JP2007277740A - Felt for paper making and method for producing the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To reduce production cost by efficiently carrying out work for conjugating hem portions of woven fabrics by using an apparatus having a simple construction and enhance strengths by suppressing breakage of a base fabric along the conjugated portion of the woven fabric. <P>SOLUTION: Hem portions 11a, 11b of the woven fabric 11 to be mutually conjugated are brought to be divided into two or more conjugated fragments 33, 34 in the width direction with two or more notches 31, 32 formed with a predetermined space in the height direction. Especially, the conjugate fragments 33, 34 are formed to be mutually shiftable in the height direction. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention relates to a papermaking felt having a base fabric formed by mutually joining ends of end fabrics, a method for manufacturing the same, and the endless joining of the felt by folding back warp yarns at the lengthwise ends. The present invention relates to a papermaking felt having a base fabric on which a joining loop for forming the same is formed and a method for manufacturing the same.

  A so-called seam felt is known in which, in order to improve workability into a paper machine, a felt with end ends is drawn into a felt run and both ends thereof are joined to each other to be endless.

In this type of felt with seam, both ends are joined by passing the core wire through a common hole formed by engaging loops formed at both ends in the length direction by folding back the warp constituting the base fabric. In manufacturing, the weft on the paper machine is used as a warp (warp warp) on the loom, and the warp on the paper machine is woven as a driven thread on the loom to form loops at both ends of the base fabric. In addition, a method is known in which a loop is formed by folding back a warp yarn at folded portions formed at both ends by folding a woven fabric with ends (see Patent Documents 1 and 2).
JP-A-1-306696 Japanese Patent No. 2838547

  However, since the felt with a seam by the folding method described above can use a woven fabric with ends, it can be manufactured at a low cost using a small or high-speed loom, and the woven fabric is cut into an appropriate size. However, it is necessary to join the ends of the woven fabric to each other by welding or stitching. In joining the fabric, since the fabric is wide, the joining device having a simple and general configuration has poor workability and has a difficulty in increasing the manufacturing cost, and also has a large and complicated configuration corresponding to the size of the fabric. Even if the apparatus is introduced, the manufacturing cost is still increased. The problem relating to the joining of the end portions of the woven fabric is the same when an endless base fabric is manufactured from an end fabric and used as an endless felt.

  Further, in the felt with seam, since the shape of the joining loop affects the workability of the joining loop meshing and the core wire insertion, the warped yarn bending portion to be the joining loop is formed in advance into an appropriate loop shape. In this case, it is desirable to improve the work efficiency and the molding quality by using a required molding device, but this corresponds to the size of the base fabric as in the case of the above-mentioned joining. Therefore, a large and complicated molding apparatus is required, resulting in a disadvantage that the manufacturing cost increases.

  In addition, when the base fabric is manufactured by joining the end portions of the woven fabric to each other as described above, the joint portion of the woven fabric becomes weaker than the ground portion, so that it is affected by various external forces acting during operation. In order to increase the strength of the felt, it is possible to cut the base fabric at the joint because the felt is cut at the widthwise cut along the joint of the woven fabric. It is desirable to have a configuration that can suppress as much as possible.

  The present invention has been devised to solve such problems of the prior art, and its main purpose is to join the ends of the woven fabric as the base fabric and the joint loop provided in the base fabric. It is an object of the present invention to provide a papermaking felt and a method of manufacturing the same so that the forming operation can be efficiently performed with an apparatus having a simple configuration and manufacturing costs can be reduced. Another object of the present invention is to provide a papermaking felt and a method of manufacturing the same, which are configured to suppress the cutting of the base fabric along the joint portion of the woven fabric and increase the strength. Yes.

  In order to solve such a problem, according to the present invention, as shown in claim 1, in a felt for papermaking having a base fabric formed by joining ends of a woven fabric with ends to each other, The ends are divided into a plurality of joining pieces in the width direction by a plurality of cuts in the length direction formed at predetermined intervals, and the ends of the woven fabric are joined to each other by the plurality of joining pieces. did.

  According to this, since joining work such as stitching and welding can be performed step by step for each joining piece, a joining device with a general and simple configuration can be used without using a joining device with a large and complicated configuration. Work can be carried out efficiently, and cost reduction and space saving of manufacturing equipment can be achieved. Moreover, since the width of bonding at a time is reduced, it is possible to avoid the occurrence of large distortion.

  In this case, the joining piece can be provided only on one of the pair of end portions joined to each other. However, providing the joining piece on both is effective in improving workability.

  Further, in the present invention, as shown in claim 2, in the felt for papermaking having a base fabric formed by joining the ends of the woven fabric with ends, the ends of the woven fabric are formed in an uneven shape. In addition, the joint portion between the joint edges at the tip is arranged to be shifted in the length direction.

  According to this, since the joint part whose strength is lower than the ground part with respect to the external force is divided in the width direction and shifted in the length direction, the body in which the felt is cut at the width direction cut generated along the joint part. High strength can be realized by suppressing cutting.

  In each of the above-described configurations, welding or applying an adhesive is performed in advance on the side edges of the joining pieces, or on the side edges in the length direction generated by forming the concavo-convex shape, in order to prevent the unraveling that occurs during the manufacturing process. It is good to do so. In addition, since a large external force in the width direction does not act on the base fabric while running in the paper machine, it is not particularly necessary to repair the cut in the length direction, that is, to join the opposite side edges to each other, but sew with an appropriate thread. You may do it.

  Further, in the present invention, as shown in claim 3, in the papermaking felt having a base fabric in which a joining loop for joining the felt endlessly is formed by folding back the warp yarn at the end in the length direction. The edge part of the base fabric in which the said joining loop is formed shall be divided | segmented into the several piece in the width direction by the cut | notch of the length direction formed in multiple numbers at predetermined intervals.

  According to this, since the forming operation of the joining loop can be performed step by step for each joining piece, the work can be efficiently performed with a compact and simple forming device without using a large and complicated forming device. As a result, the cost of manufacturing equipment can be reduced and the space can be saved.

  In the felt for papermaking, as shown in claim 4, the cut may be provided so as to be shifted in the width direction with respect to the cut provided at the end part to be joined. According to this, it is only necessary to avoid interference with the molding apparatus by bending the end portion so that the end portion is turned at one end portion, and the interval in the width direction of the notch can be increased. Therefore, the number of cuts can be reduced without greatly reducing the performance.

  In the papermaking felt, as shown in claim 5, a resin material can be impregnated or applied from the papermaking surface side. According to this, generation | occurrence | production of the mark on the paper resulting from the structural difference of the junction part of a base fabric and a ground part can be reduced. In the joint portion of the base fabric, a considerable mark reduction effect can be obtained by the non-woven fiber layer, but the mark can be further reduced by resin processing by impregnation / application of a resin material. Furthermore, by carrying out resin processing, it is possible to improve thickness retention, water squeezing, surface smoothness, durability and the like.

  In the papermaking felt, as shown in claim 6, the base fabric is configured by overlapping a plurality of the woven fabrics, and each joint portion obtained by joining the end portions for each of the plurality of woven fabrics has a length direction. It can be set as the structure arrange | positioned by shifting. According to this, since the joint part of the woven fabric overlaps with the ground part of another woven fabric and is reinforced, high strength can be obtained.

  Further, in the present invention, as shown in claim 7, in the method for producing a felt for papermaking having a base fabric formed by joining ends of a woven fabric with ends, a length direction is provided at an end of the woven fabric. A plurality of slits are formed at a predetermined interval, whereby the joining work of the end portions is performed step by step for each of the joining pieces divided in the width direction.

  According to this, since the width of the portion to be joined at a time is reduced, it is possible to efficiently work with a joining device having a general and simple configuration without using a joining device having a large and complicated configuration, and manufacturing equipment. Cost reduction and space saving.

  Further, in the present invention, as shown in claim 8, the manufacture of a papermaking felt having a base fabric in which a joining loop for joining the felt endlessly is formed by folding back the warp yarn at the end in the length direction. In the method, a plurality of cuts in the length direction are formed at predetermined intervals on an end portion of the base fabric on which the bonding loop is formed, and the bonding loop is divided into a plurality of bonding pieces divided in the width direction thereby. The molding operation was performed step by step.

  According to this, since the width of the part to be molded at a time is reduced, it is possible to efficiently work with a molding apparatus having a small and simple configuration without using a large and complicated molding apparatus. Cost reduction and space saving can be achieved.

  As described above, according to the present invention, since the joining work such as stitching or welding can be performed step by step for each joining piece, it is possible to perform a general and simple operation without using a joining device having a large and complicated structure. Work can be carried out efficiently with the joining device of the configuration, and the molding work of the joining loop can be performed step by step for each joining piece, so there is no need to use a molding device with a large and complicated construction. Thus, the work can be carried out efficiently with a molding apparatus having a simple configuration, which can reduce the cost of the manufacturing equipment and save space, so that a great effect can be obtained in reducing the manufacturing cost. In addition, the joint where the strength is lower than that of the ground with respect to the external force is divided in the width direction and shifted in the length direction, so that the felt is cut at the width direction cut along the joint. It can be suppressed, and a great effect is obtained in improving the strength.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  FIG. 1 is a cross-sectional view showing an example of a felt according to the present invention. This felt is formed by laminating and integrating a nonwoven fiber layer 2 on a base fabric 1 by needling. The base fabric 1 is a double layer in which two layers of woven fabrics in which wefts 4 are entangled with warps 3 are overlapped. It has a structure.

  Joining loops 6 and 7 are formed on the base fabric 1 by turning back the warp yarns 3 at the end portions 1a and 1b in the length direction, and the joining loops 6 and 7 are alternately arranged so that their center holes are aligned. By inserting the core wire 8 into the common hole formed by meshing, the felt is joined endlessly.

  FIG. 2 is a schematic cross-sectional view showing the manufacturing process of the base fabric shown in FIG. 1 step by step. The base fabric 1 is manufactured by folding the end fabric 11 so that the end portions 11a and 11b are joined to each other in a ring shape so as to be crushed, and formed at both ends in the length direction. Joining loops 6 and 7 are formed at 11c and 11d, and are divided into first to third portions 11e to 11g with the two bent portions 11c and 11d as a boundary.

  In producing the base fabric 1 from the woven fabric 11, first, as shown in FIG. 2 (A), the wefts 4 of the portions to be the bent portions 11c and 11d are required depending on the size of the joining loops 6 and 7. As shown in FIG. 2 (B), the ends 11a and 11b of the woven fabric 11 are joined together by stitching or welding to form a ring shape.

  Next, as shown in FIG. 2C, the first to third portions 11e to 11g are overlapped with each other. Then, as shown in FIG. 2 (D), by joining the joining loops 6 and 7 at both ends and passing the core wire 21, the folded woven fabric 11 is joined endlessly to stabilize the shape. Perform heat setting. At this time, as will be described later, the joining loops 6 and 7 are formed by heating.

  In this way, the base fabric 1 is manufactured, and in the state where the joining loops 6 and 7 are engaged and joined endlessly through the core wire 21, the bat for forming the non-woven fiber layer 2 is overlapped to perform needling. The seam felt shown in FIG. 1 is obtained.

  FIG. 3 is a schematic top view of the woven fabric end portion of the base fabric shown in FIG. 1, (A) shows a state before joining, and (B) shows a state after joining. . The ends 11a and 11b of the woven fabric 11 serving as the base fabric 1 are each divided into a plurality of joining pieces 33 and 34 in the width direction by a plurality of lengthwise cuts 31 and 32 formed at predetermined intervals. The joining pieces 33 and 34 are joined together by stitching or welding in a state where the leading edges 33a and 34a are butted against each other.

  The joining pieces 33 and 34 are formed such that the tip edges 33a and 34a are displaced from each other in the length direction between adjacent pieces. Here, in particular, the positions where the tip edges 33a and 34a of the joint pieces 33 and 34 are adjacent to the adjacent ones are alternately repeated in a convex position and a concave position, so that the outer contour of the joint pieces 33 and 34 has an uneven shape. There is no.

  Thereby, the joining part 35 is divided in the width direction and formed in a state shifted in the length direction. The joint portion 35 is a weak portion having a lower strength than the ground portion with respect to an external force, but the joint portion 35 is shifted in the height direction and is dispersedly arranged in a plurality of locations in the height direction, and thus is high. Strength can be obtained. In addition, since the joining portion 35 is divided in the width direction, it is possible to avoid the occurrence of a large distortion due to the accumulation of the distortion generated during the joining.

  The side edge portions 33b and 34b of the joining pieces 33 and 34 are not particularly joined to the adjacent ones, but in order to prevent detachment in the middle of manufacturing, welding or adhesive is applied to the side edge portions 33b and 34b in advance. Is done. Note that the side edge portions 33b and 34b of the adjacent joining pieces 33 and 34 may be sewn together with an appropriate thread.

  The length in the length direction of the cuts 31 and 32 may be appropriately set according to the size of the joining device used, the bending characteristics of the woven fabric 11, and the like.

  FIG. 4 is a perspective view illustrating a joining operation state of the woven fabric end portion illustrated in FIG. 3. The joining operation is performed in stages for each of the joining pieces 33 and 34. Specifically, the tip edges 33a and 34a of the joining pieces 33 and 34 are placed between the horn 41a and the anvil 42b of the ultrasonic welder 41. It arrange | positions in the state mutually butted | matched, and the front-end edge 33a * 34a of the joining pieces 33 * 34 is mutually joined by welding. At this time, there are methods as shown in (A) and (B).

  In the method shown in FIG. 4A, since the operator is positioned on the front side of the ultrasonic welder 41, the operation is easy. On the other hand, in the method shown in FIG. 4B, since the operator is located on the back side of the ultrasonic welder 41, it is difficult to perform the operation. In particular, the main body 41c of the ultrasonic welder 41 gets in the way, and the joining piece 33 · It is difficult to maintain the butted state of the tip edges 33a and 34a of 34, and some pressing tool is required.

  Here, if it is going to employ | adopt the method shown to FIG. 4 (A) with the base fabric of a conventional structure, one side of a woven fabric will be carried out inside the main body 41c which makes U shape so that the horn 41a and the anvil 42b may be integrated. Since it is necessary to draw all the end of the space, the ultrasonic welder with a general configuration is impossible in space, and the member on the horn 41a side and the member on the anvil 42b side are respectively attached to the wall surface and floor surface of the building. A device that secures a large pull-in space corresponding to the size of the fabric, for example, by fixing, is required, and the structure is large and complicated.

  On the other hand, in this felt, the end portion of the woven fabric 11 is divided into a plurality of joining pieces 33 and 34 in the width direction by cuts 31 and 32 in the length direction, and inside the main body 41 c of the ultrasonic welder 41. Since only one of the joining pieces 33 and 34 during the joining work is required to be pulled in, there is no problem in adopting the method shown in FIG. 4A, and the ultrasonic welder 41 having a very general configuration. Can work efficiently.

  The joining device can be a sewing machine that joins the tip edges 33a and 34a of the joining pieces 33 and 34 by stitching. In this case as well, in this felt, the method shown in FIG. Work can be efficiently performed with an apparatus having a simple structure.

  FIG. 5 is a top view of a woven fabric end portion showing another example of the base fabric in the present invention, (A) shows a state before joining, and (B) shows a state after joining. . Here, as in the above example, the end portions 11a and 11b of the woven fabric 11 are each formed with a plurality of joining pieces 53 and 54 in the width direction by a plurality of lengthwise cuts 51 and 52 formed at predetermined intervals, respectively. Further, the joining pieces 53 and 54 are formed so that the adjacent end pieces 53a and 54a are shifted from each other in the length direction. However, unlike the above example, a plurality of joining pieces 53 and 54 are arranged in the width direction. The tip edges 53a and 54a of the joining pieces 53 and 54 are shifted stepwise in the same direction, and the outer contours of the joining pieces 53 and 54 are stepped.

  Even in this configuration, as in the above example, the joining operation is performed in stages for each of the joining pieces 53 and 54, and the operation can be efficiently performed with a joining device having a general and simple configuration.

  FIG. 6 is a top view of a woven fabric end portion showing another example of the base fabric in the present invention, (A) shows a state before joining, and (B) shows a state after joining. . Here, as in the above example, the end portions 11a and 11b of the woven fabric 11 are each formed with a plurality of joining pieces 63 and 64 in the width direction by a plurality of lengthwise cuts 61 and 62 formed at predetermined intervals. However, unlike the above example, the joining pieces 63 and 64 are provided so that the leading edges 63a and 64a form a straight line without shifting in the length direction.

  Even in this configuration, as in the above example, the joining operation is performed in stages for each of the joining pieces 63 and 64, and the operation can be efficiently performed with a joining device having a general and simple configuration.

  In this example, the tip edges 63a and 64a of the joining pieces 63 and 64 are formed in the width direction. However, the joining pieces can be provided in such a manner that the tip edges are inclined with respect to the width direction.

  FIG. 7 is a top view of a woven fabric end portion showing another example of the base fabric in the present invention, (A) shows a state before joining, and (B) shows a state after joining. . Here, as in the above example, the end portions 11a and 11b of the woven fabric 11 are each formed with a plurality of joining pieces 73 and 74 in the width direction by lengthwise cuts 71 and 72 formed at a predetermined interval. In addition, the joining pieces 73 and 74 are formed so that the adjacent end pieces 73a and 74a are displaced from each other in the length direction. In particular, here, the joining pieces of the ear portions on both sides in the width direction are formed. 73 and 74 are formed narrower than the other joining pieces 73 and 74. The width of the joining pieces 73 and 74 at the ears may be about 5 to 20 cm, for example.

  In this structure, the cut | interruption which arose in the woven fabric 11 can be limited to the narrow range of the ear | edge part of both sides. The felt torso breakage often occurs when the cuts that originate from the ears grow in the width direction. However, since the joints 75 of the joining pieces 73 and 74 are displaced in the length direction, Even when the cut occurs at the joint 75, the cutting is prevented from proceeding further. At this time, the joint pieces 73 and 74 of the ear are formed narrow, so that the cut portion is used for use. It is limited to a narrow range of the ear portion that does not cause any significant trouble.

  FIG. 8 is a top view of a woven fabric end portion showing another example of the base fabric in the present invention, (A) shows a state before joining, and (B) shows a state after joining. . Here, as in the above example, the end portions 11a and 11b of the woven fabric 11 are each formed with a plurality of joining pieces 83 and 84 in the width direction by a plurality of lengthwise cuts 81 and 82 formed at predetermined intervals. Further, the joining pieces 83 and 84 are formed so that the adjacent ones are adjacent to each other so that the tip edges 83a and 84a are displaced in the length direction. In particular, here, the joining portions 85 of the joining pieces 83 and 84 are mutually connected. The distance in the length direction is set large.

  In this configuration, since the joint portion 85 is greatly displaced in the length direction, even if a cut occurs in any one of the joint portions 75, the influence of the cut becomes difficult to reach the other joint portions 75. It is possible to enhance the effect of suppressing the torso cut.

  FIG. 9 is a top view of a woven fabric end portion showing another example of the base fabric in the present invention, (A) shows a state before joining, and (B) shows a state after joining. . Here, the end portions 11a and 11b of the woven fabric 11 are formed in a mutually complementary concave and convex shape, and the joint portions 93 between the joint end edges 91 and 92 at the leading ends thereof are shifted in the length direction. .

  In this configuration, since there is no cut in the length direction as in each of the above examples, it is difficult to improve the efficiency of the joining operation, but the joining portion 93 of the joining end edges 91 and 92 is greatly displaced in the length direction. Even if a cut occurs at any one of the joints 93, the effect of the cut becomes difficult to reach the other joints 93, so that it is possible to increase the effect of suppressing felt breakage.

  In this configuration as well, the side edge portions 94 extending in the length direction are not particularly joined to the adjacent ones, as in the case of the side edge portions of the joining pieces in each of the examples described above. Therefore, welding or application of an adhesive is performed on the side edge portion 94 in advance. Note that the side edge portions 94 may be sewn together with an appropriate thread.

  FIG. 10 is a top view of the end of the base fabric shown in FIG. The ends 1a and 1b of the base fabric 1 on which the joining loops 6 and 7 are formed are divided into a plurality of joining pieces 103 and 104 in the width direction by a plurality of cuts 101 and 102 in the length direction. In particular, here, the notches 101 and 102 that divide the joining pieces 103 and 104 are provided so as to be shifted in the width direction with respect to the notches 101 and 102 provided at the end portions 1a and 1b to be joined.

  The length in the length direction of the notches 101 and 102 may be set as appropriate according to the size of the loop forming apparatus used, the bending characteristics of the woven fabric 11, and the like.

  FIG. 11 is a schematic diagram showing an outline of a loop forming apparatus used for thermoforming the joining loop at the base fabric end shown in FIG. 10, with (A) showing a side surface and (B) showing an upper surface. Yes. This loop forming apparatus alternately engages the bent portions of the warp 3 to be the joining loops 6 and 7 and inserts the heating wire 111 into the common hole formed thereby to heat the bent portion of the warp 3 from the inside. In addition to the heating wire 111, a tension control roll 112 that applies tension in the length direction to the woven fabric 11 and upper and lower pressing plates 113 and 114 that sandwich and press the woven fabric 11 in the thickness direction are provided. ing.

  The heating wire 111 is stretched in a straight line between the pair of support members 119 in a tensioned state. The tension control roll 112 is urged to rotate by a spring (not shown), and a portion of the woven fabric 11 wound around the tension control roll 112 is locked by a stopper 116 fixed to the tension control roll 112 by a magnetic force. 11 is applied with a tension in the length direction. The lower presser plate 113 is fixed on the table 117, and the upper presser plate 114 is lowered by a support mechanism (not shown) and is fixed to the lower presser plate 113 with a required load by a screw tightening force (not shown). The woven fabric 11 is sandwiched between the two.

  The heat forming of the joining loops 6 and 7 is performed by heating the heating line 111 while applying the tension in the length direction to the woven fabric 11 by the tension control roll 112 and forming the warp 3 that becomes the joining loops 6 and 7 into a U shape. Heat warp 3 is heated while being pressed in the thickness direction by sandwiching the required range of woven fabric 11 centered on heating wire 111 inserted through the bent portion of warp 3 and the heating wire 111 with a pair of pressing plates 113 and 114 Thus, it consists of three steps, a heating and pressing step for forming a eggplant shape with a narrowed base, and a cooling step.

  The heating wire 111 is a heating wire, and the temperature is controlled by a controller 118 that supplies power to the heating wire 111. In the heating and pulling step, the temperature of the heating wire 111 is gradually increased at a predetermined rate to the final temperature. The heating and pressing step is started when the heating wire 111 reaches the vicinity of a predetermined final temperature, and is continued for a predetermined time. In the cooling process, energization to the heating wire 111 is stopped, and the warp 3 is rapidly cooled by heat radiation and heat-fixed to a predetermined shape.

  In addition to the heating wire, the heating wire 111 may be a heat transfer pipe in which a high-temperature heat medium such as oil circulates, or a so-called cable heater in which a heating element is enclosed in a cylindrical body.

  FIG. 12 is a perspective view showing a joining loop forming operation status by the loop forming apparatus shown in FIG. The forming operation of the joining loop is performed in stages for each of the joining pieces 103 and 104. Specifically, among the notches 101 and 102 of the end portions 1a and 1b, a pair of notches 101 and 102 that are close to each other. Thus, the warp yarns 3 of the joining pieces 103 and 104 are engaged with each other in a region where both end positions in the width direction are defined by the heating wire 111, and this operation is sequentially performed while shifting in the width direction. At this time, by opening the notches 101 and 102 and appropriately bending the surrounding joining pieces 103 and 104, the work can be smoothly proceeded without interfering with the molding apparatus.

  In addition, the notches 101 and 102 respectively provided at the end portions 1a and 1b of the base fabric 1 can be provided at the same position in the width direction without being shifted in the width direction as in the example of FIG. . In this way, workability is further improved. However, in the configuration in which the notches 101 and 102 of the end portions 1a and 1b are shifted in the width direction as in the example of FIG. 10, the interval in the width direction of the notches is increased. Therefore, the number of cuts can be reduced without significantly reducing workability.

  FIG. 13 is a cross-sectional view showing another example of the felt according to the present invention. As in the example of FIG. 1, this felt is formed by laminating and integrating a non-woven fiber layer 132 to the base fabric 131 by needling. Here, the base fabric 131 is composed of one end piece. The end portions 133a and 133b of the woven fabric 133 are joined to each other to form an endless shape, and the joining loop as in the above example is not provided. The end portions 133a and 133b of the woven fabric 133 are joined to each other in the same manner as in the examples shown in FIGS.

  FIG. 14 is a cross-sectional view showing another example of the felt according to the present invention. The felt is an endless felt as in the above example, but the base fabric 141 has a two-layer structure in which two end woven fabrics 142 and 143 are overlapped. The woven fabric 142 has end portions 142a and 142b joined to each other in the same manner as in the examples shown in FIGS. 3 to 9 to form an endless shape. Similarly, the woven fabric 143 also has the end portions 143a and 143b described above. The end portions 142a and 142b and the end portions 143a and 143b are arranged so as to be shifted in the length direction.

  In this structure, since one joining part of the woven fabric 142 * 143 overlaps with the other ground part and is reinforced, intensity | strength can be raised.

  In addition, it is also possible to make a base fabric having a multi-layer structure by overlapping the end woven fabric whose end portions are joined in the above-described manner on the endless woven fabric. Further, in such an endless base fabric having a multi-layer structure or an endless base fabric having a single-layer structure shown in FIG. 13, a configuration in which the amount of deviation in the length direction of the joint portion is set large as shown in FIGS. Employment is effective in increasing strength.

  15 is a cross-sectional view showing a resin-impregnated portion of the felt shown in FIG. This felt has a resin-impregnated portion 27 formed by impregnating a resin material from the papermaking surface 25 side. Here, the resin impregnated portion 27 is formed in the region of the non-woven fiber layer portion 2a on the papermaking surface 25 side and the base fabric 1 excluding the non-woven fiber layer portion 2b on the running surface 26 side. The resin impregnated portion 27 is formed to have a slight water permeability by an appropriate impregnation treatment such as immersion of an uncured resin material.

  The resin material forming the resin impregnated portion 27 is preferably an elastomer material having an appropriate elasticity that does not impair the flexibility of the nonwoven fiber layer 2, such as polyurethane. Further, the amount of impregnation of the resin material may be appropriately set based on characteristics such as water permeability required depending on the application. For example, in the application as a papermaking belt, the resin material is formed so as not to have water permeability. Is also possible.

  When the resin processing is performed by impregnating the resin material in this way, marks are generated on the paper due to the structural difference between the joint portion between the end portions 11a and 11b of the woven fabric 11 in the base fabric 1 and the ground portion. Furthermore, it is possible to improve thickness retention, water squeezing, surface smoothness, durability, and the like.

  The present invention is not limited to the form of the resin impregnated portion 27 described above. A resin material is applied from the papermaking surface 25 side to form a resin coating layer, and the nonwoven fiber layer on the papermaking surface 25 side is formed. A form in which the resin material exists only in the surface portion of the portion 2a is also possible. Moreover, the form which forms a resin impregnation part so that all layers of felt including the nonwoven fabric layer part 2b by the side of the running surface 26 may be covered is possible, and what is necessary is just to employ | adopt an appropriate form according to a use.

  In addition, the joining structure of the woven fabric end portion according to the present invention is such that when the folding-type base fabric is manufactured as described above, the end portion of one end woven fabric is joined, In addition to manufacturing the endless base fabric by joining the ends of the woven fabric, the present invention can also be applied to finishing the base fabric by joining the ends from a plurality of end fabrics.

  In addition, the joining structure of the base fabric end portion according to the present invention is not limited to the base fabric manufactured by the folding method as described above, and the weft on the paper machine is a warp (warp yarn) on the loom, The present invention can be similarly applied to a base fabric manufactured by forming a loop at both ends of the base fabric by weaving the warp on the paper machine as a driven yarn on the loom.

  FIG. 16 is a top view showing a test piece for confirming the effect of improving the strength according to the present invention. Here, Example 1 shown to (A) divides | segments a junction part into two in the width direction, and has shifted and arrange | positioned those junction parts in the length direction. In Example 2 shown in (B), the joint portion is divided into three in the width direction, and an intermediate joint portion is shifted in the length direction with respect to the joint portions on both sides. The comparative example shown in (C) has a conventional configuration in which the joint portion is formed straight at the same height direction position over the entire width.

The test piece had a length L length of 30 cm and a width W of 5 cm, and a separation distance D in the length direction of the joint was D = 20 cm. As the base fabric, a yarn made of polyamide having a thickness of 0.4 mm was used for the warp and the weft, and both the warp and the weft were woven at a yarn density of 20 / in. The non-woven fibrous layer, the fibers of 17dtex of polyamide, 400 g / ^{m 2} on the front side, by placing the web at a rate of 200 g / ^{m 2} on the back side, the multi-barb needle needling density 500 / cm ² I did needling.

  The ultrasonic welder used for welding has a frequency of 35 kHz, a welding time of 1 sec, a horn driven at a pressure of 1.25 MPa, and an anvil having dimensions of 3 mm thickness and 50 mm width.

  In the strength test, both ends in the length direction of the test piece were gripped by a chuck of a tensile tester and pulled at a pulling speed of 200 cm / min, and the load at the time of cutting the base fabric was measured.

  FIG. 17 shows the result of the strength test using the test piece shown in FIG. Examples 1 and 2 showed a significant improvement in strength compared to the comparative example, demonstrating the effectiveness of the present invention. Further, in the comparative example, the maximum load is shown at the time of cutting the joint portion, and thereafter, the elongation is remarkable, whereas in the example, an increase in the load is recognized even after cutting at the joint portion, and the elongation after cutting is shown. Is also slow and shows excellent properties.

  The papermaking felt and the method for manufacturing the same according to the present invention can reduce the manufacturing cost by performing the operation of joining the ends of the woven fabric and forming the joining loop with an apparatus having a small and simple configuration. It has an effect and is useful as a press felt used in a press part (pressing part) of a paper machine, a dryer felt used in a dry part (drying part), and the like.

Sectional view showing an example of felt according to the present invention Schematic cross-sectional view showing the manufacturing process of the base fabric shown in FIG. Schematic top view of the woven fabric edge in the base fabric shown in FIG. The perspective view which shows the joining operation condition of the woven fabric edge part shown in FIG. The top view of the woven fabric edge part which shows another example of the base fabric in this invention The top view of the woven fabric edge part which shows another example of the base fabric in this invention The top view of the woven fabric edge part which shows another example of the base fabric in this invention The top view of the woven fabric edge part which shows another example of the base fabric in this invention The top view of the woven fabric edge part which shows another example of the base fabric in this invention The top view of the edge part in which the joining loop in the base fabric shown in FIG. 1 was provided The schematic diagram which shows the outline of the loop shaping | molding apparatus used for the thermoforming of the joining loop of the base fabric edge part shown in FIG. The perspective view which shows the shaping | molding operation condition of the joining loop by the loop shaping | molding apparatus shown in FIG. Sectional view showing another example of felt according to the present invention Sectional view showing another example of felt according to the present invention Sectional drawing which shows the resin impregnation part of the felt shown in FIG. The top view which shows the test piece for confirming the effect of the strength improvement by this invention The figure which shows the result of the strength test by the test piece shown in FIG.

Explanation of symbols

1 · 131 · 141 Base fabric 3 Warp 4 Weft 6 · 7 Joining loop 11 · 133 · 142 · 143 Woven fabric 31 · 32 · 51 · 52 · 61 · 62 · 71 · 72 · 81 · 82 Notch 33 · 34 · 53 · 54 · 63 · 64 · 73 · 74 · 83 · 84 Joining piece 35 · 55 · 65 · 75 · 85 · 93 Joining portion 91 · 92 Joining edge 41 Joining device 101 · 102 Notch 103 · 104 Joining piece 111 Heating wire

Claims (8)

A papermaking felt having a base fabric formed by joining ends of a woven fabric with ends,
The ends of the woven fabric are divided into a plurality of joining pieces in the width direction by a plurality of cuts in the length direction formed at predetermined intervals, and the ends of the woven fabric are joined to each other by the plurality of joining pieces. A felt for papermaking. A papermaking felt having a base fabric formed by joining ends of a woven fabric with ends,
An end of the woven fabric is formed in a concavo-convex shape, and the joint between the joining edges at the tip is arranged shifted in the length direction. A papermaking felt having a base fabric in which a joining loop for joining the felt endlessly is formed by folding back a warp yarn at an end in a length direction,
A papermaking felt, wherein an end portion of a base fabric on which the joining loop is formed is divided into a plurality of joining pieces in a width direction by a plurality of cuts in a length direction formed at predetermined intervals.   4. The papermaking felt according to claim 3, wherein the cut is provided in a width direction shifted with respect to the cut provided at an end part to be joined. 5.   The papermaking felt according to claim 1 or 2, wherein a resin material is impregnated or coated from the papermaking surface side.   The base fabric is configured by superimposing a plurality of the woven fabrics, and each joint portion obtained by joining the end portions of each of the plurality of woven fabrics is arranged while being shifted in the length direction. Or the felt for paper manufacture of Claim 2. A method for producing a papermaking felt having a base fabric formed by joining ends of a woven fabric with ends,
A plurality of cuts in the length direction are formed at predetermined intervals in the end portion of the woven fabric, thereby dividing the end portions in a stepwise manner for each of the plurality of joining pieces divided in the width direction. A method for producing felt for papermaking. A method for producing a papermaking felt having a base fabric on which a joining loop for joining the felt endlessly is formed by folding back a warp yarn at an end in a length direction,
Forming a plurality of cuts in the length direction at predetermined intervals at the end of the base fabric where the joining loop is formed, and dividing the plurality of joining pieces divided in the width direction thereby, forming the joining loop A process for producing a felt for papermaking, characterized in that the step is performed stepwise.

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