JP2007298265A - Glow plug and its mounting structure - Google Patents

Glow plug and its mounting structure Download PDF

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JP2007298265A
JP2007298265A JP2007059220A JP2007059220A JP2007298265A JP 2007298265 A JP2007298265 A JP 2007298265A JP 2007059220 A JP2007059220 A JP 2007059220A JP 2007059220 A JP2007059220 A JP 2007059220A JP 2007298265 A JP2007298265 A JP 2007298265A
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glow plug
tube
control coil
coil
tip
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JP4971837B2 (en
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Tomoaki Kumada
智哲 熊田
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Niterra Co Ltd
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NGK Spark Plug Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23QIGNITION; EXTINGUISHING-DEVICES
    • F23Q7/00Incandescent ignition; Igniters using electrically-produced heat, e.g. lighters for cigarettes; Electrically-heated glowing plugs
    • F23Q7/001Glowing plugs for internal-combustion engines

Abstract

<P>PROBLEM TO BE SOLVED: To provide a glow plug having improved durability by suppressing early breakage of a control coil. <P>SOLUTION: The glow plug 1 comprises a main fitting 3, a tube 4 whose front end 4a is closed and which is fixed into the main fitting 3 in the state of protruding its front end 4a from a front end 3a of the main fitting 3, a heating coil 5 whose front end 5a is joined to the front end 4a of the tube 4 in the tube 4, and the control coil 6 whose front end 6a is joined to a rear end 5b of the heating coil 5 via a joint portion CP in the tube 4. The tube 4 has a thin portion 45 for covering the radial outside of the heating coil 5 and the joint portion CP, and a thick portion 8 whose radial thickness is greater than the radial thickness of the thin portion 45, for covering at least part of radial outside of the control coil 6. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明はグロープラグに関する。   The present invention relates to a glow plug.

特許文献1、2に従来のグロープラグが開示されている。このグロープラグは、軸線方向に延びる筒状の主体金具と、軸線方向に延びる筒状をなし、自身の先端部が閉塞し、主体金具の先端から自身の先端部を突出させた状態で主体金具内に固定されるチューブと、チューブ内で自身の先端部がチューブの先端部と接合された発熱コイルと、チューブ内で自身の先端部が発熱コイルの後端部と接合部で接合された制御コイルとを備える。   Patent Documents 1 and 2 disclose conventional glow plugs. This glow plug has a cylindrical metal shell extending in the axial direction and a cylindrical metal shell extending in the axial direction, with its tip end closed and the metal tip protruding from the tip of the metal shell. A tube fixed inside, a heating coil in which the tip of the tube is joined to the tip of the tube, and a control in which the tip of the tube is joined to the rear end of the heating coil and the joint in the tube A coil.

このような構成である従来のグロープラグは、チューブの先端部が燃焼室内に突出されるようにシリンダヘッドの取付孔に取り付けられて、ディーゼルエンジンの予熱用等に使用される。この際、制御コイルは、高温時に電気抵抗が大きくなるものとされていることにより、発熱コイルの温度特性を制御する。   A conventional glow plug having such a configuration is attached to a mounting hole of a cylinder head such that the tip of the tube protrudes into the combustion chamber, and is used for preheating of a diesel engine or the like. At this time, the control coil controls the temperature characteristics of the heat generating coil by increasing the electric resistance at high temperatures.

特開平11−294768号公報JP 11-294768 A 特開平11−294769号公報Japanese Patent Laid-Open No. 11-294769

ところで、近年ではディーゼルエンジンの高性能化及び小型化に伴い、グロープラグも小型のものが要求されるようになっている。このため、チューブのうち主体金具から突出する部分である発熱コイル及び制御コイルの径方向外側を覆う部分の外径も小径化する傾向にある。   By the way, in recent years, with a high performance and miniaturization of a diesel engine, a glow plug is required to be small. For this reason, the outer diameter of the part which covers the radial direction outer side of the heat generating coil which is a part which protrudes from a main metal fitting among a tube, and a control coil also exists in the tendency to reduce in diameter.

しかし、チューブが小径化すると、チューブの強度が低下し、例えば、取り付けの際に誤って落下させたりして大きな衝撃が加わると、チューブやその内部の発熱コイル及び制御コイルが破損し易くなる。また、チューブが小径化すると、発熱コイルの外径も小さくなることから、必要な発熱性能や昇温特性を得難くなる場合もある。さらに、チューブが小径化されるに伴い、発熱コイルがチューブの内面に接触し易くなり、発熱コイルとチューブとが短絡するという不具合も生じ易くなる。   However, when the diameter of the tube is reduced, the strength of the tube is reduced. For example, if the tube is accidentally dropped during installation and a large impact is applied, the tube and the heating coil and the control coil inside the tube are easily damaged. Further, when the tube is reduced in diameter, the outer diameter of the heating coil is also reduced, so that it may be difficult to obtain necessary heat generation performance and temperature rise characteristics. Further, as the diameter of the tube is reduced, the heat generating coil easily comes into contact with the inner surface of the tube, and a problem that the heat generating coil and the tube are short-circuited easily occurs.

このため、上記従来のグロープラグでは、チューブのうち発熱コイル及び制御コイルを覆う部分に関し、発熱コイル及び制御コイルの外径とチューブのうち発熱コイルを覆う部分及び制御コイルを覆う部分の内径及び外径との関係等を規定することにより、チューブが小径でありながら、上記の不具合を抑制し、必要な発熱性能を発揮することができるようにしている。   For this reason, in the conventional glow plug, the outer diameter of the heating coil and the control coil and the inner diameter and the outer diameter of the portion covering the heating coil and the portion of the tube covering the control coil are related to the portion of the tube covering the heating coil and the control coil. By defining the relationship with the diameter and the like, the above-described problems can be suppressed and the necessary heat generation performance can be exhibited while the tube has a small diameter.

しかしながら、上記従来のグロープラグにおいても、繰り返しの通電により、制御コイルが早期に断線するという不具合が生じる場合があり、一層の耐久性の向上が求められていた。   However, even in the conventional glow plug described above, there is a case where the control coil is disconnected early due to repeated energization, and further improvement in durability has been demanded.

本発明は、上記従来の実情に鑑みてなされたものであって、制御コイルの早期の断線を抑制して耐久性向上を図ることが可能なグロープラグを提供することを解決すべき課題としている。   The present invention has been made in view of the above-described conventional situation, and it is an object to be solved to provide a glow plug capable of improving durability by suppressing early disconnection of a control coil. .

発明者らは、グロープラグに繰り返し通電することにより制御コイルが早期に断線するメカニズムについて鋭意研究を行い、下記の通り、メカニズムを解明した。   The inventors conducted intensive research on the mechanism of early disconnection of the control coil by repeatedly energizing the glow plug, and elucidated the mechanism as follows.

すなわち、繰り返し通電すると、チューブの外表面において、酸化皮膜の生成と剥離とが繰り返され、徐々にチューブの外表面が消耗する傾向にある。この際、チューブの先端側にある発熱コイルの径方向外側を覆う部分は、スワール(燃焼室内の燃料ガスの流れ)で冷却されるが、根元側にある制御コイルの径方向外側を覆う部分は、シリンダヘッドの下面より燃焼室に突出しないため、スワールによって冷却され難いので、発熱コイルを覆う部分よりも制御コイルを覆う部分でチューブの外表面の消耗が激しくなり、肉厚が徐々に薄くなる。このため、制御コイルを覆う部分では、チューブを介する制御コイルから熱の放出が弱くなり、制御コイルに熱が溜まり易くなり、制御コイルが断線し易くなる。発明者らは、このメカニズムに基づき、本発明をするに至った。   That is, when energized repeatedly, generation and separation of the oxide film are repeated on the outer surface of the tube, and the outer surface of the tube tends to be gradually consumed. At this time, the portion covering the radially outer side of the heating coil on the distal end side of the tube is cooled by swirl (the flow of fuel gas in the combustion chamber), but the portion covering the radially outer side of the control coil on the root side is Since it does not protrude from the lower surface of the cylinder head into the combustion chamber, it is difficult to be cooled by the swirl. Therefore, the outer surface of the tube is consumed more heavily in the portion covering the control coil than in the portion covering the heating coil, and the wall thickness is gradually reduced. . For this reason, in the part which covers a control coil, discharge | release of a heat | fever becomes weak from the control coil via a tube, it becomes easy to accumulate heat in a control coil, and a control coil becomes easy to disconnect. The inventors have arrived at the present invention based on this mechanism.

すなわち、本発明のグロープラグは、軸線方向に延びる筒状の主体金具と、前記軸線方向に延びる筒状をなし、自身の先端部が閉塞し、前記主体金具の先端から自身の先端部を突出させた状態で該主体金具内に固定されるチューブと、前記チューブ内で自身の先端部が該チューブの先端部と接合された発熱コイルと、前記チューブ内で自身の先端部が前記発熱コイルの後端部と接合部で接合された制御コイルと、を備えたグロープラグにおいて、
前記チューブは、前記発熱コイルと前記接合部の径方向外側を覆う薄肉部と、前記制御コイルの少なくとも一部の径方向外側を覆い、前記薄肉部の径方向の肉厚よりも、自身の径方向の肉厚が厚い厚肉部とを有することを特徴とする。
That is, the glow plug of the present invention has a cylindrical metal shell extending in the axial direction and a cylindrical shape extending in the axial direction, and its tip is closed, and its tip protrudes from the tip of the metal shell. A tube that is fixed in the metal shell in a state of being held, a heating coil in which the tip of the tube is joined to the tip of the tube, and a tip of the tube that is fixed in the tube. In the glow plug including the rear end portion and the control coil joined at the joint portion,
The tube covers a radially outer portion of the heating coil and the joint portion, and covers a radially outer portion of at least a part of the control coil, and has a diameter larger than a radial thickness of the thin portion. And a thick portion having a large thickness in the direction.

このような構成である本発明のグロープラグは、チューブの先端部が燃焼室内に突出されるようにシリンダヘッドに形成された取付孔に取り付けられて、ディーゼルエンジンの予熱用等に使用される。このグロープラグにおいて、チューブは、発熱コイルと接合部の径方向外側を覆う薄肉部と、制御コイルの少なくとも一部の径方向外側を覆い、その薄肉部の径方向の肉厚よりも、自身の径方向の肉厚が厚い厚肉部とを有している。これにより、厚肉部により制御コイルの熱が主体金具へと放出されやすくなるため、チューブのうち制御コイルの径方向外側を覆う部分の外表面が消耗しにくくなる。また、このグロープラグは、繰り返し通電することにより、チューブのうち制御コイルの径方向外側を覆う部分で外表面の消耗が激しくなり、肉厚が徐々に薄くなったとしても、従来のグロープラグより制御コイルの径方向外側を覆う部分の少なくとも一部に、発熱コイルと接合部の径方向外側を覆う薄肉部より肉厚の厚い厚肉部が設けられるため、制御コイルで生じた熱がチューブを介して主体金具へと放出され難くなってしまう時期を遅らせることができる。このため、制御コイルに熱が溜まって過剰に加熱される時期を遅らせることができ、制御コイルが早期に断線することを抑制できる。   The glow plug of the present invention having such a configuration is attached to a mounting hole formed in the cylinder head so that the tip of the tube protrudes into the combustion chamber, and is used for preheating of a diesel engine or the like. In this glow plug, the tube covers a thin-walled portion that covers the radially outer side of the heating coil and the joint, and at least a portion of the control coil that is radially outer, and the tube has its own thickness rather than the radial thickness of the thin-walled portion. And a thick portion having a large radial thickness. Thereby, since the heat of the control coil is easily released to the metal shell by the thick wall portion, the outer surface of the portion of the tube that covers the radially outer side of the control coil is less likely to be consumed. In addition, this glow plug is energized repeatedly, so that the outer surface of the tube covers the outer side in the radial direction of the control coil, and even if the wall thickness gradually decreases, At least part of the portion that covers the outer side in the radial direction of the control coil is provided with a thick wall portion that is thicker than the thin wall portion that covers the outer side in the radial direction of the heating coil and the joint portion. The time when it becomes difficult to be released into the metal shell can be delayed. For this reason, the time which heat accumulates in a control coil and it heats excessively can be delayed, and it can control that a control coil breaks early.

したがって、本発明のグロープラグは、制御コイルの早期の断線を抑制して耐久性向上を図ることができる。   Therefore, the glow plug of the present invention can improve durability by suppressing early disconnection of the control coil.

なお、実開平1−74463号公報及び特開平2001−208347号公報に開示されているグロープラグは、チューブのうち発熱コイルの径方向外側を覆う部分の先端側の一部分のみの肉厚が、チューブのその他の部分の肉厚より薄肉とされている。これは、これらのグロープラグが発熱コイルの発熱性能を向上させることを意図するものであるからである。このため、これらのグロープラグは、制御コイルの早期の断線を抑制することについてはなんら寄与しない。   Note that the glow plug disclosed in Japanese Utility Model Laid-Open No. 1-74463 and Japanese Patent Application Laid-Open No. 2001-208347 has a thickness of only a part of the tube on the tip side of the portion covering the radially outer side of the heating coil. It is said to be thinner than the thickness of the other parts. This is because these glow plugs are intended to improve the heat generation performance of the heat generating coil. For this reason, these glow plugs do not contribute at all to suppressing early disconnection of the control coil.

本発明のグロープラグにおいて、前記制御コイルは、螺旋状の螺旋部と、該螺旋部の先端側に位置し、前記軸線方向に延びるとともに、自身の先端部が前記発熱コイルの後端部と前記接合部で接合される延長部とを有し、前記厚肉部の先端は、前記螺旋部と対向することが好ましい。この場合、厚肉部が、チューブのうち延長部の径方向外側を覆う部分に形成されないため、発熱コイルと厚肉部とが少なくとも延長部の長さ分だけ離れるので、発熱コイルで生じた熱が厚肉部へと放出され難くなる。従って、このグロープラグでは、グロープラグの急速昇温等の発熱特性を低下させることなく、制御コイルが早期に断線することを抑制することができる。   In the glow plug of the present invention, the control coil is located on the spiral side of the spiral portion and on the tip side of the spiral portion and extends in the axial direction, and its tip portion is connected to the rear end portion of the heat generating coil. It is preferable that an extension part joined at a joining part is provided, and a tip of the thick part is opposed to the spiral part. In this case, since the thick portion is not formed in the portion of the tube that covers the radially outer side of the extension portion, the heat generating coil and the thick portion are separated by at least the length of the extension portion. Becomes difficult to be released to the thick part. Therefore, in this glow plug, it is possible to prevent the control coil from being disconnected early without deteriorating heat generation characteristics such as rapid temperature rise of the glow plug.

本発明のグロープラグにおいて、前記厚肉部の径方向の肉厚と前記薄肉部の径方向の肉厚との差が、0.05〜0.15mmであることが好ましい。肉厚の差が0.05mmより小さいと、制御コイルが早期に断線することを抑制するという効果を十分に得られないことがある。また、肉厚の差が0.15mmより大きいと、厚肉部の内周面と制御コイルとのクリアランスが微小となり、制御コイルと厚肉部との間でショートしたり、チューブの外径が大きくなり、グロープラグ自体が大型化ししたりしてしまうことがある。これに対し、本発明のグロープラグは、肉厚の差が0.05〜0.15mmであるので、制御コイルと厚肉部との間のショートを防止しつつ、グロープラグを大型化させることなく、制御コイルが早期に断線することを抑制するという効果をより一層得ることができる。   In the glow plug of the present invention, it is preferable that a difference between a radial thickness of the thick portion and a radial thickness of the thin portion is 0.05 to 0.15 mm. If the difference in wall thickness is smaller than 0.05 mm, the effect of suppressing the control coil from being disconnected early may not be sufficiently obtained. Also, if the difference in wall thickness is greater than 0.15 mm, the clearance between the inner peripheral surface of the thick wall portion and the control coil becomes minute, and a short circuit occurs between the control coil and the thick wall portion, or the outer diameter of the tube is reduced. The size of the glow plug may increase and the glow plug itself may increase in size. On the other hand, the glow plug of the present invention has a thickness difference of 0.05 to 0.15 mm, so that the glow plug can be enlarged while preventing a short circuit between the control coil and the thick part. Therefore, it is possible to further obtain an effect of suppressing the control coil from being disconnected early.

本発明のグロープラグにおいて、前記厚肉部の内径は、前記薄肉部の内径より小さいことが好ましい。この場合、このグロープラグは、厚肉部が薄肉部よりチューブの内側に突出することになるので、チューブの外径を大きくすることなく、厚肉部を形成することができる。すなわち、グロープラグを大型化させることなく、制御コイルが早期に断線することを抑制することができる。   In the glow plug of the present invention, it is preferable that an inner diameter of the thick part is smaller than an inner diameter of the thin part. In this case, since the thick portion of the glow plug protrudes from the thin portion to the inside of the tube, the thick portion can be formed without increasing the outer diameter of the tube. That is, it is possible to prevent the control coil from being disconnected early without increasing the size of the glow plug.

本発明のグロープラグのうち、厚肉部の内径が薄肉部の内径より小さいグロープラグにおいて、前記制御コイルの外径は、前記発熱コイルの外径より小さいことが好ましい。この場合、厚肉部の内周面と制御コイルとのクリアランスを十分に確保できるため、制御コイルと厚肉部との間でショートしてしまうことを防止することができる。   Among the glow plugs of the present invention, in the glow plug in which the inner diameter of the thick part is smaller than the inner diameter of the thin part, the outer diameter of the control coil is preferably smaller than the outer diameter of the heating coil. In this case, since a sufficient clearance between the inner peripheral surface of the thick portion and the control coil can be secured, it is possible to prevent a short circuit between the control coil and the thick portion.

また、本発明のグロープラグを、チューブの先端部をディーゼルエンジンの燃焼室内に突出させた状態で、シリンダヘッドに形成された取付孔に取り付けたグロープラグの取付構造であって、前記制御コイルの少なくとも一部が前記取付孔内に配置されるとともに、前記厚肉部が前記取付孔内に配置されるように、前記グロープラグを取り付けてなるグロープラグの取付構造とすることが好ましい。
ディーゼルエンジンでは、グロープラグのチューブの先端側を、燃焼室内に飛び出させるため、この燃焼室につながるようにシリンダヘッドに取付孔を形成し、この取付孔にグロープラグを装着する。そして、制御コイルの少なくとも一部が取付孔内に配置されることがある。その場合に、チューブの燃焼室内への飛び出し寸法によっては、厚肉部の一部が燃焼室内に突出して、配置されることがある。この場合には、厚肉部及び制御コイル自体がスワールにより冷やされるとともに、さらに厚肉部により制御コイルの熱が主体金具へと放出されることになるため、制御コイルが必要以上に冷やされてしまい、発熱コイルの温度が制御できず、発熱コイルが異常に発熱してしまう虞がある。これに対し、本発明のグロープラグの取付構造では、厚肉部がシリンダヘッドの取付孔内に収容されるので、制御コイルを必要以上に冷やすことなく、制御コイルが早期に断線することを抑制することができる。なお、燃焼室には、主燃焼室のほか、副燃焼室(渦流燃焼室、予燃焼室等)を含む。
A glow plug mounting structure in which the glow plug of the present invention is mounted in a mounting hole formed in a cylinder head with a tube tip projecting into a combustion chamber of a diesel engine. It is preferable to have a glow plug mounting structure in which the glow plug is mounted so that at least a part is disposed in the mounting hole and the thick portion is disposed in the mounting hole.
In a diesel engine, the tip end side of the glow plug tube jumps out into the combustion chamber. Therefore, an attachment hole is formed in the cylinder head so as to connect to the combustion chamber, and the glow plug is attached to the attachment hole. And at least one part of a control coil may be arrange | positioned in an attachment hole. In this case, depending on the projecting dimension of the tube into the combustion chamber, a part of the thick wall portion may protrude and be disposed in the combustion chamber. In this case, the thick part and the control coil itself are cooled by the swirl, and further, the heat of the control coil is released to the metal shell by the thick part, so that the control coil is cooled more than necessary. As a result, the temperature of the heating coil cannot be controlled, and the heating coil may generate heat abnormally. In contrast, in the glow plug mounting structure of the present invention, since the thick wall portion is accommodated in the mounting hole of the cylinder head, the control coil is prevented from being disconnected early without cooling the control coil more than necessary. can do. The combustion chamber includes a sub-combustion chamber (vortex combustion chamber, pre-combustion chamber, etc.) in addition to the main combustion chamber.

本発明のグロープラグの取付構造において、前記グロープラグを前記シリンダヘッドの前記取付孔に取り付けた際に、前記軸線方向に沿って見た時に、前記厚肉部の先端と前記取付孔の燃焼室側の開口縁との最短距離が10mm以下になるように配置されることが好ましい。
この最短距離が10mmより大きくなると、制御コイルを覆うチューブの部分のうち、厚肉部の先端と取付孔の燃焼室側の開口縁までに対応する部分が、燃焼室にさらされないため、スワールによって冷却され難いので、その部分の外表面の消耗が激しくなり、チューブを介する制御コイルからの熱の放出が弱くなることがある。これに対し、本発明のグロープラグの取付構造では、その最短距離が10mm以下であるので、制御コイルが早期に断線することを抑制するという効果をより一層得ることができる。
In the glow plug mounting structure of the present invention, when the glow plug is mounted in the mounting hole of the cylinder head, when viewed along the axial direction, the tip of the thick portion and the combustion chamber of the mounting hole The shortest distance from the opening edge on the side is preferably 10 mm or less.
If this shortest distance is greater than 10 mm, the portion of the tube covering the control coil that corresponds to the tip of the thick portion and the opening edge of the mounting hole on the combustion chamber side is not exposed to the combustion chamber, so swirl Since it is difficult to cool, the consumption of the outer surface of the part becomes severe, and the heat emission from the control coil through the tube may be weakened. On the other hand, in the glow plug mounting structure of the present invention, since the shortest distance is 10 mm or less, it is possible to further obtain the effect of suppressing the control coil from being disconnected early.

以下、本発明を具体化した実施例1を図面を参照しつつ説明する。   A first embodiment of the present invention will be described below with reference to the drawings.

図1及び図2に示すように、実施例1のグロープラグ1は、軸線O方向に延びる筒状の主体金具3と、軸線O方向に延びる筒状をなし、自身の先端部4aが閉塞し、主体金具3の先端3aから自身の先端部4aを突出させた状態で主体金具3内に固定されるチューブ4と、チューブ4内で自身の先端部5aがチューブ4の先端部4aと接合された発熱コイル5と、チューブ4内で自身の先端部6aが発熱コイル5の後端部5bと接合された制御コイル6と、軸線O方向に延びる棒状をなし、主体金具3内に配置され、自身の先端部7aがチューブ4内に位置するともに制御コイル6の後端部6bと接合され、自身の後端部7bが主体金具3の後端3bから突出する中軸7とを備える。発熱コイル5及び制御コイル6は、チューブ4内に絶縁材料としてのマグネシア粉末とともに封入されている。   As shown in FIGS. 1 and 2, the glow plug 1 of the first embodiment has a cylindrical metal shell 3 extending in the direction of the axis O and a cylindrical shape extending in the direction of the axis O, and the tip end portion 4a thereof is closed. The tube 4 fixed in the metal shell 3 with the tip portion 4 a of the metal shell 3 protruding from the tip 3 a of the metal shell 3, and the tip portion 5 a of the tube 4 is joined to the tip portion 4 a of the tube 4. The heating coil 5, the control coil 6 having its tip 6 a joined to the rear end 5 b of the heating coil 5 in the tube 4, and a rod extending in the direction of the axis O, and disposed in the metal shell 3, The front end portion 7 a of the own device is located in the tube 4 and joined to the rear end portion 6 b of the control coil 6, and the rear end portion 7 b of the own device includes the middle shaft 7 protruding from the rear end 3 b of the metal shell 3. The heating coil 5 and the control coil 6 are enclosed in the tube 4 together with magnesia powder as an insulating material.

発熱コイル5は、例えば、その20°Cでの電気比抵抗をρ20として、ρ20が80〜180μΩ・cm、800°Cでの電気比抵抗をρ800として、ρ800/ρ20が0.9〜1.2程度の材料(具体的には、鉄−クロム合金線又はニッケル−クロム合金線等)により構成されている。発熱コイル5の線径は0.15〜0.4mm程度であり、そのコイル長さは5〜12mm程度であり、そのコイル外径は1.5〜3mm程度である。また、発熱コイル5の巻線ピッチは0.2〜0.8mm程度であり、その巻線ターン数は8〜15程度である。   The heating coil 5 has, for example, an electrical specific resistance at 20 ° C. of ρ20, ρ20 of 80 to 180 μΩ · cm, an electrical specific resistance at 800 ° C of ρ800, and ρ800 / ρ20 of 0.9 to 1. It is made of about two materials (specifically, iron-chromium alloy wire or nickel-chromium alloy wire). The wire diameter of the heating coil 5 is about 0.15 to 0.4 mm, the coil length is about 5 to 12 mm, and the coil outer diameter is about 1.5 to 3 mm. Further, the winding pitch of the heating coil 5 is about 0.2 to 0.8 mm, and the number of winding turns is about 8 to 15.

制御コイル6は、例えば、その20°Cでの電気比抵抗をρ20として、ρ20が5〜25μΩ・cm、800°Cでの電気比抵抗をρ800として、ρ800/ρ20が7〜12程度の材料(具体的には、鉄−クロム合金線又はニッケル−クロム合金線等)により構成されている。制御コイル6の線径は0.17〜0.3mm程度であり、そのコイル長さは10〜32mm程度であり、そのコイル外径は1.5〜3mm程度である。また、制御コイル6の巻線ピッチは0.2〜0.8mm程度であり、その巻線ターン数は25〜40程度である。   The control coil 6 is, for example, a material whose electrical resistivity at 20 ° C. is ρ20, ρ20 is 5 to 25 μΩ · cm, electrical resistivity at 800 ° C is ρ800, and ρ800 / ρ20 is about 7 to 12. (Specifically, it is composed of iron-chromium alloy wire or nickel-chromium alloy wire). The control coil 6 has a wire diameter of about 0.17 to 0.3 mm, a coil length of about 10 to 32 mm, and a coil outer diameter of about 1.5 to 3 mm. The winding pitch of the control coil 6 is about 0.2 to 0.8 mm, and the number of winding turns is about 25 to 40.

発熱コイル5の電気抵抗値をRHとし、制御コイル6の電気抵抗値をRCとした場合、発熱コイル5と制御コイル6との室温(RT)での電気抵抗比[(RH/RC)、RT]の値が1以上となり、かつ800°Cでの電気抵抗値[(RH/RC)、800°C]の値が0.1〜0.4となるように調整されている。   When the electrical resistance value of the heating coil 5 is RH and the electrical resistance value of the control coil 6 is RC, the electrical resistance ratio [(RH / RC), RT between the heating coil 5 and the control coil 6 at room temperature (RT) ] Is 1 or more, and the electric resistance value [(RH / RC), 800 ° C.] at 800 ° C. is adjusted to 0.1 to 0.4.

発熱コイル5は、螺旋状の螺旋部5cと、螺旋部5cの後端側に、軸線O方向に延びる延長部5b(後端部5b)とが形成されている。また、制御コイル6は、螺旋状の螺旋部6cと、螺旋部6cの先端側に、略軸線O方向に延びる延長部6a(先端部6a)とが形成されている。そして、発熱コイル5の延長部5bの後端部と制御コイル6の延長部6aの先端部とが接合部CPで接合されている。   The heating coil 5 includes a spiral portion 5c and an extension portion 5b (rear end portion 5b) extending in the direction of the axis O on the rear end side of the spiral portion 5c. Further, the control coil 6 is formed with a spiral portion 6c and an extension portion 6a (tip portion 6a) extending substantially in the direction of the axis O on the tip side of the spiral portion 6c. And the rear-end part of the extension part 5b of the heating coil 5 and the front-end | tip part of the extension part 6a of the control coil 6 are joined by the junction part CP.

チューブ4は、SUS310S、インコネル601等の金属材料からなり、発熱コイル5と接合部CPの径方向外側を覆う部分である薄肉部45と、薄肉部45と連続し、制御コイル6の少なくとも一部の径方向外側を覆う部分である厚肉部8とを有している。厚肉部8については、後述する。   The tube 4 is made of a metal material such as SUS310S, Inconel 601, etc., and is continuous with the thin-walled portion 45 and the thin-walled portion 45 that covers the heating coil 5 and the radially outer side of the joint CP, and at least a part of the control coil 6 And a thick portion 8 that is a portion covering the outside in the radial direction. The thick part 8 will be described later.

ここで、図2に拡大して示すように、実施例1のグロープラグ1では、発熱コイル5、制御コイル6及びチューブ4について、下記の寸法を選択している。   Here, as shown in an enlarged view in FIG. 2, in the glow plug 1 of the first embodiment, the following dimensions are selected for the heating coil 5, the control coil 6, and the tube 4.

まず、チューブ4の主体金具3から突出する部分の外径φDは、小径化のため、3.5mmとされている。そして、チューブ4内に位置する発熱コイル5及び制御コイル6の外径φdは、ともに1.8mmとされている。また、発熱コイル5の螺旋部5c長さCL1は6mm(チューブ4の先端部4aの肉厚を含む)であり、発熱コイル5の延長部5bの長さSL1は2mmである。さらに、制御コイル6の螺旋部6c長さCL2は14mmであり、制御コイル6の延長部6aの長さSL2は2mmである。   First, the outer diameter φD of the portion protruding from the metal shell 3 of the tube 4 is set to 3.5 mm in order to reduce the diameter. The outer diameters φd of the heating coil 5 and the control coil 6 located in the tube 4 are both 1.8 mm. Further, the helical portion 5c length CL1 of the heating coil 5 is 6 mm (including the thickness of the distal end portion 4a of the tube 4), and the length SL1 of the extension portion 5b of the heating coil 5 is 2 mm. Furthermore, the helical part 6c length CL2 of the control coil 6 is 14 mm, and the length SL2 of the extension part 6a of the control coil 6 is 2 mm.

次に、チューブ4の薄肉部45の径方向の肉厚Th(以下、肉厚Thという。)は、充分なクリアランスを確保して発熱コイル5とのショートを防ぐため、及び急速昇温性能を向上させるため、0.5mmとされている。肉厚Thは一定である。この場合、薄肉部45の内周面と発熱コイル5とのクリアランスは0.35mmとなる。そして、厚肉部8の径方向の肉厚Tc(以下、肉厚Tcという。)については、本実施例では、発熱コイル5及び制御コイル6が上述の寸法であり、かつ、厚肉部8の肉厚Tcがチューブ4の薄肉部45の肉厚Thと等しくされている従来のグロープラグを設計用グロープラグとして通電時の温度分布を測定し、その結果を元に決定する。図3に、設計用グロープラグの通電時の温度分布のグラフを示す。   Next, the thickness Th (hereinafter referred to as the thickness Th) in the radial direction of the thin portion 45 of the tube 4 is sufficient to secure a sufficient clearance to prevent short circuit with the heating coil 5 and to increase the rapid temperature rise performance. In order to improve, it is 0.5 mm. The wall thickness Th is constant. In this case, the clearance between the inner peripheral surface of the thin portion 45 and the heating coil 5 is 0.35 mm. And about thickness Tc (henceforth thickness Tc) of the radial direction of the thick part 8, in the present Example, the heating coil 5 and the control coil 6 are the above-mentioned dimensions, and the thick part 8 The temperature distribution during energization is measured using a conventional glow plug having a wall thickness Tc equal to the wall thickness Th of the thin portion 45 of the tube 4 as a design glow plug, and is determined based on the result. FIG. 3 shows a graph of the temperature distribution during energization of the design glow plug.

図3のグラフにおいて、設計用グロープラグに通電した後4秒経過時の曲線Aでは、制御コイル6の温度はまだ低い。このため、制御コイル6の電気抵抗は低く、発熱コイル5に比較的大きな電流が流れるようにして、発熱コイル5が急速昇温するように制御する。そして、通電した後30秒経過時の曲線Bでは、発熱コイル5が目標の高温近くまで昇温するとともに、制御コイル6の温度も高くなる。このため、制御コイル6の電気抵抗は高くなり、発熱コイル5に比較的小さな電流が流れるようにして、発熱コイル5が過昇温しないように制御する。   In the graph of FIG. 3, the temperature of the control coil 6 is still low in the curve A when 4 seconds have elapsed after the design glow plug is energized. Therefore, the electric resistance of the control coil 6 is low, and control is performed so that the heating coil 5 is rapidly heated so that a relatively large current flows through the heating coil 5. Then, in the curve B when 30 seconds have elapsed after energization, the heating coil 5 rises to near the target high temperature, and the temperature of the control coil 6 also rises. For this reason, the electrical resistance of the control coil 6 is increased, and control is performed so that a relatively small current flows through the heating coil 5 so that the heating coil 5 does not overheat.

ここで、通電した後30秒経過時の曲線Bにおいて、チューブ4の先端部4aから約15mmの距離にある部分で温度が最も高くなっていることから、制御コイル6を覆うチューブ4の部分うち燃焼室10に突出しない部分のうち内燃機関に取り付けて使用する際に最も高温になる位置である最高温度位置Pmをチューブ4の先端部4aから約15mmと定める。   Here, in curve B when 30 seconds have passed after energization, the temperature is highest at a portion at a distance of about 15 mm from the tip portion 4 a of the tube 4. A maximum temperature position Pm, which is a position where the highest temperature is reached when used by being attached to an internal combustion engine among the portions that do not protrude into the combustion chamber 10, is determined to be about 15 mm from the distal end portion 4 a of the tube 4.

これにより、チューブ4において、接合部CPの径方向外側に相当する接合位置Pcと最高温度位置Pmとの中点Mがチューブ4の先端部4aから約11.5mmと定まる。   Thereby, in the tube 4, the midpoint M between the joining position Pc corresponding to the radially outer side of the joining portion CP and the maximum temperature position Pm is determined to be about 11.5 mm from the distal end portion 4 a of the tube 4.

そして、本実施例では、チューブ4のうち中点Mより後端側に、自身の肉厚Tcを薄肉部45の肉厚Thよりも厚くした厚肉部8を設ける。また、厚肉部8は、チューブのうち中点Mより後端側に連続的に設けられており、主体金具3と当接している。尚、本実施例では、直接当接しているが、別部材を介して当接してもよい。   In this embodiment, the thick portion 8 in which the thickness Tc of the tube 4 is larger than the thickness Th of the thin portion 45 is provided on the rear end side of the middle point M in the tube 4. Further, the thick portion 8 is continuously provided on the rear end side from the middle point M in the tube, and is in contact with the metal shell 3. In this embodiment, the contact is made directly, but the contact may be made through another member.

そして、厚肉部8の内径は、薄肉部45の内径より小さく形成されている。つまり、チューブ4は、外径が変化せず、中点Mより後端側で、内周面が内側に膨らむことにより、厚肉部8の肉厚Tcが0.6mmmと厚くされる。   The inner diameter of the thick part 8 is smaller than the inner diameter of the thin part 45. That is, the outer diameter of the tube 4 does not change, and the inner peripheral surface swells inward on the rear end side from the middle point M, so that the thickness Tc of the thick portion 8 is increased to 0.6 mm.

このような構成である実施例1のグロープラグ1は、図2に示すように、チューブ4の先端部4aが燃焼室10内に位置するようにシリンダヘッド9に形成された取付孔9aに取り付けられて、ディーゼルエンジンの予熱用等に使用される。この際、制御コイル6は、高温時に電気抵抗が大きくなるものとされていることにより、発熱コイル5の温度特性を制御する。尚、本実施例の場合、制御コイル6(接合部CPを含む)及び厚肉部8は、取付孔9aの内部に配置されている。また、軸線O方向に沿って見た時に、厚肉部8の先端8aと取付孔9aの燃焼室10側の開口縁9bとの最短距離hは、4.5mmになっている。   The glow plug 1 according to the first embodiment having such a configuration is attached to an attachment hole 9a formed in the cylinder head 9 so that the distal end portion 4a of the tube 4 is positioned in the combustion chamber 10 as shown in FIG. And used for preheating diesel engines. At this time, the control coil 6 controls the temperature characteristics of the heating coil 5 by increasing the electrical resistance at high temperatures. In the case of the present embodiment, the control coil 6 (including the joint portion CP) and the thick portion 8 are disposed inside the mounting hole 9a. Further, when viewed along the direction of the axis O, the shortest distance h between the tip 8a of the thick portion 8 and the opening edge 9b on the combustion chamber 10 side of the mounting hole 9a is 4.5 mm.

そして、このグロープラグ1は、下記のようにして、制御コイル6が早期に断線することを抑制できる。   And this glow plug 1 can suppress that the control coil 6 disconnects early as follows.

すなわち、このグロープラグ1において、チューブ4は、自身の径方向の肉厚Tcが薄肉部45の径方向の肉厚Thより厚い厚肉部8を有する。これにより、厚肉部8により制御コイル6の熱が主体金具3へと放出されやすくなるため、チューブ4のうち制御コイル6の径方向外側を覆う部分の外表面が消耗しにくくなる。また、このグロープラグ1は、繰り返し通電することにより、制御コイル6を覆うチューブ4の部分うち燃焼室10に突出しない部分で、チューブ4の外表面の消耗が激しくなり、肉厚が徐々に薄くなったとしても、従来のグロープラグより径方向の肉厚Tcが薄肉部45の径方向の肉厚Thより厚いため、制御コイル6で生じた熱がチューブ4を介して主体金具3へと放出され難くなってしまう時期を遅らせることができる。このため、制御コイル6に熱が溜まって過剰に加熱される時期を遅らせることができ、制御コイル6が早期に断線することを抑制できるのである。   That is, in this glow plug 1, the tube 4 has a thick portion 8 in which its own radial thickness Tc is larger than the radial thickness Th of the thin portion 45. As a result, the heat of the control coil 6 is easily released to the metal shell 3 by the thick wall portion 8, so that the outer surface of the portion of the tube 4 that covers the outer side in the radial direction of the control coil 6 is less likely to be consumed. Further, when the glow plug 1 is repeatedly energized, the portion of the tube 4 covering the control coil 6 that does not protrude into the combustion chamber 10 becomes exhausted on the outer surface of the tube 4, and the wall thickness gradually decreases. Even so, the thickness Tc in the radial direction of the conventional glow plug is thicker than the thickness Th in the radial direction of the thin portion 45, so that the heat generated in the control coil 6 is released to the metal shell 3 through the tube 4. The time when it becomes difficult to be done can be delayed. For this reason, the time which heat accumulates in the control coil 6 and it is heated excessively can be delayed, and the control coil 6 can be prevented from being disconnected early.

ここで、表1に示すように、実施例1のグロープラグ1について、耐久性の評価試験を実施した。試験方法は、グロープラグ1にDC13Vを3分間通電した後、1分間通電を止めるサイクルを繰り返し、何サイクルまで制御コイル6が断線しないかを測定するものである。また、比較例1のグロープラグとして厚肉部8の肉厚Tcが薄肉部45の最大肉厚Thと同じ0.5mmであるものを、比較例2のグロープラグとして肉厚Tcが薄肉部45の最大肉厚Thより薄い0.4mmであるものを用意して同様の評価試験を実施した。   Here, as shown in Table 1, a durability evaluation test was performed on the glow plug 1 of Example 1. The test method is to measure how many cycles the control coil 6 is not disconnected by repeating a cycle in which the glow plug 1 is supplied with DC 13 V for 3 minutes and then stopped for 1 minute. Further, the glow plug of the comparative example 1 having a thickness Tc of the thick part 8 equal to the maximum thickness Th of the thin part 45 is 0.5 mm, and the glow plug of the comparative example 2 having a thickness Tc of the thin part 45. Those having a thickness of 0.4 mm which is thinner than the maximum wall thickness Th were prepared and the same evaluation test was performed.

Figure 2007298265
Figure 2007298265

その結果、従来のグロープラグに相当する比較例1のグロープラグが10000サイクルまで制御コイル6が断線しないという結果であったのに対して、実施例1のグロープラグ1では、12000サイクルまで制御コイル6が断線しないという結果であり、耐久性の向上が認められた。これに対して、比較例2のグロープラグでは、7000サイクルまで制御コイル6が断線しないという結果であり、耐久性が低下していた。これは、制御コイル6を覆うチューブ4の部分うち燃焼室10に突出しない部分の肉厚Tcが薄くなることにより制御コイル6を覆うチューブ4の部分の熱の放出が低下し、制御コイル6に熱が溜まり易くなったためと考えられる。   As a result, the glow plug of the comparative example 1 corresponding to the conventional glow plug did not break the control coil 6 until 10,000 cycles, whereas the glow plug 1 of the first embodiment had a control coil of up to 12000 cycles. 6 is a result of no disconnection, and an improvement in durability was observed. On the other hand, in the glow plug of Comparative Example 2, the result was that the control coil 6 did not break until 7000 cycles, and durability was reduced. This is because the thickness Tc of the portion of the tube 4 that covers the control coil 6 that does not protrude into the combustion chamber 10 is reduced, so that the heat release of the portion of the tube 4 that covers the control coil 6 is reduced. This is thought to be due to the fact that heat easily accumulates.

また、参考例1のグロープラグとして肉厚Tcを0.8mmと大幅に厚くしたものを用意して同様の評価を実施しようとした。しかし、肉厚Tcを大幅に厚くした結果、厚肉部8の内周面と制御コイル6とのクリアランスが設計上で0.05mmと微小となり、その結果、ショートが発生して評価できなかった。このことから、肉厚Tcを厚くする際には、厚肉部8の内周面と制御コイル6とのクリアランスにも注意を払う必要がある。   In addition, the glow plug of Reference Example 1 having a thickness Tc significantly increased to 0.8 mm was prepared and the same evaluation was attempted. However, as a result of significantly increasing the thickness Tc, the clearance between the inner peripheral surface of the thick portion 8 and the control coil 6 becomes as small as 0.05 mm in design, and as a result, a short circuit occurs and evaluation cannot be performed. . For this reason, when increasing the thickness Tc, it is necessary to pay attention to the clearance between the inner peripheral surface of the thick portion 8 and the control coil 6.

したがって、実施例1のグロープラグ1は、制御コイルの早期の断線を抑制して耐久性向上を図ることができている。   Therefore, the glow plug 1 of the first embodiment can improve durability by suppressing early disconnection of the control coil.

また、厚肉部8の先端8aが、発熱コイル5及び制御コイル6の延長部6aより後端側に設けられている(制御コイル6の螺旋部6cと対向する)ので、グロープラグ1の発熱特性も良好なものとなっている。より好ましくは、チューブ4において、接合部CPの径方向外側に相当する接合位置Pcと最高温度位置Pmとの中点Mより後端側に設けると良い。   Moreover, since the front end 8a of the thick portion 8 is provided on the rear end side of the heating coil 5 and the extension portion 6a of the control coil 6 (opposite the spiral portion 6c of the control coil 6), the heat generation of the glow plug 1 is achieved. The characteristics are also good. More preferably, the tube 4 is provided on the rear end side from the midpoint M between the joining position Pc and the maximum temperature position Pm corresponding to the radially outer side of the joining portion CP.

なお、厚肉部8の先端8aが、制御コイル6の延長部6aと対向するように厚肉部8を設けると、発熱コイル4からの熱の放出が大きくなり、グロープラグ1の急速昇温等の発熱特性が低下するおそれがある。   If the thick portion 8 is provided so that the tip 8a of the thick portion 8 faces the extension portion 6a of the control coil 6, the heat release from the heating coil 4 increases, and the glow plug 1 is rapidly heated. The heat generation characteristics such as

そして、グロープラグ1において、厚肉部8の径方向の肉厚と薄肉部45の径方向の肉厚との差は、0.05〜0.15mmである。肉厚の差が0.05〜0.15mmであると、制御コイル6と厚肉部8との間のショートを防止しつつ、グロープラグ1を大型化させることなく、制御コイルが早期に断線することを抑制するという効果をより一層得ることができる。   In the glow plug 1, the difference between the radial thickness of the thick portion 8 and the radial thickness of the thin portion 45 is 0.05 to 0.15 mm. If the difference in thickness is 0.05 to 0.15 mm, the control coil is disconnected early without increasing the size of the glow plug 1 while preventing a short circuit between the control coil 6 and the thick portion 8. The effect of suppressing this can be further obtained.

さらに、このグロープラグ1において、厚肉部8の内径は、薄肉部45の内径より小さくなっている。つまり、厚肉部8が薄肉部45よりチューブ4の内側に突出することになるので、チューブ4の外径φDを大きくすることなく本発明の作用効果を奏することができている。   Further, in the glow plug 1, the inner diameter of the thick part 8 is smaller than the inner diameter of the thin part 45. That is, since the thick portion 8 protrudes from the thin portion 45 to the inside of the tube 4, the effect of the present invention can be achieved without increasing the outer diameter φD of the tube 4.

また、このグロープラグ1のうち、厚肉部8の内径が薄肉部45の内径より小さいグロープラグにおいて、制御コイル6の外径は、発熱コイル5の外径より小さいことが好ましい。この場合、厚肉部8の内周面と制御コイル6とのクリアランスを十分に確保できるため、制御コイル6と厚肉部8との間でショートしてしまうことを防止することができる。   In the glow plug 1, the outer diameter of the control coil 6 is preferably smaller than the outer diameter of the heating coil 5 in the glow plug in which the inner diameter of the thick portion 8 is smaller than the inner diameter of the thin portion 45. In this case, since a sufficient clearance between the inner peripheral surface of the thick portion 8 and the control coil 6 can be secured, it is possible to prevent a short circuit between the control coil 6 and the thick portion 8.

また、本発明のグロープラグの取付構造において、厚肉部8がシリンダヘッド9の取付孔9a内に配置されている。このため、厚肉部8及び制御コイル6がスワールにより冷やされるとともに、厚肉部8による制御コイル6の熱の放出により、制御コイル6が必要以上に冷やされてしまい、発熱コイル5の温度が制御できずに、発熱コイル5が異常に発熱してしまう虞がない。すなわち、制御コイル6を必要以上に冷やすことなく、制御コイル6の早期断線を抑制することができる。   Further, in the glow plug mounting structure of the present invention, the thick portion 8 is disposed in the mounting hole 9 a of the cylinder head 9. For this reason, while the thick part 8 and the control coil 6 are cooled by the swirl, the control coil 6 is cooled more than necessary due to the release of the heat of the control coil 6 by the thick part 8, and the temperature of the heating coil 5 is increased. There is no possibility that the heating coil 5 will generate heat abnormally without being controlled. That is, early disconnection of the control coil 6 can be suppressed without cooling the control coil 6 more than necessary.

また、本発明のグロープラグ1の取付構造において、グロープラグ1をシリンダヘッド9の取付孔9aに取り付けた際に、軸線方O向に沿って見た時に、厚肉部8の先端8aと取付孔9aの燃焼室10側の開口縁9bとの最短距離hが10mm以下になるように配置されている。これにより、その最短距離が10mm以下であるので、制御コイルが早期に断線することを抑制するという効果をより一層得ることができる。   Further, in the mounting structure of the glow plug 1 of the present invention, when the glow plug 1 is mounted in the mounting hole 9a of the cylinder head 9, when viewed along the direction of the axis O, the glow plug 1 is mounted on the tip 8a of the thick portion 8. It arrange | positions so that the shortest distance h with the opening edge 9b by the side of the combustion chamber 10 of the hole 9a may be 10 mm or less. Thereby, since the shortest distance is 10 mm or less, the effect of suppressing the control coil from being disconnected early can be further obtained.

以上において、本発明を実施例1に即して説明したが、本発明は上記実施例1に制限されるものではなく、その趣旨を逸脱しない範囲で適宜変更して適用できることはいうまでもない。   In the above, the present invention has been described with reference to the first embodiment. However, the present invention is not limited to the first embodiment, and it is needless to say that the present invention can be appropriately modified and applied without departing from the spirit of the present invention. .

本発明はグロープラグに利用可能である。   The present invention is applicable to a glow plug.

実施例1のグロープラグの縦断面図である。1 is a longitudinal sectional view of a glow plug of Example 1. FIG. 実施例1のグロープラグの要部拡大縦断面図及びその取付け構造の断面図である。It is a principal part expanded longitudinal cross-sectional view of the glow plug of Example 1, and sectional drawing of the attachment structure. 実施例1のグロープラグに係り、設計用グロープラグの通電時の温度分布を示すグラフである。6 is a graph showing a temperature distribution during energization of a design glow plug according to the glow plug of Example 1;

符号の説明Explanation of symbols

1・・・グロープラグ
3・・・主体金具
3a・・・主体金具の先端
3b・・・主体金具の後端
4・・・チューブ
4a・・・チューブの先端部
5・・・発熱コイル
5a・・・発熱コイルの先端部
5b・・・発熱コイルの延長部(後端部)
5c・・・発熱コイルの螺旋部
6・・・制御コイル
6a・・・制御コイルの延長部(先端部)
6b・・・制御コイルの後端部
6c・・・制御コイルの螺旋部
7・・・中軸
7a・・・中軸の先端部
7b・・・中軸の後端部
8・・・厚肉部
45・・・薄肉部
O…軸線
Tc…厚肉部の肉厚
Th…薄肉部の肉厚
CP…発熱コイルと制御コイルとの接合部
DESCRIPTION OF SYMBOLS 1 ... Glow plug 3 ... Main metal fitting 3a ... The front-end | tip of a main metal fitting 3b ... The rear end of a main metal fitting 4 ... Tube 4a ... The front-end | tip part of a tube 5 ... Exothermic coil 5a ..Extremity of heating coil 5b ... Extension of heating coil (rear end)
5c: Spiral part of heating coil 6 ... Control coil 6a: Extension part (tip part) of control coil
6b: Control coil rear end 6c: Control coil spiral 7: Medium shaft 7a: Medium shaft tip 7b: Medium shaft rear end 8: Thick part 45 ..Thin portion O ... Axis Tc ... Thickness of thick portion Th ... Thickness of thin portion CP ... Junction between heating coil and control coil

Claims (7)

軸線方向に延びる筒状の主体金具と、
前記軸線方向に延びる筒状をなし、自身の先端部が閉塞し、前記主体金具の先端から自身の先端部を突出させた状態で該主体金具内に固定されるチューブと、
前記チューブ内で自身の先端部が該チューブの先端部と接合された発熱コイルと、
前記チューブ内で自身の先端部が前記発熱コイルの後端部と接合部で接合された制御コイルと
を備えたグロープラグにおいて、
前記チューブは、
前記発熱コイルと前記接合部の径方向外側を覆う薄肉部と、
前記制御コイルの少なくとも一部の径方向外側を覆い、前記薄肉部の径方向の肉厚よりも、自身の径方向の肉厚が厚い厚肉部と
を有することを特徴とするグロープラグ。
A cylindrical metal shell extending in the axial direction;
A tube that extends in the axial direction, has its tip end closed, and a tube that is fixed in the metal shell in a state in which the tip portion protrudes from the tip of the metal shell,
A heating coil in which the tip of the tube is joined to the tip of the tube in the tube;
In the glow plug provided with a control coil in which the front end of the tube is joined at the rear end of the heating coil and the joint in the tube,
The tube
A thin-walled portion covering the radially outer side of the heating coil and the joint,
A glow plug characterized by having a thick portion that covers at least a part of the control coil in the radial direction and has a thickness greater in the radial direction than the thickness in the radial direction of the thin portion.
前記制御コイルは、螺旋状の螺旋部と、該螺旋部の先端側に位置し、前記軸線方向に延びるとともに、自身の先端部が前記発熱コイルの後端部と前記接合部で接合される延長部とを有し、
前記厚肉部の先端は、前記螺旋部と対向する請求項1記載のグロープラグ。
The control coil is located at the front end side of the spiral portion and extends in the axial direction, and the control coil is extended at the front end portion of the heat generating coil and the joining portion. And
The glow plug according to claim 1, wherein a tip of the thick part is opposed to the spiral part.
前記厚肉部の径方向の肉厚と前記薄肉部の径方向の肉厚との差が、0.05〜0.15mmである請求項1又は2記載のグロープラグ。   The glow plug according to claim 1 or 2, wherein a difference between a radial thickness of the thick portion and a radial thickness of the thin portion is 0.05 to 0.15 mm. 前記厚肉部の内径は、前記薄肉部の内径より小さい請求項1〜3のいずれか一項に記載のグロープラグ。   The glow plug according to any one of claims 1 to 3, wherein an inner diameter of the thick portion is smaller than an inner diameter of the thin portion. 前記制御コイルの外径は、前記発熱コイルの外径より小さい請求項4に記載のグロープラグ。   The glow plug according to claim 4, wherein an outer diameter of the control coil is smaller than an outer diameter of the heating coil. 請求項1〜請求項5のいずれか一項に記載のグロープラグを、前記チューブの先端部をディーゼルエンジンの燃焼室内に突出させた状態で、シリンダヘッドに形成された取付孔に取り付けたグロープラグの取付構造であって、
前記制御コイルの少なくとも一部が前記取付孔内に配置されるとともに、前記厚肉部が前記取付孔内に配置されるように、前記グロープラグを取り付けてなるグロープラグの取付構造。
The glow plug according to any one of claims 1 to 5, wherein the glow plug is attached to an attachment hole formed in a cylinder head in a state in which a tip portion of the tube projects into a combustion chamber of a diesel engine. The mounting structure of
A glow plug mounting structure in which the glow plug is mounted such that at least a part of the control coil is disposed in the mounting hole and the thick portion is disposed in the mounting hole.
前記グロープラグを前記シリンダヘッドの前記取付孔に取り付けた際に、前記軸線方向に沿って見た時に、前記厚肉部の先端と前記取付孔の燃焼室側の開口縁との最短距離が10mm以下になるように配置される請求項6に記載のグロープラグの取付構造。   When the glow plug is attached to the attachment hole of the cylinder head, the shortest distance between the tip of the thick part and the opening edge of the attachment hole on the combustion chamber side is 10 mm when viewed along the axial direction. The glow plug mounting structure according to claim 6, wherein the glow plug mounting structure is arranged as follows.
JP2007059220A 2006-04-03 2007-03-08 Glow plug and glow plug mounting structure. Active JP4971837B2 (en)

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