JP2007277784A - Seam felt for papermaking - Google Patents

Seam felt for papermaking Download PDF

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Publication number
JP2007277784A
JP2007277784A JP2006131921A JP2006131921A JP2007277784A JP 2007277784 A JP2007277784 A JP 2007277784A JP 2006131921 A JP2006131921 A JP 2006131921A JP 2006131921 A JP2006131921 A JP 2006131921A JP 2007277784 A JP2007277784 A JP 2007277784A
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Prior art keywords
seam
fiber layer
core
wet paper
felt
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JP2006131921A
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JP4976740B2 (en
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Kazumasa Fujita
和正 藤田
Yoshikazu Shiba
義和 斯波
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Ichikawa Co Ltd
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Ichikawa Co Ltd
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Priority to JP2006131921A priority Critical patent/JP4976740B2/en
Priority to TW096112403A priority patent/TW200738934A/en
Priority to KR1020087022749A priority patent/KR20080113213A/en
Priority to EP07741814A priority patent/EP2006444A4/en
Priority to US12/226,153 priority patent/US20090120603A1/en
Priority to CNA2007800129203A priority patent/CN101421458A/en
Priority to PCT/JP2007/058378 priority patent/WO2007119856A1/en
Priority to CA002649264A priority patent/CA2649264A1/en
Publication of JP2007277784A publication Critical patent/JP2007277784A/en
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • D21F7/10Seams thereof
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00Other details of machines for making continuous webs of paper
    • D21F7/08Felts
    • D21F7/083Multi-layer felts

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  • Paper (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a seam felt for papermaking, having high mechanical strength and exhibiting excellent smoothness, dehairing resistance, abrasion resistance and compression fatigue resistance. <P>SOLUTION: The seam felt for the papermaking has a base layer 30 having a seam part, a wet paper-side butt fiber layer 20 formed on the surface at the wet paper side of the base layer, a press-side butt fiber layer 21 formed on the surface at the press side. The wet paper-contacting fiber layer 20 contains a core-sheath conjugate fiber 41 constituted of a core component comprising a high-molecular weight nylon having ≥80 mPa s absolute viscosity, and a sheath component comprising a nylon having a melting point lower than that of the core component. As a result, the seam felt having the characteristics comprising the smoothness, the dehairing resistance, the abrasion resistance and the compression fatigue resistance in good balance is provided. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、抄紙用シームフェルト(以下、単に「シームフェルト」という)に関する。  The present invention relates to a papermaking seam felt (hereinafter simply referred to as “seam felt”).

近時、抄紙機械は、高速、及び高加圧であるタイプのものが主流であり、抄紙用フェルトは、高い通水性を有することが望まれている。そのため、抄紙用フェルトにおいては、基礎部分の織物構造が単糸で構成されることにより、通水性を高めたタイプのものが主流である。  In recent years, paper machines are of the high-speed and high-pressure type, and paper felts are desired to have high water permeability. For this reason, in papermaking felts, the mainstream is a type in which the water permeability is increased by forming the base fabric structure with a single yarn.

また、従来、機械上で継合わせ可能なシームフェルト(例えば、特許文献1参照。)には、バット繊維層、及び耐フロー性の材料からなるストリップを、抄紙機の布の継目部分の上方、又は近隣に設け、その結果、シームフェルトの継目部分の空気・水の透過性が、継目以外の箇所の空気・水の透過性と、実質的に同一となるようにしたものがある。  Further, conventionally, a seam felt that can be joined on a machine (see, for example, Patent Document 1) includes a vat fiber layer and a strip made of a flow-resistant material, above a seam portion of a cloth of a paper machine, Alternatively, the air / water permeability of the seam felt seam portion may be substantially the same as the air / water permeability of a portion other than the seam.

図2は、従来のシームフェルト10’の機械方向断面図である。
シームフェルト10’は、モノフィラメントの織布である素地布14’を有し、継目(シーム)領域12’が連結されることにより、機械上でエンドレス形態となる。
なお、素地布14’は、機械方向糸16’と、機械横断方向糸22’からなる織布である。
FIG. 2 is a cross-sectional view in the machine direction of a conventional seam felt 10 ′.
The seam felt 10 ′ has a base fabric 14 ′ that is a monofilament woven fabric, and the seam region 12 ′ is connected to be endless on the machine.
The base fabric 14 ′ is a woven fabric composed of a machine direction yarn 16 ′ and a cross machine direction yarn 22 ′.

機械方向糸16’は、継合わせループ(シームループ)18’を形成する。
なお、シームループ18’は軸棒20’の通路となり、シームループ18’及び軸棒20’が組合わされ、素地布14’が連結される。
The machine direction yarn 16 'forms a seam loop 18'.
The seam loop 18 'serves as a passage for the shaft rod 20', and the seam loop 18 'and the shaft rod 20' are combined to connect the base fabric 14 '.

ストリップ24’は、その上側が0.5〜2.0インチ(1.27〜5.08cm)の長さで広がるように、シーム領域12’に配置されている。なお、ストリップ24’は、織布、不織布、又はポリマーフィルムのいずれかを用いたリボンであり、素地布14’にニードリングによって打込まれる。また、ステープルファイバからなるバット繊維層26’は、素地布14’の少なくとも片面に、ニードルパンチング等の方法で設けられる。  The strip 24 'is disposed in the seam region 12' so that its upper side extends with a length of 0.5 to 2.0 inches (1.27 to 5.08 cm). The strip 24 ′ is a ribbon using any one of a woven fabric, a non-woven fabric, and a polymer film, and is driven into the base fabric 14 ′ by needling. The batt fiber layer 26 'made of staple fibers is provided on at least one surface of the base fabric 14' by a method such as needle punching.

また、素地布14’の最下側のシームループ18’から、バット繊維層26’が取除かれることにより、ギャップ28’が設けられている。
そして、バット繊維層26’とストリップ24’が斜めにカットされ、スリット30’が設けられるが、ストリップ24’により、シーム領域12’の空気、及び水の透過性が損なわれないシームフェルト10’を提供することができるとされている。
Further, a gap 28 ′ is provided by removing the bat fiber layer 26 ′ from the lowermost seam loop 18 ′ of the base fabric 14 ′.
The batt fiber layer 26 ′ and the strip 24 ′ are cut obliquely and provided with a slit 30 ′. The strip 24 ′ does not impair the permeability of the air and water in the seam region 12 ′. Can be provided.

一方、従来、機械上で継合せる必要のない無端状(エンドレス)の抄紙用フェルトが多く使われてきた。エンドレスフェルトもシームフェルトも、抄紙用フェルトとして湿紙から水を搾る機能(搾水性)を維持するために、加圧により圧縮されたフェルトを除圧時に偏平化することなく回復させる機能(耐圧縮疲労性)や、フェルトが平滑になることにより湿紙平滑性を高める機能(平滑性)及び耐脱毛・摩耗性等も重要視されている。
このような機能を具えたフェルトとして、例えば、2成分材料よりなる芯鞘構造を有する繊維を含むプレスフェルトが特許文献2に開示されている。このプレスフェルトでは、バット層の繊維として、低融点の鞘材料と高融点の芯材料からなる2成分材料が用いられ、プレスフェルトの加熱硬化処理により低融点の鞘材料が軟化してバット層内にマトリックスが形成されることにより、プレスフェルトの脱排水性能を向上させ、しかも、圧縮抵抗力を増強させることができるとされている。
On the other hand, endless papermaking felts that do not need to be joined on a machine have been widely used. Both endless felt and seam felt have the ability to recover the felt compressed by pressing without pressure flattening to maintain the ability to squeeze water from wet paper as a papermaking felt (water squeezing). (Fatigue property), a function to improve wet paper smoothness by smoothing the felt (smoothness), hair removal resistance, wear resistance, and the like are also regarded as important.
As a felt having such a function, for example, a press felt including a fiber having a core-sheath structure made of a two-component material is disclosed in Patent Document 2. In this press felt, a two-component material comprising a sheath material having a low melting point and a core material having a high melting point is used as a fiber for the bat layer, and the sheath material having a low melting point is softened by heat curing treatment of the press felt. It is said that by forming a matrix, it is possible to improve the dewatering performance of the press felt and to enhance the compression resistance.

特表2004−512441号公報JP-T-2004-512441 特開平8−302584号公報Japanese Patent Laid-Open No. 8-302584

上述のシームフェルトにスリットを設けたものの場合、シーム領域に配置されるバット繊維層からの脱毛現象を抑制するには、シーム領域に配置されるバット繊維層の接合性を維持、又は高めるためシーム領域にストリップを配置したり、樹脂を塗布したりする必要があった。そのため、必然的に、シーム領域における空気・水の透過性、及びフェルト物性(圧縮性、通水性、汚れ成分の蓄積性)を、シームフェルトにおけるシーム領域以外の部分の空気・水の透過性、及びフェルト物性と一致させるのは困難であった。  In the case where the above-mentioned seam felt is provided with a slit, in order to suppress the hair loss phenomenon from the bat fiber layer disposed in the seam region, the seam is maintained in order to maintain or enhance the bonding property of the bat fiber layer disposed in the seam region. It was necessary to place strips in the area or apply resin. Therefore, inevitably, the permeability of air and water in the seam area, and the felt physical properties (compressibility, water permeability, accumulation of dirt components), the permeability of air and water in parts other than the seam area in the seam felt, And it was difficult to match the felt physical properties.

シーム領域とシーム領域以外の部分の空気・水の透過性、及びフェルト物性が異なるシームフェルトを使用した場合、抄紙工程において、シーム領域の湿紙の地合が変化するので、湿紙の品質を損なったり、湿紙を破断したりしてしまう危険性があった。さらに、シームフェルトの耐久性、及び品質を損なうという問題もあった。  When seam felts with different air / water permeability and felt properties in the seam area and other areas than the seam area are used, the texture of the wet paper in the seam area changes during the paper making process. There was a risk of damaging or breaking the wet paper. Further, there is a problem that the durability and quality of the seam felt are impaired.

また、特許文献2の抄紙用フェルトは、プレス装置による繰返しの圧縮疲労を受け易いという問題がある。すなわち、特許文献2の抄紙用フェルトのように2成分材料をフェルトのバット繊維層に用いる場合、フェルト製造時の熱プレスの影響により、芯材料の機械的強度の低下や化学的劣化が起こり、その結果、フェルトの使用中に繊維が切断されたり、脱毛・摩耗が進み、早期に交換を必要とすることが多かった。  Further, the felt for papermaking of Patent Document 2 has a problem that it is easily subjected to repeated compression fatigue by a press device. That is, when a two-component material is used for the felt bat fiber layer as in the papermaking felt of Patent Document 2, the mechanical strength of the core material is lowered or chemically deteriorated due to the influence of the heat press during the felt production, As a result, the fibers were cut during the use of the felt, and the hair removal / wearing progressed, often requiring early replacement.

そこで、本発明は、シーム領域でのフェルト物性を他の部分と異なることがないようにしながら、シーム領域のバット繊維層の耐圧縮疲労性を高めることができ、然も平滑性・耐脱毛・摩耗性、及び搾水性に優れたシームフェルトを提供することを目的とする。  Therefore, the present invention can improve the compression fatigue resistance of the bat fiber layer in the seam region while preventing the felt physical properties in the seam region from being different from other parts. It aims at providing the seam felt excellent in abrasion property and squeezing ability.

本発明は、シーム部を有する基層と、該基層の湿紙側の表面に形成された湿紙側バット繊維層と、プレス側の表面に形成されたプレス側バット繊維層とを備え、
前記湿紙側バット繊維層が絶対粘度が80mPa・s以上である高分子量ナイロンからなる芯成分と、該芯成分よりも低融点のナイロンからなる鞘成分とから構成される芯鞘複合繊維を含み、前記芯鞘複合繊維の鞘成分が溶融して網目状繊維層が形成されている抄紙用シームフェルトにより、前記課題を解決した。
ここで、絶対粘度が80mPa・s以上とは、ナイロンを0.5g/95%硫酸100mlで溶解し、25℃の温度で測定した絶対粘度であって、振動式粘度計で測定することができる。
前記湿紙側バット繊維層における前記芯鞘複合繊維の含有率は、20%〜80%であることが好ましい。
また、前記湿紙側バット繊維層を多層構造にし、前記湿紙側バット繊維層のプレス側から湿紙側に向かって、前記芯鞘複合繊維の含有量を段階的に増加させてもよい。特に前記基層の湿紙側の表面には前記芯鞘複合繊維を含まない繊維層を設けることが好ましい。
The present invention comprises a base layer having a seam portion, a wet paper web batt fiber layer formed on the wet paper side surface of the base layer, and a press side batt fiber layer formed on the press side surface,
The wet-paper side batt fiber layer includes a core-sheath composite fiber composed of a core component made of high molecular weight nylon having an absolute viscosity of 80 mPa · s or more and a sheath component made of nylon having a lower melting point than the core component. The above problems have been solved by a seam felt for papermaking in which a sheath component of the core-sheath composite fiber is melted to form a network fiber layer.
Here, the absolute viscosity of 80 mPa · s or more is an absolute viscosity measured at a temperature of 25 ° C. by dissolving nylon with 100 ml of 0.5 g / 95% sulfuric acid, and can be measured with a vibration viscometer. .
The content ratio of the core-sheath composite fiber in the wet paper web batt fiber layer is preferably 20% to 80%.
The wet paper web batt fiber layer may have a multilayer structure, and the content of the core-sheath composite fiber may be increased stepwise from the press side of the wet paper web batt fiber layer toward the wet paper web. In particular, it is preferable to provide a fiber layer that does not contain the core-sheath conjugate fiber on the surface of the base layer on the wet paper web side.

本発明によれば、シーム領域とシーム領域以外の部分のフェルト物性を均一にしながら、シーム領域のバット繊維の脱毛、脱落を効果的に抑制することができる。その結果、抄紙工程において、湿紙の品質を高め、且つ、湿紙を破断させることが少なく、耐久性にもすぐれたシームフェルトを提供することができる。
また本発明によれば、芯鞘複合繊維の鞘成分が溶融して網目状繊維層が形成されて、湿紙側バット繊維層が緻密になる。その結果、プレス側層の水分は、前記湿紙側バット繊維層がバリアとなって湿紙側に移動しにくくなるため、再湿現象を抑制することができる。
また、前記芯鞘複合繊維の芯成分を高粘度にすること、すなわち高分子量ナイロンを使用することで、フェルトの耐脱毛・摩耗性及び耐圧縮疲労性が向上し、その結果、フェルトの寿命(ライフ)が延びてフェルト交換回数が減る、脱毛・摩耗による抜け毛が湿紙に付着することが少なくなり製紙品質が改善する、湿紙接触面の平滑性が維持される等の効果を奏する。
ADVANTAGE OF THE INVENTION According to this invention, the hair loss of the bat fiber of a seam area | region can be effectively suppressed, making uniform the felt physical property of parts other than a seam area | region and a seam area | region. As a result, it is possible to provide a seam felt that improves the quality of the wet paper, does not break the wet paper, and has excellent durability in the paper making process.
Further, according to the present invention, the sheath component of the core-sheath composite fiber is melted to form a network fiber layer, and the wet paper web batt fiber layer becomes dense. As a result, the moisture in the press side layer is less likely to move to the wet paper side due to the wet paper side batt fiber layer serving as a barrier, so that the rewetting phenomenon can be suppressed.
Further, by making the core component of the core-sheath composite fiber highly viscous, that is, by using high molecular weight nylon, the hair removal / wear resistance and compression fatigue resistance of the felt are improved. As a result, the life of the felt ( Life) is extended, the number of felt exchanges is reduced, hair loss due to hair removal and wear is less likely to adhere to the wet paper, improving the papermaking quality, and maintaining the smoothness of the wet paper contact surface.

以下、本発明のシームフェルトについて詳しく説明する。
図1は本発明によるシームフェルト10の機械方向(MD方向)の断面図である。
なお、「機械方向(MD)」は、抄紙機がシームフェルトを移動させる経方向であり、「機械横断方向(CMD)」は、抄紙機がシームフェルトを移動させる方向を横切る緯方向である。
図1に示すように、シームフェルト10は、シーム部を有する基層30と、該基層の湿紙側の表面に形成された湿紙側バット繊維層20と、プレス側の表面に形成されたプレス側バット繊維層21とからなる。
基層の湿紙側の表面に形成された湿紙側バット繊維層20と、プレス側の表面に形成されたプレス側バット繊維層21は、ステープルファイバーから構成され、ニードルパンチングによりそれぞれ基層30の湿紙側及びプレス側に絡合一体化されている。
Hereinafter, the seam felt of the present invention will be described in detail.
FIG. 1 is a cross-sectional view in the machine direction (MD direction) of a seam felt 10 according to the present invention.
The “machine direction (MD)” is the warp direction in which the paper machine moves the seam felt, and the “machine crossing direction (CMD)” is the weft direction across the direction in which the paper machine moves the seam felt.
As shown in FIG. 1, a seam felt 10 includes a base layer 30 having a seam portion, a wet paper web batt fiber layer 20 formed on the wet paper side surface of the base layer, and a press formed on the press side surface. It consists of a side bat fiber layer 21.
The wet web side batt fiber layer 20 formed on the wet paper side surface of the base layer and the press side batt fiber layer 21 formed on the press side surface are composed of staple fibers, and each of the wet layers of the base layer 30 is formed by needle punching. The paper side and the press side are intertwined and integrated.

基層30は、経糸(機械方向糸)31、及び緯糸(機械横断方向糸)32が有端状に、織機上で製織されて製造される。
ここで基層30のシーム部について説明する。経糸31,31は有端状の基層30の端部に、いわゆる、シームループ33,33が設けられ、シームループ33,33は、機械横断方向上で並ぶように揃えられる。そして、そのシームループ33,33に、棒状の芯線(ピントルワイヤ)36が挿入されることにより、基層30は、無端状のエンドレス織物となる。このような有端状の基層30の端部にシームループが設けられ、芯線の挿入によりエンドレス織物となる部分をシーム部と言う。
The base layer 30 is manufactured by weaving a warp yarn (machine direction yarn) 31 and a weft yarn (machine cross direction yarn) 32 in an end shape on a loom.
Here, the seam portion of the base layer 30 will be described. The warps 31, 31 are provided with so-called seam loops 33, 33 at the ends of the end-like base layer 30, and the seam loops 33, 33 are aligned so as to be aligned in the cross machine direction. Then, by inserting a rod-shaped core wire (pintle wire) 36 into the seam loops 33, 33, the base layer 30 becomes an endless endless fabric. A seam loop is provided at the end of the end-shaped base layer 30 and a portion that becomes an endless fabric by inserting a core wire is referred to as a seam portion.

芯線36の上方において、シームフェルト10の機械横断方向に沿って、湿紙側バット繊維層20を基層30に到るまで斜めに切断し、切目11を設ける。
このように、湿紙側バット繊維層20を斜めに切断し、機械方向に傾斜するように切目11を設ける理由は、湿紙側バット繊維層20を機械横断方向において垂直に切断した場合よりも、シーム領域12のマークが湿紙に転写し難いためである。従って、プレス側バット繊維層の切目11’は、垂直方向でよい。
なお、図1に示すように、切目11を斜辺として基層30に対して、三角形をなす部分がフラップfである。この場合、シームフェルト10の抄紙機械における走行方向は、図1の右から左の方向である。
Above the core wire 36, along the cross-machine direction of the seam felt 10, the wet paper web-side bat fiber layer 20 is cut obliquely until reaching the base layer 30, thereby providing a cut 11.
As described above, the reason why the cut paper 11 is provided so that the wet paper side batt fiber layer 20 is cut obliquely and is inclined in the machine direction is more than the case where the wet paper side batt fiber layer 20 is cut vertically in the cross machine direction. This is because the mark in the seam region 12 is difficult to transfer to the wet paper. Therefore, the cut 11 ′ of the press-side bat fiber layer may be in the vertical direction.
In addition, as shown in FIG. 1, the part which makes a triangle with respect to the base layer 30 by making the cut 11 into a hypotenuse is the flap f. In this case, the traveling direction of the seam felt 10 in the papermaking machine is from the right to the left in FIG.

本発明のシームフェルト10は、湿紙側バット繊維層20に芯鞘複合繊維41を含み、前記芯鞘複合繊維の鞘成分が熱及び/または熱プレスにより溶融して網目状繊維層が形成されて、湿紙側バット繊維層が緻密になるので、シーム領域12の耐久性が増大する。つまりシームフェルトが抄紙機械で使用される期間、損傷を受け易いシーム領域12のフラップf、切目11、11’からの脱毛.磨耗を著しく改善できる。  The seam felt 10 of the present invention includes a core-sheath composite fiber 41 in the wet paper web batt fiber layer 20, and the sheath component of the core-sheath composite fiber is melted by heat and / or hot press to form a network fiber layer. Thus, since the wet paper side batt fiber layer becomes dense, the durability of the seam region 12 increases. In other words, during the period when the seam felt is used in the paper machine, the hair f. Wear can be remarkably improved.

更に、本発明のシームフェルトの他の機能について説明する。
シームフェルト10の前記芯鞘複合繊維41が溶融して網目状繊維層が形成され、それに伴って湿紙側バット繊維層20が緻密になり、シームフェルト10の表面平滑性が向上する。
湿紙側バット繊維層20が緻密になると、シームフェルト10がニップ加圧下を脱してゆく際に、基層と、プレス側の表面に形成されたプレス側バット繊維層21にある水分が、緻密層がバリアとなって移動しにくくなり、再湿現象が効果的に抑制され搾水性が向上する。
Furthermore, other functions of the seam felt of the present invention will be described.
The core-sheath composite fiber 41 of the seam felt 10 is melted to form a network fiber layer, and the wet paper web batt fiber layer 20 becomes dense accordingly, and the surface smoothness of the seam felt 10 is improved.
When the wet paper side batt fiber layer 20 becomes dense, when the seam felt 10 is removed from the nip under pressure, the moisture in the base layer and the press side batt fiber layer 21 formed on the press side surface becomes a dense layer. As a barrier, it becomes difficult to move, the rewetting phenomenon is effectively suppressed, and the water squeezing is improved.

本発明のシームフェルト10は、湿紙側バット繊維層20が、温度25℃での絶対粘度が80mPa・s以上である高分子量ナイロンからなる芯成分と、この芯成分よりも低融点のナイロンからなる鞘成分とから構成される芯鞘複合繊維41のステープルファイバーを含み、基層30のプレス側の表面に形成されたプレス側バット繊維層21は、芯鞘複合繊維41を含まない従来のナイロン繊維42のステープルファイバーで構成される。
ここで、温度25℃での絶対粘度が80mPa・s以上とは、ナイロンを0.5g/95%硫酸100mlで溶解し、25℃の温度で測定した絶対粘度であり、これは振動式粘度計で測定することができる。
なお、図1では、便宜上、芯鞘複合繊維41が誇張して示されている。
In the seam felt 10 of the present invention, the wet paper side batt fiber layer 20 is composed of a core component made of high molecular weight nylon having an absolute viscosity of 80 mPa · s or more at a temperature of 25 ° C., and nylon having a lower melting point than this core component. The press-side bat fiber layer 21 formed on the press-side surface of the base layer 30 includes staple fibers of the core-sheath composite fiber 41 composed of the sheath component, and the conventional nylon fiber not including the core-sheath composite fiber 41. It is composed of 42 staple fibers.
Here, the absolute viscosity at a temperature of 25 ° C. of 80 mPa · s or more is an absolute viscosity measured at a temperature of 25 ° C. by dissolving nylon with 100 ml of 0.5 g / 95% sulfuric acid. Can be measured.
In FIG. 1, the core-sheath composite fiber 41 is exaggerated for convenience.

従来、2成分材料よりなる芯鞘構造を有する繊維を抄紙用フェルトのバット繊維層に用いる場合、芯成分の粘度、すなわち、分子量については考慮されていなかった。本発明では、芯成分を従来よりも高粘度、すなわち、高分子量ナイロンを使用し、且つ、この芯鞘複合繊維からなる層を、シームフェルトの基層の湿紙側表面上に配置することにより、前記芯鞘複合繊維の溶融した網目状繊維層が形成され、平滑性、耐脱毛・摩耗性、耐圧縮疲労性がバランスよく改善される。  Conventionally, when a fiber having a core-sheath structure made of a two-component material is used for a bat fiber layer of a papermaking felt, the viscosity of the core component, that is, the molecular weight has not been considered. In the present invention, the core component has a higher viscosity than before, i.e., high molecular weight nylon is used, and the layer made of the core-sheath composite fiber is disposed on the wet paper web side surface of the seam felt base layer. A network fiber layer in which the core-sheath composite fiber is melted is formed, and smoothness, hair removal / wear resistance, and compression fatigue resistance are improved in a well-balanced manner.

芯鞘複合繊維41の芯成分に用いられるナイロンは、温度25℃での絶対粘度が80mPa・s以上の高分子量ナイロンであり、且つ、鞘成分よりも融点の高いものが用いられる。芯成分のナイロンを高粘度(80mPa・s以上)にすることにより、フェルトの耐脱毛・摩耗性及び耐圧縮疲労性が向上する。これは高分子量ナイロンでは分子鎖が長くなるから、分子鎖同士の絡み合い効果による機械的特性(強度や摩擦・摩耗などの耐久性)が向上するためであると考えられる。 絶対粘度が80mPa・s未満(中粘度)のナイロンを用いた場合、耐脱毛・摩耗性及び耐圧縮疲労性の効果が十分に得られない。  The nylon used for the core component of the core-sheath composite fiber 41 is a high molecular weight nylon having an absolute viscosity of 80 mPa · s or higher at a temperature of 25 ° C., and has a higher melting point than the sheath component. By making the core component nylon have a high viscosity (80 mPa · s or more), the hair removal / wear resistance and compression fatigue resistance of the felt are improved. This is presumably because the molecular weight of the high molecular weight nylon becomes longer, so that mechanical properties (strength, durability such as friction and wear) due to the entanglement effect between the molecular chains are improved. When nylon having an absolute viscosity of less than 80 mPa · s (medium viscosity) is used, the effect of hair removal / wear resistance and compression fatigue resistance cannot be sufficiently obtained.

芯成分に好ましく用いられるナイロンとしては、高分子量ナイロン6、高分子量ナイロン66、高分子量ナイロン46、高分子量ナイロン610、高分子量ナイロン612等であることが好ましい。詳しくはεカプロラクタムの重合(ナイロン6)や、ヘキサメチレンジアミン・アジピン酸塩の重縮合(ナイロン66)、1,4−ジアミノブタン・アジピン酸塩の重縮合(ナイロン46)、ヘキサメチレンジアミン・セバシン酸塩の重縮合(ナイロン610)、ヘキサメチレンジアミン・ドデカン二酸塩の重縮合(ナイロン612)等、ナイロン塩の重縮合により得られたナイロンが好ましく、しかもDSC(示差走査熱分析計)による融点が200℃以上である脂肪族ナイロンを挙げることができる。これらの高分子ナイロンの0.5g/95%硫酸100mlでの絶対粘度は、80mPa・s以上であることが好ましい。なお、これらの高分子量ナイロンは公知の重合方法、或いは一旦重合したナイロンフレークを、酸素を含まない120〜200℃の不活性ガス雰囲気内に置いて、固相重合する方法(例えば、特表2002−529604号)により製造されたものが用いられる。  Nylon preferably used for the core component is preferably high molecular weight nylon 6, high molecular weight nylon 66, high molecular weight nylon 46, high molecular weight nylon 610, high molecular weight nylon 612, or the like. Specifically, polymerization of ε-caprolactam (nylon 6), polycondensation of hexamethylenediamine and adipate (nylon 66), polycondensation of 1,4-diaminobutane and adipate (nylon 46), hexamethylenediamine and sebacine Nylon obtained by polycondensation of a nylon salt, such as polycondensation of an acid salt (nylon 610) or polycondensation of hexamethylenediamine / dodecanedioate (nylon 612), is preferred, and by DSC (differential scanning calorimetry) Mention may be made of aliphatic nylons having a melting point of 200 ° C. or higher. The absolute viscosity of these polymer nylons at 100 ml of 0.5 g / 95% sulfuric acid is preferably 80 mPa · s or more. These high molecular weight nylons are known polymerization methods, or a method of solid-phase polymerization in which nylon flakes once polymerized are placed in an inert gas atmosphere containing no oxygen and at 120 to 200 ° C. (for example, Special Table 2002). No. -529604) is used.

芯鞘複合繊維41の鞘成分に用いられるナイロンは、芯成分よりも低融点のナイロンが用いられる。鞘成分に好ましく用いられるナイロンとしては、ナイロン6/12、ナイロン6/610、ナイロン66/6、ナイロン66/12、ナイロン66/610等の二元共重合ナイロン、ナイロン6/66/12、ナイロン6/66/610等の三元共重合ナイロンを挙げることができる。なお、これらの共重合ナイロンは組成(共重合成分の重量%)により融点が変動することは良く知られる処であるが、本発明で使用できる共重合ナイロンは、その融点が180℃以下のものに限られる。  The nylon used for the sheath component of the core-sheath composite fiber 41 is nylon having a lower melting point than that of the core component. As nylons preferably used for the sheath component, binary copolymer nylons such as nylon 6/12, nylon 6/610, nylon 66/6, nylon 66/12, nylon 66/610, nylon 6/66/12, nylon Mention may be made of terpolymer nylons such as 6/66/610. It is well known that the melting point of these copolymer nylons varies depending on the composition (% by weight of the copolymer component), but the copolymer nylon that can be used in the present invention has a melting point of 180 ° C. or less. Limited to.

湿紙側バット繊維層20は、芯鞘複合繊維41と通常のナイロン繊維42とが一定の割合で混綿された繊維で構成されるのが好ましく、これにより平滑性・耐摩耗性・耐圧縮疲労性をよりバランスよく具えることができる。この場合、混綿の割合は、芯鞘複合繊維41の含有率80%〜20%、ナイロン繊維42の含有率20%〜80%とするのが好ましい。
芯鞘複合繊維41の含有率が20%未満の場合、湿紙側バット繊維層20の緻密性が低くなるためフェルト表面の耐脱毛・摩耗性及び耐圧縮疲労性の効果や平滑性が悪くなり、再湿現象を抑制する効果が十分に得られない。
一方、芯鞘複合繊維41の含有率が80%を超えた場合は、フェルトの平滑性・耐摩耗性に優れ、再湿現象を効果的に抑制することができる反面、湿紙側バット繊維層20が圧縮疲労しやすく、偏平化しやすい傾向になる。
The wet paper side batt fiber layer 20 is preferably composed of a fiber in which the core-sheath composite fiber 41 and the normal nylon fiber 42 are blended at a constant ratio, thereby smoothness, wear resistance, and compression fatigue resistance. Can have a more balanced sex. In this case, the blended cotton ratio is preferably 80% to 20% of the core-sheath composite fiber 41 and 20% to 80% of the nylon fiber 42.
When the content of the core-sheath composite fiber 41 is less than 20%, the denseness of the wet paper side batt fiber layer 20 is lowered, and thus the effect of hair removal / wear resistance and compression fatigue resistance on the felt surface and the smoothness are deteriorated. The effect of suppressing the rewetting phenomenon cannot be sufficiently obtained.
On the other hand, when the content of the core-sheath composite fiber 41 exceeds 80%, the felt is excellent in smoothness and wear resistance, and the rewetting phenomenon can be effectively suppressed. No. 20 tends to fatigue compression and tends to flatten.

また、湿紙側バット繊維層20を多層構造にし、該湿紙側バット繊維層20のプレス側から湿紙側に向かって、芯鞘複合繊維41の含有量を段階的に増加させてもよく、これにより、平滑性と耐脱毛・耐摩耗性を一層向上させることができる。
特に基層の湿紙側の表面には芯鞘複合繊維41を含まないバット繊維層を設けることが好ましい。つまりニードルパンチングにより基層30のシーム部に湿紙側バット繊維層20が絡合すると、溶融した網目状繊維がシームループ33,33を閉塞するため芯線(ピントルワイヤ)36の挿入が阻害される。しかし基層の湿紙側表面に芯鞘複合繊維41を含まないバット繊維層、好ましくは坪量50g/m2以上のバット繊維層を設けると、シーム部への芯鞘複合繊維41の絡合が回避される。
Further, the wet paper web batt fiber layer 20 may have a multilayer structure, and the content of the core-sheath composite fiber 41 may be increased stepwise from the press side of the wet paper web batt fiber layer 20 toward the wet paper web. Thereby, smoothness and hair removal / wear resistance can be further improved.
In particular, it is preferable to provide a batt fiber layer not including the core-sheath composite fiber 41 on the surface of the base layer on the wet paper web side. In other words, when the wet paper web batt fiber layer 20 is entangled with the seam portion of the base layer 30 by needle punching, the melted mesh fibers close the seam loops 33 and 33, thereby preventing insertion of the core wire (pintle wire) 36. However, when a batt fiber layer not containing the core-sheath composite fiber 41, preferably a batt fiber layer having a basis weight of 50 g / m 2 or more, is provided on the wet paper web side surface of the base layer, the entanglement of the core-sheath composite fiber 41 to the seam portion is avoided. Is done.

なお、芯鞘複合繊維41の芯部と鞘部の容積比率は特に限定されないが、5:1〜1:5の範囲、好ましくは1:1である。  The volume ratio of the core portion to the sheath portion of the core-sheath composite fiber 41 is not particularly limited, but is in the range of 5: 1 to 1: 5, preferably 1: 1.

また、湿紙側バット繊維層20、プレス側バット繊維層21を構成するナイロン繊維42、及び、芯鞘複合繊維41と混綿されるナイロン繊維42としては、ナイロン6、ナイロン66、ナイロン46、ナイロン610、ナイロン612等が好適である。  Further, as the nylon fiber 42 blended with the wet paper side batt fiber layer 20, the press side batt fiber layer 21, and the core-sheath composite fiber 41, nylon 6, nylon 66, nylon 46, nylon 610, nylon 612 and the like are preferable.

芯鞘複合繊維41の繊度は、抄紙機のプレスパートの前段で使用するピックアップ用シームフェルトでは、15〜25デシテックス(dtex)程度、また、抄紙機のプレスパートの中段で使用する2番プレスや3番プレス用のシームフェルトでは、10〜20デシテックス(dtex)程度のものを用いるとよい。
また、抄紙機のプレスパートの後段で使用する4番プレスやシュープレス用のシームフェルトでは、5〜20デシテックス(dtex)程度のものを用いるとよい。
The fineness of the core-sheath composite fiber 41 is about 15 to 25 dtex for the pick-up seam felt used in the front stage of the press part of the paper machine, and the second press used in the middle stage of the press part of the paper machine. For the seam felt for No. 3 press, it is preferable to use a seam felt of about 10 to 20 decitex (dtex).
Moreover, it is good to use about 5-20 dtex (dtex) about the 4th press used in the back | latter stage of the press part of a paper machine, or the seam felt for shoe presses.

また、ナイロン繊維42の繊度は、抄紙機のプレスパートの前段で使用するピックアップ用シームフェルトの湿紙側バット繊維層20には10〜25デシテックス(dtex)程度、プレス側バット繊維層21には15〜25デシテックス(dtex)程度のものを用いるとよい。
また、抄紙機のプレスパートの中段で使用する2番プレスや3番プレス用のシームフェルトの湿紙側バット繊維層20には10〜15デシテックス(dtex)程度、プレス側バット繊維層21には10〜20デシテックス(dtex)程度の繊度のものを用いるとよい。
また、抄紙機のプレスパートの後段で使用する4番プレスやシュープレス用のシームフェルトの湿紙側バット繊維層20には5〜15デシテックス(dtex)程度、プレス側バット繊維層21には5〜20デシテックス(dtex)程度の繊度のものを用いるとよい。
The fineness of the nylon fiber 42 is about 10 to 25 dtex for the wet paper side batt fiber layer 20 of the pick-up seam felt used in the front stage of the press part of the paper machine, and the press side batt fiber layer 21 has About 15 to 25 decitex (dtex) may be used.
Further, the wet paper side batt fiber layer 20 of the seam felt for No. 2 press and No. 3 press used in the middle part of the press part of the paper machine has about 10 to 15 dtex, and the press side batt fiber layer 21 has A fineness of about 10 to 20 dtex may be used.
Further, the wet paper side batt fiber layer 20 of the No. 4 press and the shoe press used for the latter part of the press part of the paper machine has a wet paper side batt fiber layer 20 of about 5 to 15 dtex, and the press side batt fiber layer 21 has 5 b. A fineness of about ˜20 decitex (dtex) may be used.

本発明のシームフェルトの実施形態の機械方向断面図。The machine direction sectional view of the embodiment of the seam felt of the present invention. 従来のシームフェルトの機械方向断面図。Cross-sectional view of a conventional seam felt in the machine direction.

符号の説明Explanation of symbols

10:抄紙用シームフェルト
11:湿紙側バット繊維層の切目
11’:プレス側バット繊維層の切目
12:シーム領域
20:湿紙側バット繊維層(芯鞘複合繊維層)
21:プレス側バット繊維層
30:基層
31:経糸(機械方向糸)
32:緯糸(機械横断方向糸)
33:シームループ
36:芯線
41:芯鞘複合繊維
42:ナイロン繊維
f:フラップ
10: Seam felt for papermaking 11: Cut of wet paper side batt fiber layer 11 ': Cut of press side batt fiber layer 12: Seam region 20: Wet paper side batt fiber layer (core-sheath composite fiber layer)
21: Press side batt fiber layer 30: Base layer 31: Warp (machine direction yarn)
32: Weft (cross-machine direction yarn)
33: Seam loop 36: Core wire 41: Core-sheath composite fiber 42: Nylon fiber f: Flap

Claims (3)

シーム部を有する基層と、該基層の湿紙側の表面に形成された湿紙側バット繊維層と、プレス側の表面に形成されたプレス側バット繊維層とを備え、
前記湿紙側バット繊維層が絶対粘度が80mPa・s以上である高分子量ナイロンからなる芯成分と、該芯成分よりも低融点のナイロンからなる鞘成分とから構成される芯鞘複合繊維を含み、前記芯鞘複合繊維の鞘成分が溶融して網目状繊維層が形成されていることを特徴とする、抄紙用シームフェルト。
A base layer having a seam portion, a wet paper side batt fiber layer formed on the wet paper side surface of the base layer, and a press side batt fiber layer formed on the press side surface,
The wet-paper side batt fiber layer includes a core-sheath composite fiber composed of a core component made of high molecular weight nylon having an absolute viscosity of 80 mPa · s or more and a sheath component made of nylon having a lower melting point than the core component. A seam felt for papermaking, wherein the sheath component of the core-sheath composite fiber is melted to form a network fiber layer.
前記湿紙側バット繊維層における前記芯鞘複合繊維の含有率が20%〜80%である、請求項1の抄紙用シームフェルト。  The seam felt for papermaking according to claim 1, wherein the content ratio of the core-sheath composite fiber in the wet paper side batt fiber layer is 20% to 80%. 前記湿紙側バット繊維層を多層構造とし、湿紙側バット繊維層のプレス側から湿紙側に向かって、前記芯鞘複合繊維の含有量を段階的に増加させた、請求項1又は2の抄紙用シームフェルト。  The wet paper web batt fiber layer has a multilayer structure, and the content of the core-sheath composite fiber is increased stepwise from the press side of the wet paper web batt fiber layer toward the wet paper web. Seam felt for papermaking.
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EP07741814A EP2006444A4 (en) 2006-04-11 2007-04-11 Seamed felt for papermaking
US12/226,153 US20090120603A1 (en) 2006-04-11 2007-04-11 Seamed Felt for Papermaking
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CNA2007800129203A CN101421458A (en) 2006-04-11 2007-04-11 Seamed felt for papermaking
PCT/JP2007/058378 WO2007119856A1 (en) 2006-04-11 2007-04-11 Seamed felt for papermaking
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Publication number Priority date Publication date Assignee Title
JP2009127135A (en) * 2007-11-20 2009-06-11 Ichikawa Co Ltd Felt for papermaking
JP2011162910A (en) * 2010-02-09 2011-08-25 Nippon Felt Co Ltd Papermaking felt and method for producing the same
JP7314066B2 (en) 2020-01-23 2023-07-25 日本フエルト株式会社 Bonding core wire, bonding tool, lead wire, seam felt for papermaking, and bonding method thereof

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JP4976740B2 (en) 2012-07-18
EP2006444A4 (en) 2009-03-25
US20090120603A1 (en) 2009-05-14
WO2007119856A1 (en) 2007-10-25
EP2006444A2 (en) 2008-12-24

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