JP2007291416A - High tension steel pipe for automobile high pressure piping - Google Patents

High tension steel pipe for automobile high pressure piping Download PDF

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JP2007291416A
JP2007291416A JP2006117298A JP2006117298A JP2007291416A JP 2007291416 A JP2007291416 A JP 2007291416A JP 2006117298 A JP2006117298 A JP 2006117298A JP 2006117298 A JP2006117298 A JP 2006117298A JP 2007291416 A JP2007291416 A JP 2007291416A
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steel pipe
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piping
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JP4753368B2 (en
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Shoichiro Usui
正一郎 臼井
Yasuaki Hashimoto
康明 橋本
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Usui Kokusai Sangyo Kaisha Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a high tension steel pipe for automobile high pressure piping composed of a welded steel pipe or an electric resistance welded steel pipe having low alloy steel and excellent inner pressure fatigue characteristic and high tensile strength. <P>SOLUTION: The high tension steel pipe for automobile high pressure piping, composed of the welded steel pipe or the electric resistance welded steel pipe uses the TRIP (low alloy transformation induced plasticity steel sheet) as a material which is manufactured by applying rapid-cooling treatment with an AM steel (annealed martensite steel: 0.1-0.6 wt.% C, 1.5 wt.% Si, and 1.5 wt.% Mn) in the low alloy high tension steel after solid-solution treatment, and further, an austempering treatment is applied after heating. Alternatively, the high tension steel pipe for automobile high pressure piping, composed of the welded steel pipe or the electric resistance welded steel pipe uses the TRIP steel sheet as a material which is manufactured by rapidly cooling with a BF steel (bainitic ferrite steel: 0.1-0.6 wt.% C, 1.5 wt.% Si, and 1.5 wt.% Mn) to the austempering treatment temperature after solid-solution treatment, and the austempering treatment is applied at this temperature. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、自動車用燃料配管、ブレーキ配管等の高圧で激しく圧力変動する流体用配管に好適な自動車高圧配管用高張力鋼管に係り、より詳しくは低合金で高張力鋼の特性を有し、かつ優れた溶接品質が得られる材料からなる高抗張力を有する溶接鋼管または電縫鋼管に関する。   The present invention relates to a high-tensile steel pipe for automobile high-pressure piping suitable for a high-pressure pipe for fluid that fluctuates at a high pressure, such as a fuel pipe for automobiles and a brake pipe. In addition, the present invention relates to a welded steel pipe or an ERW steel pipe having a high tensile strength made of a material capable of obtaining excellent welding quality.

自動車用燃料配管、ブレーキ配管等の高圧で激しく圧力変動する流体用配管には、一般に引張り強さ490N/mm級〜600N/mm級の高抗張力鋼管やステンレス製二重巻鋼管が使用される傾向にある(特許文献1〜3等参照)。しかしながら、高抗張力を示す材料は一般に高炭素、高合金の調質鋼材料であるため硬く、ロール成形加工が極めて困難であり、また高合金であるため加工硬化性を利用したオーステナイト系材料を利用しても70kg/mm以上の抗張力を得ることは不可能であった。 High-strength steel pipes with a tensile strength of 490 N / mm class 2 to 600 N / mm class 2 and stainless steel double-wound steel pipes are generally used for fluid pipes that undergo severe pressure fluctuations at high pressures such as automobile fuel pipes and brake pipes. (See Patent Documents 1-3). However, materials exhibiting high tensile strength are generally high-carbon, high-alloy tempered steel materials that are hard and extremely difficult to roll-form, and because they are high alloys, use austenitic materials that utilize work-hardening properties. Even so, it was impossible to obtain a tensile strength of 70 kg / mm 2 or more.

また、近年COによる温暖化、燃費対策および環境対策としてガソリンエンジンにおいても直噴エンジンにあっては12〜20MPa以上の高内圧(噴射圧力)が要求されているが、前記した従来の高抗張力鋼管では前記ガソリンエンジン、ディーゼルエンジンにおける高圧流体による内圧疲労や振動疲労等に耐えられないことが危惧された。 Further, in recent years, direct internal combustion engines have been required to have a high internal pressure (injection pressure) of 12 to 20 MPa or more as a countermeasure against global warming due to CO 2 , fuel consumption measures, and environmental measures. It was feared that steel pipes could not withstand internal pressure fatigue or vibration fatigue caused by high pressure fluid in the gasoline engine and diesel engine.

一方、従来の一般的な鋼管製造方法のうち、電縫鋼管の製造においては成形性、溶接性の特性において含有炭素量が低く軟質の材料を使用することか有利とされた、特に低周波抵抗溶接、直流抵抗溶接等においてはそれが顕著であるが、その他の溶接管または電縫管の製造方法としての高周波誘導溶接、TIG溶接、レーザー溶接、プラズマ溶接等においても、溶接管製造の材料炭素含有量の上限は溶接品質上0.6wt%程度とされており、この含有炭素量以下において硬化熱処理なく80〜180kg/mmの抗張力を得ることは不可能であり、かつ従来のオーステナイト系材料のもつ加工硬化特性を利用しても抗張力は高々70kg/mm程度が限度であった。
特開2000−5813号公報 特開2000−5814号公報 特開平5−33103号公報
On the other hand, among conventional methods of manufacturing steel pipes, it is advantageous to use soft materials with low carbon content in terms of formability and weldability in the production of ERW steel pipes, especially low frequency resistance. This is conspicuous in welding, direct current resistance welding, etc., but the carbon material used for the production of welded pipes is also used in other methods such as high frequency induction welding, TIG welding, laser welding, plasma welding, etc. The upper limit of the content is about 0.6 wt% in terms of welding quality, and it is impossible to obtain a tensile strength of 80 to 180 kg / mm 2 without curing heat treatment below this carbon content, and a conventional austenitic material Even if the work-hardening properties of the material are utilized, the tensile strength is limited to about 70 kg / mm 2 at most.
JP 2000-5813 A JP 2000-5814 A JP-A-5-33103

本発明は、前記した従来の問題を解決するためになされたもので、低合金で高張力鋼(80〜180kg/mmの抗張力)の特性を有し、かつ耐繰返し耐内圧疲労特性に優れ、噴射圧が直噴ガソリンエンジンの場合は12〜20MPaを超える内圧繰返し疲労限応力を確保することができる高抗張力を有する溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管を提供することを目的とするものである。 The present invention has been made to solve the above-mentioned conventional problems, and has the characteristics of a low-alloy and high-strength steel (with a tensile strength of 80 to 180 kg / mm 2 ) and excellent resistance to repeated internal pressure fatigue resistance. In the case of a direct-injection gasoline engine, a high-tensile steel pipe for automobile high-pressure piping is provided, which is made of a welded steel pipe or an ERW steel pipe having a high tensile strength capable of ensuring an internal pressure cyclic fatigue limit stress exceeding 12 to 20 MPa. It is intended.

本発明に係る自動車高圧配管用高張力鋼管は、低合金高張力鋼のAM鋼(焼鈍マルテンサイト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)で、固溶化処理後に急冷処理し、さらに加熱後、オーステンパー処理が施されたTRIP鋼板(低合金変態誘起塑性型強度鋼板)を材料とした溶接鋼管または電縫鋼管からなることを特徴とするものである。
ここで、前記固溶化処理は、950℃に好ましくは1200秒間加熱保持しその後急冷する熱処理であること、また前記オーステンパー処理は、780℃に60〜3000秒間好ましくは1000秒間保持後325〜475℃まで急冷し、該温度で60〜3000秒間好ましくは1000秒間保持する熱処理であることを特徴とするものである。
The high-tensile steel pipe for automobile high-pressure piping according to the present invention is a low-alloy high-strength steel AM steel (annealed martensite steel: C0.1-0.6 wt%, Si1.5 wt%, Mn1.5 wt%), and solidified. It is characterized by comprising a welded steel pipe or an ERW steel pipe made of a TRIP steel sheet (low alloy transformation-induced plastic-type strength steel sheet) that has been subjected to rapid cooling after the treatment, and further subjected to austempering after heating.
Here, the solution treatment is a heat treatment in which heating is held at 950 ° C., preferably for 1200 seconds, and then rapidly cooled, and the austempering treatment is performed in 325 ° C. after holding at 780 ° C. for 60-3000 seconds, preferably 1000 seconds. It is characterized in that it is a heat treatment which is rapidly cooled to 0 ° C. and kept at this temperature for 60 to 3000 seconds, preferably 1000 seconds.

さらに、本発明に係る他の自動車高圧配管用高張力鋼管は、低合金高張力鋼のBF鋼(ベイニテックフェライト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)で、固溶化処理後オーステンパー処理温度まで急冷し、該温度でオーステンパー処理が施されたTRIP鋼板(低合金変態誘起塑性型強度鋼板)を材料とした溶接鋼管または電縫鋼管からなることを特徴とするものである。
ここで、前記固溶化処理は、950℃に好ましくは1200秒間加熱保持しその後オーステンパー処理温度まで急冷する熱処理であること、また前記オーステンパー処理は、325〜475℃に60〜3000秒間好ましくは1000秒間保持する熱処理であることを特徴とするものである。
Further, another high-tensile steel pipe for automobile high-pressure piping according to the present invention is a low-alloy high-tensile steel BF steel (Bainitec ferrite steel: C0.1-0.6 wt%, Si1.5 wt%, Mn1.5 wt% ), Rapidly cooled to the austempering temperature after solution treatment, and made of a welded steel pipe or an ERW steel pipe made of TRIP steel sheet (low alloy transformation-induced plastic type strength steel sheet) that has been austempered at that temperature. It is characterized by.
Here, the solution treatment is a heat treatment which is preferably heated and maintained at 950 ° C. for 1200 seconds and then rapidly cooled to the austempering temperature, and the austemper treatment is preferably performed at 325 to 475 ° C. for 60 to 3000 seconds. The heat treatment is held for 1000 seconds.

さらにまた、本発明は、低合金高張力鋼のAM鋼(焼鈍マルテンサイト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)、またはBF鋼(ベイニテックフェライト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)からなるTRIP鋼板(低合金変態誘起塑性型強度鋼板)であって、圧延のまま、または通常の軟化熱処理が施された鋼板を材料とし、かつ残留オーステナイトを5〜25wt%有する溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管を要旨とするものである。   Furthermore, the present invention is a low alloy high strength steel AM steel (annealed martensite steel: C 0.1 to 0.6 wt%, Si 1.5 wt%, Mn 1.5 wt%), or BF steel (Bainitec ferrite steel). : CIP 0.1 to 0.6 wt%, Si 1.5 wt%, Mn 1.5 wt%) TRIP steel plate (low alloy transformation-induced plastic mold strength steel plate) as it is rolled or subjected to normal softening heat treatment A high-strength steel pipe for automobile high-pressure piping, which is made of a welded steel pipe or ERW steel pipe having 5 to 25 wt% of retained austenite as a material.

またさらに、上記した本発明に係る自動車高圧配管用高張力鋼管は、肉厚t2.5mm以下、外径12.7mm以下の溶接鋼管または電縫鋼管からなることを特徴とし、また、前記肉厚t2.5mm以下、外径12.7mm以下のTRIP鋼製の電縫鋼管または溶接鋼管からなる自動車高圧配管用高張力鋼溶接鋼管は、残留オーステナイト5〜25wt%、抗張力80〜180kg/mm有することを特徴とするものである。 Furthermore, the above-described high-tensile steel pipe for automobile high-pressure piping according to the present invention comprises a welded steel pipe or an ERW steel pipe having a wall thickness of t2.5 mm or less and an outer diameter of 12.7 mm or less. A high-strength steel welded steel pipe for automobile high-pressure piping, which is made of a TRIP steel electric-welded steel pipe or welded steel pipe having an outer diameter of t2.5 mm or less and an outer diameter of 12.7 mm or less, has a retained austenite of 5 to 25 wt% and a tensile strength of 80 to 180 kg / mm 2. It is characterized by this.

さらに、本発明の前記TRIP鋼製の自動車高圧配管用高張力鋼管は、高周波誘導溶接、高周波抵抗溶接、低周波抵抗溶接、直流抵抗溶接、TIG溶接、プラズマ溶接、レーザー溶接のいずれかの方法により溶接されたものであり、また、これらTRIP鋼製の自動車高圧配管用高張力鋼管は、燃料配管、ブレーキ配管等の高圧流体用配管に使用されることを特徴とするものである。   Furthermore, the high-strength steel pipe for automobile high-pressure piping made of the TRIP steel according to the present invention is obtained by any one of high-frequency induction welding, high-frequency resistance welding, low-frequency resistance welding, DC resistance welding, TIG welding, plasma welding, and laser welding. These high-strength steel pipes for automobile high-pressure piping made of TRIP steel are used for high-pressure fluid piping such as fuel piping and brake piping.

本発明に係るTRIP鋼製の溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管は、塑性変形能が高く、かつ塑性加工により加工誘起マルテンサイト組織となり内圧または外力によって発生する材料内部の疵および非金属介在物等に由来するノッチ先端より発生する亀裂の進行を阻止して耐内圧疲労特性を向上させることができ、直噴式ガソリンエンジンの高圧燃料配管は12〜20MPa以上の内圧繰返し並びにエンジンや車体からの振動に伴う振動疲労等に耐えることができるという優れた効果を奏する。   The high-strength steel pipe for automobile high-pressure pipes made of TRIP steel welded steel pipe or ERW steel pipe according to the present invention has a high plastic deformability and becomes a work-induced martensite structure by plastic working. It is possible to improve the internal pressure fatigue resistance by preventing the progress of cracks generated from the notch tip derived from soot and non-metallic inclusions, etc. The high-pressure fuel pipe of a direct injection gasoline engine has an internal pressure repetition of 12-20 MPa or more. It has an excellent effect of being able to withstand vibration fatigue caused by vibrations from the engine and the vehicle body.

本発明における低合金変態誘起塑性型強度鋼は、近年、乗用車の足回りプレス成形部品の軽量化等を目的として開発されたもので、残留オーステナイト(γR )のひずみ誘起変態(TRIP)を利用してプレス成形性を著しく改善したフエライト(αf )+ベイナイト(αb )+γR 複合組織鋼[TRIP型Dual−Phase鋼、TDP鋼]、およびベイニテックフェライト(αbf)+γR 鋼[TRIP型ベイナイト鋼、TB鋼]である。
ここで変態誘起塑性とは、科学的に不安定な状態で存在するオーステナイト(γ)層が、力学的エネルギーの付加によりマルテンサイトへと変態する際に相伴う大きな伸びのことである。
すなわち、TRIP鋼とは、ある限定された塑性の鋼において特定な熱処理を施すことにより、α層の粒界を中心に残留オーステナイトやベイナイト組織の混在した金属組織を得た鋼のことである。このような金属組織を有するTRIP鋼の特徴としては、塑性変形能が高いこと、加工によりマルテンサイト組織となるため強度が高くかつ硬くなることなどがあげられる。
The low-alloy transformation-induced plastic type strength steel in the present invention was developed for the purpose of reducing the weight of press-formed parts of passenger car undercarriage in recent years and utilizes strain-induced transformation (TRIP) of retained austenite (γ R ). Ferrite (α f ) + bainite (α b ) + γ R composite structure steel [TRIP type Dual-Phase steel, TDP steel] and bainitec ferrite (α bf ) + γ R steel [ TRIP type bainite steel, TB steel].
Here, the transformation-induced plasticity is a large elongation accompanying the transformation of an austenite (γ) layer that exists in a scientifically unstable state into martensite by the addition of mechanical energy.
That is, the TRIP steel is a steel obtained by applying a specific heat treatment to a limited plastic steel to obtain a metal structure in which retained austenite and bainite structure are mixed around the grain boundary of the α layer. The characteristics of TRIP steel having such a metal structure include high plastic deformability and high strength and hardness because it becomes a martensite structure by processing.

本発明に係る自動車高圧配管用高張力鋼管は、このような特性を備えた残留オーステナイトを5〜25wt%有する低合金変態誘起塑性型強度鋼製であるので、造管加工途中においては加工性が良く、かつ流路内表面は疵深さが20μm以下の管となっている。また伸管する場合はリダクションが大きくとれるので伸管回数を減らすことができ、さらに同じリダクションであれば小さな伸管機により小さなダイスでかつ小さな引抜き力で加工が可能である。
また、オーステナイト(γ)組織であったものが加工誘起マルテンサイトの析出により、硬さ、引張り強さ共に向上するので、耐内圧疲労特性、シート面の耐疵付き性、曲げ形状安定性、耐振動疲労特性等が優れている。
さらに、低合金変態誘起塑性型強度鋼は、局部的に変形した部分のオーステナイトが硬質なマルテンサイトに変態し、その部分を強化するという特性(TRIP現象)を有するので、この低合金変態誘起塑性型強度鋼製の高圧配管の場合は、振動疲労や内圧疲労が進んでも、前記特性によりその疲労部分が強化されて管の破壊を阻止する抵抗力が生じるため、従来のJIS G 3445のSTKM材、JIS G 3455のSTS材、JIS G 3459のSUS材等に比し高寿命である。
なお、本発明において、低合金変態誘起塑性型強度鋼の残留オーステナイトを5〜25wt%と限定したのは、5wt%未満では高い応力にさらされた時、残留オーステナイトからマルテンサイトへの変態量が少なく十分な強度アップがはかれず、他方、25wt%を超えると所望の強度を確保し難いためである。また、本発明におけるオーステンパー処理条件として、処理温度を325〜475℃としたのは、325℃未満では残留オーステナイト量が不足し、他方、475℃を超えるとセメンタイトが析出して残留オーステナイト量が不足するためである。さらに、オーステンパー処理時間を60〜3000秒としたのは、60秒未満では残留オーステナイト量が不足し、他方、3000秒を超えると残留オーステナイトが分解し不足するためである。
The high-tensile steel pipe for automobile high-pressure piping according to the present invention is made of a low alloy transformation-induced plastic type strength steel having 5 to 25 wt% of retained austenite having such characteristics, so that the workability is in the middle of pipe making. The inner surface of the flow path is a tube having a depth of 20 μm or less. Further, when the tube is drawn, the reduction can be made large, so that the number of times of drawing can be reduced, and further, if the same reduction is performed, the processing can be performed with a small drawing machine with a small die and a small drawing force.
In addition, since the austenite (γ) structure is improved in both hardness and tensile strength due to the precipitation of work-induced martensite, internal pressure fatigue resistance, sheet surface scratch resistance, bending shape stability, Excellent vibration fatigue characteristics.
Furthermore, the low alloy transformation induced plasticity strength steel has the property (TRIP phenomenon) that the austenite in the locally deformed part transforms into hard martensite and strengthens that part (TRIP phenomenon). In the case of high-strength piping made of mold strength steel, even if vibration fatigue or internal pressure fatigue progresses, the fatigue portion is strengthened by the above characteristics and a resistance force is generated to prevent the tube from being broken. Therefore, the conventional STKM material of JIS G 3445 Compared with STS material of JIS G 3455, SUS material of JIS G 3459, etc., it has a longer life.
In the present invention, the retained austenite of the low alloy transformation-induced plastic-type strength steel is limited to 5 to 25 wt% because the transformation amount from retained austenite to martensite is less than 5 wt% when exposed to high stress. This is because the strength is not sufficiently increased, and on the other hand, if it exceeds 25 wt%, it is difficult to secure a desired strength. As the austempering treatment conditions in the present invention, the treatment temperature was set to 325 to 475 ° C. The amount of retained austenite is insufficient when the temperature is less than 325 ° C., and the amount of retained austenite is precipitated when the temperature exceeds 475 ° C. This is because there is a shortage. Further, the reason why the austempering time is set to 60 to 3000 seconds is that the amount of retained austenite is insufficient when it is less than 60 seconds, while the amount of retained austenite is decomposed and insufficient when it exceeds 3000 seconds.

本発明に係るTRIP鋼製の溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管を製造するに際し、AM鋼(焼鈍マルテンサイト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)の場合は、固溶化処理後に急冷処理し、さらに加熱後、オーステンパー処理が施されたTRIP鋼板を高周波誘導溶接、高周波抵抗溶接、低周波抵抗溶接、直流抵抗溶接、TIG溶接、プラズマ溶接、レーザー溶接のいずれかの方法により溶接して製造することができる。
また、BF鋼(ベイニテックフェライト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)の場合は、固溶化処理後オーステンパー処理温度まで急冷し、該温度でオーステンパー処理が施されたTRIP鋼板を高周波誘導溶接、高周波抵抗溶接、低周波抵抗溶接、直流抵抗溶接、TIG溶接、プラズマ溶接、レーザー溶接のいずれかの方法により溶接して製造することができる。
When manufacturing high-strength steel pipes for automobile high-pressure pipes consisting of welded steel pipes or ERW steel pipes made of TRIP steel according to the present invention, AM steel (annealed martensite steel: C 0.1-0.6 wt%, Si 1.5 wt%, In the case of Mn 1.5 wt%), the TRIP steel plate that has been subjected to rapid cooling treatment after solid solution treatment and further subjected to austemper treatment after heating is subjected to high frequency induction welding, high frequency resistance welding, low frequency resistance welding, direct current resistance welding, TIG welding. It can be manufactured by welding by any one of plasma welding and laser welding.
In the case of BF steel (Bainitec ferrite steel: C0.1-0.6 wt%, Si1.5 wt%, Mn1.5 wt%), after solid solution treatment, it is rapidly cooled to the austempering treatment temperature. The tempered TRIP steel sheet can be manufactured by welding by any one of high frequency induction welding, high frequency resistance welding, low frequency resistance welding, DC resistance welding, TIG welding, plasma welding, and laser welding.

本発明の自動車高圧配管用高張力鋼管は、AM鋼、BF鋼等のTRIP鋼製の肉厚tが2.5mm以下で、外径が12.7mm以下の薄肉電縫鋼管または溶接鋼管であるため、自動車用燃料配管、ブレーキ配管、パワーステアリング配管、直噴ガソリンエンジン用噴射管等の高圧で激しく圧力変動する流体用配管を容易にかつ安価に提供できる。また、薄肉電縫鋼管または溶接鋼管用のAM鋼、BF鋼等の薄肉鋼帯のコイル材は、コイル材本来の特性として鏡面仕上げされた圧延ロールの転写によって表面が非常に滑らかであること、圧延時の表面リダクションと表面急冷によって表面層の組織が緻密となること、非金属介在物や疵等の欠陥もシームレス鋼管等と比べて極めて少ないこと等の利点がある。
このように表面欠陥の極めて少ない状態で溶接または電縫圧接された薄肉のTRIP鋼製の高張力鋼管は、自動車用燃料配管、ブレーキ配管、パワーステアリング配管、直噴ガソリンエンジン用噴射管等の高圧で激しく圧力変動する流体用配管として使用得される際、管のまげ加工によって曲げ部内外に加工歪みが加わり圧縮、引張りにかかわらず加工誘起マルテンサイトが生じてその硬化により強化され耐繰返し内圧疲労強度を向上させる。また、同時に直噴式ガソリンエンジンの場合は12〜20MPa以上のエンジン噴射圧に使用した場合も全く同様に、管内表面全体に加工誘起マルテンサイトが生じ、耐内圧疲労強度の向上に寄与することはいうまでもない。
The high-strength steel pipe for automobile high-pressure piping of the present invention is a thin-walled electric-welded steel pipe or welded steel pipe having a wall thickness t of 2.5 mm or less and an outer diameter of 12.7 mm or less made of TRIP steel such as AM steel or BF steel. Therefore, it is possible to easily and inexpensively provide fluid piping that undergoes severe pressure fluctuations at high pressure, such as automobile fuel piping, brake piping, power steering piping, and direct-injection gasoline engine injection piping. The coil material of thin-walled steel strips such as AM steel and BF steel for thin-walled electric-welded steel pipes or welded steel pipes has a very smooth surface due to the transfer of a mirror-rolled rolling roll as an original characteristic of the coil material, There are advantages such that the surface layer structure becomes dense due to surface reduction and surface quenching during rolling, and defects such as non-metallic inclusions and wrinkles are extremely less than seamless steel pipes.
Thus, high-strength steel pipes made of thin TRIP steel that are welded or electro-welded with extremely few surface defects are high pressure pipes such as automobile fuel pipes, brake pipes, power steering pipes, and direct injection gasoline engine injection pipes. When it is used as a pipe for fluids whose pressure fluctuates drastically, processing strain is applied to the inside and outside of the bending part by bending the pipe, resulting in work-induced martensite regardless of compression and tension. Improve strength. At the same time, in the case of a direct-injection gasoline engine, when it is used at an engine injection pressure of 12 to 20 MPa or more, processing-induced martensite is generated on the entire inner surface of the pipe, which contributes to improvement of the internal pressure fatigue strength. Not too long.

一方、表面欠陥の極めて少ない薄肉鋼帯のコイル材から作られた溶接鋼管または電縫鋼管とはいえ、万一内表面に非金属介在物または切欠き疵等が存在し、その欠陥の切欠き部先端に前記12〜20MPaを超える繰返し内圧による引張り応力が集中して亀裂が進行しようとした場合でも、その亀裂先端部に集中的に加工誘起マルテンサイトが生じ硬化して亀裂の進行を阻止することができる特性と、前記した曲げ加工歪みによる加工硬化マルテンサイトが生じ内表面が圧縮応力場となる効果とが相俟って、高耐内圧疲労限応力を有する自動車高圧配管用高張力鋼管を提供できる。   On the other hand, although it is a welded steel pipe or ERW steel pipe made from a coil material of a thin steel strip with very few surface defects, there should be non-metallic inclusions or notches on the inner surface. Even when tensile stress due to repeated internal pressure exceeding 12 to 20 MPa is concentrated on the tip of the crack and the crack is about to progress, work-induced martensite is concentrated on the crack tip and hardens to prevent the progress of the crack. The high-strength steel pipe for automobile high-pressure piping having a high internal pressure fatigue limit stress can be obtained by combining the characteristics that can be obtained and the effect that the work hardening martensite is caused by the bending strain and the inner surface becomes a compressive stress field. Can be provided.

AM鋼(焼鈍マルテンサイト鋼:C0.20wt%、Si1.5wt%、Mn1.5wt%)からなる板厚0.6mm、コイル幅41.2mmのTRIP鋼板(鋼板強度460MPa)を用い、直流特性低周波抵抗溶接機により造管速度60m/minで電縫鋼管(管径1/2インチ)を製造し、次いで図1にAM鋼の固溶化処理とオーステンパー処理のヒートパターンを示すように、この電縫鋼管を950℃に1000秒間保持して固溶化処理を施した後、常温へのオイルクエンチ処理を施し、続いて780℃に1000秒間保持して再加熱を行なった後、400℃まで急冷後該温度に1000秒間保持してオーステンパー処理を施して強度1150MPa、オーステナイト体積率21%のTRIP鋼製の電縫鋼管を得た。
得られた電縫鋼管について、JASO M 101 『自動車配管用金属管の規定』による押広げ試験および曲げ試験を実施した結果、押広げ試験では1.4D(1.2D以上)を示し、曲げ試験では溶接部に密着異常は確認されなかった。すなわち、本実施例では、TRIP鋼板をオーステンパー処理を施さずに造管し、造管後オーステンパー処理を施し、かつ板厚(肉厚)が0.6mmと薄いため完全なオーステンパー処理が施され完全な加工誘起マルテンサイトを生起させる効果を得ることができた。
Using a TRIP steel plate (steel strength 460 MPa) having a thickness of 0.6 mm and a coil width of 41.2 mm made of AM steel (annealed martensite steel: C 0.20 wt%, Si 1.5 wt%, Mn 1.5 wt%) and having low DC characteristics As shown in FIG. 1, a heat pattern of solid solution treatment and austempering treatment of AM steel is manufactured with a frequency resistance welder at a pipe making speed of 60 m / min. After the ERW steel pipe was held at 950 ° C. for 1000 seconds and subjected to solid solution treatment, it was subjected to oil quenching treatment to room temperature, followed by holding at 780 ° C. for 1000 seconds and reheating, and then rapidly cooling to 400 ° C. Thereafter, the temperature was maintained at the temperature for 1000 seconds, and an austempering treatment was performed to obtain an ERW steel pipe made of TRIP steel having a strength of 1150 MPa and an austenite volume ratio of 21%.
The obtained ERW steel pipe was subjected to a spread test and a bending test in accordance with JASO M 101 “Definition of Metal Pipes for Automotive Piping”. As a result, the spread test showed a 1.4D (1.2D or more) bending test. However, no adhesion abnormality was found in the weld. In other words, in this example, the TRIP steel sheet was piped without being subjected to austempering treatment, and was subjected to austempering treatment after pipe making, and the plate thickness (thickness) was as thin as 0.6 mm. The effect of giving complete work-induced martensite was obtained.

BF鋼(ベイニテックフェライト鋼:C0.35wt%、Si1.5wt%、Mn1.5wt%)からなる板厚1.0mm、コイル幅39.1mmのTRIP鋼板を、図2にBF鋼の固溶化処理とオーステンパー処理のヒートパターンを示すように、950℃に1200秒間保持して固溶化処理を施した後、約400℃まで急冷し、該温度に500秒間保持してオーステンパー処理と常温へのオイルクエンチ処理を施した後、該オーステンパー処理鋼板(鋼板強度1120MPa)を用い、TIG溶接機により造管速度4.2m/minで造管し、強度1010MPa、オーステナイト体積率21%のTRIP鋼製の溶接鋼管(管径1/2インチ)を得た。
得られた溶接鋼管について実施例1と同じ拡管試験および折曲げ試験を実施した結果、拡管試験では1.3D(1.2D以上)を示し、折曲げ試験では実施例1と同様、溶接部に密着異常は確認されなかった。なお、本実施例では、鋼板状態でオーステンパー処理が施されていたが、造管後オーステンパー処理が施されなかったことにより接合熱影響部約2mm程度の部分が残留オーステナイトが消滅し、その分だけ引張り試験時に加工誘起マルテンサイトが生じなかったため、見掛けの抗張力が低下したが、再度熱処理を施すことにより前記実施例1とほぼ同じ結果が得られるため何等問題はない。
A TRIP steel plate with a plate thickness of 1.0 mm and a coil width of 39.1 mm made of BF steel (Bainitec ferrite steel: C 0.35 wt%, Si 1.5 wt%, Mn 1.5 wt%) is shown in FIG. As shown in the heat pattern of the treatment and the austempering treatment, after holding the solution at 950 ° C. for 1200 seconds and performing the solution treatment, the solution is rapidly cooled to about 400 ° C. and held at the temperature for 500 seconds to reach the austempering treatment and normal temperature After the oil quench treatment, the austempered steel plate (steel strength: 1120 MPa) was used to make a pipe at a pipe making speed of 4.2 m / min with a TIG welder, and the strength was 1010 MPa and the austenite volume ratio of 21% TRIP steel. A welded steel pipe (tube diameter 1/2 inch) was obtained.
The obtained welded steel pipe was subjected to the same pipe expansion test and bending test as in Example 1. As a result, the pipe expansion test showed 1.3D (1.2D or more). No adhesion abnormality was confirmed. In this example, the austempering treatment was performed in the steel plate state, but the austenite treatment was not performed after the pipe making, so the portion of the bonding heat affected zone of about 2 mm disappeared from the retained austenite, Since the work-induced martensite did not occur during the tensile test, the apparent tensile strength was lowered, but there was no problem because the result was almost the same as that of Example 1 by performing the heat treatment again.

AM鋼(焼鈍マルテンサイト鋼:C0.20wt%、Si1.5wt%、Mn1.5wt%)からなる板厚2.5mm、コイル幅39.5mmのTRIP鋼板(鋼板強度460MPa)を用い、直流特性低周波抵抗溶接機により造管速度45m/minで電縫鋼管(管径12.5mm)を製造し、次いでこの電縫鋼管をプラグダイスで伸管し外径9mm、肉厚2.5mmの厚肉管とし、この電縫厚肉鋼管を950℃に1200秒間保持して固溶化処理を施した後、常温へのオイルクエンチ処理を施し、続いて780℃に再加熱して2400秒間保持した後、400℃まで急冷後該温度に1800秒間保持するオーステンパー処理を施して強度1100MPa、オーステナイト体積率20%のTRIP鋼製の電縫厚肉鋼管を得た。
得られた電縫厚肉鋼管に最高圧力100MPaの内圧疲労試験および振動曲げ疲労試験を実施した結果、両試験共に優れた特性を示した。
Using a TRIP steel plate (steel strength 460 MPa) having a plate thickness of 2.5 mm and a coil width of 39.5 mm made of AM steel (annealed martensite steel: C 0.20 wt%, Si 1.5 wt%, Mn 1.5 wt%) and having low DC characteristics An electric resistance welded steel pipe (tube diameter: 12.5 mm) is manufactured at a pipe making speed of 45 m / min with a frequency resistance welder, and then this electric resistance welded steel pipe is extended with a plug die to obtain an outer diameter of 9 mm and a wall thickness of 2.5 mm. This electric thick steel pipe was held at 950 ° C. for 1200 seconds and subjected to a solid solution treatment, then subjected to an oil quench treatment to room temperature, then reheated to 780 ° C. and held for 2400 seconds, After abruptly cooling to 400 ° C., an austempering treatment was performed to hold the temperature at this temperature for 1800 seconds to obtain an ERW thick-walled steel pipe made of TRIP steel having a strength of 1100 MPa and an austenite volume ratio of 20%.
As a result of conducting an internal pressure fatigue test and a vibration bending fatigue test with a maximum pressure of 100 MPa on the obtained electric-welded thick steel pipe, both tests showed excellent characteristics.

本発明のTRIP鋼製の溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管は、塑性変形能が高く、かつ塑性加工により加工誘起マルテンサイト組織となり内圧または外力によって発生する材料内部の疵および非金属介在物等に由来するノッチ先端より発生する亀裂の進行を阻止して耐内圧疲労特性を向上させることができ、自動車用燃料配管、ブレーキ配管、パワーステアリング配管、直噴式ガソリンエンジン用噴射管の場合は12〜20MPa以上の高噴射圧にも耐え得るという優れた効果を奏する。
したがって、本発明の自動車高圧配管用高張力鋼管は、近年のCOによる温暖化、燃費対策および環境対策等に大きく貢献するものである。
The high-strength steel pipe for automobile high-pressure piping made of the TRIP steel welded steel pipe or ERW steel pipe of the present invention has high plastic deformability and becomes a work-induced martensite structure by plastic working, and the internal flaw generated by internal pressure or external force. In addition, it is possible to improve the internal pressure fatigue resistance by preventing the progress of cracks generated from the notch tips derived from non-metallic inclusions, etc., and fuel pipes for automobiles, brake pipes, power steering pipes, direct injection type gasoline engine injections In the case of a pipe, it has an excellent effect that it can withstand a high spray pressure of 12 to 20 MPa or more.
Therefore, the high-tensile steel pipe for automobile high-pressure piping according to the present invention greatly contributes to recent warming due to CO 2 , fuel consumption measures, environmental measures, and the like.

本発明におけるAM鋼の固溶化処理とオーステンパー処理のヒートパターンの一例を示す図である。It is a figure which shows an example of the heat pattern of the solution treatment and the austemper process of AM steel in this invention. 同じくBF鋼の固溶化処理とオーステンパー処理のヒートパターンの一例を示す図である。It is a figure which similarly shows an example of the heat pattern of the solution treatment of BF steel, and an austemper process.

Claims (11)

低合金高張力鋼のAM鋼(焼鈍マルテンサイト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)で、固溶化処理後に急冷処理し、さらに加熱後、オーステンパー処理が施されたTRIP鋼板(低合金変態誘起塑性型強度鋼板)を材料とした溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管。   Low alloy high strength steel AM steel (annealed martensite steel: C0.1-0.6wt%, Si1.5wt%, Mn1.5wt%), rapid cooling after solution treatment, and further austempering after heating A high-tensile steel pipe for automobile high-pressure piping, which is made of a welded steel pipe or an electric-welded steel pipe made of a TRIP steel sheet (low alloy transformation-induced plastic-type strength steel sheet) to which is applied. 前記固溶化処理が、950℃に加熱保持しその後急冷する熱処理であることを特徴とする請求項1に記載の自動車高圧配管用高張力鋼管。   2. The high-strength steel pipe for high-pressure automobile piping according to claim 1, wherein the solution treatment is a heat treatment of heating and holding at 950 ° C. and then rapidly cooling. 3. 前記オーステンパー処理が、780℃に60〜3000秒間保持後325〜475℃まで急冷し、該温度で60〜3000秒間保持する熱処理であることを特徴とする請求項1に記載の自動車高圧配管用高張力鋼管。   The said austempering process is a heat treatment which hold | maintains at 780 degreeC for 60-3000 second, then rapidly cools to 325-475 degreeC, and hold | maintains at this temperature for 60-3000 second, The high pressure piping for motor vehicles of Claim 1 characterized by the above-mentioned. High tensile steel pipe. 低合金高張力鋼のBF鋼(ベイニテックフェライト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)で、固溶化処理後オーステンパー処理温度まで急冷し、該温度でオーステンパー処理が施されたTRIP鋼板(低合金変態誘起塑性型強度鋼板)を材料とした溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管。   BF steel (Bainitec ferritic steel: C0.1-0.6 wt%, Si1.5 wt%, Mn1.5 wt%), a low-alloy high-strength steel, is rapidly cooled to the austempering temperature after solution treatment. A high-tensile steel pipe for automobile high-pressure piping, consisting of a welded steel pipe or an ERW steel pipe made of a TRIP steel sheet (low alloy transformation-induced plastic-type strength steel sheet) that has been subjected to austempering treatment. 前記固溶化処理が、950℃に加熱保持しその後オーステンパー処理温度まで急冷する熱処理であることを特徴とする請求項4に記載の自動車高圧配管用高張力鋼管。   5. The high-tensile steel pipe for high-pressure automobile piping according to claim 4, wherein the solution treatment is a heat treatment in which the solution is heated to 950 ° C. and then rapidly cooled to an austempering temperature. 前記オーステンパー処理が、325〜475℃に加熱保持する熱処理であることを特徴とする請求項4または5に記載の自動車高圧配管用高張力鋼管。   6. The high-tensile steel pipe for high-pressure automobile piping according to claim 4, wherein the austempering treatment is a heat treatment for heating and holding at 325 to 475 ° C. 6. 低合金高張力鋼のAM鋼(焼鈍マルテンサイト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)、またはBF鋼(ベイニテックフェライト鋼:C0.1〜0.6wt%、Si1.5wt%、Mn1.5wt%)からなるTRIP鋼板(低合金変態誘起塑性型強度鋼板)であって、圧延のまま、または通常の軟化熱処理が施された鋼板を材料とし、かつ残留オーステナイトを5〜25wt%有する溶接鋼管または電縫鋼管からなる自動車高圧配管用高張力鋼管。   Low alloy high strength steel AM steel (annealed martensite steel: C 0.1-0.6 wt%, Si 1.5 wt%, Mn 1.5 wt%), or BF steel (Bainitec ferrite steel: C0.1-0. 6% by weight, 1.5% Si, 1.5% Mn) TRIP steel sheet (low alloy transformation induced plastic strength steel sheet), which is made of a steel sheet that has been rolled or subjected to normal softening heat treatment, and A high-tensile steel pipe for automobile high-pressure piping, which is a welded steel pipe or ERW steel pipe having 5 to 25 wt% residual austenite. 肉厚t2.5mm以下、外径12.7mm以下の溶接鋼管または電縫鋼管からなる請求項1ないし7のいずれか1項に記載の自動車高圧配管用高張力鋼管。   The high-tensile steel pipe for automobile high-pressure piping according to any one of claims 1 to 7, comprising a welded steel pipe or an electric resistance steel pipe having a wall thickness of t2.5 mm or less and an outer diameter of 12.7 mm or less. 前記肉厚t2.5mm以下、外径12.7mm以下のTRIP鋼製の電縫鋼管または溶接鋼管からなる自動車高圧配管用高張力鋼溶接鋼管は、残留オーステナイト5〜25wt%、抗張力80〜180kg/mm有することを特徴とする請求項1ないし8のいずれか1項に記載の自動車高圧配管用高張力鋼管。 The high-strength steel welded steel pipe for automobile high-pressure piping composed of TRIP steel electric-welded steel pipe or welded steel pipe having a wall thickness t of 2.5 mm or less and an outer diameter of 12.7 mm or less is a retained austenite of 5 to 25 wt%, a tensile strength of 80 to 180 kg / high tensile steel pipe for automotive high-pressure pipe according to any one of claims 1 to 8, characterized in that it has mm 2. 前記TRIP鋼製の自動車高圧配管用高張力鋼管は、高周波誘導溶接、高周波抵抗溶接、低周波抵抗溶接、直流抵抗溶接、TIG溶接、プラズマ溶接、レーザー溶接のいずれかの方法により溶接された請求項1ないし9のいずれか1項に記載の自動車高圧配管用高張力鋼管。   The high-strength steel pipe for automobile high-pressure piping made of TRIP steel is welded by any one of high-frequency induction welding, high-frequency resistance welding, low-frequency resistance welding, DC resistance welding, TIG welding, plasma welding, and laser welding. The high-tensile steel pipe for automobile high-pressure piping according to any one of 1 to 9. 前記TRIP鋼製の自動車高圧配管用高張力鋼管は、燃料配管、ブレーキ配管等の高圧流体用配管に使用されることを特徴とする請求項1ないし10のいずれか1項に記載の自動車高圧配管用高張力鋼管。
The high-pressure steel pipe for high-pressure piping made of TRIP steel is used for high-pressure fluid piping such as fuel piping and brake piping. High tensile steel pipe.
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JP2016133101A (en) * 2015-01-22 2016-07-25 臼井国際産業株式会社 Fuel rail
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