless belt 4, It is conveyed into the hopper 2 at a predetermined speed.

上記回転分散装置7は、搬送装置3の横幅と略同一の長さを有した回転軸8に、多数の棒状の回転分散桿9を放射状に固設して構成する。  The rotational dispersion device 7 is configured by radially fixing a large number of rod-shaped rotational dispersion rods 9 on a rotational shaft 8 having a length substantially the same as the lateral width of the transport device 3.

上記上部固定分散桿10及び下部固定分散桿11は、ホッパー2の横幅と略同一の長さを有した軸桿に平板状又は棒状の分散桿を適度な間隔に設けて構成する。図2は図1における固定分散桿の平面図であり、(a)は分散桿が平板状のものを示し、(b)は分散桿が棒状のものを示している。(a)においては平板状の軸桿17aに対し多数の平板状の分散桿18aが間隙部19を形成するように直角に設けられ、(b)においては棒状の軸桿17bに対し多数の棒状の分散桿18bが間隙部19を形成するように直角に設けられている。なお、上述の構造は一実施例を示すものであり、同一機能を有して構成されるものは本発明に包含されるものである。  The upper fixed dispersion rod 10 and the lower fixed dispersion rod 11 are configured by providing a plate-like or rod-like dispersion rod at an appropriate interval on a shaft rod having substantially the same length as the lateral width of the hopper 2. FIG. 2 is a plan view of the fixed dispersion basket in FIG. 1, (a) shows a dispersion basket having a plate shape, and (b) shows a dispersion basket having a rod shape. In (a), a large number of plate-shaped dispersion rods 18a are provided at right angles so as to form the gaps 19 with respect to the plate-shaped shaft rod 17a, and in FIG. Are provided at right angles so as to form the gap 19. The above-described structure shows one embodiment, and the structure having the same function is included in the present invention.

次に、本発明のコンクリート補強用樹脂繊維分散装置1の動作原理を図を用いて説明する。  Next, the operation principle of the resin fiber dispersing apparatus 1 for concrete reinforcement of the present invention will be described with reference to the drawings.

まず、図1に示すように搬送装置3であるベルトコンベアのエンドレスベルト4上に所定量のポリプロピレン等からなる樹脂繊維塊5を載置し、ホッパー2の上方側面部より当該ホッパー2内に搬送する。前記樹脂繊維塊5のエンドレスベルト4上への載置手段は、当該搬送装置3の先端部において図示しない別のホッパーにて行う。  First, as shown in FIG. 1, a resin fiber lump 5 made of a predetermined amount of polypropylene or the like is placed on an endless belt 4 of a belt conveyor that is a conveying device 3, and conveyed into the hopper 2 from the upper side surface of the hopper 2. To do. The means for placing the resin fiber mass 5 on the endless belt 4 is performed by a separate hopper (not shown) at the tip of the transport device 3.

上記エンドレスベルト4上の樹脂繊維塊5は、搬送装置3の終端部前方に設置された回転分散装置7の回転分散桿9により図中矢印の方向に掻き取って分散する。このとき、前記樹脂繊維5aは比較的高速で回転する回転分散桿9により前方に跳ね飛ばされる。また、該回転分散装置7の前方には上部固定分散桿10が設置され、前記跳ね飛ばされた樹脂繊維5aを滞留させて更に分散する。なお、図1において上部固定分散桿10と回転分散桿9とは重なり合う部分があるが、図2に示すように各回転分散桿9は上部固定分散桿10の間隙部19を通過するよう回転軸8に固設することにより、回転分散装置7の回転分散桿9と上部固定分散桿10の分散桿18とが接触することはない。  The resin fiber mass 5 on the endless belt 4 is scraped and dispersed in the direction of the arrow in the drawing by the rotation dispersion bar 9 of the rotation dispersion device 7 installed in front of the terminal end of the conveying device 3. At this time, the resin fiber 5a is splashed forward by the rotary dispersion rod 9 that rotates at a relatively high speed. In addition, an upper fixed dispersion basket 10 is installed in front of the rotation dispersion device 7, and the splashed resin fibers 5a are retained and further dispersed. In FIG. 1, the upper fixed dispersion basket 10 and the rotational dispersion basket 9 have an overlapping portion. However, as shown in FIG. 2, each rotary dispersion basket 9 passes through the gap 19 of the upper fixed dispersion basket 10 so as to pass through the rotation axis. By fixing to 8, the rotational dispersion basket 9 of the rotary dispersion device 7 and the dispersion basket 18 of the upper fixed dispersion basket 10 do not come into contact with each other.

次に、上記上部固定分散桿10の間隙部19より分散して落下した樹脂繊維5aを、上部固定分散桿10と反対面の下部に設置した下部固定分散桿11により更に滞留させて分散する。  Next, the resin fibers 5 a dispersed and dropped from the gap portion 19 of the upper fixed dispersion basket 10 are further retained and dispersed by the lower fixed dispersion basket 11 installed at the lower part on the opposite side of the upper fixed dispersion basket 10.

上記のようにして分散された樹脂繊維5aは、ブロア14により空気吸入孔12より吸入された外気とともに連通路13を通過し、更に搬送管15を経由して外部のコンクリートミキサー等の練り混ぜ機に均一に投入されることになる。  The resin fiber 5a dispersed as described above passes through the communication path 13 together with the outside air sucked from the air suction hole 12 by the blower 14, and further passes through the transport pipe 15 to be a kneader such as an external concrete mixer. Will be charged uniformly.

なお、搬送装置3や搬送管15等の近傍に各種センサを接続した計測装置16を設置し、搬送装置3にて搬送される樹脂繊維塊5の搬送量や練り混ぜ機に投入される樹脂繊維5aの投入量を図示しない制御装置にてフィードバック制御を行うようにすれば、更に均一な投入量の制御が行えることになる。  In addition, the measuring apparatus 16 which connected various sensors to the vicinity of the conveying apparatus 3, the conveyance pipe | tube 15, etc. is installed, the conveyance amount of the resin fiber lump 5 conveyed by the conveying apparatus 3, and the resin fiber thrown into the kneader If feedback control is performed on the input amount 5a by a control device (not shown), a more uniform input amount can be controlled.

本発明のコンクリート補強用樹脂繊維分散装置の構成を示す側面断面模式図である。It is a side cross-sectional schematic diagram which shows the structure of the resin fiber dispersion | distribution apparatus for concrete reinforcement of this invention. 図1における固定分散桿の平面図である。FIG. 2 is a plan view of a fixed dispersion basket in FIG. 1.

符号の説明Explanation of symbols

1 コンクリート補強用樹脂繊維分散装置
2 ホッパー
3 搬送装置
4 エンドレスベルト
5 樹脂繊維塊
5a 樹脂繊維
6 回転軸
7 回転分散装置
8 回転軸
9 回転分散桿
10 上部固定分散桿
11 下部固定分散桿
12 空気吸入孔
13 連通路
14 ブロア
15 搬送管
16 計測装置
17 軸桿
18 分散桿
19 間隙部
DESCRIPTION OF SYMBOLS 1 Resin fiber dispersing device for concrete reinforcement 2 Hopper 3 Conveying device 4 Endless belt 5 Resin fiber lump 5a Resin fiber 6 Rotating shaft 7 Rotating dispersion device 8 Rotating shaft 9 Rotating dispersion rod 10 Upper fixed dispersion rod 11 Lower fixed dispersion rod 12 Air suction Hole 13 Communication path 14 Blower 15 Transport pipe 16 Measuring device 17 Shaft rod 18 Dispersion rod 19 Gap

Claims (2)

塊状となったポリプロピレン等からなる所定量の樹脂繊維塊を比較的広い空間を有したホッパーの上方側面部より当該ホッパー内に搬送する搬送装置と、前記搬送装置の終端部前方において前記搬送された樹脂繊維塊を回転機構により掻き取って分散を行う回転分散装置と、前記回転分散装置の前方にあって当該回転分散装置にて跳ね飛ばされた樹脂繊維を滞留させて分散を行う上部固定分散桿と、前記回転分散装置の下方にあって前記上部固定分散桿より落下した樹脂繊維を滞留させて分散を行う下部固定分散桿と、前記手段にて分散された樹脂繊維を吸引するとともに搬送管を経由して外部の練り混ぜ機に均一に投入するブロアにて構成することを特徴とする、コンクリート補強用樹脂繊維分散装置。  A conveying device that conveys a predetermined amount of resin fiber lump made of lump-shaped polypropylene or the like into the hopper from the upper side surface portion of the hopper having a relatively wide space, and the conveying device that is conveyed in front of the end portion of the conveying device. A rotary dispersion device that scrapes and disperses a resin fiber lump by a rotation mechanism, and an upper fixed dispersion cage that retains and disperses the resin fibers that are in front of the rotation dispersion device and have been bounced off by the rotation dispersion device A lower fixed dispersion bottle that is located below the rotary dispersion device and retains the resin fibers dropped from the upper fixed dispersion bottle to disperse the resin fibers dispersed by the means, and a transport pipe A resin fiber dispersing apparatus for concrete reinforcement, characterized by comprising a blower that is uniformly fed into an external kneader. 回転分散装置は、搬送装置の横幅と略同一の長さを有した回転軸に多数の棒状の回転分散桿を放射状に固設して構成し、上部固定分散桿及び下部固定分散桿は、ホッパーの横幅と略同一の長さを有した軸桿に平板状又は棒状の分散桿を適度な間隔に設けて構成することを特徴とする、請求項1に記載のコンクリート補強用樹脂繊維分散装置。  The rotation dispersion device is configured by radially fixing a large number of rod-like rotation dispersion rods on a rotation shaft having a length substantially the same as the lateral width of the conveying device. 2. The resin fiber dispersion device for concrete reinforcement according to claim 1, wherein a plate rod or rod-like dispersion rod is provided at an appropriate interval on a shaft rod having a length substantially the same as the horizontal width of the shaft.
JP2006162843A 2006-05-16 2006-05-16 Resin fiber dispersing device for reinforcing concrete Pending JP2007308854A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101296107B1 (en) * 2012-01-30 2013-08-19 호산엔지니어링(주) Steel fiber injection device for concrete batcher plant

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101296107B1 (en) * 2012-01-30 2013-08-19 호산엔지니어링(주) Steel fiber injection device for concrete batcher plant

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