JP2007276022A - Rotary shaft support device - Google Patents

Rotary shaft support device Download PDF

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Publication number
JP2007276022A
JP2007276022A JP2006103459A JP2006103459A JP2007276022A JP 2007276022 A JP2007276022 A JP 2007276022A JP 2006103459 A JP2006103459 A JP 2006103459A JP 2006103459 A JP2006103459 A JP 2006103459A JP 2007276022 A JP2007276022 A JP 2007276022A
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Japan
Prior art keywords
rotation
support device
sensor
rotation detection
shaft support
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JP2006103459A
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Japanese (ja)
Inventor
Mutsumi Takubo
睦 田久保
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NSK Ltd
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NSK Ltd
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Priority to JP2006103459A priority Critical patent/JP2007276022A/en
Publication of JP2007276022A publication Critical patent/JP2007276022A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/52Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions
    • F16C19/525Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions related to temperature and heat, e.g. insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/042Housings for rolling element bearings for rotary movement
    • F16C35/045Housings for rolling element bearings for rotary movement with a radial flange to mount the housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/54Systems consisting of a plurality of bearings with rolling friction
    • F16C19/541Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing
    • F16C19/542Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact
    • F16C19/543Systems consisting of juxtaposed rolling bearings including at least one angular contact bearing with two rolling bearings with angular contact in O-arrangement

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Machine Tool Sensing Apparatuses (AREA)
  • Transmission Devices (AREA)
  • Sealing Of Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a means, accurately detecting the temperature of a rolling bearing of a rotary shaft support device and also restraining loss torque of a rotary shaft in detecting the rotating speed. <P>SOLUTION: The rotary shaft support device 1 includes: a housing 7 to which an outer ring 2a of an angular ball bearing 2 is fixed; a screw shaft 5 fitted to an inner ring 2b; and a seal 22 for sealing the angular ball bearing 2, wherein the screw shaft 5 is provided with a rotation detecting plate 18 disposed outside the seal 22, and the housing 7 is provided with: a temperature sensor 28 for detecting the temperature of the angular ball bearing 2; and a rotation sensor 25 for detecting the rotating speed of the screw shaft 5 by the rotation detecting plate 18. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、機械装置に設けられた駆動軸や従動軸、ボールねじ装置のねじ軸等の回転軸を回転可能に支持する回転軸支持装置に関する。   The present invention relates to a rotary shaft support device that rotatably supports a rotary shaft such as a drive shaft and a driven shaft provided in a mechanical device and a screw shaft of a ball screw device.

回転支持装置は、駆動装置や試験装置に利用される場合において、適正な運転状態を維持するためには、メンテナンス時期の把握するための転がり軸受の温度の検出や回転状態を管理するための回転軸の回転速度の検出が必要とされている。
このため、転がり軸受の温度の検出は、一般に、転がり軸受を設置したハウジングの外表面に温度センサをテープ等の貼付手段で貼付して行われ、作業員が定期的に転がり軸受の温度を確認し、潤滑剤の劣化等を把握してメンテナンス時期を決定している。
When the rotation support device is used in a drive device or a test device, in order to maintain an appropriate operation state, the rotation support device detects the temperature of the rolling bearing for grasping the maintenance time and the rotation for managing the rotation state. There is a need to detect the rotational speed of the shaft.
For this reason, the temperature of the rolling bearing is generally detected by attaching a temperature sensor to the outer surface of the housing where the rolling bearing is installed with a sticking means such as tape, and the worker periodically checks the temperature of the rolling bearing. The maintenance time is determined based on the deterioration of the lubricant.

また、回転軸の回転速度の検出は、一般に、回転軸を駆動するサーボモータ等の駆動機器に設置されたロータリエンコーダを用いて行われており、回転軸と駆動機器を連結するカップリングが緩んだり、転がり軸受の内輪を回転軸に固定するロックナットが緩んだりした場合には、回転軸の実際の回転速度を検出することができず、回転軸の回転状態を把握することが困難になる。   In addition, the rotation speed of the rotating shaft is generally detected using a rotary encoder installed in a driving device such as a servo motor that drives the rotating shaft, and the coupling that connects the rotating shaft and the driving device is loosened. If the lock nut that fixes the inner ring of the rolling bearing to the rotating shaft is loosened, the actual rotational speed of the rotating shaft cannot be detected, making it difficult to grasp the rotating state of the rotating shaft. .

この回転軸の実際の回転速度を検出するために、従来の回転軸支持装置は、転がり軸受の密封シールの内側の内輪に、多極に磁化された回転検出部、または歯車や穴あき板等の強磁性の回転検出部を備えた回転検出板を取付け、ホールセンサ、または動作磁石を備えた回転センサにより密封シールの外側から回転軸の回転数を検出し、そのセンサ信号を信号線を介して取出している(例えば、特許文献1参照。)。
特開平10−160744号公報(主に第3頁段落0011−段落0012、第1図)
In order to detect the actual rotational speed of this rotating shaft, the conventional rotating shaft support device is equipped with a rotation detector that is magnetized in multiple poles on the inner ring inside the sealing seal of the rolling bearing, or a gear, a holed plate, etc. A rotation detection plate equipped with a ferromagnetic rotation detection unit is attached, and the number of rotations of the rotary shaft is detected from the outside of the hermetic seal by a hall sensor or a rotation sensor equipped with an operating magnet, and the sensor signal is transmitted via a signal line. (For example, refer to Patent Document 1).
JP-A-10-160744 (mainly, page 3, paragraphs 0011-0012, FIG. 1)

しかしながら、上述した従来の特許文献1の技術においては、転がり軸受の密封シールの内側の内輪に、回転検出板を取付け、密封シールの外側に設けた回転センサにより回転軸の回転数を検出しているため、グリース等の半固体状の潤滑剤により潤滑される転がり軸受を備えた回転軸支持装置においては、回転検出板やその回転検出部が半固体状の潤滑剤を攪拌するときに回転エネルギを消費し、回転軸の損失トルクが増大するという問題がある。   However, in the technique of the conventional patent document 1 described above, a rotation detection plate is attached to the inner ring inside the sealing seal of the rolling bearing, and the rotation number of the rotating shaft is detected by a rotation sensor provided outside the sealing seal. Therefore, in a rotary shaft support device having a rolling bearing lubricated by a semi-solid lubricant such as grease, the rotational energy is detected when the rotation detection plate or its rotation detection unit agitates the semi-solid lubricant. And the loss torque of the rotating shaft increases.

潤滑油等の液体状の潤滑剤により潤滑される転がり軸受を備えた回転軸支持装置においては、回転検出板の回転検出部に付着した液体状の潤滑剤を半径方向外側へ飛散させるときに回転エネルギを消費し、回転軸の損失トルクが増大するという問題がある。
このことは、歯車型の回転検出部を備えた回転検出板の場合に特に顕著である。
また、一般的な技術による転がり軸受の温度の検出においては、温度センサをハウジングの外表面に貼付しているため、強制冷却等の周囲環境の影響により検出温度が大きく変化してしまうという問題がある。
In a rotary shaft support device provided with a rolling bearing lubricated by a liquid lubricant such as lubricating oil, the rotation is performed when the liquid lubricant adhering to the rotation detection portion of the rotation detection plate is scattered radially outward. There is a problem that energy is consumed and the loss torque of the rotating shaft increases.
This is particularly noticeable in the case of a rotation detection plate having a gear type rotation detection unit.
In addition, when detecting the temperature of a rolling bearing by a general technique, since the temperature sensor is affixed to the outer surface of the housing, there is a problem that the detected temperature changes greatly due to the influence of the surrounding environment such as forced cooling. is there.

本発明は、上記の問題点を解決するためになされたもので、回転軸支持装置の転がり軸受の温度を正確に検出すると共に、回転速度の検出における回転軸の損失トルクを抑制する手段を提供することを目的とする。   The present invention has been made to solve the above problems, and provides a means for accurately detecting the temperature of the rolling bearing of the rotating shaft support device and suppressing the loss torque of the rotating shaft in detecting the rotational speed. The purpose is to do.

本発明は、上記課題を解決するために、外輪と内輪とを有する転がり軸受と、前記外輪を固定するハウジングと、前記内輪に嵌合する回転軸と、前記転がり軸受を密封する密封シールとを備えた回転軸支持装置において、前記回転軸に、凹凸を有する回転検出部が形成された回転検出板を設けると共に、該回転検出板を前記密封シールの外側に配置し、前記ハウジングに、前記転がり軸受の温度を検出する温度センサと、前記回転検出板により前記回転軸の回転速度を検出する回転センサとを取付けたことを特徴とする。   In order to solve the above problems, the present invention includes a rolling bearing having an outer ring and an inner ring, a housing for fixing the outer ring, a rotating shaft fitted to the inner ring, and a hermetic seal for sealing the rolling bearing. In the rotation shaft support device provided, the rotation shaft is provided with a rotation detection plate on which a rotation detecting portion having irregularities is formed, the rotation detection plate is disposed outside the hermetic seal, and the rolling is mounted on the housing. A temperature sensor for detecting the temperature of the bearing and a rotation sensor for detecting the rotation speed of the rotation shaft by the rotation detection plate are attached.

これにより、本発明は、温度センサへの周囲環境の影響を微小なものとして転がり軸受の外輪近傍の温度を正確に検出することが可能になり、潤滑不良等による転がり軸受の温度上昇を検出して的確にメンテナンス時期を判断することができると共に、回転検出板の回転に伴う回転エネルギの損失を風損のみにして回転軸の回転速度の検出における損失トルクを抑制することができるという効果が得られる。   As a result, the present invention makes it possible to accurately detect the temperature in the vicinity of the outer ring of the rolling bearing by minimizing the influence of the surrounding environment on the temperature sensor, and detects an increase in the temperature of the rolling bearing due to poor lubrication or the like. As a result, the maintenance time can be accurately determined, and the loss of rotational energy associated with the rotation of the rotation detection plate can be reduced only to the wind loss, thereby reducing the loss torque in detecting the rotational speed of the rotating shaft. It is done.

以下に、図面を参照して本発明による回転軸支持装置の実施例について説明する。   Embodiments of a rotating shaft support device according to the present invention will be described below with reference to the drawings.

図1は実施例1の回転軸支持装置を示す断面図、図2は実施例1の回転軸支持装置を示す正面図である。
なお、図1は図2のA−O−A断面線に沿った断面を示したものである。
図1において、1は回転軸支持装置である。
2は転がり軸受としてのアンギュラ玉軸受である。本実施例では2つのアンギュラ玉軸受2を正面組合せで配置して構成され、グリース等の潤滑剤により潤滑される。
FIG. 1 is a cross-sectional view illustrating a rotary shaft support device according to a first embodiment, and FIG. 2 is a front view illustrating the rotary shaft support device according to the first embodiment.
FIG. 1 shows a cross section along the line A-O-A in FIG.
In FIG. 1, 1 is a rotating shaft support device.
Reference numeral 2 denotes an angular ball bearing as a rolling bearing. In this embodiment, the two angular ball bearings 2 are arranged in front combination and are lubricated by a lubricant such as grease.

正面組合せに配置されたアンギュラ玉軸受2は、それぞれ外輪2aの内周面に形成された略円弧状断面形状の外輪軌道と、内輪2bの外周面に形成された略円弧状断面形状の内輪軌道とに間に所定のピッチで転動自在に配設された複数のボール3とを備えている。
5は回転軸としてのボールねじ装置のねじ軸であり、その外周面には略半円弧状断面形状を有するの螺旋状の軸軌道溝5aが形成され、その端部にはねじ軸5と同軸に段付軸状の取付部6が形成されており、その大径部にはアンギュラ玉軸受2の内輪2bの内周面が嵌合する。
The angular ball bearings 2 arranged in the front combination include an outer ring raceway having a substantially arc-shaped cross section formed on the inner peripheral surface of the outer ring 2a and an inner ring raceway having a substantially arc-shaped cross section formed on the outer peripheral surface of the inner ring 2b. And a plurality of balls 3 arranged so as to be rotatable at a predetermined pitch.
Reference numeral 5 denotes a screw shaft of a ball screw device serving as a rotating shaft. A spiral shaft raceway groove 5a having a substantially semicircular arc cross-sectional shape is formed on the outer peripheral surface thereof, and is coaxial with the screw shaft 5 at its end. A stepped shaft-shaped mounting portion 6 is formed on the inner peripheral surface of the inner ring 2 b of the angular ball bearing 2.

ねじ軸5は、図示しないナットの内周面に形成された軸軌道溝5aと対向するナット軌道溝と鋼球を介して螺合しており、ねじ軸5が回転することによってナットをねじ軸5の軸方向に移動させる。
7はハウジングであり、本体部8に蓋体9を図2に示す取付ボルト10により締結して形成される。
The screw shaft 5 is screwed with a nut raceway groove facing a shaft raceway groove 5a formed on the inner peripheral surface of the nut (not shown) via a steel ball, and the screw shaft 5 rotates to turn the nut into the screw shaft. 5 is moved in the axial direction.
Reference numeral 7 denotes a housing, which is formed by fastening a lid body 9 to a main body portion 8 with mounting bolts 10 shown in FIG.

ハウジング7の本体部8は、合金鋼等の鋼材で製作された円筒状部材であって、その内周面にはアンギュラ玉軸受2の外輪2aの外周面に嵌合する外輪嵌合穴11と、一方の外輪2aを係止する係止部12が形成され、その外周面にはフランジ部13が一体に形成され、フランジ部13に設けた段付ボルト穴14により図示しない機械装置のフレーム等にボルト等で固定される。   The main body 8 of the housing 7 is a cylindrical member made of a steel material such as alloy steel, and an inner ring has an outer ring fitting hole 11 fitted to the outer ring 2a of the outer ring 2a of the angular ball bearing 2. A locking portion 12 for locking one outer ring 2a is formed, and a flange portion 13 is integrally formed on the outer peripheral surface thereof, and a frame of a mechanical device (not shown) or the like by a stepped bolt hole 14 provided in the flange portion 13 It is fixed with bolts.

ハウジング7の蓋体9(外輪押え板)は、合金鋼等の鋼材で製作されたドーナツ板状部材であって、押圧部15により他方の外輪2aを押圧して外輪2aをハウジング7に固定すると共に、正面組合せのアンギュラ玉軸受2に予圧を付与する機能を有している。
16は内輪間座であり、合金鋼等の鋼材で製作された円筒状部材であって、一方のアンギュラ玉軸受2の内輪2bとねじ軸5の軸段部5bとの間に配置される。
The lid 9 (outer ring pressing plate) of the housing 7 is a donut plate-like member made of a steel material such as alloy steel, and the other outer ring 2 a is pressed by the pressing portion 15 to fix the outer ring 2 a to the housing 7. At the same time, it has a function of applying a preload to the angular ball bearing 2 of the front combination.
Reference numeral 16 denotes an inner ring spacer, which is a cylindrical member made of a steel material such as alloy steel, and is disposed between the inner ring 2b of one angular ball bearing 2 and the shaft step portion 5b of the screw shaft 5.

18は回転検出板であり、合金鋼等の鋼材で製作され、内輪間座16と同様に形成されたハブ部19の外周面に一体に形成された円盤状部材であって、その外周部には歯車状の凹凸を有する回転検出部18aが形成されており、他方のアンギュラ玉軸受2の内輪2bの内輪間座16の反対側に隣接して配置される。
21はロックナットであり、ねじ軸5の取付部6の大径部の軸段部5bの反対側の端部に形成されたねじ部に螺合して、2つの内輪2bをそれぞれ内輪間座16およびハブ部19を介して軸段部5bとの間に挟みつけて固定する機能を有している。
Reference numeral 18 denotes a rotation detection plate, which is made of a steel material such as alloy steel, and is a disc-like member formed integrally with the outer peripheral surface of the hub portion 19 formed in the same manner as the inner ring spacer 16. Is formed with a rotation detecting portion 18a having gear-like irregularities, and is arranged adjacent to the opposite side of the inner ring spacer 16 of the inner ring 2b of the other angular ball bearing 2.
Reference numeral 21 denotes a lock nut, which is screwed into a threaded portion formed on the opposite end of the shaft step portion 5b of the large-diameter portion of the mounting portion 6 of the screw shaft 5, thereby connecting the two inner rings 2b to the inner ring spacer. 16 and the hub portion 19 and the shaft step portion 5b.

22は密封シールであり、ハウジング7の本体部8の内周面および蓋体9の内周面にそれぞれ圧入等により固定され、本体部8の内周面に固定された密封シール22はそのリップ部が内輪間座16の外周面に摺接し、蓋体9の内周面に固定された密封シール22は回転検出板18のアンギュラ玉軸受2側、つまり回転検出板18の軸方向の内側に配置され、そのリップ部がハブ部19の外周面に摺接して回転軸支持装置1の外部からの塵埃の侵入および内部からの潤滑剤の漏洩を防止する。   Reference numeral 22 denotes a hermetic seal, which is fixed to the inner peripheral surface of the main body portion 8 of the housing 7 and the inner peripheral surface of the lid body 9 by press-fitting or the like. The seal seal 22 fixed to the inner peripheral surface of the lid body 9 is in sliding contact with the outer peripheral surface of the inner ring spacer 16 and is located on the angular ball bearing 2 side of the rotation detection plate 18, that is, on the inner side in the axial direction of the rotation detection plate 18. The lip portion is slidably brought into contact with the outer peripheral surface of the hub portion 19 to prevent dust from entering from the outside of the rotary shaft support device 1 and leakage of lubricant from the inside.

23はカップリングであり、ねじ軸5の取付部6の小径部の端部に取付けられ、図示しない駆動機器のシャフトとねじ軸5とを連結する機能を有している。
25は回転センサであり、蓋体9の回転検出板18に対応する軸方向位置に、蓋体9を半径方向に貫通して形成された回転センサ取付穴26に圧入等により検出面を回転検出部18aに対向させて取付けられ、その半径方向外側に接続された信号線25aと回転センサ取付穴26内周面の間には接着剤や充填材等の封止樹脂27が埋め込まれている。本実施例の回転センサ25は静電容量型のセンサである。
Reference numeral 23 denotes a coupling, which is attached to the end of the small diameter portion of the attachment portion 6 of the screw shaft 5 and has a function of connecting a shaft of a driving device (not shown) and the screw shaft 5.
A rotation sensor 25 detects the rotation of the detection surface by press-fitting into a rotation sensor mounting hole 26 formed through the lid 9 in the radial direction at an axial position corresponding to the rotation detection plate 18 of the lid 9. A sealing resin 27 such as an adhesive or a filler is embedded between the signal line 25a attached to face the portion 18a and connected to the outer side in the radial direction and the inner peripheral surface of the rotation sensor mounting hole 26. The rotation sensor 25 of this embodiment is a capacitance type sensor.

上記の回転センサ25および回転検出板18により、本実施例の回転検出機構が形成される。
28は温度センサであり、本体部8の外輪嵌合穴11と外周面との間に、ねじ軸5の軸方向に蓋体9を貫通し、外輪嵌合穴11に嵌合する軸段部5b側のアンギュラ玉軸受2の外輪2aに達する細孔である温度センサ取付穴29に挿入され、温度センサ取付穴29の蓋体9側の口元から引き出された信号線28aの周囲に塗布された封止樹脂27により蓋体9に取付けられている。
The rotation sensor 25 and the rotation detection plate 18 form the rotation detection mechanism of this embodiment.
Reference numeral 28 denotes a temperature sensor, which is a shaft step portion that passes through the lid body 9 in the axial direction of the screw shaft 5 between the outer ring fitting hole 11 and the outer peripheral surface of the main body 8 and fits into the outer ring fitting hole 11. Inserted into the temperature sensor mounting hole 29, which is a fine hole reaching the outer ring 2a of the angular ball bearing 2 on the 5b side, and applied around the signal line 28a drawn from the mouth of the temperature sensor mounting hole 29 on the lid 9 side. It is attached to the lid body 9 with a sealing resin 27.

このように、本実施例の温度センサ28は、ハウジング7の本体部8の内部に挿入されているので、強制冷却等の周囲環境の影響を微小なものとすることができる他、アンギュラ玉軸受2の外輪2a近傍の温度を検出することが可能になり、潤滑剤の劣化等の潤滑不良や異物の混入、過負荷等によるアンギュラ玉軸受2の温度上昇を検出して的確にメンテナンス時期を判断することができ、回転軸支持装置1を装備した機械装置の稼動停止時間を短縮することができる。   As described above, since the temperature sensor 28 of this embodiment is inserted into the main body 8 of the housing 7, the influence of the surrounding environment such as forced cooling can be made minute, and the angular ball bearing It is possible to detect the temperature in the vicinity of the outer ring 2a of the No. 2 and accurately determine the maintenance time by detecting the temperature increase of the angular ball bearing 2 due to poor lubrication such as deterioration of the lubricant, mixing of foreign matter, overload, etc. Therefore, the operation stop time of the mechanical device equipped with the rotary shaft support device 1 can be shortened.

また、回転検出板18を密封シール22の外側に設置するので、アンギュラ玉軸受2の潤滑に半固体状や液体状の潤滑剤を用いたとしても、回転検出板18の回転に伴う回転エネルギの損失を風損のみにすることが可能になり、ねじ軸5の回転速度の検出における損失トルクを低減することができる。
更に、ロックナット21によりねじ軸5に回転検出板18を直接固定するので、ねじ軸5の実際の回転速度を検出することが可能になり、駆動機器の回転速度との差を監視することによりロックナット21の緩みに伴う内輪2bと取付部6との滑りや、カップリング23の緩み等による連結不良等の異常を即座に検出することができ、回転軸支持装置1を装備した機械装置の重大な故障の発生を未然に防止することができる。
Further, since the rotation detection plate 18 is installed outside the hermetic seal 22, even if a semi-solid or liquid lubricant is used for the lubrication of the angular ball bearing 2, the rotational energy associated with the rotation of the rotation detection plate 18 can be reduced. It becomes possible to make the loss only windage loss, and the loss torque in the detection of the rotational speed of the screw shaft 5 can be reduced.
Further, since the rotation detection plate 18 is directly fixed to the screw shaft 5 by the lock nut 21, it becomes possible to detect the actual rotation speed of the screw shaft 5, and by monitoring the difference from the rotation speed of the drive device. Abnormalities such as slippage between the inner ring 2b and the mounting portion 6 due to loosening of the lock nut 21 and poor connection due to loosening of the coupling 23, etc. can be detected immediately, and the mechanical apparatus equipped with the rotary shaft support device 1 can be detected. The occurrence of a serious failure can be prevented in advance.

更に、回転センサ25や温度センサ28を封止樹脂27で封止して取付けてあるので、各センサを確実に固定することができると共に、外部からの潤滑油や加工液の侵入の防止および振動による各センサへの影響の吸収等が可能になり、外部環境の変化から各センサを保護することができる。
更に、回転センサ25や温度センサ28の出力を信号線25a、28aにより引き出すようにしてあるので、回転軸支持装置1を装備した機械装置の制御盤への配線処理を容易に行うことができる。
Further, since the rotation sensor 25 and the temperature sensor 28 are sealed and attached with the sealing resin 27, each sensor can be securely fixed, and the prevention of intrusion of lubricating oil or processing liquid from the outside and vibration. It is possible to absorb the influence on each sensor due to, and to protect each sensor from changes in the external environment.
Further, since the outputs of the rotation sensor 25 and the temperature sensor 28 are drawn out by the signal lines 25a and 28a, the wiring process to the control panel of the mechanical device equipped with the rotary shaft support device 1 can be easily performed.

更に、本実施例の回転軸支持装置1は、取付互換性を確保しながら回転センサ25と温度センサ28とを内蔵してあるので、本実施例の回転軸支持装置1を機械装置に容易に装備することができると共に、機械装置の運転状態の監視の自動監視制御への移行を容易に行うことができ、定期的な作業員による監視を不要にして作業員の負荷を軽減することができる。   Furthermore, since the rotation shaft support device 1 of the present embodiment incorporates the rotation sensor 25 and the temperature sensor 28 while ensuring mounting compatibility, the rotation shaft support device 1 of the present embodiment can be easily incorporated into a mechanical device. In addition to being able to be equipped, it is possible to easily shift the monitoring of the operation state of the mechanical device to automatic monitoring control, and it is possible to reduce the load on the worker by eliminating the need for regular monitoring by the worker. .

以上説明したように、本実施例では、回転軸支持装置の密封シールの外側に回転検出板を設け、そのハウジングに転がり軸受の温度を検出する温度センサと、回転軸の回転速度を検出する回転センサとを取付けたことによって、温度センサへの周囲環境の影響を微小なものとしてアンギュラ玉軸受の外輪近傍の温度を正確に検出することが可能になり、潤滑不良等に伴うアンギュラ玉軸受の温度上昇を検出して的確にメンテナンス時期を判断することができると共に、回転検出板の回転に伴う回転エネルギの損失を風損のみにしてねじ軸の回転速度の検出における損失トルクを抑制することができる。   As described above, in this embodiment, the rotation detection plate is provided outside the hermetic seal of the rotation shaft support device, the temperature sensor for detecting the temperature of the rolling bearing in the housing, and the rotation for detecting the rotation speed of the rotation shaft. By mounting the sensor, it becomes possible to accurately detect the temperature in the vicinity of the outer ring of the angular ball bearing by minimizing the influence of the ambient environment on the temperature sensor, and the temperature of the angular ball bearing due to poor lubrication, etc. The maintenance time can be accurately determined by detecting the rise, and the loss torque in detecting the rotational speed of the screw shaft can be suppressed by reducing the loss of rotational energy associated with the rotation of the rotation detection plate only to the windage. .

図3は実施例2の回転検出機構を示す半断面図である。
なお、上記実施例1と同様の部分は、同一の符号を付してその説明を省略する。
本実施例の回転軸支持装置1は実施例1と同様の構成であるが、図3に示すように回転検出機構の回転検出部18aに形成される歯車状の凹凸は、ねじ軸5の軸芯に向かって縮小する傾斜面31上に形成され、円錐台形状とされた回転検出板18がハブ部19の外周面に一体に形成されており、実施例1と同様の回転センサ25は、その検出面を傾斜面31に対向させて蓋体9に取付けられている。
FIG. 3 is a half sectional view showing the rotation detection mechanism of the second embodiment.
In addition, the same part as the said Example 1 attaches | subjects the same code | symbol, and abbreviate | omits the description.
The rotary shaft support device 1 of the present embodiment has the same configuration as that of the first embodiment, but the gear-like irregularities formed in the rotation detection unit 18a of the rotation detection mechanism as shown in FIG. A rotation detection plate 18 formed on an inclined surface 31 that reduces toward the core and having a truncated cone shape is integrally formed on the outer peripheral surface of the hub portion 19. The detection surface is attached to the lid body 9 so as to face the inclined surface 31.

このように構成すれば、静電容量型の回転センサ25の出力は、回転センサ25の検出面と回転検出部18aとの間隔により変化するので、ねじ軸5の軸方向変位に伴う回転検出板18の軸方向の移動を検出することができる。
これにより、過負荷や軸受摩耗等による軸方向剛性低下の予兆をも検出することが可能になり、回転軸支持装置1を装備した機械装置の重大な故障の発生をより的確に防止することができる。
If comprised in this way, since the output of the electrostatic capacitance type rotation sensor 25 changes with the space | interval of the detection surface of the rotation sensor 25, and the rotation detection part 18a, the rotation detection board accompanying the axial direction displacement of the screw shaft 5 18 axial movements can be detected.
As a result, it is possible to detect a sign of a decrease in the axial rigidity due to overload, bearing wear, or the like, and it is possible to more accurately prevent the occurrence of a serious failure of the mechanical device equipped with the rotating shaft support device 1. it can.

なお、回転センサ25による回転検出板18の軸方向の移動の検出は、図4に示す回転検出機構を用いても行うことができる。
図4(a)に示す回転検出機構は、実施例1と同様の円盤状の回転検出板18の回転検出部18aの一方の端部に回転センサ25の検出面を対向配置し、回転センサ25の検出面の一部により回転検出部18aの凹凸を検出するように構成し、検出面と回転検出部18aとのオーバラップ量により変化する出力を用いて回転検出板18の軸方向の移動を検出するものである。
The detection of the movement of the rotation detection plate 18 in the axial direction by the rotation sensor 25 can also be performed using the rotation detection mechanism shown in FIG.
In the rotation detection mechanism shown in FIG. 4A, the detection surface of the rotation sensor 25 is disposed opposite to one end of the rotation detection unit 18a of the disk-shaped rotation detection plate 18 similar to that of the first embodiment. The detection surface of the rotation detecting unit 18a is detected by a part of the detection surface, and the movement of the rotation detecting plate 18 in the axial direction is detected using an output that varies depending on the amount of overlap between the detection surface and the rotation detecting unit 18a. It is to detect.

また、 図4(b)に示す回転検出機構は、薄い円盤状の回転検出板18の回転検出部18aの円周方向に等分に配置した回転検出部18aを軸方向に貫通する複数の検出穴35を設けて軸方向に取付けた回転センサ25の検出面を対向配置し、回転センサ25により回転検出部18aの検出穴35による凹凸を検出するように構成し、回転センサ25による検出穴35の検出パルスの間の平板部の出力の変化を用いて回転検出板18の軸方向の移動を検出するものである。   Further, the rotation detection mechanism shown in FIG. 4B has a plurality of detections penetrating in the axial direction through the rotation detection unit 18a equally arranged in the circumferential direction of the rotation detection unit 18a of the thin disk-shaped rotation detection plate 18. The detection surface of the rotation sensor 25 that is provided in the axial direction with the hole 35 is disposed oppositely, and the rotation sensor 25 is configured to detect irregularities due to the detection hole 35 of the rotation detection unit 18a. The movement of the rotation detection plate 18 in the axial direction is detected using the change in the output of the flat plate portion during the detection pulses.

このように、図4に示した回転検出機構を用いても、上記と同様に過負荷や軸受摩耗等による軸方向剛性低下の予兆を検出することができる。
以上説明したように、本実施例では、実施例1と同様の効果に加えて、回転検出板の回転検出部と回転センサとを、ねじ軸の軸方向変位に対して回転センサの出力が変化するように配置したことによって、過負荷や軸受摩耗等による軸方向剛性低下によるねじ軸の軸方向変位を検出することが可能になり、回転軸支持装置を装備した機械装置の重大な故障の発生をより的確に防止することができる。
As described above, even when the rotation detection mechanism shown in FIG. 4 is used, a sign of a decrease in axial rigidity due to overload, bearing wear, or the like can be detected as described above.
As described above, in this embodiment, in addition to the same effects as in the first embodiment, the rotation detection unit and the rotation sensor of the rotation detection plate change the output of the rotation sensor with respect to the axial displacement of the screw shaft. It is possible to detect the axial displacement of the screw shaft due to a decrease in axial rigidity due to overload, bearing wear, etc., and the occurrence of a serious failure of a mechanical device equipped with a rotating shaft support device Can be prevented more accurately.

なお、上記各実施例においては、転がり軸受はアンギュラ玉軸受であるとして説明したが、転がり軸受は前記に限らず、深溝玉軸受や円筒ころ軸受、円錐ころ軸受等であってもよい。
また、上記各実施例においては、回転センサは静電容量型であるとして説明したが、回転センサは前記に限らず、光学式のギャップ検出センサ等の検出面と回転検出部との間隔や対向面積により出力が変化するセンサであればどのようなセンサであってもよい。
In each of the above embodiments, the rolling bearing is described as an angular ball bearing. However, the rolling bearing is not limited to the above, and may be a deep groove ball bearing, a cylindrical roller bearing, a tapered roller bearing, or the like.
In each of the above embodiments, the rotation sensor has been described as being of the electrostatic capacitance type. However, the rotation sensor is not limited to the above, and the distance between the detection surface of the optical gap detection sensor or the like and the rotation detection unit is opposed to each other. Any sensor may be used as long as the output changes depending on the area.

実施例1の回転軸支持装置を示す断面図Sectional drawing which shows the rotating shaft support apparatus of Example 1. FIG. 実施例1の回転軸支持装置を示す正面図The front view which shows the rotating shaft support apparatus of Example 1. FIG. 実施例2の回転検出機構を示す半断面図Half sectional view showing a rotation detection mechanism of Example 2 実施例2の回転検出機構の他の形態を示す説明図Explanatory drawing which shows the other form of the rotation detection mechanism of Example 2. FIG.

符号の説明Explanation of symbols

1 回転軸支持装置
2 アンギュラ玉軸受
2a 外輪
2b 内輪
3 ボール
5 ねじ軸
5a 軸軌道溝
5b 軸段部
6 取付部
7 ハウジング
8 本体部
9 蓋体 (外輪押え板)
10 取付ボルト
11 外輪嵌合穴
12 係止部
13 フランジ部
14 段付ボルト穴
15 押圧部
16 内輪間座
18 回転検出板
18a 回転検出部
19 ハブ部
21 ロックナット
22 密封シール
23 カップリング
25 回転センサ
25a、28a 信号線
26 回転センサ取付穴
27 封止樹脂
28 温度センサ
29 温度センサ取付穴
31 傾斜面
35 検出穴
DESCRIPTION OF SYMBOLS 1 Rotating shaft support device 2 Angular contact ball bearing 2a Outer ring 2b Inner ring 3 Ball 5 Screw shaft 5a Shaft raceway groove 5b Shaft step part 6 Mounting part 7 Housing 8 Body part 9 Cover (Outer ring presser plate)
DESCRIPTION OF SYMBOLS 10 Mounting bolt 11 Outer ring fitting hole 12 Locking part 13 Flange part 14 Stepped bolt hole 15 Press part 16 Inner ring spacer 18 Rotation detection plate 18a Rotation detection part 19 Hub part 21 Lock nut 22 Sealing seal 23 Coupling 25 Rotation sensor 25a, 28a Signal line 26 Rotation sensor mounting hole 27 Sealing resin 28 Temperature sensor 29 Temperature sensor mounting hole 31 Inclined surface 35 Detection hole

Claims (4)

外輪と内輪とを有する転がり軸受と、前記外輪を固定するハウジングと、前記内輪に嵌合する回転軸と、前記転がり軸受を密封する密封シールとを備えた回転軸支持装置において、
前記回転軸に、凹凸を有する回転検出部が形成された回転検出板を設けると共に、該回転検出板を前記密封シールの外側に配置し、
前記ハウジングに、前記転がり軸受の温度を検出する温度センサと、前記回転検出板により前記回転軸の回転速度を検出する回転センサとを取付けたことを特徴とする回転軸支持装置。
In a rotating shaft support device comprising a rolling bearing having an outer ring and an inner ring, a housing for fixing the outer ring, a rotating shaft fitted to the inner ring, and a hermetic seal for sealing the rolling bearing,
The rotation shaft is provided with a rotation detection plate in which a rotation detection portion having irregularities is formed, and the rotation detection plate is disposed outside the hermetic seal,
A rotating shaft support device, wherein a temperature sensor for detecting a temperature of the rolling bearing and a rotation sensor for detecting a rotation speed of the rotating shaft by the rotation detection plate are attached to the housing.
請求項1において、
前記回転検出板の回転検出部と前記回転センサとを、前記回転軸の軸方向変位に対して前記回転センサの出力が変化するように配置したことを特徴とする回転軸支持装置。
In claim 1,
The rotation shaft support device, wherein the rotation detection unit of the rotation detection plate and the rotation sensor are arranged so that the output of the rotation sensor changes with respect to the axial displacement of the rotation shaft.
請求項1または請求項2において、
前記回転センサが、静電容量型のセンサであることを特徴とする回転軸支持装置。
In claim 1 or claim 2,
The rotation shaft support device, wherein the rotation sensor is a capacitance type sensor.
請求項1ないし請求項3のいずれか一項において、
前記回転軸を、ボールねじ装置のねじ軸としたこと特徴とする回転軸支持装置。
In any one of Claims 1 to 3,
A rotary shaft support device, wherein the rotary shaft is a screw shaft of a ball screw device.
JP2006103459A 2006-04-04 2006-04-04 Rotary shaft support device Pending JP2007276022A (en)

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