JP2007301496A - Protective plate-coupling method - Google Patents

Protective plate-coupling method Download PDF

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JP2007301496A
JP2007301496A JP2006133678A JP2006133678A JP2007301496A JP 2007301496 A JP2007301496 A JP 2007301496A JP 2006133678 A JP2006133678 A JP 2006133678A JP 2006133678 A JP2006133678 A JP 2006133678A JP 2007301496 A JP2007301496 A JP 2007301496A
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protective
sheet
adjacent
filling space
protective plate
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JP4979266B2 (en
Inventor
Tomoyuki Akai
智幸 赤井
Satoshi Maeda
敏 前田
Takeshi Sato
毅 佐藤
Takeshi Fukazawa
健 深沢
Masahito Honda
将人 本多
Koichi Yamada
耕一 山田
Nobuyuki Ota
信之 太田
Yoshio Kusube
義夫 楠部
Shuichi Nakagi
秀一 中木
Sumio Yanagihara
純夫 柳原
Ikuo Kobayashi
育夫 小林
Kiyotaka Idoguchi
清孝 井戸口
Sumio Watanabe
純夫 渡辺
Masatoshi Ishida
正利 石田
Hiroshi Ishihara
廣士 石原
Minoru Iguchi
実 井口
Shoji Morikita
祥二 森北
Naoto Watabe
直人 渡部
Kenji Shioda
憲司 塩田
Mitsuharu Fukuda
光治 福田
Masafumi Kamon
雅史 嘉門
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GEO-RESEARCH INSTITUTE
CI Kasei Co Ltd
Obayashi Corp
Kinjo Rubber Co Ltd
Osaka Prefecture
Taiyo Kogyo Co Ltd
Toa Corp
Toray Engineering Co Ltd
Yokohama Rubber Co Ltd
Penta Ocean Construction Co Ltd
Okumura Corp
Konoike Construction Co Ltd
Fudo Tetra Corp
Original Assignee
GEO-RESEARCH INSTITUTE
CI Kasei Co Ltd
Obayashi Corp
Kinjo Rubber Co Ltd
Osaka Prefecture
Taiyo Kogyo Co Ltd
Toa Corp
Yokohama Rubber Co Ltd
Penta Ocean Construction Co Ltd
Okumura Corp
Toyo Construction Co Ltd
Konoike Construction Co Ltd
Fudo Tetra Corp
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Application filed by GEO-RESEARCH INSTITUTE, CI Kasei Co Ltd, Obayashi Corp, Kinjo Rubber Co Ltd, Osaka Prefecture, Taiyo Kogyo Co Ltd, Toa Corp, Yokohama Rubber Co Ltd, Penta Ocean Construction Co Ltd, Okumura Corp, Toyo Construction Co Ltd, Konoike Construction Co Ltd, Fudo Tetra Corp filed Critical GEO-RESEARCH INSTITUTE
Priority to JP2006133678A priority Critical patent/JP4979266B2/en
Publication of JP2007301496A publication Critical patent/JP2007301496A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a protective plate-coupling method which improves the quality of a joint part of protective plates, keeps consistency between a protective material layer and a coupling sheet in the joint part, and improves operational efficiency. <P>SOLUTION: Protective plates A and A, which are adjacent to each other, are arranged to form a gap, and the adjacent protective plates are coupled with each other with a lower side coupling sheet to form a cavity 4 to be filled. The upper surface aperture part of the cavity 4 to be filled is covered with an upper side coupling sheet B1 which is formed of a transparent or translucent material, and both the side end parts of the upper side coupling sheet B1 are placed on the adjacent protective plates, and the one side end part of the upper side coupling sheet B1 is coupled with one protective plate A, and the other side end part of the upper side coupling sheet B1 is coupled with the other protective plate A in the direction of the length of the cavity 4 to be filled. Then, the injection hole of an injecting machine is inserted into the cavity 4 to be filled, from the unjointed part between the other side end part of the upper side coupling sheet B1 and the other protective plate, to inject a setting-type protective material into the cavity 4 to be filled at the jointed part. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、主として本発明は、廃棄物最終処分場、ラグーン、貯水池等の高精度の遮水施設に用いられる保護板の連結方法に関する。   The present invention mainly relates to a method for connecting protection plates used in high-precision water shielding facilities such as waste final disposal sites, lagoons, and reservoirs.

施設の斜面や底面に敷設される保護板は、通常、保護材料層の上下に外皮シートを配した三層構造になっており、また、隣接する保護板同士を連結する場合には、該連結部の信頼性等が要求される。   The protective plates laid on the slopes and bottom of the facility usually have a three-layer structure in which outer sheets are arranged above and below the protective material layer, and when connecting adjacent protective plates, the connection Part reliability is required.

そこで、保護板の連結方法としては、図8のように保護板aの上側外皮シートb同士及び下側外皮シートc同士をそれぞれ溶着して袋状部を形成し、該袋状部内の充填用空所dに特定の一箇所から硬化型の保護材料を充填する方法や、図9のように下側外皮シートc同士を溶着して充填用空所eを形成し、該充填用空所eに硬化型の保護材料を充填した後に該充填部分を連結シートで覆って該連結シートの両側端部を上側外皮シートbに溶着する方法が提案されていた。これらの方法によれば、上側外皮シートbと下側外皮シートcの間にポリウレタンなどの保護材料層が連結部分で途切れることがなく、連結部分が弱点になり難いという利点がある。   Therefore, as a method of connecting the protective plates, as shown in FIG. 8, the upper outer sheet b and the lower outer sheet c of the protective plate a are welded to form a bag-like portion, and the bag-like portion is filled. A method of filling the vacant space d with a curable protective material from a specific location, or welding the lower skin sheets c together as shown in FIG. A method has been proposed in which after the curable protective material is filled, the filling portion is covered with a connecting sheet, and both end portions of the connecting sheet are welded to the upper skin sheet b. According to these methods, there is an advantage that the protective material layer such as polyurethane is not interrupted between the upper skin sheet b and the lower skin sheet c at the connecting portion, and the connecting portion is unlikely to become a weak point.

しかしながら、前者の従来技術では、袋状部内の充填用空所は、保護材料層を送り込むための管路と同等とみなすことができることから、保護材料の圧送距離が長くなって保護材料の圧力損失が大きくなり、中間材料の充填設備が大型化するという問題があった。また、保護材料の充填圧力が不十分であると注入不足箇所が発生し、保護材料の充填圧力が過大であると、はらみ出し現象が生じ、連結部分での保護材料層を所定厚さに設定することが困難になり、材量費が高くなるという問題があった。   However, in the former prior art, the filling space in the bag-like portion can be regarded as equivalent to a pipe line for feeding the protective material layer, so that the pressure feeding distance of the protective material becomes longer and the pressure loss of the protective material There is a problem that the filling equipment for intermediate materials is enlarged. Insufficient filling pressure of the protective material may cause insufficient injection, and excessive filling pressure of the protective material may cause the phenomenon of protrusion and set the protective material layer at the connecting portion to a predetermined thickness. There was a problem that it was difficult to do and the material cost was high.

また、後者の従来技術は、充填用空所に保護材料を充填し終わった後に、上側外皮シート同士を溶着するので、保護材料の充填から連結シートを保護板に溶着するまでにタイムラグが生じ、その間に大気中の煤塵・粉塵等の異物が保護材料に混入して連結部分の品質が低下し、また、保護材料の硬化が進んだ段階で連結シートが溶着されるので、連結部分における保護材料層と連結シートとの一体性が欠けることが懸念されていた。   Moreover, since the latter prior art welds the upper skin sheets after filling the protective material in the filling space, there is a time lag from filling the protective material to welding the connecting sheet to the protective plate, In the meantime, foreign matter such as dust and dust in the atmosphere enters the protective material and the quality of the connection part deteriorates, and the connection sheet is welded when the protection material has hardened, so the protective material in the connection part There was concern about the lack of integrity between the layers and the connecting sheet.

本発明は、かかる問題を解決して保護板の連結部の品質を向上させ、また、連結部分での保護材料層と連結シートとの一体性を持たせることができ、しかも、作業効率を向上させることができる保護板の連結方法を提供する。   The present invention solves such a problem and improves the quality of the connecting portion of the protective plate, and can provide the integrity of the protective material layer and the connecting sheet at the connecting portion, and also improve the working efficiency. Provided is a method for connecting protective plates.

本発明は、前記課題を解決するために鋭意研究を重ねて完成されたものである。
1.隣接する保護板の間に隙間を設けた状態で両者を配置し、隣接する保護板を下側連結シートで連結することにより、隣接する前記保護板と前記下側連結シートとで囲まれる充填用空所を形成し、透明又は半透明の材料で形成された上側連結シートで、前記充填用空所の上面開口部を覆うと共に、隣接する前記保護板の上に前記上側連結シートの両側端部を重ね、前記上側連結シートの一側端部と一方の前記保護板とを接合し、前記上側連結シートの他側端部と他方の前記保護板とを前記充填用空所の長さ方向に沿って順次接合する一方、未接合箇所の前記上側連結シートの他側端部と他方の前記保護板との間から前記充填用空所内に注入機の注出口を挿入して既接合箇所の前記充填用空所内に硬化型の保護材料を順次注入していくことを特徴とする保護板の連結方法を提供する。
2.隣接する保護板の間に隙間を設けた状態で両者を配置し、隣接する保護板を下側連結シートで連結することにより、隣接する前記保護板と前記下側連結シートとで囲まれる充填用空所を形成し、透明又は半透明の材料で形成された上側連結シートで、前記充填用空所の上面開口部を覆うと共に、隣接する前記保護板の上に前記上側連結シートの両側端部を重ね、前記上側連結シートの両側端部と前記隣接する保護板とを前記充填用空所の長さ方向に沿って順次接合する一方、未接合箇所の前記上側連結シートと前記保護板との間から前記充填用空所内に注入機の注出口を挿入して既接合箇所の前記充填用空所内に硬化型の保護材料を順次注入していくことを特徴とする保護板の連結方法を提供する。
3.前記保護板及び前記上側連結シートは熱溶着性を有し、前記保護材料の注入機と該注入機に伴走する熱溶着機とを、前記充填用空所の長さ方向に沿って移動させながら、前記上側連結シートと前記隣り合う保護板とを溶接し、前記充填用空所内に前記保護材料を注入することを特徴とする項1又は2に記載の保護板の連結方法を提供する。
4.前記保護材料は合成樹脂材料であることを特徴とする項1又は2に記載の保護板の連結方法を提供する。
5.前記保護板は、上下の外皮シートの間に保護材料層が介在したサンドイッチ構造であり、前記保護板の前記下側外皮シート同士を前記下側連結シートで連結し、隣接する前記保護板の前記上側外皮シートの上に前記上側連結シートの両側端部を重ね、前記上側連結シートを前記隣り合う保護板の前記上側外皮シートに接合することを特徴とする項1又は2に記載の保護板の連結方法を提供する。
6.前記上側外皮シート及び前記上側連結シートは熱溶着性を有し、前記上側連結シートの一側端部を隣接する前記保護板の一方の前記上側外皮シートに、前記上側連結シートの他側端部を隣接する前記保護板の他方の前記上側外皮シートに、それぞれ溶着接合することを特徴とする項5に記載の保護板の連結方法を提供する。
7.前記保護材料の充填作業中は、前記注入口を前記保護材料中に位置させることを特徴とする項1から6のいずれかに記載の保護板の連結方法を提供する。
8.前記下側外皮シートの側端部を前記保護材料層の端面よりも外側に耳状に延出し、前記下側外皮シート及び前記下側連結シートを熱溶着性を有する材料で形成し、隣接する前記保護板の前記下側外皮シートの耳状側部同士を、前記充填用空所の長さ方向に沿って移動する熱溶着機によって順次溶着接合していくことを特徴とする項5又は6に記載の保護板の連結方法を提供する。
9.隣接する前記保護板の前記下側外皮シートの前記耳状側部同士を直に接合することを特徴とする項8に記載の保護板の連結方法を提供する。
10.隣接する前記保護板の前記下側外皮シートの耳状側部を跨いだ状態で該耳状側部の上側若しくは下側に前記下側連結シートを重ね、前記下側連結シートを隣接する各前記耳状部に接合することを特徴とする項8に記載の保護板の連結方法を提供する。
11.前記保護材料層は合成樹脂層であることを特徴とする項5から10のいずれかに記載の保護板の連結方法を提供する。
The present invention has been completed through intensive studies in order to solve the above problems.
1. A space for filling which is surrounded by the adjacent protective plate and the lower connecting sheet by arranging both in a state where a gap is provided between the adjacent protective plates and connecting the adjacent protective plates with the lower connecting sheet. The upper connection sheet formed of a transparent or translucent material covers the upper surface opening of the filling space and overlaps both end portions of the upper connection sheet on the adjacent protective plate. The one end of the upper connecting sheet and one of the protective plates are joined, and the other end of the upper connecting sheet and the other protective plate are joined along the length direction of the filling space. While sequentially joining, a spout of an injector is inserted into the filling space from between the other side end of the upper connecting sheet at the unjoined location and the other protective plate, for filling the already joined location. It is characterized by sequentially injecting curable protective material into the void. It provides a method of connecting the protection plate to be.
2. A space for filling which is surrounded by the adjacent protective plate and the lower connecting sheet by arranging both in a state where a gap is provided between the adjacent protective plates and connecting the adjacent protective plates with the lower connecting sheet. The upper connection sheet formed of a transparent or translucent material covers the upper surface opening of the filling space and overlaps both end portions of the upper connection sheet on the adjacent protective plate. In addition, the both side end portions of the upper connection sheet and the adjacent protection plate are sequentially joined along the length direction of the filling space, while between the upper connection sheet and the protection plate at the unjoined portion. There is provided a method of connecting protective plates, wherein a spout of an injection machine is inserted into the filling space, and a curable protective material is sequentially injected into the filling space at an already joined portion.
3. The protective plate and the upper connecting sheet have heat-welding properties, and the protective material injector and the thermal welder accompanying the injector are moved along the length direction of the filling space. 3. The protective plate connection method according to claim 1 or 2, wherein the upper connection sheet and the adjacent protective plate are welded and the protective material is injected into the filling space.
4). Item 3. The method for connecting protective plates according to Item 1 or 2, wherein the protective material is a synthetic resin material.
5). The protective plate is a sandwich structure in which a protective material layer is interposed between upper and lower skin sheets, the lower skin sheets of the protective plate are connected to each other by the lower connection sheet, and the protective plates adjacent to each other are connected to each other. The protective plate according to claim 1 or 2, wherein both end portions of the upper connecting sheet are stacked on the upper outer sheet, and the upper connecting sheet is joined to the upper outer sheet of the adjacent protective plate. Provide a concatenation method.
6). The upper outer sheet and the upper connecting sheet have heat-welding properties, and one end of the upper connecting sheet is adjacent to one upper outer sheet of the protective plate, and the other end of the upper connecting sheet. 6. The method for connecting protective plates according to claim 5, wherein the protective plate is welded and joined to the other upper skin sheet of the adjacent protective plate.
7). The method of connecting protective plates according to any one of claims 1 to 6, wherein the filling port is positioned in the protective material during the filling operation of the protective material.
8). A side end portion of the lower skin sheet extends in an ear shape outward from an end face of the protective material layer, and the lower skin sheet and the lower connection sheet are formed of a material having heat-weldability and are adjacent to each other. Item 5 or 6 characterized in that the ear-shaped side portions of the lower skin sheet of the protective plate are sequentially welded and joined by a heat welding machine that moves along the length direction of the filling space. The method for connecting the protective plates described in 1. is provided.
9. 9. The method of connecting protective plates according to claim 8, wherein the ear-shaped side portions of the lower skin sheet of the adjacent protective plates are directly joined to each other.
10. The lower connection sheet is stacked on the upper side or the lower side of the ear-shaped side portion in a state of straddling the ear-shaped side portion of the lower skin sheet of the adjacent protective plate, and the lower connection sheet is adjacent to each other. Item 9. The method for connecting protective plates according to Item 8, wherein the method is joined to an ear-shaped portion.
11. Item 11. The method for connecting protective plates according to any one of Items 5 to 10, wherein the protective material layer is a synthetic resin layer.

本発明によれば、隣接する保護板と下側連結シートで囲まれる前記充填用空所を、その長さ方向に沿って上側連結シートを順次接続することで順次閉鎖する一方、未接合箇所の前記上側連結シートと前記保護板との間から前記充填用空所内に注入機の注出口を挿入して既接合箇所の前記充填用空所内に硬化型の保護材料を順次注入していくので、以下の効果が得られる。   According to the present invention, the filling space surrounded by the adjacent protective plate and the lower connection sheet is sequentially closed by sequentially connecting the upper connection sheet along its length direction, Since a spout of an injection machine is inserted into the filling space from between the upper connection sheet and the protective plate, and a curable protective material is sequentially injected into the filling space at the already joined location, The following effects are obtained.

充填用空所に充填された保護材料が大気に晒されることがなく、大気中の煤塵や粉塵等の異物が保護材料に混入するのを防止できる。また、注入機の注出口を移動させながら充填用空所に保護材料を充填していくことにより、保護材料の圧送距離が長くなって保護材料の圧力損失が大きくなるのを防止でき、保護材料の充填設備も小型化することができる。また、前記上側連結シートと前記保護板とを前記充填用空所の長さ方向に沿って順次接合し、既接合箇所の前記充填用空所内に硬化型の保護材料を順次注入していくので、保護材料層と上側連結シートとの一体性を高めることができる。このとき、上側連結シートは、透明又は半透明の材料で形成されているため、保護材料の充填状況を視認しながら注入でき、最適量の注入が可能となる。更に、充填箇所及びその近くの上側連結シートと保護板との隙間から保護材料の充填圧力を逃がすことができるので、連結部分のはらみ出し現象を防止できて材量費を低減でき、また、充填用空所内の空気も前記隙間から外部に逃がすことができて保護材料層への気泡の混入を防止できる。その結果、連結部分の品質の向上により遮水性能等を向上させることができ、しかも、施工能率を向上させることができる。   The protective material filled in the filling space is not exposed to the atmosphere, and foreign substances such as dust and dust in the atmosphere can be prevented from entering the protective material. In addition, by filling the filling space with the protective material while moving the injection port of the injector, it is possible to prevent the protective material from being increased in pressure feed distance and the pressure loss of the protective material from increasing. The filling equipment can also be reduced in size. Further, the upper connecting sheet and the protective plate are sequentially joined along the length direction of the filling space, and the curable protective material is sequentially injected into the filling space at the already joined portion. The integrity of the protective material layer and the upper connecting sheet can be enhanced. At this time, since the upper connecting sheet is formed of a transparent or translucent material, it can be injected while visually checking the filling state of the protective material, and an optimal amount can be injected. Furthermore, since the filling pressure of the protective material can be released from the gap between the filling location and the upper connecting sheet and the protective plate near the filling location, the protruding portion phenomenon can be prevented and the material cost can be reduced. The air in the use space can also escape to the outside through the gap, so that bubbles can be prevented from entering the protective material layer. As a result, the water shielding performance and the like can be improved by improving the quality of the connected portion, and the construction efficiency can be improved.

また、前記保護材料の注入機と該注入機に伴走する熱溶着機とを、前記充填用空所の長さ方向に沿って移動させながら、前記上側連結シートと前記保護板とを接合し、前記充填用空所内に前記保護材料を注入すれば、連結シートの迅速な接合によって保護材料を連結シートとの一体性を更に高め、連結部分の品質を更に向上させることができる。   In addition, the upper connecting sheet and the protective plate are joined while moving the injector of the protective material and the heat welding machine accompanying the injector along the length direction of the filling space, If the protective material is injected into the filling space, the integrity of the protective material and the connection sheet can be further increased by the rapid joining of the connection sheet, and the quality of the connection portion can be further improved.

以下、本発明に係る保護板の連結方法の実施形態について図面を参照しつつ説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a method for connecting protective plates according to the present invention will be described with reference to the drawings.

図2のように保護板Aは、保護材料層1の上下両面に外皮シート2,3をそれぞれ水密的に接着したサンドイッチ構造になっており、下側外皮シート3の左右両側部は保護材料層1の端面よりも外側に突出した耳状側部31となっている。   As shown in FIG. 2, the protective plate A has a sandwich structure in which the outer sheets 2 and 3 are respectively watertightly bonded to the upper and lower surfaces of the protective material layer 1, and the left and right sides of the lower outer sheet 3 are the protective material layers. It is an ear-shaped side portion 31 that protrudes outward from the end face of 1.

保護材料層1は、上下一対の外皮シート2,3間に保護材料を液状原料の形態で注入充填して形成される。該保護材料は、遮水性に優れ(例えば透水係数が10−12cm/s以下に設定された材料)、充分な機械的強度を有するものであり、液状原料としては、熱可塑性樹脂等のように遮水用材料そのものが液化しているものや、2液常温硬化型ポリウレタンのような材料を使用することができる。また、予め形成された保護材料層1の上下両面に遮水性を有する接着剤層を用いて外皮シート2,3を接着しても良い。 The protective material layer 1 is formed by injecting and filling a protective material in the form of a liquid raw material between a pair of upper and lower skin sheets 2 and 3. The protective material is excellent in water barrier properties (for example, a material having a water permeability coefficient set to 10 −12 cm / s or less) and has sufficient mechanical strength, and the liquid raw material may be a thermoplastic resin or the like. In addition, a material in which the water shielding material itself is liquefied or a material such as a two-component room temperature curing type polyurethane can be used. Moreover, you may adhere | attach the skin sheets 2 and 3 using the adhesive layer which has water-proofing on the upper and lower surfaces of the protective material layer 1 formed previously.

外皮シート2,3は、遮水性、熱溶着性及び可撓性を有する軟質の塩化ビニル、ポリエチレン等で形成されている。   The skin sheets 2 and 3 are made of soft vinyl chloride, polyethylene, or the like having water shielding properties, heat welding properties, and flexibility.

次に、以上のように構成される保護板A同士の連結方法について述べる。かかる連結方法では、上側及び下側の連結シートB1,B2及び硬化型の保護材料Cが用いられる。連結シートB1,B2は、外皮シート2,3と同様に、遮水性、可撓性及び熱溶着性を有する軟質の塩化ビニル等で形成され、また、上側連結シートB1は、充填状況の視認が可能なように透明又は半透明の材料で形成されている。保護材料Cは、液状原料の形態で連結部分に注入され、液状原料としては熱可塑性樹脂等のように遮水用材料そのものが液化しているものや、2液常温硬化型ポリウレタンのような材料が使用され、その配合により充填材の硬化時間を設定でき、硬化前はその良好な充填性により空隙のない保護材料層が形成される。なお、硬化後に可撓性及び所定の機械的強度を有するものであれば、これに限定されない。また、保護材料Cとして、水膨潤性材料を用いる場合は、例えば水膨潤性材料と水を予め混合し、これと液状原料等と混合し、得られた混合物を注入すれば良い。
(1)保護板Aの配置
保護板A同士は連結されて施設に敷設されるものであり、連結の際には、図2のように保護板Aを列設し、隣接する保護板Aの間に隙間を設け、隣接する保護板Aの下側外皮シートの耳状側部31を接触させる。
(2)下側外皮シート3同士の連結
次に、図3のように隣接する保護板Aの下側外皮シート3の耳状側部31を跨いだ状態で該耳状側部31の上に下側連結シートB2を重ね、耳状側部31と下側連結シートB1,B2の両側部とを溶着接合して下側外皮シート3同士の連結すると共に充填用空所4を形成する。溶着接合は、熱溶着機100を耳状側部31の長さ方向の一端部から他端部に向けて走らせることにより行われる。
Next, a method for connecting the protective plates A configured as described above will be described. In this connection method, upper and lower connection sheets B1 and B2 and a curable protective material C are used. The connecting sheets B1 and B2 are formed of soft vinyl chloride having water shielding properties, flexibility, and heat-welding properties, similar to the outer sheets 2 and 3, and the upper connecting sheet B1 has a visual confirmation of the filling state. It is made of a transparent or translucent material as possible. The protective material C is injected into the connection portion in the form of a liquid raw material, and the liquid raw material is a material such as a thermoplastic resin that is liquefied by a water shielding material itself, or a material such as a two-component room temperature curing polyurethane. Is used, and the curing time of the filler can be set by the blending thereof, and a protective material layer without voids is formed by the good filling property before curing. In addition, if it has flexibility and predetermined mechanical strength after hardening, it will not be limited to this. Further, when a water-swellable material is used as the protective material C, for example, the water-swellable material and water are mixed in advance, mixed with a liquid raw material, and the obtained mixture may be injected.
(1) Arrangement of protective plates A The protective plates A are connected to each other and installed in the facility. When connecting, the protective plates A are arranged as shown in FIG. A gap is provided between them, and the ear-shaped side portions 31 of the lower skin sheet of the adjacent protective plate A are brought into contact with each other.
(2) Connection of lower skin sheets 3 Next, on the ear-shaped side portions 31 in a state of straddling the ear-shaped side portions 31 of the lower skin sheet 3 of the adjacent protective plate A as shown in FIG. The lower connecting sheet B2 is overlapped, and the ear-shaped side portion 31 and both side portions of the lower connecting sheets B1 and B2 are welded and joined to connect the lower outer skin sheets 3 to each other and form a filling space 4. The welding is performed by running the heat welding machine 100 from one end portion in the length direction of the ear-shaped side portion 31 toward the other end portion.

なお、図7のように、耳状側部31,31同士を重ね合わせて直に溶着接合すれば、耳状側部31,31は下側連結シートB2を兼ねることになって更に施工能率を向上させることができる。
(3)保護材料Cの充填
次に、図4のように上側連結シートB1で充填用空所4の上面開口部を覆うと共に、隣接する保護板Aの上側外皮シート2上に上側連結シートB1の両側端部を重ね、熱溶着機100を充填用空所4の長さ方向に沿って移動させることにより、上側連結シートB1の一側端部を一方の保護板Aの上側外皮シート2に溶着接合して溶着部5を形成する。
As shown in FIG. 7, if the ear-shaped side portions 31, 31 are overlapped and directly welded to each other, the ear-shaped side portions 31, 31 also serve as the lower connecting sheet B <b> 2, thereby further improving the construction efficiency. Can be improved.
(3) Filling of protective material C Next, as shown in FIG. 4, the upper connecting sheet B1 covers the upper surface opening of the filling space 4 and the upper connecting sheet B1 on the upper skin sheet 2 of the adjacent protective plate A. The both side end portions of the upper connecting sheet B1 are moved to the upper outer cover sheet 2 of the one protective plate A by moving the heat welding machine 100 along the length direction of the filling space 4. The welded portion 5 is formed by welding.

次に、上側連結シートB1の他側端部と他方の保護板Aの上側外皮シート2とを溶着接合し、充填用空所4内に保護材料Cを注入する。この場合、充填スピードと溶着スピードとの違いや、保護材料Cの注入圧による上側連結シートB1の浮き上がりを防止するなどの観点から、溶着接合を先行させた後に、接合が完了した箇所の充填用空所4内に保護材料Cを充填する。   Next, the other end portion of the upper connecting sheet B1 and the upper skin sheet 2 of the other protective plate A are welded and joined, and the protective material C is injected into the filling space 4. In this case, from the standpoint of preventing the upper connecting sheet B1 from being lifted by the difference between the filling speed and the welding speed and the injection pressure of the protective material C, for filling the place where the joining is completed after the welding joining is preceded. The space 4 is filled with the protective material C.

そのために、図1のように注入機101の注入ホース101aの先端の注出口101bを熱溶着機100よりも後方に位置させ、保護材料Cの注入機101と該注入機101に伴走する熱溶着機100を、注入ホース101aと共に充填用空所4の長さ方向の一端部から他端部に向けて該充填用空所4に沿って移動させる。また、注入機101の注入ホース101aを、未接合箇所の上側連結シートB1の他側端部と他方の保護板Aの上側外皮シート2との間から充填用空所4内に挿入する(図1、図5参照)。   Therefore, as shown in FIG. 1, the spout 101 b at the tip of the injection hose 101 a of the injection machine 101 is positioned behind the thermal welding machine 100, so that the protective material C injection machine 101 and the thermal welding accompanying the injection machine 101 are performed. The machine 100 is moved along the filling space 4 from one end portion in the length direction of the filling space 4 together with the injection hose 101a toward the other end portion. Further, the injection hose 101a of the injection machine 101 is inserted into the filling space 4 from between the other side end portion of the unconnected portion of the upper connection sheet B1 and the upper cover sheet 2 of the other protective plate A (FIG. 1, see FIG.

そして、上側連結シートB1の他側端部と他方の保護板Aの上側外皮シート2とを充填用空所4の長さ方向に沿って順次溶着接合し、溶着接合が完了した箇所の充填用空所4内には注入ホース101aの注出口101bから硬化型の保護材料Cを順次注入していく。注入時には、上側連結シートB1を通して、保護材料Cの充填状況を視認しながら、注入できる。   And the other side edge part of upper side connection sheet | seat B1 and the upper skin sheet 2 of the other protection board A are weld-joined one by one along the length direction of the filling space 4, and it is for filling of the location where welding joining was completed. A curable protective material C is sequentially injected into the void 4 from the spout 101b of the injection hose 101a. At the time of injection, it can be injected while visually checking the filling state of the protective material C through the upper connecting sheet B1.

なお、保護板Aの連結部分の両端部には、例えば図1のように保護材料Cの硬化前に保護材と同品質の物であらかじめ形成された詰め物Dを詰め込む等して端部処理を行う。   For example, as shown in FIG. 1, the end portions of the connecting portions of the protective plate A are processed by, for example, stuffing padding D formed in advance with the same quality as the protective material before the protective material C is cured. Do.

保護板Aの保護材料層1や連結部に用いられる保護材料は、前記のものには限定されず、例えば樹脂類、ゴム類、ベントナイト、粘性土、混合土、高分子ゲル、セメント、無機ゲル等の公知の材料を使用することができる。すなわち、公知の有機材料、無機材料及びこれらの混合物のいずれも使用することができる。   The protective material used for the protective material layer 1 and the connecting portion of the protective plate A is not limited to those described above. For example, resins, rubbers, bentonite, viscous soil, mixed soil, polymer gel, cement, inorganic gel A known material such as can be used. That is, any of known organic materials, inorganic materials, and mixtures thereof can be used.

このような材料としては、上記の透水係数及び変形率を充足するものであれば特に限定されない。有機材料として、例えばポリエステル、ポリプロピレン、ポリエチレン、ポリウレタン、エポキシ等の樹脂類、天然ゴム、イソプレン、ブチルゴム、ネオプレン(登録商標)等のゴム類等を挙げることができる。また、無機材料として、例えばセメント・コンクリート、石膏、粘土類、珪酸及びその塩類等が挙げられる。これらは1種又は2種以上で用いることができる。特に、本発明では、樹脂類を使用することが好ましく、その中でもポリウレタンが好ましい。   Such a material is not particularly limited as long as it satisfies the above water permeability coefficient and deformation rate. Examples of the organic material include resins such as polyester, polypropylene, polyethylene, polyurethane, and epoxy, and rubbers such as natural rubber, isoprene, butyl rubber, and neoprene (registered trademark). Examples of the inorganic material include cement / concrete, gypsum, clays, silicic acid and salts thereof. These can be used alone or in combination of two or more. In particular, in the present invention, it is preferable to use resins, and among them, polyurethane is preferable.

このように、保護板Aの溶着作業と保護材料の充填作業を平行して行うことにより、連絡部において煤塵、粉塵、気泡などの異物が混入する可能性を低減できる。   Thus, by performing the welding operation of the protective plate A and the filling operation of the protective material in parallel, it is possible to reduce the possibility that foreign matters such as dust, dust and bubbles are mixed in the connecting portion.

また、本方法によって連結された連結部は保護板Aと一体化され、その強度は一保護板A自体の強度の80%以上になることが確認された。   Moreover, it was confirmed that the connection part connected by this method is integrated with the protective plate A, and the strength thereof is 80% or more of the strength of the single protective plate A itself.

なお、保護板Aは、地下壁や路面下等の防振材としても用いられるが、このような用途であっても連結部分は弱点にはならない。   In addition, although the protection board A is used also as an anti-vibration material, such as an underground wall and a road surface, even if it is such a use, a connection part does not become a weak point.

上記の実施形態においては、上側連結シートの一側端部を一方の保護板と先に接合しておいてから、上側連結シートの他方端部を他方の保護板と順次接合させつつ未接合箇所から注入機の注入口を充填用空所内に挿入して既接合箇所の充填用空所内に硬化型の保護材料を順次注入していく工法について説明したが、上側連結シートの両端部を隣り合う保護板に同時に接合させつつ、未接合箇所から注入機の注入口を充填用空所内に挿入して既接合箇所の充填用空所内に硬化型の保護材料を順次注入していくこともできる。   In the above embodiment, one end of the upper connecting sheet is bonded to one protective plate in advance, and then the other end of the upper connecting sheet is sequentially bonded to the other protective plate while not being joined. We explained the method of inserting the injection port of the injection machine into the filling cavity and sequentially injecting the curing type protective material into the filling cavity at the already joined part, but the both ends of the upper connecting sheet are adjacent to each other While simultaneously bonding to the protective plate, it is also possible to insert the injection port of the injection machine into the filling space from the unbonded portion and sequentially inject the curable protective material into the filling space at the already bonded portion.

本発明の連結方法の実施形態の工程を示す斜視図である。It is a perspective view which shows the process of embodiment of the connection method of this invention. 同実施形態の保護板の断面図である。It is sectional drawing of the protection board of the embodiment. 本発明の連結方法の実施形態の工程を示す断面図である。It is sectional drawing which shows the process of embodiment of the connection method of this invention. 本発明の連結方法の実施形態の工程を示す断面図である。It is sectional drawing which shows the process of embodiment of the connection method of this invention. 本発明の連結方法の実施形態の工程を示す断面図である。It is sectional drawing which shows the process of embodiment of the connection method of this invention. 本発明の連結方法の実施形態の工程を示す断面図である。It is sectional drawing which shows the process of embodiment of the connection method of this invention. 本発明の連結方法の実施形態の工程を示す断面図である。It is sectional drawing which shows the process of embodiment of the connection method of this invention. 従来例の連結方法を示す断面図である。It is sectional drawing which shows the connection method of a prior art example. 他の従来例の連結方法を示す断面図である。It is sectional drawing which shows the connection method of another prior art example.

符号の説明Explanation of symbols

A 保護板
1 保護材料層
2,3 外皮シート
4 充填用空所
5 溶着接合部
31 耳状側部
B1,B2 連結シート
C 保護材料
D 詰め物
100 熱溶着機
101 注入機
101a 注入ホース
101b 注出口
A Protective plate 1 Protective material layer 2, 3 Outer sheet 4 Filling space 5 Welded joint 31 Ear-shaped side parts B1, B2 Connection sheet C Protective material
D Filling 100 Heat welding machine 101 Injection machine 101a Injection hose 101b Outlet

Claims (11)

隣接する保護板の間に隙間を設けた状態で両者を配置し、
隣接する保護板を下側連結シートで連結することにより、隣接する前記保護板と前記下側連結シートとで囲まれる充填用空所を形成し、
透明又は半透明の材料で形成された上側連結シートで、前記充填用空所の上面開口部を覆うと共に、隣接する前記保護板の上に前記上側連結シートの両側端部を重ね、
前記上側連結シートの一側端部と一方の前記保護板とを接合し、
前記上側連結シートの他側端部と他方の前記保護板とを前記充填用空所の長さ方向に沿って順次接合する一方、未接合箇所の前記上側連結シートの他側端部と他方の前記保護板との間から前記充填用空所内に注入機の注出口を挿入して既接合箇所の前記充填用空所内に硬化型の保護材料を順次注入していくことを特徴とする保護板の連結方法。
Place both with a gap between adjacent protective plates,
By connecting adjacent protective plates with a lower connecting sheet, a filling space surrounded by the adjacent protective plates and the lower connecting sheet is formed,
With the upper connection sheet formed of a transparent or translucent material, the upper surface opening of the filling space is covered, and both end portions of the upper connection sheet are overlaid on the adjacent protection plate,
Joining one end of the upper connecting sheet and one of the protective plates,
While the other end of the upper connecting sheet and the other protective plate are sequentially joined along the length direction of the filling space, the other end and the other end of the upper connecting sheet at the unjoined place A protective plate in which a spout of an injection machine is inserted into the filling space from between the protective plate and a curable protective material is sequentially injected into the filling space at an already joined portion. Concatenation method.
隣接する保護板の間に隙間を設けた状態で両者を配置し、
隣接する保護板を下側連結シートで連結することにより、隣接する前記保護板と前記下側連結シートとで囲まれる充填用空所を形成し、
透明又は半透明の材料で形成された上側連結シートで、前記充填用空所の上面開口部を覆うと共に、隣接する前記保護板の上に前記上側連結シートの両側端部を重ね、
前記上側連結シートの両側端部と前記隣接する保護板とを前記充填用空所の長さ方向に沿って順次接合する一方、未接合箇所の前記上側連結シートと前記保護板との間から前記充填用空所内に注入機の注出口を挿入して既接合箇所の前記充填用空所内に硬化型の保護材料を順次注入していくことを特徴とする保護板の連結方法。
Place both with a gap between adjacent protective plates,
By connecting adjacent protective plates with a lower connecting sheet, a filling space surrounded by the adjacent protective plates and the lower connecting sheet is formed,
With the upper connection sheet formed of a transparent or translucent material, the upper surface opening of the filling space is covered, and both end portions of the upper connection sheet are overlaid on the adjacent protection plate,
While joining the both side edge part of the said upper connection sheet | seat and the said adjacent protection board sequentially along the length direction of the said filling space, it is the said from between the said upper connection sheet | seat and the said protection board of a non-joining location. A method for connecting protective plates, comprising inserting a spout of an injector into a filling space and sequentially injecting a curable protective material into the filling space at an already joined portion.
前記保護板及び前記上側連結シートは熱溶着性を有し、
前記保護材料の注入機と該注入機に伴走する熱溶着機とを、前記充填用空所の長さ方向に沿って移動させながら、前記上側連結シートと前記隣り合う保護板とを溶接し、前記充填用空所内に前記保護材料を注入することを特徴とする請求項1又は2に記載の保護板の連結方法。
The protective plate and the upper connection sheet have heat weldability,
Welding the upper connecting sheet and the adjacent protective plate while moving the injector of the protective material and the heat welding machine accompanying the injector along the length direction of the filling space; The method for connecting protective plates according to claim 1 or 2, wherein the protective material is injected into the filling space.
前記保護材料は合成樹脂材料であることを特徴とする請求項1又は2に記載の保護板の連結方法。   The method for connecting protective plates according to claim 1, wherein the protective material is a synthetic resin material. 前記保護板は、上下の外皮シートの間に保護材料層が介在したサンドイッチ構造であり、
前記保護板の前記下側外皮シート同士を前記下側連結シートで連結し、
隣接する前記保護板の前記上側外皮シートの上に前記上側連結シートの両側端部を重ね、前記上側連結シートを前記隣り合う保護板の前記上側外皮シートに接合することを特徴とする請求項1又は2に記載の保護板の連結方法。
The protective plate is a sandwich structure in which a protective material layer is interposed between upper and lower skin sheets,
Connecting the lower skin sheets of the protective plate with the lower connection sheet,
The upper side connection sheet is overlapped on the upper side cover sheet of the adjacent protective plate, and the upper side connection sheet is joined to the upper side cover sheet of the adjacent protective plate. Or the connection method of the protection board of 2.
前記上側外皮シート及び前記上側連結シートは熱溶着性を有し、
前記上側連結シートの一側端部を隣接する前記保護板の一方の前記上側外皮シートに、前記上側連結シートの他側端部を隣接する前記保護板の他方の前記上側外皮シートに、それぞれ溶着接合することを特徴とする請求項5に記載の保護板の連結方法。
The upper skin sheet and the upper connection sheet have heat weldability,
One side end of the upper connecting sheet is welded to one upper skin sheet of the adjacent protective plate, and the other side end of the upper connecting sheet is welded to the other upper skin sheet of the adjacent protective plate. The method according to claim 5, wherein the protective plates are joined.
前記保護材料の充填作業中は、前記注入口を前記保護材料中に位置させることを特徴とする請求項1から6のいずれかに記載の保護板の連結方法。   The method for connecting protective plates according to any one of claims 1 to 6, wherein the filling port is positioned in the protective material during the filling operation of the protective material. 前記下側外皮シートの側端部を前記保護材料層の端面よりも外側に耳状に延出し、
前記下側外皮シート及び前記下側連結シートを熱溶着性を有する材料で形成し、
隣接する前記保護板の前記下側外皮シートの耳状側部同士を、前記充填用空所の長さ方向に沿って移動する熱溶着機によって順次溶着接合していくことを特徴とする請求項5又は6に記載の保護板の連結方法。
The side edge of the lower skin sheet extends in an ear shape outside the end face of the protective material layer,
The lower skin sheet and the lower connection sheet are formed of a material having a heat welding property,
The ear-shaped side portions of the lower skin sheet of the adjacent protective plates are sequentially welded and joined by a heat welding machine that moves along the length direction of the filling space. The method for connecting protective plates according to 5 or 6.
隣接する前記保護板の前記下側外皮シートの前記耳状側部同士を直に接合することを特徴とする請求項8に記載の保護板の連結方法。   The method for connecting protective plates according to claim 8, wherein the ear-shaped side portions of the lower skin sheets of the adjacent protective plates are directly joined to each other. 隣接する前記保護板の前記下側外皮シートの耳状側部を跨いだ状態で該耳状側部の上側若しくは下側に前記下側連結シートを重ね、前記下側連結シートを隣接する各前記耳状部に接合することを特徴とする請求項8に記載の保護板の連結方法。   The lower connection sheet is stacked on the upper side or the lower side of the ear-shaped side portion in a state of straddling the ear-shaped side portion of the lower skin sheet of the adjacent protective plate, and the lower connection sheet is adjacent to each other. The method for connecting protective plates according to claim 8, wherein the protective plate is joined to an ear-shaped portion. 前記保護材料層は合成樹脂層であることを特徴とする請求項5から10のいずれかに記載の保護板の連結方法。



The method of connecting protective plates according to claim 5, wherein the protective material layer is a synthetic resin layer.



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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6355093A (en) * 1986-06-23 1988-03-09 ロバ−トソン バリア− システムス コ−ポレ−シヨン Liner and manufacture thereof
JPH11244806A (en) * 1998-02-27 1999-09-14 Shimizu Corp Method for installation of end joint of impervious sheet with water leakage detection function
JP2003053290A (en) * 2001-08-10 2003-02-25 Okumura Corp Water-barrier sheet in waste disposal facility and its application method
JP2003062535A (en) * 2001-08-28 2003-03-04 Okumura Corp Water sealing sheet and its working method in waste disposal facility

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6355093A (en) * 1986-06-23 1988-03-09 ロバ−トソン バリア− システムス コ−ポレ−シヨン Liner and manufacture thereof
JPH11244806A (en) * 1998-02-27 1999-09-14 Shimizu Corp Method for installation of end joint of impervious sheet with water leakage detection function
JP2003053290A (en) * 2001-08-10 2003-02-25 Okumura Corp Water-barrier sheet in waste disposal facility and its application method
JP2003062535A (en) * 2001-08-28 2003-03-04 Okumura Corp Water sealing sheet and its working method in waste disposal facility

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